Maximo Challenges and Opportunities of Management of · Challenges and Opportunities of...
Transcript of Maximo Challenges and Opportunities of Management of · Challenges and Opportunities of...
Maximo Management of Change (MOC)
Challenges and Opportunities of Implementing an MOC Process
Summer 2014
Agenda
Introduction to Maximo MOC Application
MOC Program at ENMAX – continuing to evolve
Questions
ENMAX Corporation (ENMAX)
Vertically integrated utility: electricity, natural gas, renewable energy
Providing Albertans with electricity for over 100 years
More than 697,000 customer sites throughout Alberta
Wholly owned subsidiary of The City of Calgary
Core operations include: electricity generation, transmission and distribution
and sale of electricity, natural gas and renewable energy products to
residential and commercial customers in Alberta
Generation Assets: Wind, Natural Gas, District Energy
Management of Change (MOC)
MOC Application is part of the Maximo Oil and Gas
Industry Solution.
MOC is defined in OSHA 1910.119(l)(1)
“The employer shall establish and implement written procedures to manage changes (except for "replacements in kind") to process chemicals, technology, equipment, and procedures; and, changes to facilities that affect a covered process.”
For more information visit
http://www.canoshweb.org/All/Alberta
MOC Applicability in a Utility (Generation) Organization
MOC is required as part of Occupational Health and
Safety Regulations.
Any changes to the plants are evaluated, reviewed and
approved before making those physical changes.
The Maximo MOC application provides workflow, and
keeps an accurate audit trail of all changes.
MOC Process
All MOCs start their life as an MOC Request. MOC Requests are
created by any end user at the plant or within the engineering
department. They are a request to make some change in process or
equipment at the plant.
MOC Requests can be created directly in the system, or can be
generated from Work Orders, Incidents (PI&R), Problems (Investigation),
Improvements, Defects
The ability to create an MOC without an MOC Request has been
disabled.
MOC Requests are routed to plant manager and
Engineering for review and approval. Once
approved an MOC is automatically created
through workflow
All MOCs start out as MOC Requests
Configuration of MOC Request Application
Configuration was simple:
• Removed the fields not pertinent to ENMAX,
• Added a long description for Scope and Justification
• Renamed High Risk to be Emergency.
• Created a workflow which routes the MOCR to Plant Manager and
Engineering and then created MOC when they indicate this is a
valid MOCR.
MOCR Workflow
3 step process
• Send Engineering or Plant Manager
• Send to appropriate owner group
• Create MOC
Matrix of Applications for MOC
Operations Asset & Work
Management
Control of
Work
Investigation &
Improvement
Change
Management Compliance
Operator
Log
Operating
Policy
Permit
Planning
Not Using
Risk
Assessment
Operating
Procedures
Benefits
& Losses
Risk
Matrix
Improvements
Personnel
Certification
Tracking
Planned
Change
Defects
Regulatory
Compliance
Non –
Conformance
Management
Failure
Reporting
ENMAX Problem
Identification & Resolution
Investigations
Management
of
Change
Action
Tracking
Solutions
Currently
Using
Incidents Findings Hazards Enhancements
Work Flow Notifications
Work Flow Assignments
Work Flow Controls and Assignments
Service
Requests
Level 1
Root
Cause
Level 2
Probable
Cause
Level 3
Basic
Cause
Management of Change (MOC)
At ENMAX we have a procedure in place which governs the MOC Process
Management of Change (MOC)
We have also created detailed user guides (desktop guides) for
MOCR and MOC applications/processes.
MOC – Process Steps Stage Option
Evaluate MOC
Take Ownership as PM
Assign a different PM
Defer to a future date
Plan MOC Set up reviewers
Route for review
Review MOC Complete Review
Return for re-planning
Send to additional reviewers
Defer to a future date
Cancel MOC
Approve MOC Send for Authorization
Rework
Defer
Cancel
The MOC Process
is controlled by
Maximo Workflow
Users are Notified
of assignments via
email notifications.
New reviewers,
approvers, or
authorizers can be
added during the
process.
MOC Configuration and Challenges.
Only the correct user or their delegate can check off the reviewed, approved
or authorized check boxes.
Any user can add additional reviewers, approvers or authorizers.
Workflow will create new assignments on the fly and send to the newly added
reviewers, approvers or authorizers.
If a reviewer or authorizer or approver sends an MOC back for rework all previous
approvals/reviews/authorizations are removed so they need to be completed
again.
MOC Configuration and Challenges.
Removed fields not needed at ENMAX
No new fields added to application
MOC Reports
Custom reports developed
MOC Book – All information in the
same order as MOC Application
- like doing a screenshot of each TAB
MOC Aging Report – average number of
days in each status by site and priority.
MOC Team Workload – Details for each
member of a person group.
ENMAX MOC Dashboard Start Center
Favorite Applications – MOC related and PI&R
Report portlet
Resultsets Open MOCRs
New MOCs
MOCs Awaiting Approval
Approved MOCs
MOCs in Review
MOCs in Planning
MOCs in Progress
MOCs in Completion Review
MOCs with no log entries in the past week
ENMAX MOC Analytic Reports and Charts
MOC data lends itself to various analytic
methods.
Charts on start centers (Status tracking)
Resolution by site
Trend analytics using BIRT reports
Application Manager – cloned applications, override default field widths
Conditional formatting and signature options
No “Customization” required
Custom Reports MOC Ageing
Team Workload
MOC Book
Communication Templates Escalation notifications
Workflow assignments
ENMAX MOC Configuration/Customization Used
Maximo Solution Fit for ENMAX
The MOC Application was perfectly suited with very little configuration
required to allow ENMAX to adhere to OSHA regulatory requirements
and to create a culture of Engineering Change Management within our
organization.
Maximo Challenges of Implementing MOC
• Needed to be flexible, add reviewers/approvers/authorizers on the fly
• Difficult to instill a culture of change management. (who has the time
for this?)
• Difficult to ensure MOC work is moving along as it should (getting the right
priority).
The MOC procedures/process cannot be static, they need to adapt through
use and improve/streamline as necessary. Not all MOCs require the same level
of diligence/oversight.
Thank you!
If you would like further information please contact me.
Stephen Hume
Enterprise Asset Management Specialist
ENMAX Energy
403 514-3099