MATRIX Installation Instructions AUGUST...
-
Upload
duongtuong -
Category
Documents
-
view
216 -
download
1
Transcript of MATRIX Installation Instructions AUGUST...
AUSTRALIAAUGUST 2006M A T R I X
CLADDING
TM
TM Installation Instructions
IMPORTANT NOTES1. Failure to install, finish or maintain this product in accordance with applicable building codes, regulations,
standards and James Hardie’s written application instructions may lead to personal injury, affect systemperformance, violate local building codes, and void James Hardie’s product warranty.
2. All warranties, conditions, liabilities (direct, indirect or consequential) and obligations whether arising incontract, tort or otherwise other than those specified in James Hardie’s product warranty are excludedto the fullest extent allowed by law. For James Hardie’s product warranty information and disclaimersabout the information in this manual, see the section at the end of this manual
3. The builder must ensure the product meets aesthetic requirements before installation. James Hardie willnot be responsible for rectifying aesthetic surface variations following installation.
4. Make sure your information is up to date. When specifying or installing James Hardie® products, ensureyou have the current manual. If in doubt, or you need more information, visit www.jameshardie.com.auor Ask James Hardie™ on 13 11 03.
All dimensions and masses provided are approximate only and subject to manufacturingtolerances. Masses are based on equilibrium moisture content of product.
MATRIX™ SHEET AND SCYON™ CAVITY TRIM PRODUCT SIZE
PRODUCT LENGTH (mm) WIDTH (mm) THICKNESS (mm) MASS (kg)MATRIX SHEET 1190 1190 8 18
2390 590 8 181790 890 8 20
SCYON CAVITY TRIM 2450 70 19 3.4
ACCESSORIES / TOOLS SUPPLIED BY JAMES HARDIE
ACCESSORIES DESCRIPTION ACCESSORIES DESCRIPTION
JH backing strip JH facade washer0.55mm BMT black high-tensile roll Opaque nylon 6 washer fits beneath the formed steel with pre-formed stop for appropriate exposed head fasteners whencreating horizontal expressed panel joints. using pre-finished panels. JH facade washers
are recommended to be inserted betweenPack of 10 the panel and the exposed head fastener.1190, 2390 and 2990mm lengths Pack of 1000
James Hardie base coat James Hardie joint sealantWater resistant jointing compound. Paintable polyurethane sealantUsed to flush finish over epoxy when Pack of 20countersunking fasteners. 300 mL cartridge
C25 stainless steel brad nails JH 18mm PVC cavity vent stripC25 16 gauge 304 stainless steel brad Used at the bottom of walls behind thenails used with James Hardie joint sealant Matrix panel.for fixing Matrix panels to the Scyon 3000mm long / Pack of 10cavity trim. Pack of 2000 includes fuel cell.
TOOLS
HardiBlade® saw blade 40mm HardiDrive® screwDiamond tip 185mm diameter fibre For fastening Scyon cavity trim to 0.8 to cement circular saw blade. 1.6mm BMT steel stud frames.Selling unit: Each
COMPONENTS NOT SUPPLIED BY JAMES HARDIEJames Hardie recommends the following products for use in conjunction with its Scyon™ Matrix™ cladding. James Hardie does not supply these products and does not provide a warranty for their use. Please contact the component manufacturer for information on their warranties and further information on their products.
ACCESSORIES DESCRIPTION ACCESSORIES DESCRIPTION
Vapour permeable membrane Epoxy flush sealing (2 part)Must have the following properties in Countersunk head screws are flush sealedaccordance with AS/NZS 4200.1: fixing to using mexapoxy P1 or Hilti CA 125. timber framing. Where the temperature is below 15º useVapour barrier - low or medium Hilti CA 273.Water barrier - high
Ringshank gun nail Countersunk screws2.8mm x 65mm long nail used to fix 8-10 x 25 Class 3 galvanised countersunkScyon cavity trim to timber stud. needle point chipboard screw.
Fibre cement nails 6mm masonry drill and countersunk head drill2.8 x 30mm galvanised nail for fixing Drill bit provides a 6.2mm to 6.3mm diameterMatrix panel to timber stud frame. hole. Used to pre-drill clearance holes for
screw fasteners. The countersunk head drillis used to countersink fasteners.
Exposed head fasteners 3M HIPA 300 adhesive cleanerNo. 8-15 x 25mm wafer or hex head For cleaning of surfaces prior to applyingClass 3 minimum coating. double sided tape to the JH backing strip.
Supplied by 3M Australia Pty Ltd.Part no. AS010418940
Nail gun 3M 12.7mm wide 4905VHB double sided tapeSuitable for use with the C25 304 stainless Alternate method to fix the lower part of thesteel brad nails. JH backing strip to the back of the Matrix
panel at horizontal joints. Supplied by 3MAustralia Pty Ltd.
