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  • 200V CLASS 5.5kW to 45kW400V CLASS 5.5kW to 160kW

    MATRIX CONVERTERENVIRONMENTALLY FRIENDLY MOTOR DRIVES

    Varispeed AC

    Certified forISO9001 andISO14001

    JQA-EM0498JQA-0422

    ENVIRONMENTALSYSTEM

    C

    ERT I F I ED

    MA

    NAGEMENT

    SY

    STE

    M

    QUALITY SYSTEM

    C

    ERT I F I ED

    MA

    NAGEMENT

    SY

    STE

    M

  • The storm has finally cleared, revealing a rainbow stretched across the sky.The Varispeed AC Matrix converter pushes back the clouds to lead a new age of technology.The Varispeed AC incorporates innovative technology as the worlds first matrix converter to directly convert input AC voltage to output AC voltage. The Varispeed AC not only improves energy efficiency, but also overcomes many problems typically associated with conventional general-purpose inverters.

    (Some models pending)

    Blue Sky &Blue Sky &Green TechnologyGreen Technology

    2

  • C O N T E N T S

    Applications 4

    Advantages 5

    Specifications 10

    Dimensions 11Mounting to a Gasketed Cabinet

    Software Functions

    12

    Connection Diagramand Terminal Functions

    14

    Protective Functions

    16

    Option Cards

    Peripheral Devices

    18

    Notes

    Applicable Motors

    Global Service Network

    Varispeed AC (MxC)Specification Form

    22

    23

    31

    34

    36

    37

    Varispeed AC Advantages

    Improved Energy Efficiency withDirect Conversion from AC to AC

    WorldsFirst

    Blue Sky &Green Technology

    WorldsFirst

    EnvironmentallyFriendly

    P.5

    P.6

    P.6

    P.7

    EnergySaving

    Compact

    P.7Powerful

    P.8UserFriendly

    12345

    123345

    No harmonics.

    High efficiency with asimple design.

    Power regeneration foreven greater energy efficiency.

    Construct your systemeven in limited space.

    Easy to use.

    P.8Easy to maintain.

    Operate continuouslyat low speeds.

    3

  • Main Applications

    Ventilation Fans and Water-Supply PumpsVariable speed applications in hospitals, schools, office buildings, and so on with strict requirements for harmonics distortion.

    Cranes, Elevators, and EscalatorsLift applications with heavy repetitive loads and regenerative power.

    CentrifugesApplications requiring regenerative power for long periods to decelerate high inertia loads to stop.

    Note: Matrix Innovation and the Matrix Innovation logo are trademarks of Yaskawa Electric Corporation.

    Input Waveform Comparison with Conventional General-Purpose Inverter

    4

  • Varispeed ACVarispeed AC

    No harmonics with innovative technology.Environmentally Friendly

    Without peripheral devices, the input current waveform becomes sinusoidal, similar to that of a commercial power supply, so the harmonic pollution of the power supply is minimized for the protection of surrounding machinery. The available power system capacity can be increased, and the regulations on harmonics easily met.

    11Input Voltage and Current Output Voltage and Current

    PowerSupply

    (Diode Rectified-PWM Inverter)Conventional General-Purpose Inverter

    InputCurrent

    InputVoltage

    OutputCurrent

    OutputVoltage

    Varispeed AC

    .

    WorldsFirst

    WorldsFirst

    Input Voltage

    Input Current

    Varispeed AC

    94%94%=

    Approx.Total Harmonic Distortion (Current)

    %85 = Approx.Total Harmonic Distortion (Current)

    %5

    Input WaveformInput Voltage

    Input Current

    Input Waveform

    Spectrum Spectrum

    Tota

    l Har

    mon

    ic D

    isto

    rtion

    FundamentalWave

    Tota

    l Har

    mon

    ic D

    isto

    rtion

    FundamentalWave

    lessdistortion

    lessdistortion

    Input Waveform Comparison with Conventional General-Purpose Inverter Input Waveform Comparison with Conventional General-Purpose Inverter

    Motor

    M

    Test Conditions: One transformer, rated load,input voltage distortion is 1% or less.

