SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea

Tel +82 55 340 4800 Fax +82 55 340 4740

http://www.esmec.com

Ⓔ SMEC 2014.05-NO.1

www.esmec.com

SAMSUNG

CNC TURNING CENTER

Machine ToolsPL45 Series

▒ NC Unit Specifications / FANUC Series

Item Specification 0i-TD

Controlled axis

Max. feed axes 4 AXIS

Feed axes X/Z/(Cs)

Max. simultaneosly controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G98 ◯

Feedrate per revolution G99 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Polar cordinate interpolation G12.1, G13.1 ◯

Cylindrical interpolation G70.1 ◯

Variable lead thread cutting G34 ◯

Continuous threading ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~150%

Spindle functionSpindle orientation ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt ◯

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool offset G36, G37 ◯

Direct input of tool offset value measured B ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs 400EA

Setting and display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY ◯

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 10.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯

Manual guide i Manual Guide i ◯

SAMSUNG MACHINE TOOLS 32

PL 45LPL 45XLPL 45LMPL 45XLM

· Cast iron structure for superior dampening characteristics and thermal displacement

· Rigid 45 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Integrated box ways for long-term rigidity and heavy-duty machining

SAMSUNG'S Advanced Engineering and Machine Design

SAMSUNG MACHINE TOOLS 54

CNC Turning Center PL45 SeriesSAMSUNG Machine ToolsHigh Accuracy, High Rigidity Spindle

■Highly Reliable and Rigid Structural Design · Meehanite casting with heavily ribbed torque tube design ·Rigid bed supports for powerful cutting ·Excellent vibration dampening and thermal displacement design

Max. Turning Length

Max. Turning Diameter

PL45 is a heavy duty, ultra precision Turning Center, combined with Samsung's advanced technological features.

Spindle Speed

2,000 rpm / 1,200 rpm(BB)

Spindle Motor(30min/cont.)

37/30 kWRapid Travel(X/Z)

20/18 m/min(PL45L, 45LM)

20/10 m/min(PL45XL, 45XLM) Feed Motor(X/Z)

7/6 kWMax. Turning Diameter

690 mm(PL45L)

620 mm(PL45XL)

Max. Turning Length

2,255 mm(PL45LM)

3,000 mm(PL45XLM)

� Output Converting Transmission Equipped as standard feature, high Output Converting

Transmission provides heavy-duty machining.

Big Bore Ø181mm

� Pin Tube Rib Design for Minimal Axis Heat Transfer Radiator fan-like pin tube rib design dissipates heat generated by axis movements, maintaining minimal thermal expansion.

Ø132mm

▒ Spindle Power & Torque Diagram Unit : inch

PL 45L(BB), PL 45LM(BB) (24", 1,200rpm)PL 45L, 45LM (15", 2,000rpm)

SPINDLE SPEED[rpm]10

2

3

4

5

10

20

30

405060

30 50 100 300

30984

102

251 304 925

530

500 1000 20001200

Torq

ue=3

103.

5 ft.

lbs

Torq

ue=2

078.

7 ft.

lbs

PO

WE

R [

hp

]

Torq

ue=2

563.

7 ft.

lbs

Torq

ue=2

563.

7 ft.

lbs

Torq

ue=1

038.

1 ft.

lbs

Torq

ue=6

95.3

ft.lb

s

Torq

ue=8

57.5

ft.lb

s

Torq

ue=1

038.

1 ft.

lbs

Torq

ue=6

95.3

ft.lb

s

Torq

ue=8

57.5

ft.lb

s

저속기어 : 135~702 rpm고속기어 : 402~1800 rpmSPINDLE SPEED[rpm]

PO

WE

R [

KW

]10 100 1000

37kW

22kW

30kW

18.5kW

37kW

2

3

4

5

10

20

30

40

50

300 500 500030 50

Torq

ue=2

68kg

f.m

Torq

ue=2

17.2

kgf.m

Torq

ue=8

9.6k

gf.m

Torq

ue=7

2.6k

gf.m

Torq

ue=2

68kg

f.m

135 409

Torq

ue=2

17.2

kgf.m

70222kW

30kW

18.5kW

1223

4022000

Torq

ue=8

9.6k

gf.m

Torq

ue=7

2.6k

gf.m

2000

Low GearHigh Gear

SAMSUNG MACHINE TOOLS 76

Variety of FunctionsPL45 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER

▒ Machine Structure

�Hexahedral Slide Way Frame Wide integral way is machined from the casting,

induction hardened and precision ground to ensure

long-term rigidity, machining accuracy and heavy-duty

machining.

▒ Turret Structure

Indexing time

0.25 sec.Number of tool positions

12 stations

� Pre-tensioned and Double Anchored Ballscrews

�PL45L (High Speed Servo Turret)

�BMT Milling Turret (M Type)PL45MC is equipped with standard 12-station BMT turret

capable of accepting rotary tools at any station, providing

flexible machining thru various machining operations in just

one set-up. Each BMT holder is securley tightened by 4

screws, allowing the turret to perform heavy-duty cutting,

milling and drilling operations. Turret indexing is non-stop,

bi-directional with a fast 0.25 second next station index time.