Dust-reducing saw Vacuum extraction with HEPA filterDust reducing saw with a HardiBlade® Used with HEPA filter and paper bag forsaw blade. reduced dust exposure.Makita 5057KB / Hitachi C7YA
WARNINGDO NOT BREATHE DUST AND CUTONLY IN WELL VENTILATED AREAJames Hardie products contain sand, a source ofrespirable crystalline silica which is considered bysome international authorities to be a cause ofcancer from some occupational sources. Breathingexcessive amounts of respirable silica dust can alsocause a disabling and potentially fatal lung diseasecalled silicosis, and has been linked with otherdiseases. Some studies suggest smoking mayincrease these risks. During installation or handling:(1) work in outdoor areas with ample ventilation;(2) minimise dust when cutting by using either ‘scoreand snap’ knife, fibre cement shears or, where notfeasible, use a HardiBlade® saw blade and dustreducing circular saw attached to a HEPA vacuum;(3) warn others in the immediate area to avoidbreathing dust; (4) wear a properly-fitted, approveddust mask or respirator (e.g. P1 or P2) in accordancewith applicable government regulations andmanufacturer instructions to further limit respirablesilica exposures. During clean-up, use HEPAvacuums or wet cleanup methods - never drysweep. For further information, refer to our installationinstructions and Material Safety Data Sheets availableat www.jameshardie.com.au. FAILURE TO ADHERETO OUR WARNINGS, MATERIAL SAFETY DATASHEETS, AND INSTALLATION INSTRUCTIONS MAYLEAD TO SERIOUS PERSONAL INJURY OR DEATH.
STORAGE AND HANDLINGTo avoid damage, all James Hardie buildingproducts should be stored with edges and cornersof the product protected from chipping. JamesHardie building products must be installed in a drystate and protected from weather during transportand storage. The product must be laid flat undercover on a smooth level surface clear of the groundto avoid exposure to water, moisture, etc.
CUTTING OUTDOORS1. Position cutting station so wind will blow dust away from
the user or others in working area.2. Use one of the following methods based on the required
cutting rate:Better � Dust reducing circular saw equipped with
HardiBlade® Saw blade and HEPA vacuum extraction.
Good � Dust reducing circular saw equipped with HardiBlade® saw blade.
CUTTING INDOORS� Cut only using score and snap, hand guillotine or
fibreshears (manual, electric or pneumatic).� Position cutting station in a well-ventilated area.
DRILLING/OTHER MACHININGWhen drilling or machining you should always wear a P1 or P2 dust mask and warn others in the immediate area.
IMPORTANT NOTES1. For maximum protection (lowest respirable dust production),
James Hardie recommends always using “Best” - level cutting methods where feasible.
2. NEVER use a power saw indoors.3. NEVER use a circular saw blade that does not carry the
HardiBlade® logo.4. NEVER dry sweep - Use wet suppression or HEPA vacuum.5. NEVER use grinders.6. ALWAYS follow tool manufacturers’ safety recommendations.
P1 or P2 respirators should be used in conjunction with above cutting practices to further reduce dust exposures. Additional exposure information is available at www.jameshardie.com.au to help you determine the most appropriate cutting method for your job requirements. If concern still exists about exposure levels or you do not comply with the above practices, you should always consult a qualified industrial hygienist or contact James Hardie for further information.
JAMES HARDIE RECOMMENDED SAFEWORKING PRACTICES
SCYON™ MATRIX™ CLADDING INSTALLATION INSTRUCTIONS PAGE 1 OF 8
M A T R I X
CLADDING
TM
TM
INTRODUCTION AND SCOPEGeneralScyon™ Matrix™ cladding consists of Scyon cavitytrim installed over vapour permeable membrane towhich the pre-sealed Matrix panels are fixed.Expressed vertical and horizontal joints are createdto produce a panelised look.
This manual covers the use of the Scyon Matrixcladding in a residential facade application over aseasoned timber or a light-gauge steel frame.Scyon Matrix cladding is not suitable for slopingwalls or on a diagonal orientation.
DESIGNGeneralAll design and construction must comply with theappropriate requirements of the current BuildingCode of Australia (BCA) and other applicableregulations and standards.
ResponsibilityThe specifier or other party responsible for theproject must ensure that the details in thisspecification are appropriate for the intendedapplication and that additional detailing is performedfor specific design or any areas that fall outside thescope of this specification.
Slab and footingsThe slab and footings on which the building issituated must comply with AS 2870 ‘Residentialslabs and footings – Construction’ and therequirements of the Building Code of Australia (BCA).
Ground clearancesInstall James Hardie external cladding with aminimum 150mm clearance to the earth on theexterior of the building or in accordance with localbuilding codes if greater than 150mm is required.
Maintain a minimum 50mm clearance betweenJames Hardie external cladding and roofs, decks,paths, steps and driveways.
Adjacent finished grade must slope away from thebuilding in accordance with local building codes,typically a minimum slope of 50mm minimum overthe first metre.
Do not install external cladding such that it mayremain in contact with standing water.
NOTEGreater clearance may be required in order tocomply with termite protection provisions, seebelow for more information.