    Test Conditions: Without reactor, rated load.

    100%90%

    70%60%50%40%30%20%10%0%

    80%

    Harmonics

    1 5 7 11 13 17 19 23 25

    100%90%

    70%60%50%40%30%20%10%0%

    80%

    Harmonics

    1 5 7 11 13 17 19 23 25

    Appl

    icatio

    ns/A

    dvan

    tage

    s

    5

  • M

    Matrix ConverterTechnology

    BidirectionalSwitch

    BidirectionalIGBT

    AC ACMotoringPower Supply Motor

    Regenerating

    SUR

    U

    SUS

    SUT

    SVR

    VSVS

    SVT

    SWR

    W

    R

    S

    T

    SWS

    SWT

    Energy SavingHigh efficiency with a simple design using an innovative technology.The Varispeed AC controls 9 bi-directional switches with Yaskawas own sine-wave PWM control. It directly converts the 3-phase AC power to the AC power required for precise control of the voltage and frequency output to the motor. Differing from general-purpose inverters, the Varispeed AC has no sine-wave converter to prevent harmonics and no DC link circuit with diodes and electrolytic capacitors. As a result, the design has been greatly simplified.

    Power regeneration for even greater energy efficiency.The Varispeed AC returns the motors regenerative energy to the power supply without having to connect any special device. Energy is used with extreme efficiency.

    22Phase-U Output Switch

    Phase-V Output Switch

    Phase-W Output Switch

    Varispeed AC

    Total Loss: (Efficiency: Approx. 91%)

    Total Loss: (Efficiency: Approx. 96%)

    (Matrix Converter Technology)

    Harmonic Filter Reactor

    Harmonic Filter Capacitor

    InverterCIMR-G7A2022

    Matrix ConverterCIMR-ACA2022

    Sine-Wave ConverterCIMR-D5A2022

    Loss55 W

    Loss395 W

    Loss2.7 W

    Loss800 W

    Loss936 W

    Loss929 W

    Input AC Reactor

    Varispeed AC

    2,189 W 929 W

    M

    Sine-Wave Converter + Conventional General-Purpose Inverter

    WorldsFirst

    WorldsFirst

    5%5%increased efficiencyincreased efficiency

    58%58%less power lossless power loss

    Power Loss Comparison with Conventional Methods (200 V Class, 22 kW at Rated Load)Power Loss Comparison with Conventional Methods (200 V Class, 22 kW at Rated Load)

    Installation Space, Mass, and Wiring Comparison (200 V Class, 22 kW)

    3-phaseAC power

    6

  • Varispeed ACVarispeed AC

    Total Installation Surface : 0.364 m2Total Mass : 118.2 kgTotal Number of Wires : 20

    Installation Surface : 0.201 m2 Mass : 45 kg Number of Wires : 6

    Note: Numbers above the lines indicate the number of wires.

    Sine-Wave Converter Inverter

    Harmonic Filter Reactor

    Harmonic Filter Capacitor

    AC Reactor

    1

    123

    456

    2 3

    4 5 6

    789

    101112

    1314 15

    16

    17

    CompactConstruct your system even in limited space.No peripheral devices such as sine-wave converters, devices to prevent harmonics, or braking units are needed. As a result, installation space can be saved with the Varispeed AC. This also eliminates the wiring for those unnecessary devices simplifying the enclosure design, installation, and maintenance.

    33Sine-Wave Converter + Conventional General-Purpose Inverter

    Capable of 100% torque in continuous operation at zero speed, and 150% torque for one minute at zero speed.

    PowerfulOperate continuously at low speeds.Even during low-speed operation, all IGBTs in the main circuit turn off and on for switching according to the frequency of the AC power supply. Switching is divided evenly among the IGBTs for a uniform heat load. As a result, the Varispeed AC does not need any extra capacity for low-speed operation.

    44

    : In flux vector control.