�PL45LM (BMT High Speed Turret)

�Swivel Operation PanelSwivel operation panel of 10.4 inch color TFT LCD monitor

can turn to 90 degree, providing operators with easy

access to the control panel while working on the machine.

�Rigid 45 degree Slant Bed 45 degree slant torque tube design bed and wide

guide sl ide way ensure long term rigidity and

machining accuracy.

90deg

PL45 Cross-Section of the Bed

�Turret Torque Diagram

All axes bal lscrews are pre-

tensioned, heat treated, and

fixed by double anchors on both

ends, providing ultimate rigidity

and minimal thermal growth.

10

5

0

7.5kw

5.5kw CONTINUOUS

30 Min, S3 -60%

30001500

SPINDLE SPEED [min¯¹]

40001000

4

3

2

1

5

3.6kgf.m

4.9kgf.m

POW

ER [K

W]

TORQ

UE [K

gf.m

]

2000

615

�High Speed, Heavy Duty Servo TurretDriven by a high torque servo motor, the 12-station heavy

-duty turret can accept tools on both left and right side

of each station. Turret indexing (repeatability ± 0.005)is

non-stop, bi-directional with a fast 0.25 second next

station index time. Large diameter (Ø230) precision Curvic

coupling with 8,411kgf clamping force enables precision as

well as heavy-duty cutting.

Indexing time

0.25 sec.Number of tool positions

12 stationsMilling Spindle Speed

4,000 rpmTool Holder

BMT 75

150mm

MT5

Ø160mm

�Programmable ailstock (Carriage direct-coupled)

The programmable tailstock body mounted on wide guide

ways ensure rigid work piece support.

Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.

Unit : mm

Hexahedral Slide Way Frame

Variety of FunctionsPL45 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 98

▒ Tooling System

12-station Turret

Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60

MT#2- D2 12 "MT#3- D2 12 "MT#4- D2 12 "MT#5- D2 12 "

Drill

Boring Holder

Extention O.D Holder

Face Holder

U-Drill Holder

U-Drill

Boring Bar

Boring BarØ60(Ø2 12 ")

32(1 14 ") Tool

Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60

-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "-D2 12 "

""

""

Ø12"

Ø58

Ø34

Ø1"Ø1 14

Ø1 12

Ø2" -D2 12 "

(1)

(1)

(3)

(2)

(1)

(1)

12-station Turret(BMT 75)

Face Holder

O.D Holder

Boring Holder

Axial Driven Holder

Radial Driven Holder

Drill SocketsMT#2-D60MT#3-D60MT#4-D60MT#5-D60

MT#2-D2 12 "MT#3-D2 12 "MT#4-D2 12 "MT#5-D2 12 "

Boring Bar SleevesØ12-D60Ø16-D60Ø20-D60Ø25-D60Ø32-D60Ø40-D60Ø50-D60

D2 12 ""Ø12 -

D2 12 "Ø58" -

D2 12 "Ø34" -

D2 12 "Ø1" -D2 12 "Ø1 14"-D2 12 "Ø1 12"-

Ø2" - D2 12 "

32(1 14 ") Tool

Boring BarØ60(Ø2 12 ")

Boring Bar

Drill

U-Drill

Milling ColletsER40(Ø3-Ø26)

(4)

(1)

(2)

(2)

(2)

(1)

(1)

U-Drill Holder

(1)

▒ High Precision

�Surface Roughness <O.D. cutting>

10㎛

0.45㎛(actual result)

�Roundness

▒ Processing Speed

Spindle speed

367 rpmCutting speed

150 m/minDepth of cut

10 mm <Spindle Load 65%>Feedrate 0.4 mm/rev

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

�Turning Performance (material:SM45C) PL45LM

10mm

Machine type PL 45L

ToolDiamond tool <nose radius 0.5mm>

Material AL150<Aluminum>

Cutting speed 230m/min

Feedrate 0.05mm/rev

Depth of cut 0.1mm

Outer diameter 200mm

Filter 1-50

2.1㎛ R y12㎛

10㎛

-10㎛

-12㎛3,980mm

Peak To Valley=2.311㎛

PL 45L

PL 45LM▒ Standard Accessories

Programmable Tailstock

Automatic Lubricator

Tool Presetter

Steady Rest & PreparationChip Conveyor

Auto Door

▒ Optional Accessories

Zaxis

Variety of FunctionsPL45 SeriesSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 1110

▒ Major Specifications

※Figures in inches are converted from metric measurements. ※Opt. : [BB]

▒ Standard

•COOLANT SYSTEM•BUILT-IN WORK LIGHT•SPLASH GUARD•HAND TOOLS•15˝HYDRAULIC CHUCK•SOFT JAW 3 SETS•HARD JAW 1 SETS

▒ Optional Accessories

•CHIP CONVEYOR WITH BUCKET•AIR BLOW UNIT•18˝HYDRAULIC CHUCK•STEADYREST : SLU-4, 1•TOOL PRESETTER•OIL SKIMMER•GUN COOLANT

•TOOL HOLDERS•LEVELING BLOCK•PROGRAMMABLE TAILSTOCK•DOOR INTERLOCK

▒ Machine DimensionsUnit : mm

1,13

3

6,521

5,520 1,001

497

1,425152 5772,154

2,154

Chip Conveyor

1,1651,105

DOOR OPEN DOOR OPEN

1,545 95 1,610

1,24

1

998

2,37

41,

241

1011 3

5

112 2

7

9

8 6

4

335 350 (X-AXIS STROKE)403094086210

170

399

645

SPINDLE CENTER

BORING HOLDER SHANK DIA : 60

32

∅780 (MC MAX. SWING DIA.