Termite ProtectionThe BCA specifies the requirements for termitebarriers. Where the exposed slab edge is used aspart of the termite barrier system, a minimum of75mm of the exposed slab edge must be visible topermit ready detection of termite entry.
MOISTURE MANAGEMENTGeneral It is the responsibility of designer or specifier toidentify moisture related risks associated with anyparticular building design. Wall construction designmust effectively manage moisture, accounting forboth the interior and exterior environments of thebuilding, particularly in buildings that have a higherrisk of wind driven rain penetration or that areartificially heated or cooled.
PAGE 2 OF 8 SCYON™ MATRIX™ CLADDING INSTALLATION INSTRUCTIONS
In addition all wall openings, penetrations, junctions,connections, window sills, heads and jambs mustincorporate appropriate flashing and waterproofing.Materials, components and their installation that areused to manage moisture in framed wallconstruction must, at a minimum, comply with therequirements of relevant standards and the BCA.
Vapour permeable membraneA vapour permeable membrane must be installedunder the Scyon™ cavity trim in accordance with theAS/NZS 4200.2 ‘Pliable building membranes andunderlays – Installation’ and the manufacturer’sspecifications.
The membrane must have the following propertiesin accordance with AS/NZS 4200.1:
� Vapour barrier - low or medium� Water barrier - high
The function of the vapour permeable membrane isto prevent moisture ingress by acting as a "drainageplane" whilst enabling water vapour build up frominside the frame to escape.
FlashingAll wall openings, penetrations, intersections,connections, window sills, heads and jambs mustbe flashed prior to cladding installation.
FRAMINGGeneralFrame set-out and construction is an importantaspect to consider when planning the installation ofScyon Matrix cladding. The way you install thepanels will affect the way you build the frame. Matrixpanels and Scyon cavity trim are installed either onor off stud, refer to Figures 4 and 5.
When installing on stud, the vertical panel joints arelocated centrally over the Scyon cavity trim. For thismethod of installation it is important that the studset-out accurately matches the vertical jointlocations.
Alternatively, for the off-stud installation method,noggings must be installed at 800mm maximumcentres, see Figure 5. The noggings must be alignedwith the exterior plane of the frame to ensure that aflush surface is provided to accommodate theinstallation of the Scyon cavity trim. Off stud fixing isnot suitable in high wind loads, see Table 1. Thistable specifies the maximum stud spacings forScyon Matrix cladding for Australian wind loadclassifications of AS 4055 ‘Wind Loads forHousing’.
TimberUse of timber framing must be in accordance withAS 1684 - ‘Residential timber-framed construction’and the framing manufacturer’s specifications.
Use only seasoned timber. Unseasoned timber mustnot be used because it is prone to shrinkage andcan cause sheets and frames to move.
‘Timber used for house construction must havethe level of durability appropriate for the relevantclimate and expected service life and conditionsincluding exposure to insect attacks or tomoisture, which could cause decay.’
Reference AS 1684.2’ Residential timber-framedconstruction’.
Stud framing members must be a minimum of70x35mm,
SteelUse of steel framing must be in accordance with AS 3623 - ‘Domestic metal framing’ and theframing manufacturers specifications.
Framing members must have a Base MetalThickness (BMT) between 0.55 to 1.6mm. The steelframing must have the appropriate level of durabilityrequired to prevent corrosion. Stud framingmembers must be a minimum of 64x35mm.
TolerancesEnsure frame is square and work from a centraldatum line. Frames must be straight and true toprovide a flush face to receive the panels.
A suggested maximum tolerance of between 3mmand 4mm in any 3000mm length of frame will givebest results, see Figure 1. Scyon Matrix cladding willnot straighten excessively warped or distortedframes and any warping may still be visible after thecladding is applied.
FASTENERSGeneralSuitable type of fasteners and spacings areprovided on the following pages for both the Scyoncavity trim and Matrix panels.All fasteners specified should be driven flush asshown in Figure 2.
Screw fasteners should be screwed as close aspossible to the stud corners to avoid deflection ofthe stud flange.
Fastener durabilityFasteners must have the appropriate level ofdurability required for the intended project. This is ofparticular importance in coastal areas, areas subjectto salt spray and other corrosive environments.Fasteners must be fully compatible with all othermaterials that they are in contact with to ensure thedurability and integrity of the assembly.Contact fastener manufacturers for more information.
FIGURE 1 FRAME STRAIGHTNESS
FIGURE 2 NAIL FASTENER DEPTH
Drive screwflush
Flush nailing Unacceptable:under driven
Unacceptable:over driven
Ensure the Scyon cavity trim butts up to the JHPVC vent strip. Do not insert the Scyon cavity triminto the JH PVC vent strip.
LayoutPlanning the layout of the Scyon cavity trim and theMatrix panels is an essential part of installation toensure a professional finish.
Datum lines should be set-up and used to ensurethe edges of the Scyon cavity trim and Matrix panelsare square. Datum lines can include the edges ofwindows, doors and building corners, see Figure 6.