    Varispeed AC181920

    Installation Surface45%45%

    Installation Surface

    smallersmaller

    Mass 62%62%Mass

    lighterlighter

    Wires 70%70%Wires

    fewerfewer

    Power Loss Comparison with Conventional Methods (200 V Class, 22 kW at Rated Load)

    Installation Space, Mass, and Wiring Comparison (200 V Class, 22 kW)Installation Space, Mass, and Wiring Comparison (200 V Class, 22 kW)

    Adva

    ntag

    es

    7

  • Model Designation Example Nameplate

    No.A

    SpecificationsStandard model

    CIMR - AC A 4 011Varispeed AC (MxC)

    P indicates the decimal point.

    No.24

    Voltage ClassAC Input, 3-phase, 200 VAC Input, 3-phase, 400 V

    No.5P5011022045075110160

    Max. Applicable Motor Output5.5 kW11 kW22 kW45 kW75 kW

    110 kW160 kW

    No.A to Z

    Revision HistoryRevision (A to Z)

    No.01

    Protective StructureOpen chassis (IP00)

    Enclosed wall-mounted (NEMA Type1)

    4 011 0 A

    ModelInput Specifications

    Output SpecificationsLot Number

    Serial NumberMassSoftware Version

    SpecificationsMODEL :CIMR-ACA4011:AC3PH 380-480V 50/60Hz 26A

    :AC3PH 0-460V 0-120Hz 27A 19kVA: MASS : 30kg: PRG : 1030

    YASKAWA ELECTRIC CORPORATION MADE IN JAPAN

    S P E C : 4 0 1 1 0 AINPUT

    OUTPUTO/NS/N

    Conventional General-Purpose Inverter

    Sine-Wave Converter+

    Conventional General-Purpose Inverter

    5-digit LCD makes it easy to confirm information.Quick Mode to operate the Varispeed AC with the minimum parameter settings.Verify Mode to check parameters that have been changed from the default settings.Copy function for easy uploading/downloading of parameters. Set parameters for several matrix converters all at once.Extension cable (optional) for remote operation.

    Easily set parameters with the user-friendly digital operator.

    DriveWizard 100, an Inverter support tool, lets you manage parameters on your PC. Manage parameters for each Varispeed AC with a single program, reducing the time required for adjustment and maintenance.Various monitoring functions such as output power, watt-hour, I/O terminal status, fault history, accumulated operation hours, and cooling-fan operation hours.Removable terminals are used for the control circuit so that the Varispeed AC unit can be easily replaced without removing the wiring.Long-life cooling fan with ON/OFF control boosts system reliability.No electrolytic capacitors are required, which would otherwise limit the performance life.

    Easy to inspect and maintain.Structure is easy to maintain.Enhanced monitoring functions are easy to use.

    Configuration of Power-Conversion System No Harmonics Power Regeneration Energy Efficiency Low-Speed Continuous Operation Size

    6 Diodes6 Switches

    12 Switches

    18 Switches(9 bidirectional switches)

    User Friendly55

    Comparison with Conventional Inverters (Example : Use in Cranes )

    Varispeed ACMatrix Converter

    Braking Unit

    PWM Inverter

    M

    Built-in AC Filter

    PWM InverterPWM Converter

    M

    M

    AC Filter

    Regenerative Power

    Regen

    erative

    Powe

    r

    Reactor

    Easy to use.

    Best

    Best

    Good(Reactor required)

