MAX300-RTG - Physics Connectconnect.physicsworld.com/Journals/c/n/y/MAX300-RTG-ProductNote-I… ·...
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MAX300-RTGIndustrial Process Mass Spectrometer
www.extrel.com
PRODUCT NOTE
• Real-Time Gas Analysis• ProcessAutomationandControl• ProductQualityAnalysis
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Introducing the MAX300-RTG Optimize Your Manufacturing
Mass spectrometry is a powerful tool for process automation. Rapid, accurate gas analysis enables high-precision reactor control and increased production efficiency.
The MAX300-RTGTM uses cutting-edge quadrupole mass spectrometer technology to deliver continuous online gas monitoring for industrial process control.
It has the speed necessary to analyze the total composition of a sample in seconds, and can be fully automated to measure several points in a process, or multiple production lines, with a single analyzer.MAX300-AIRMeasurementsalsulfur
Themassspectrometerusesanionizertobreaksamplemoleculesintochargedfragmentionsthatarethenseparatedbasedontheirmass-to-chargeratioastheymovethroughtheelectricfieldsgeneratedbythequadrupolemassfilter.Theionsregisteracurrentatthedetector,creatingasetofpeakscalledamassspectrum.Eachcompoundhasauniquespectrum,makingmassspectrometryahighlyselective,flexibletechnique.
IndustrialProcessGasAnalyzerFeatures
• Automatedonlineanalysisanddatadelivery• Controlparametersreportedinreal-time• Completequantitativestreamcomposition• Highprecisionandaccuracyforexceptionalprocesscontrol• Multiportsamplesystemsforupto160+
samplestreams• Lowmaintenance,utilitiesandcalibration
required• Completemethodscale-up -Lab,Pilot,Production
MAX300-RTGIndustrialGasAnalyzer
TheMAX300’s industry-leading19mmquadrupolemassfilter,combinedwithstateoftheartelectronics,providestheuserwithanimpressivelistofExtrelAdvantages:
• Near-zeromassscaledriftforoutstandingmeasurementprecisionandstability
• Uniformresolutionacrosstheentiremassrangeforultra-highsensitivitytoallcompounds
• Extremeresistancetocorrosionandcontaminationforlong-term,continuous,low-maintenanceoperation
• Performancespecificationsthatexceedthosecommontoothermassspectrometersandprocesstechnologies
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Reliable Data, Durable Performance
With over four decades of excellence in industrial automation and thousands of installations worldwide, Extrel process mass spectrometers provide the rugged stability and ease-of-use necessary for continuous operation in demanding manufacturing environments.
HydrocarbonProcessingEthyleneCrackerControl
PolyethyleneFuelGasBTUEthyleneOxide
LNGPVCandEDC
Benzene
MetalsManufacturingSteelCarbonContentBlastFurnaceOffGas
CokeMakingEAFMonitoring
SyngasManufacturingAmmoniaMethanolHydrogenGasificationAceticAcid
Low-SulfurDiesel
GasPurityTraceContamination
PharmaceuticalSolventsSemiconductorManufacturing
ScrubberEfficiencyFoodandBeverageGas
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SampleStreamn
Rapid Online Analysis to Maximize Your Production
FeedGas
ProcessUnit1
ProcessUnit2
FinalProduct ConsistantOngoingROI
• Fastonlinegasanalysisforincreasedmanufacturingefficiency,productyield,andequipmentuptime• Thefullstreamcompositionprovidesadditionalinformationnecessary
forAdvancedProcessControl• Lowercapitalcostcomparedtoothertechnologies• Reducedoperationcostsduetolowmaintenanceandutilityrequirements• Bymonitoringtheoperationofseveralprocessunits,theMAX300-RTGisoftenusedtoreplacemultiplegaschromotograph(GC)systems
The80PortFASTvalveSampleSelectorTheinletsystemoftheMAX300-RTGcanbeconfiguredwithanynumberofzero-dead-volumesampleselectoroptions.
Example1.ProcessFeedGas
TheMAX300-RTGmeasuresallofthehydrocarbonsinthefeedgasstreamaswellasppmcontaminants,likeH2S.Controlparameters,suchasBTUvalue,SpecificGravity,andWobbeIndex,areinstantlycalculatedandtransmittedforusebytheplant’sprocesscontrolsystem.