PREPARATION
NOTEGenerally, external and internal corners haveadditional framing requirements. Refer to theexternal and internal corner details for moreinformation.
SCYON CAVITY TRIM INSTALLATIONGeneralThe Scyon cavity trim is installed vertically over thevapour permeable membrane to either timber ormetal stud wall frames. The Scyon cavity trim maybe installed either on or off stud, refer to framingsection for more information and Figures 4 and 5.
On-stud fixingFor off-stud fixing the Scyon cavity trim is installeddirectly to stud over the vapour permeablemembrane, see Figure 4. For fastener and studspacings, refer to Table 1.
Off-stud fixingThe Scyon cavity trim can be installed off-stud overthe vapour permeable membrane. It is importantthat horizontal supports (noggings) are installed at amaximum of 800mm vertical centres. A specifiedfastener is fixed at the intersection of every support,see Figure 5. For Scyon cavity trim and studspacings, refer to Table 1.
FIGURE 3 PREPARATION
FIGURE 4 ON-STUD FIXING
FIGURE 5 OFF-STUD FIXING
FIGURE 6 PANEL LAYOUT
FIGURE 7 PLUMB SCYON CAVITY TRIM
FIGURE 8 FIXING SCYON CAVITY TRIM
FIGURE 9 SLAB EDGE DETAIL
STEP 1Construct frame andfitting of windows
STEP 2Install vapourpermeablemembrane
STEP 3Install JH PVC cavity ventstrip, using 2.8 x 30 mmfibre cement nail at200mm maximum centres
Ensure required ground clearance provided
20mm
Wall frame
Vapour permeablemembrane
Noggings
Scyon™ cavity trimfixed to stud
Refer to Table 1
Wall frame
Vapour permeablemembrane
Noggings
Refer to Table 1
800mm
800mm
800mm
Scyon™ cavity trim
Datum line
Vapour permeablemembrane
Scyon™ cavity trim
Windowheadflashing
STEP 4Ensure all Scyon™
cavity trim is plumbWall frame
Scyon™ cavity trim
STEP 5Fix cavity trim either off or on studat spacings in Table 1
Wall frame
Scyon™ cavity trim
Vapourpermeablemembrane
Scyon™ cavitytrim
JH PVC ventstrip mitred atcorners andkeep clear ofdebris
Rebatedconcrete slab
DPC whererequired
20mm
65 x 2.8mm ringshank gun nail
10mm
30mm
Do not insertScyon™ cavitytrim into theJH PVC cavityvent strip
SCYON™ MATRIX™ CLADDING INSTALLATION INSTRUCTIONS PAGE 3 OF 8
FIGURE 10 SCYON CAVITY TRIM BUTT DETAIL
Vapour permeable membrane
Scyon™ cavity trim
For off-stud jointing provideadditional noggins to enable nailing either side of the joint
45º weather cut slopingdown and away fromvapour permeablemembrane.
Seal cut edges togetherwith James hardie jointsealant
50mm
50mm
Scyon Cavity trim fastenersFor timber frames, use a corrosion resistant 65 x2.8mm ring shank nail.
For steel frames 0.55 – 0.75mm BMT, use a BuildexFibreZIPS® 30mm long screw.
For steel frames 0.8 – 1.6mm BMT, use a 40mmlong HardiDrive® screw.
NOTE: Do not fasten within 30mm of the Scyoncavity trim ends and within 20mm of the edges.
TABLE 1
* In the case of fixing the cavity trim off stud, thefastener spacing will be at each support i.e. amaximum of 800mm centres, see Figure 5.
JH BACKING STRIP INSTALLATIONGeneralAt horizontal panel joints, the JH backing strip isbonded to the back of the Matrix panels to form asocket to which the next course of panels are fixedover. The lower side of the JH backing strip can bebonded using either James Hardie joint sealant ordouble sided backing tape, see Figures 11 and 12.
Ensure all surfaces are free of dust and grime.
Joint sealant optionThis method involves applying a continuous bead ofJames Hardie joint sealant to the lower flange of theJH backing strip, see Figure 11.
NOTE: The sealant applied to the backing strip below thestop must be fully cured before the panel is installed.
SCYON MATRIX CLADDING DESIGN TABLE
AS 4055 Wind Can Scyon Stud & Scyon* Matrixclassification cavity trim Scyon cavity trim panel
be fixed cavity trim fastener fasteneroff-stud spacing spacing spacing
(mm) (mm) (mm)
ALL SPECIFIED FASTENERS EXCEPT BRAD NAILS
N1, N2 C1 YES 600 300 200N3
N4 C2 NO 600 200 200
N5 C3 NO 400 200 200
N6 C4 NO 400 200 150
BRAD NAILS ONLY
N1, N2 C1 YES 600 300 200N3
N4 C2 NO N/A N/A N/A
N5 C3 NO N/A N/A N/A
N6 C4 NO N/A N/A N/A
Non- Cycloniccyclonic
FIGURE 11 JOINT SEALANT OPTION 1
Double sided backing tape optionThis method involves applying a continuous strip of3M 12.7mm wide 4905VHB double sided tape tothe lower side of the JH backing strip, see Figure 12.