    Best Best Best Best

    Excellent Best Good(Derating required) Fair

    Excellent Not Applicable Good(Derating required) Fair

    Varispeed ACVarispeed AC

    Adva

    ntag

    es

    98

  • Specifications

    The motor capacity (kW) refers to a Yaskawa 4-pole motor. The rated output current of the MxC output amps should be equal to or greater than the motor rated current.The rated current will vary in accordance with the values of the voltage or impedance of the power supply (including the power transformer, the input reactor, and wires).Required to reduce the rated output current in accordance with the values of the carrier frequencies or control method.Rotational autotuning must be performed to ensure obtaining the specifications given for open-loop or flux vector control.The speed control accuracy depends on the installation conditions and type of motor used. Contact your Yaskawa representative for details.Applications with repetitive loads may require derating (reducing the MxCs carrier frequency and rated current, which requires a larger frame size MxC). Contact your Yaskawa representative for details.If the CIMR-ACA25P5, 2011, 2022, 45P5, or 4011 needs two seconds or more to ride through momentary power loss, a back-up capacitor unit is required. If Momentary Power Loss Detection Selection (L2-01) is enabled, MxC will stop 2 ms after momentary power loss occurs. Contact your Yaskawa representative for details about use in trolley cranes and other such application that tend to experience momentary power losses or phase loss.Protection may not be provided under the following conditions as the motor windings are grounded internally during run:

    Low resistance to ground from the motor cable or terminal block.

    MxC already has a short-circuit when the power is turned on.

    :

    :::::

    :

    :

    1

    23456

    7

    8

    Voltage ClassModel Number CIMR-ACAMax. Applicable Motor Output1Rated Input Current2

    Protective Structure

    407575

    157114165

    4110110228166240

    4160160287209302

    404545926797

    402222493652

    401111261927

    45P55.5141015

    204545

    17463

    183

    202222913396

    201111471749

    25P55.5269

    27

    200 V 400 V

    95 % of input voltage Frequencies supported up to 120 Hz using parameter setting3-phase, 200/208/220 V, 50/60 Hz+10% to 15%3% (Frequency fluctuation rate: 1 Hz/100 ms or less)Within 2%

    0.95 or more (When the rated load is applied.)Sine-wave PWM [Flux vector control, open-loop vector control, V/f control (switched by parameter setting)]150% / 0 Hz (Flux vector control)41 : 1000 (Flux vector control)40.2% (Open-loop vector control : 25 C 10 C)4, 0.05% (Flux vector control : 25 C 10 C)430 Hz (Flux vector control)4Provided for vector control only (4 quadrant steps can be changed by parameter settings.)10% (Flux vector control : 25 C 10 C with a vector motor, carrier frequency of 4 kHz)40.01 Hz to 120 HzDigital reference : 0.01% (10 C to +40 C), Analog reference : 0.1% (25 C 10 C)Digital reference : 0.01 Hz, Analog reference : 0.03 Hz / 60 Hz (11bit with no sign)0.001 Hz150% of rated output current per minute (carrier frequency of 4 kHz)0.00 to 6000.0 s (4 selectable combinations of independent acceleration and deceleration settings)Same overload capacity for motoring and regenerationMomentary power loss restart, Speed search, Overtorque detection, Torque limit, 17-speed control (maximum), Accel/decel time change, S-curve accel/decel, 3-wire sequence, Autotuning (rotational or stationary), Dwell function, Cooling fan ON/OFF control, Slip compensation, Torque compensation, Jump frequency, Frequency upper/lower limit settings, DC injection braking at start/stop, PID control (with sleep function), MEMOBUS communication (RS-485/422, max.19.2 kbps), Fault restart, Droop control, Parameter copy, Torque control, Speed/torque control switching, etc.ProvidedProtection by electronic thermal overload relay.Stops at approx. 200% of rated output current.Stops for fuse blown.150% of rated output current per minute (carrier frequency of 4 kHz)Stops when input power supply voltage is greater than 250 VAC.Stops when input power supply voltage is less than 150 VAC.Stops for 2 ms or more. By parameter setting, operation can be continued if power is restored within 2 s.7Protection by thermistor.Stall prevention during acceleration, deceleration, or running.Protection by electronic circuits.Remains lit until DC bus voltage falls below 50 V.10 C to +40 C (Enclosed wall-mounted type), 10 C to +45 C (Open chassis type)95% RH max. (with no condensation)20 C to +60 C (short-term temperature during transportation)Indoor (no corrosive gas, dust, etc.)1000 m max.10 Hz to 20 Hz : 9.8 m/s2 20 Hz to 55 Hz : 5.9 m/s2 (Motor output : 22 kW or less), 2.0 m/s2 (Motor output : 45 kW or more).Open chassis type (IP00) and enclosed wall-mounted type (NEMA Type1)