∅620

(MAX. TURNING DIA.)

∅670∅640

9979

109

109

114

40

25.963

.5

∅277

∅299

32

260 40350 (X-AXIS STROKE)

397.

7

5345

∅690

(MAX. TURNING DIA.)

REAR SLIDE COVER

INTERFERENCE LINE

300

645

SPINDLE CENTER

170

170

1.

25

∅739.45

∅680

∅739.45 (DISC MAX. SWING)

BORING HOLDER SHANK DIA : ∅60

1

2

3

45

6

7

8

9 10

11

12

∅605.5

∅60

∅305.434

∅267.109

∅675

728

6543

5.1

40 65

∅63

0SW

ING O

VER

SADDLE

REAR SLIDE COVER

INTERFERENCE LINE

32

∅600

▒ Turret Head InterferenceUnit : mm

MILL TURRET (BMT 75)HYD TURRET (STD 12 station)

X-AXIS B/S CENTER X-AXIS B/S CENTER

Ø15"

CH

UC

K

149

274 150 2200 (TAIL STOCK STROKE)

(QUILL STROKE)

580 2330 (Z-AXIS CARRIAGE STROKE)

70 122 2330 (Z-AXIS STROKE)

8380

2180 (Z-AXIS ORIGINAL POSITION) 150

85 2330 (Z-AXIS STROKE) 124

645 (

X-AXIS

ORIG

INAL P

OSIT

ION

)

340

350 (

X-AXIS

STR

OKE)

260

80

305

45

300

350

(X-AXIS

STRO

KE)

40

340

5

Ø610 (

Max.

machin

ing d

ia.)

Ø690 (

Max.

machin

ing d

ia.)

3940

▒ Work RangeUnit : mm

645 (

X-AXIS

ORIG

INAL P

OSIT

ION

)

620 (

MAX.

TU

RN

ING

DIA

.)

581 2330 (Z-AXIS CARRIAGE STROKE)

X-AXIS B/S CENTER X-AXIS B/S CENTER

210

85

40

350

(X-A

XIS

STRO

KE)

125

335

40

300

X A

XIS

ORIG

IN

149

274

44

150 2200 (TAIL STOCK STROKE)

(QUILL STROKE)

130 2330 (Z-AXIS STROKE)1502180 (Z-AXIS ORIGIN)

381120

Ø26

15"

CH

UC

K

40.5

10

389

350

70

100.5

DESCRIPTION PL 45L PL 45XL PL 45LM PL 45XLM

CAPACITY

Swing over bed mm Ø775

Swing over saddle mm Ø630

Recom. turning diameter mm Ø380

Max. machining diameter mm 690 620

Max. machining length mm 2,255 3,000 2,255 3,000

Bar working diameter mm Ø117.5 [Ø165.5]

TRAVELSX-axis travel mm 350

Z-axis travel mm 2,330 3,130 2,330 3,130

MAINSPINDLE

Spindle speed rpm 2,000

Spindle nose ASA A2-11 [A2-15]

Spindle through hole diameter mm Ø132 [Ø181]

Min. spindle indexing angle deg - 0.001

TURRET(STD.)

Number of tool stations [option] ea 12 [10]

Shank size for square tool mm □ 32

Shank diameter for boring bar mm Ø60

TURRET(MC)

Number of tool stations [option] ea - 12 (BMT75)

Shank size for square tool mm - □32

Shank diameter for boring bar mm - Ø60

Indexing time sec - 0.2

Rotary tool spindle speed rpm - 4,000

FEEDRATE

Rapid traverse (X/Z) m/min 20 / 18 20 / 10 20 / 18 20 / 10

Feed per revolution mm/rev 0.0016~500

MOTOR

X axis feed motor kW 7

Z axis feed motor kW 6

Spindle drive motor(cont./30min) kW 30 / 37

Rotary tool spindle motor(cont./30min) kW - 5.5 / 7.5

TAILSTOCK

Tailstock travel mm 2,200 3,000 2,200 3,000

Quill diameter mm Ø160

Quill bore taper MT MT-5(BUILT-IN)

Quill travel mm 150

ELECTRIC POWER SUPPLY kVA/V 60 / 220

REQUIRED FLOOR SPACE(L×W) mm 5,520×2,154 6,320×2,154 5,520×2,154 6,320×2,154

MACHINE WEIGHT kg 13,000 17,200 13,200 20,000

CONTROLLER Fanuc Oi-TD