James Hardie recommends the surfaces arecleaned with the 3M HIPA clean 300 adhesivecleaner, in accordance with the manufacturer’srecommendations.
When the panels are ready to be installed, applyJames Hardie joint sealant behind the JH backingstrip and a continuous filler of JH joint sealant alongthe top edges of the panel, see Figure 13. Thisdetail is applicable for both the sealant and doublesided backing tape options.
FIGURE 12 DOUBLE SIDED BACKING TAPE OPTION 2
FIGURE 13 SEALING JH BACKING STRIP END DETAIL
Fix JH backing stripto Matrix™ panel
Protective seal
Apply double-sided tape tolower side of the JH backingstrip and remove protective seal.
Apply a continuous6mm diameter bead ofpolyurethane sealant tothe backing strip belowthe stop
Sealant must be curedbefore installing Matrix™ panel
Ensure backing strip is 5mmshorter than Matrix™ panelwidth each side
When installing,apply 6mm diametersealant bead betweenback of the backing stripand Scyon™ cavity trim.Continue bead onto backof panel. Install panel beforesealant cures to ensure bond.
James Hardiejoint sealant
50mm
70mm
JH backing strip
Matrix™ panel
Sealant fill the back ofthe rolled stop at eachend 50mm long.
Apply a continuous fillerof sealant along the topedges of the panel
PAGE 4 OF 8 SCYON™ MATRIX™ CLADDING NSTALLATION INSTRUCTIONS
MATRIX PANEL INSTALLATIONNote: You must ensure the product is of acceptablequality prior to installation, see Important Note 3.
GeneralThe Matrix panels must be fixed to the Scyon cavitytrim. The Matrix panels can be installed in ahorizontal or vertical orientation.
The panels are installed with a 10mm expressedjoint between adjacent panels, vertically andhorizontally.
When installing the Matrix panels, the clear surfaceof the Matrix panel faces the frame.
In order to seal cut edges or sanded patches, twocoats of an appropriate primer should be applied atthe time of cutting or sanding compatible with finishcoating eg. Dulux AcraPrime 501/1 (water based)
The following installation steps outline the fixing ofthe Matrix panels to the Scyon cavity trim. Also referto Figures 19-22 for further information.
Figure 15 outlines the fastener spacings into theMatrix panel.
FIGURE 14 INSTALL FIRST PANEL
STEP 6Apply a continuous 6mm diameterbead of James Hardie joint sealantto the Scyon™ cavity trim at eachpanel edge
STEP 7Using a spiritlevel ensureMatrix™ panelsare plumb andaligned withyour datumline
Scyon™
cavity trim
Datum line
FIGURE 15 MATRIX PANEL FASTENERS
ScyonTM
MatrixTM
panel
Vapourpermeablemembrane
Refer to Table 1for MatrixTM panelfastener spacing
Horizontal expressjoint with JH backingstrip behind
For edge distancessee Figures 19 to 22
50mm
50mm
100mm
100mm
FASTENER FIXING OPTIONS
Matrix panel fastenersThere are four fixing options to fix the Matrix panelsto the Scyon cavity trim (also see Figures 19-22):
1. C25mm 16 gauge 304 stainless steel brad nails.
2. 2.8x30mm corrosion resistant fibre cement nails.
3. 25mm countersunk stainless steel screws.
4. 25mm wafer or pan head stainless steel screws.
NOTE: When using brad nails ensure that brad nailsare not used in high wind areas, see Table 1.
In all options, a continuous bead of James Hardiejoint sealant is applied to the Scyon cavity trim to fixthe back of the Matrix panel to the Scyon cavitytrim, see Figure 16.
For screw fasteners, a clearance hole must becreated using a 6mm masonry drill. For countersunk screws, the fastener must also becountersunk 2.5 to 3mm below the Matrix panel’ssurface, see Figure 21. The countersunk fastener isthan flushed finished with epoxy and then with JamesHardie base coat. Use only proven epoxies for thisapplication, i.e. Megapoxy P1 or Hilti CA 125. Wherethe temperature is below 15º, use Hilti CA 273.For exposed head screws a JH facade washer isrecommended to be inserted between the paneland the exposed head fastener, see Figure 22.