    Rated Output CapacityRated Output Current3Max. Output VoltageMax. Output FrequencyRated Voltage and FrequencyAllowable Voltage FluctuationAllowable Frequency FluctuationAllowable Power Voltage Imbalance between PhasesInput Power FactorControl MethodTorque CharacteristicsSpeed Control RangeSpeed Control Accuracy5Speed Control ResponseTorque LimitsTorque AccuracyFrequency Control RangeFrequency Accuracy(Temperature Characteristics)Frequency Setting ResolutionOutput Frequency ResolutionOverload Capacity6Accel/Decel TimeBraking Torque

    Main Control Functions

    Regenerative FunctionMotor ProtectionInstantaneous OvercurrentFuse Blown ProtectionOverload ProtectionOvervoltage ProtectionUndervoltage ProtectionMomentary Power LossCooling Fin OverheatingStall PreventionGrounding Protection8Charge IndicatorAmbient Operating TemperatureAmbient Operating HumidityStorage TemperatureApplication SiteAltitude

    Vibration

    Outpu

    tCh

    aracte

    ristic

    sPo

    wer

    Sup

    ply

    Char

    acte

    ristic

    sCo

    ntro

    l Cha

    ract

    erist

    icsPr

    otec

    tive

    Func

    tions

    Envi

    ronm

    ent

    Stops when input power supply voltage is greater than 550 VAC.Stops when input power supply voltage is less than 300 VAC.

    3-phase, 380/400/415/440/460/480 V, 50/60 Hz

    kWA

    kVAA

    10

  • Spec

    ificat

    ions

    /Dim

    ensi

    ons

    Varispeed ACDimensions

    W1W2

    H1 H

    H2

    WW3 W3

    T1D1

    D(5)

    4-d

    WW3 W3

    W1

    T1D1

    D(5)

    H1

    H0

    H2 H3H

    10 Ma

    x.

    4-dW2

    W1W2

    6-d

    WW3 W3

    H1 H

    H2 T1

    D1D(3)

    Open Chassis (IP00) Units : mm

    Enclosed Wall-Mounted (NEMA Type1) Units : mm

    70

    120

    15.8 6.4

    (60)

    Panel

    70

    14.5

    2.5

    20

    44

    57

    ThroughHole

    111

    120

    2-M3 Mounting Holes

    Panel Cutout

    Digital OperatorLCD Monitor Model : JVOP-160

    (Attached as Standard)

    Units : mm

    Open Chassis (IP00)

    VoltageClass

    200 V(3-phase)

    400 V(3-phase)

    Max. ApplicableMotor Output

    kW5.51122455.511224575110160

    DWG

    1

    2

    Dimensions in mm

    W300300360480300300360480480695695

    D290290300403290290300403403370370

    W1210210260310210210260310310540540

    W2392392452592392392452592592806806

    W355565556666

    H151451454584151451454584184111701170

    H288

    7.51288

    7.512121515

    D18585

    1301708585

    130170170130130

    T12.32.32.34.52.32.32.34.54.54.54.5

    dM6M6M6

    M10M6M6M6

    M10M10M12M12

    Approx.Masskg283045

    130323345

    125145230230

    CoolingMethod

    Fan

    External

    1603266151255160303665949167423423051

    Internal

    14320031464213818531057281113991524

    Heat Generation WTotal HeatGeneration

    30352692918972984889751521248537414575

    H53053056086553053056086586512001200

    VoltageClass

    200 V(3-phase)

    400 V(3-phase)

    Max. ApplicableMotor Output

    kW5.51122455.511224575

    DWG

    3

    Dimensions in mm

    W300300360480300300360480480

    D290290300403290290300403403

    W1210210260310210210260310310

    W2392392452592392392452592592

    W3777

    8.5777

    8.58.5

    H1514514545841514514545841841

    H0530530560872530530560872872

    H288

    7.51288

    7.51212

    H334341654003434165400400

    D185851301708585130170170

    T12.32.32.34.52.32.32.34.54.5

    dM6M6M6M10M6M6M6M10M10

    Approx.Masskg303248

    140343548

    135155

    CoolingMethod

    Fan

    External

    16032661512551603036659491674

    Internal

    143200314642138185310572811

    Heat Generation WTotal HeatGeneration

    303526929189729848897515212485

    H564564725127256456472512721272

    Enclosed Wall-mounted (NEMA Type1)