Example2.PolyethyleneReactorControl
Fast,high-precisiondataallowstheplanttooperateprocessunitsclosertooptimumconditions• GCMeasurements -1reactor -3components -Cycletime:5min• MAX300Measurements -4reactors -10components -Cycletime:29sec
AccuracyandFlexibility
PrecisionandControl
SampleStream1
SampleStream2
QCAnalysisStream
Component %MolecularConcentrationPrecision%Absolute
Hydrogen
Methane
Nitrogen
Propane
Ethane
N-pentane
Isobutane
CarbondioxideIsopentane
N-Butane
Hexane
Hydrogensulfide
16.5
77.9
0.38
0.9
2.35
0.16
0.27
0.950.15
0.45
0.010.001
0.006
0.007
0.002
0.001
0.002
0.001
0.001
0.0010.001
0.001
0.0002
0.00001
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Rapid Online Analysis to Maximize Your Production
SystemSpecifications:
• Detectablecompounds:Anygasorvaporsample• Detectionrange: -Faradaydetector:100%-5ppm -Electronmultiplier:100%-5ppb* -Membraneinlet:100%-10ppt*• Numberofsamplestreams:16,31,40,80,120,160+• Analysisrate:0.1-16secondspercomponent -Userselectable• Numberofcomponents:Unlimited• Numberofanalysisroutines:Unlimited• Numberofuserconfigurabledatatags:Unlimited• Precision:<0.05%RSDover24hours**• Stability:<0.5%RSDover30days**• Filaments:Two,oneactiveandonesparewithautomaticswitchover• Analyzermaintenance:1-3years†
• Roughingpump:6-12months†
• Manualorfullyautomatedcalibrationandvalidation -3-12monthcalibrationintervals• Massrangeoptions:1-250,300,500amu*Matrixdependent.Documentedontraceaircomponentsandbenzene.**Basedontheanalysisof1%argon,scanspeed1secondperanalysis.†Applicationdependent.
LowMaintenance,EasytoUse
TheQuestor5controlsoftwarethatdrivestheMAX300-RTGmeasuresallsamplepointsinafullycustomizablesequenceforsite-specific,automatedproductioncontrol.Theintuitiveweb-basedinterfaceallowstheusertocheckinstrumentstatus,reviewdata,orrunavalidationsequencefromanywhereontheplantnetwork,whilemaintaininggovernmentandindustrysecuritystandardsforloginandelectronicrecordkeeping(21CFR11).
TheMAX300-RTGisa24-7onlinegasanalyzerwithadocumenteduptime>99%.
Simultaneouslytrendhighprecisionmeasurementsofbulkcomponentsandppm-levelcontaminantswiththeeasy-to-useQuestor5controlsoftware
Extrel’s19mmquadrupolenexttoacommon6mmfilter.Thelargerdeviceprovidesgreateriontransmissionforunparalleledsensitivityandsignalstability.
TheMAX300disposable,plug-and-playionizereliminatesthecleaningrequirement,andincludesdualfilaments,oneactiveandonespare.
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ExceptionalWorldwideServiceandSupport:Forover50years,Extrelhasbeencommittedtoprovidingthehighestqualitysupportservicesforthethousandsofinstrumentsinstalledworldwide.Factorytrainedandcertifiedpersonnelofferindustry-leadingsupporttoExtrelcustomersateverystageofprocessdevelopmentandmanufacturing.
MAX300-RTG System Specifications
PowerSupplyOptions:• 110VAC,50/60Hz,Two15Ampcircuits• 230VAC,50/60Hz,One20Ampcircuit
PowerConsumption:•Nominal2740Watts•HeatLoad:2700Watts(9215BTU/h)
Weight:• StandardEnclosure:450lbs(205kg)•Optionalcart:40lbs(18kg)
AmbientRequirements:• Temperature:-4°Fto120°F(-20°Cto49°C)•WithA/C,coldstart≥54°F(12°C)• AreaClassificationOptions: -GeneralPurpose -Class1,Division1or2,GroupsB,C,D,T4 -IEC/ATEX,Zone1or2,GroupIICorIIB+H2*,T4
AdditionalUtilities:• Purgegas(forhazardousareainstallations)•Basecalibrationrequirement:2gasbottles
DataSystemandCommunications:• Systemcontrolinterfaceoptions:Ethernet,RS-4224-wire• Loginsecuritylevels:Administrator,User,Viewer• Externalcommunications: -Ethernet,Modbusserial,digitalI/O,analogI/O,OPC
*Configurationdependent
MAX300-RTGenclosurewithA/C,CartandXPurgeOptions.Dimensionsshownininches[mm]
www.extrel.com 412-963-7530
©2017ExtrelCMS,LLC.ExtrelisaregisteredtrademarkofExtrelCMS,LLC.MAX300-RTGisatrademarkofExtrelCMS,LLC.
IPR100B
50.6”(1284)
40.0”(1016)
69.1”(1754)
39.1”(993)
26.0”(660)