FIGURE 16 INSTALL ADJACENT PANEL
FIGURE 17 INSTALL NEXT COURSE OF PANELS
FIGURE 18 JOINT SEALANT PREPARATION
FIGURE 19 BRAD NAIL OPTION 1
FIGURE 20 FIBRE CEMENT NAIL OPTION 2
FIGURE 21 COUNTERSUNK SCREW OPTION 3
FIGURE 22 EXPOSED HEAD OPTION 4
FIGURE 23 SLAB/EAVES DETAIL
10mm
STEP 8Apply a continuous 6mm diameterbead of James Hardie joint sealantfor each MatrixTM panel
STEP 9Use temporary10mm packersto create a verticalexpress joint
STEP 10Working to your datum line,install second panel
10mm packers
STEP 12Install second row of panels
STEP 11Apply a continuous beadof James Hardie jointsealant to the top of theJH backing strip as shown
100mm
Scyon™ cavity trim
Vapour permablemembrane
JH backing strip
100mm
Continuous 6mmbead of James Hardiejoint sealant
Matrix™ panel
James Hardie joint sealantor double sided backing tape
Scyon™
cavity trim
2.8 x 65mmRingshank nails.For fastenerspacings referto Table 1
C25 stainless steelbrad nails
Matrix™ panel10
Continuous 6mmbead of JamesHardie joint sealant
Scyon™
cavity trim
2.8 x 65mmRingshank nails.For fastenerspacings, referto Table 12.8 x 30mm
FC nailsVapourpermeablemembrane
Matrix™ panel12
Continuous6mm bead ofJames Hardiejoint sealant
Scyon™
cavity trim
2.8 x 65mmRingshank nails.For fastenerspacings referto Table 1
25mmcounter-sunk screw
Vapourpermeablemembrane
Matrix™ panel
18Epoxy and thenbase coat fillersanded smooth
2.5 - 3mm Continuous6mm bead ofJames Hardiejoint sealant
18
Vapourpermeablemembrane
Scyon™
cavity trim
Matrix™ panel
2.8 x 65mmRingshank nails.For fastenerspacings referto Table 1
Pan head
James Hardiefacade washer
Wafer head
25mmcounter-sunk screw
Continuous6mm bead ofJames Hardiejoint sealant
3mmgap
Vapour permeablemembrane
Scyon™ cavity trim
Matrix™ panel
Top plateStud
Storm mould
HardiFlex® orEclipsa® eaveslining
Vapour permeablemembrane
Scyon™ cavity trim
JH PVC cavity ventstrip mitred atcorners and keepclear of debris
Rebatedconcreteslab DPC where required
20mm
30mm
65 x 2.8mmring shankgun nail
Matrix™ panel
10mm
Optional ventinginto roof cavity
SCYON™ MATRIX™ CLADDING INSTALLATION INSTRUCTIONS PAGE 5 OF 8
EXTERNAL CORNER DETAILS
JUNCTION DETAILSWhen using solid floor joists, Scyon cavity trim mustnot run continuously from lower floor to upper floorlevel. There must be a vertical 15mm gap betweenthe Scyon cavity trim at the floor level junction toallow for timber movement, refer to Figure 29.
NOTES� To cover the 15mm gap in the Scyon cavity trim at
the vertical expressed joint, use a section of JHbacking strip over joint and adequately seal it inplace to prevent moisture entry.
� Where solid joists are not used, considerationshould be given to allow for shrinkage movementacross joint. One option is to leave a 5mm sealedgap between Scyon cavity trim.
FIGURE 30 ABUTMENT DETAIL
Metal hold down clipsscrew through clearancehole in 9mm Matrix panel
Vapour permeablemembrane
Scyon™
cavity trim
Matrix™ panel
30
Cappingoverlap50 min.
Pressed metal capping by otherswith sealed joints correspondingwith joint in the facade
Positive fall towardsinside face of parapet
Hardwood supportscrew fixed tostructural framing
Parapetlining
to assurehuggingfit
1º 2º
FIGURE 26 PARAPET CAPPING DETAIL
PAGE 6 OF 8 SCYON™ MATRIX™ CLADDING INSTALLATION INSTRUCTIONS
Vapourpermeablemembrane
James Hardiejoint sealantover bondbreaker tape
Matrix™ panelJames Hardiejoint sealant
Scyon™
cavity trim
2.8 x 65mmRingshank nails.For fastener spacingsrefer to Table 1
Bond breakertape
FIGURE 27 EXTERNAL CORNER DETAIL
Matrix™ panel
Scyon™
cavity trim
Scyon™
cavity trim
Continuoussealantbead
10mm joint
Suitablecorrosionresistantflashing
FIGURE 28 INTERNAL CORNER DETAIL
Continuous beadof James Hardiejoint sealant
Scyon™ cavity trim
Scyon™
cavity trim
Vapourpermeablemembrane
2.8 x 65mmRingshank nails.For fastenerspacings referto Table 1
Apply continuousbead of JamesHardie joint selant
10mmjoint
Suitable corrosionresistant flashing
FIGURE 29 FLOOR LEVEL JUNCTION
15mmgap
Vapourpermeablemembrane
Scyon™ cavitytrim
Matrix panelfixed to bottomplate. Do notfix to joist
Continuoushorizontalsealant bead6mm nom. dia.
15mm
JH backingstrip.