    Drawing 1

    Drawing 3

    Drawing 2

    11

  • Mounting to a Gasketed Cabinet (Internal Sink)

    Internal Heatsink

    55 C

    45 C

    Upper CoverUpper Part AirTemperature10 to +55 C

    Open ChassisType MxC

    MxC InletTemperature10 to +45 C

    AmbientTemperature 40 C

    Lower Cover

    Heatsink

    Ventilation Space

    The standard enclosure (with the heatsink mounted internally)can be easily changed to an externally mounted heatsinkarrangement. When doing so, control the ambient temperature inside the panel so that the temperatures are within the ranges shown in the following figure.

    Side Spaces Top and Bottom Spaces

    120 mm or more

    120 mm or more

    Air

    Air

    50 mm or more

    50 mm or more

    30 mm or more

    30 mm or more 50 mm

    or more

    50 mm or more

    Cooling Design for Fully-Closed Enclosure Panel

    When using open chassis type MxC, secure spaces for eyebolts and wiring of the main circuit.

    12

  • 13

    Mou

    ntin

    gto

    aG

    ask

    eted

    Cabi

    net

    Varispeed AC

    Panel Modification for External Heatsink

    Modification Figure 1

    hg

    cd

    d

    h

    f f

    i

    b ba

    i

    i i

    e

    Modification Figure 2

    h

    c

    f

    b ba

    h

    dd

    i ii

    i ii

    g

    f e

    Voltage

    200 V

    400 V

    Model

    CIMR-ACA

    25P520112022204545P5401140224045407541104160

    Modifi-cationFigure

    1

    1

    2

    a

    210

    260310

    210

    260

    310

    540

    b

    37

    4277

    37

    42

    77

    65

    c

    514

    545841

    514

    545

    841

    1170

    d

    9.5

    7.515.5

    9.5

    7.5

    15.5

    19

    e

    284

    344464

    284

    344

    464

    670

    f

    8

    88

    8

    8

    8

    12.5

    g

    495

    530810

    495

    530

    810

    1131

    h

    17.5

    1527.5

    17.5

    15

    27.5

    34

    i

    M6

    M6M10

    M6

    M6

    M10

    M12

    Dimensions (mm)

  • Software Functions

    The Varispeed AC matrix converter (MxC) incorporates a variety of application features. Select special functions from a multitude of possibilities to perfectly match your machine requirements.

    Varispeed AC(MxC)

    MR/L1

    AMFMAC

    M1

    M2P1

    P4

    P2

    P3C3

    C4

    PC

    S4S3

    S5S6S7

    S12

    A1A2

    R+R-

    AC

    S+S-IG

    S/L2T/L3

    U/T1V/T2W/T3Digital

    Operator

    Option CardA3

    Output OptionInput Option

    Multi-functionSignal Output

    Analog Output

    PG Option

    Multi-functionSelection byContact Input

    Analog Input

    PID Control

    Speed SearchOperation

    DC InjectionBraking at Start

    Commercial PowerSource/MxCSwitchover Operation

    Multi-step SpeedOperation

    Accel/Decel TimeChangeoverOperation

    MxC OverheatPrediction

    3-wire Sequence

    Operating SiteSelectionFrequency HoldOperationUP/DOWN Command

    Fault Trip RetryOperation

    Torque Limit(Drooping characteristics)

    Target Market

    Pumps, airconditioning, etc.

    Inertia load drivessuch as blowers,etc.Blowers, pumps,etc. which havewind-mill effects

    Blowers, pumps,mixers, etc.

    Transportingequipment

    Automatic controlpanels, transportingequipment, etc.

    Air conditioners,etc.

    General

    General

    General

    General

    Air conditioners,etc.

    Pumps and blowers

    Application

    Automaticprocess control

    Start acoasting motor

    Start acoasting motor

    Automatic switching between commercial power source and MxCScheduling operations under fixed speedsAccel/deceltime changeoverwith an external signal

    Preventivemaintenance

    Simpleconfigurationof control circuit

    Easy operation

    Easy operation

    Easy operationImprovementof operation reliability

    Protection of machine Improvement of continuousoperation reliabilityTorque limit

    Description of Function

    Processes PID operations in the MxC and uses the results as frequency references. Controls pressure and air/water quantities.

    Starts a coasting motor at the specified frequency without stopping the motor. No extra speed detector is required.

    Uses DC Injection Braking to briefly stop a coasting motor and restart it again. Useful when the direction of the coasting motor is unknown.

    Switching of commercial power source to MxC or vice versa is enabledwithout stopping the motor.

    Multi-step operation (up to 17-step) can be programmed by setting the contact combinations, and the connection with the PLC is simplified.When combined with limit switches, can also allow simple positioning.

    The accel/decel times are switched by an external contact signal.Necessary for smooth acceleration or deceleration at high speeds.

    Displays an alarm when the ambient temperature of the MxC approaches potentially dangerous levels (requires a thermostat option).

    Operation can be accomplished usinga spring-loaded push-button switch.

    Operation and settings (digital operator/external instruction, signal input/option) can be selected while the MxC is online.Temporarily holds frequencies during acceleration or deceleration.

    Use a remote signal to switch speed setting terminals ON and OFF.

    MxC has full self-diagnostic features and can restart the application in the event of a fault. Up to 10 restarts possible.

    The output frequency can be automatically reduced to the balancing point of the load in accordance with the overload as soon as the motor torque reaches a preset level. Needed to prevent overload tripping in applications such as pumps or blowers.

    Function

    Mul

    ti-Fu

    nctio

    n Se

    lect

    ion

    to

    : In this brochure, Varispeed AC is also referred to as MxC (pronounced matrix).

    MEMOBUSCommunication

    STOP RUNRUN

    STOPFWD/REV

    S1

    S2S5SC

    14

  • Varispeed ACM

    ulti-

    Func

    tion

    Sign

    al O

    utpu

    tIn

    put O

    ptio

    nOu

    tput

    Opt

    ionAn

    alog

    Outpu

    tPG Op

    tion

    Anal

    og

    Inpu

    t

    Torque Control

    Droop Control

    Upper/Lower FrequencyLimit OperationProhibit Setting of Specific Frequency (Frequency Jump Control)

    Carrier FrequencySetting

    Automatic ContinuousOperation when theSpeed Reference is Lost

    Load Speed Display

    Run Signal

    Zero-speed SignalFrequency (Speed)Agreed Signal

    Overtorque Signal

    Low Voltage Signal

    User-Set Speed Agree SignalOutput FrequencyDetection 1Output FrequencyDetection 2

    Base Block Signal

    Frequency ReferenceSudden Change Detection

    Multi-functionAnalog Input Signal

    Multi-functionAnalog Output Signal

    Analog Input (Optional)

    Digital Input(Optional)Analog Output (Optional)Digital Output(Optional)PG Speed Control(Optional)

    Target Market

    Cranes

    Separately-driven conveyors and transporting equipment

    Pumps and blowers

    General

    General

    Air conditioners

    General

    General

    General

    General

    Blowers

    General

    General

    General

    General

    General

    General

    General

    General

    General

    General

    General

    General

    General

    Description of FunctionAdjusts motor torque externally. Appropriate for controlling the result of torque booster.

    Arbitrarily sets motor speed regulation. High insulation characteristics share multi-motor loads.