Matrix™ panelfixed to topplate. Do notfix to joist
Bottom plate
Flooring
Floorjoist
Solidtimberperimeterjoist
Ceilingbatten
Top plate
Continuoushorizontalsealant bead6mm nom. dia.or double sidedbacking tape
WINDOWS/PARAPETS
FIGURE 24 WINDOW HEAD/SILL DETAIL
Vapourpermeablemembraneover flashing
Matrix™
panel
Scyon™ cavitytrim
Window headflashing.Min. 6mmgap betweenflashing andpanel.
Vapourpermeablemembrane
Matrix™
panel
James Hardiejoint sealant
Scyon™ cavitytrim
Flexible sub-sillflashing
FIGURE 25 WINDOW JAMB DETAIL
Vapourpermeablemembrane Flashing Matrix™ panel
Continuous beadof James Hardiejoint sealant
Scyon™
cavitytrim
2.8 x 65mm Ringshank nails.For fastener spacings referto Table 1
STAININGStains containing linseed oil are specifically designedfor wood and may not be suitable for James Hardiecladding products, primed or un-primed.
Semi-transparent stains can vary in uniformity ofappearance depending on method of applicationand conditions and will require a high level of skilland craftsmanship to achieve a uniformappearance. Clear coats have not proven durable inexterior exposure and James Hardie considers thema maintenance item that may require application ofa refurbishing sealer at regular intervals. JamesHardie does not warrant the appearance ordurability of semi-transparent stains and clear coats.
MAINTENANCEThe extent and nature of maintenance will dependon the geographical location and exposure of thebuilding. As a guide, it is recommended that basicnormal maintenance tasks shall include but not belimited to:
� Washing down exterior surfaces every 6-12months*
� Periodic inspections should be made to ensurefasteners are adequately securing the panels toframing.
� Re-applying of exterior protective finishes*� Maintaining the exterior envelope and connections
including joints, penetrations, flashings andsealants that may provide a means of moistureentry beyond the exterior cladding.
� Cleaning out gutters, blocked pipes and overflowsas required.
� Pruning back vegetation that is close to ortouching the building.
*Refer to your paint manufacturer for washing downand recoating requirements related to paintperformance.
PRODUCT INFORMATIONMaterialThe basic composition of Matrix panels and ScyonTrim is Portland cement, ground sand, cellulosefibre, water and proprietary additives.
James Hardie building products are manufacturedto Australian/New Zealand Standard AS/NZS2908.2 ‘Cellulose-Cement Products-Flat Sheet’.
Matrix panels and Scyon cavity trim are classifiedType A, Category 3 in accordance with AS/NZS 2908.2
DurabilityResistance to moisture/rottingMatrix panels and Scyon cavity trim havedemonstrated resistance to permanent moistureinduced deterioration (rotting) by passing thefollowing tests in accordance with AS/NZS 2908.2:
� Water permeability (Clause 8.2.2)� Warm water (Clause 8.2.4)� Heat rain (Clause 6.5)� Soak dry (Clause 8.2.5)
Resistance to termite attackBased on testing completed by CSIRO Division ofForest Products Report Numbers FP349 and FP274James Hardie building products have demonstratedresistance to termite attack.
Resistance to FireJames Hardie building products are suitable where non-combustible materials are required inaccordance with C1.12 of the Building Code of Australia.
James Hardie building products have been testedby CSIRO and is classified as a Group 1 material inaccordance with Specification C1.10a of the BCA.
Matrix panels and Scyon Trim have the followingearly fire hazard Indices (tested to AS 1530 Part 3).
NOTEZero is the best possible result.
Alpine regionsIn regions subject to freeze/thaw conditions, JamesHardie external cladding must be painted. Inaddition, the cladding must not be in direct contactwith snow/or ice build up for extended periods, e.g.external walls in alpine regions subject to snowdrifts over winter.
Tested to AS/NZS 2908.2 Clause 8.2.3
EARLY FIRE HAZARD INDICES
Ignition index 0
Flame spread index 0
Heat evolved index 0
Smoke developed index 0 - 1
FIRE RATED WALLSScyon Matrix clad walls can achieve fire ratings of60/60/60 and 90/90/90 when constructed asspecified in the James Hardie fire and acousticallyrated walls design manual and construction of fireand acoustically rated walls technical specification.
Furthermore, as the Scyon Matrix cladding consistsof Scyon cavity trim installed over the wall frame,the fire and water resistant plasterboard must beinstalled behind the vapour permeable membraneand Scyon cavity trim. It must not be directlyinstalled behind the Matrix panels. The length of thefasteners fixing the Scyon cavity trim to the wallframe will need to take into account the thickness ofthe fire and water resistant plasterboard.
FINISHESGeneralRefer to the project specification for paintrequirements. Matrix cladding and exposed Scyoncavity trim must be painted within 3 months ofbeing fixed.
The rear of the Matrix panel must not be leftpermanently exposed to direct sunlight.
In order to seal cut edges or sanded patches twocoats of an appropriate primer should be applied atthe time of cutting or sanding compatible with finishcoating e.g. Dulux AcraPrime 501/1 (water based).
James Hardie recommends the application of twocoats minimum of a quality acrylic paint over thepre-primed Matrix panels and the exposed Scyoncavity trim in accordance with the paintmanufacturer’s specifications. Painting selection andspecifications is dependant on the paint chosen.
Coastal areasIn areas within 1km of a coastal area or corrosiveenvironment, the Matrix panels must be paintedimmediately after fixing sheets, to minimise build upof contamination on the heads of the fasteners, as itmay lead to fastener corrosion. Also refer tomaintenance requirements and fastener section formore information.
Refer to the paint and fastener manufacturer forfurther information, suitable products and details oftheir warranty.
SealantApplication and use of sealants must comply withmanufacturer’s instructions. Sealants, if coated,must be compatible with the paint system.
SCYON™ MATRIX™ CLADDING INSTALLATION INSTRUCTIONS PAGE 7 OF 8
WARRANTYJames Hardie Australia Pty Limited ("James Hardie")warrants to the first purchaser of the Product andthe last purchaser prior to the installation of theProduct for a period of 10 years from the date ofpurchase that the Matrix™ panel and Scyon™ cavitytrim (the "Product(s)") will be free from defects dueto defective factory workmanship or materials and,subject to compliance with the conditions below,will be resistant to cracking, rotting, fire and damagefrom termite attacks to the extent set out in JamesHardie’s relevant published literature current at thetime of installation. James Hardie warrants for aperiod of 12 months from the date of purchase thatthe accessories supplied by James Hardie will befree from defects due to defective factoryworkmanship or materials.
Nothing in this document shall exclude or modifyany legal rights a customer may have under theTrade Practices Act or otherwise which cannot beexcluded or modified at law.
Conditions of warrantyThe warranty is strictly subject to the followingconditions:
a) James Hardie will not be liable for breach ofwarranty unless the claimant provides proof ofpurchase and makes a written claim either within30 days after the defect would have becomereasonably apparent or, if the defect wasreasonably apparent prior to installation, then theclaim must be made prior to installation;
b) this warranty is not transferable;
c) the Product must be installed and maintainedstrictly in accordance with the relevant JamesHardie literature current at the time of installationand must be installed in conjunction with thecomponents or products specified in theliterature. To obtain copies of such literaturecontact Ask James Hardie™ on 13 11 03. Further, all other products, including coating andjointing systems, applied to or used inconjunction with the Product must be applied orinstalled and maintained strictly in accordancewith the relevant manufacturer’s instructions andgood trade practice;
d) the project must be designed and constructed instrict compliance with all relevant provisions ofthe current Building Code of Australia, regulationsand standards;
e) the claimant’s sole remedy for breach ofwarranty is (at James Hardie’s option) thatJames Hardie will either supply replacementproduct, rectify the affected product or pay forthe cost of the replacement or rectification of theaffected product;
f) James Hardie will not be liable for any losses ordamages (whether direct or indirect) includingproperty damage or personal injury,consequential loss, economic loss or loss ofprofits, arising in contract or negligence orhowsoever arising.Without limiting the foregoing, James Hardie willnot be liable for any claims, damages or defectsarising from or in any way attributable to poorworkmanship, poor design or detailing,settlement or structural movement and/ormovement of materials to which the Product isattached, incorrect design of the structure, actsof God including but not limited toearthquakes, cyclones, floods or other severeweather conditions or unusual climaticconditions, efflorescence or performance ofpaint/coatings applied to the Product, normalwear and tear, growth of mould, mildew, fungi,bacteria, or any organism on any Productsurface or Product (whether on the exposed orunexposed surfaces);
g) all warranties, conditions, liabilities andobligations other than those specified in thiswarranty are excluded to the fullest extentallowed by law;
h) if meeting a claim under this warranty involvesre-coating of Products, there may be slightcolour differences between the original andreplacement Products due to the effects ofweathering and variations in materials over time.
DISCLAIMERThe recommendations in James Hardie’s literatureare based on good building practice, but are not anexhaustive statement of all relevant information andare subject to conditions (c), (d), (f) and (g) above.Further, as the successful performance of therelevant system depends on numerous factorsoutside the control of James Hardie (eg quality ofworkmanship and design), James Hardie shall notbe liable for the recommendations in that literatureand the performance of the relevant system,including its suitability for any purpose or ability tosatisfy the relevant provisions of the Building Codeof Australia, regulations and standards.
For more information please Ask James Hardie™
on 13 11 03 or visit www.jameshardie.com.au
COPYRIGHT AUGUST 2006© JAMES HARDIE AUSTRALIA PTY LTD ABN 12 084 635 558TM AND ® DENOTES A TRADEMARK OR REGISTERED MARKOWNED BY JAMES HARDIE INTERNATIONAL FINANCE BV.
PAGE 8 OF 8 SCYON™ MATRIX™ CLADDING INSTALLATION INSTRUCTIONS