    Upper and lower limits of the motor speed, reference signal bias and gain can be set independently without peripheral operation units.MxC can be programmed to avoid machine resonance problems by avoiding constant speed operation at certain speeds.The carrier frequency can be set to reduce acoustic noise from the motor and machine system. Use to set the carrier frequency to 4 kHz, 8 kHz, or 12 kHz for flux vector control.When the frequency reference signal is lost, operation is automatically continued at the pre-programmed speed. (If the host computer fails.)This function is important for air conditioning systems in intelligent buildings.Can indicate motor speed (min-1), machine speed under load (min-1), line speed (m/min), etc. Closed during operation. Open while coasting to a stop.Can be used as an interlock contact point during a stop. Closed when output frequency is under min. frequency. Closed when inverter output frequency reaches the set value.Can be used as an interlock for lathes, etc.

    Used as an interlock signal for load protection such as when overload occurs.

    Closed only when tripped by low voltage. Can be used as a countermeasure power loss detection relay.

    Closed when the user-set conditions for the speed are met.

    Closed at or over the arbitrary output frequency.

    Closed at or below the arbitrary output frequency.

    Always closed when the MxC output is OFF.

    Closed when the frequency reference suddenly drops to 10% or less of the set value. Can be used to detect an error in the host controller. Functions as a supplementary frequency reference. Also used for fine control of frequency reference, output voltage adjustment, external control of accel/decel time, and fine adjustment of overtorque detection level.Use two of the following devices: a frequency meter, ammeter, voltmeter, wattmeter, or U1 monitor.Enables external operation with high resolution instructions (AI-14U, AI-14B).Also enables normal and reverse operation using positive or negative voltage signals (AI-14B).Enables operation with 8-bit or 16-bit digital signals. Easily connects to NC or PC (DI-08, DI-16H2).Monitors output frequency, output current, and I/O voltage(AO-08, AO-12).Indicates errors through discrete output (DO-08).Installing PG speed control card (PG-B2 and PG-X2) considerably enhances speed control accuracy.

    : Applicable for flux vector control.

    Function

    Mul

    ti-Fu

    nctio

    n Se

    lect

    ion

    ( Con

    t d)

    ApplicationTorque booster(Twin drives)

    Dividing loads

    Motor speed limit

    Preventing mechanicalvibration in theequipment

    Reducing noise

    Improvement of continuous operation reliability

    Monitor functionenhancementZero-speed interlock, etc.Zero-speed interlockReference speedreach interlock

    Protection of machineImprovement of continuous operationreliability

    Assortment of fault signalsReference speedagreed interlockGear change interlock, etc.Gear change interlock, etc.Operation interlock,etc.Improvement of continuous operation reliability

    Easy operation

    Monitor functionenhancement

    Easy operation

    Easy operation

    Monitor functionenhancementMonitor functionenhancementEnhancement ofspeed control

    15

    Softw

    are

    Funct

    ions

  • Frequency Setting Power +15 V, 20 mA

    1

    IG

    R

    M

    M

    2

    PG

    SA

    SA

    SA

    S

    T

    ELCB or MCCB MC

    2MCCBr1s1t1

    r2 s2 t22

    4 2

    2

    1

    1

    9

    p1 n1

    R/L1

    S/L2

    T/L3

    U/T1

    V/T2

    W/T3

    r1s1t1

    TA1

    TA3

    TA2

    3456

    1

    2

    3

    4

    S1PG-B2

    S2

    S3

    S4

    S5

    S6

    S7

    S8

    S9

    S10

    S11

    S12

    SC

    E(G)

    +VA1A2A3AC

    0V

    V (15 V, 20 mA)

    R+

    R

    S+

    S

    +24 V

    AM

    MA

    M1

    M2

    P1

    P2

    P3

    C3

    P4

    C4

    MB

    MC

    FM

    AC

    MA

    MC

    E(G)

    PC

    MCON

    MC

    OFFTHRX2MCCB

    THRX

    TRXMC

    TRX

    MC MA

    12

    3

    3-phase Power200 to 220 V50/60 Hz

    Motor

    Cooling Fan

    Pulse Monitor Output30 mA max.

    Wiring Distance:30 m max.

    Pulse B

    Pulse A

    Shielded Twisted-pairWires

    (Ground to 100 max.)(Optional)

    MxCCIMR-ACA2011

    CN5(NPN Setting) FM

    Default: Output Current0 to +10 V

    Ammeter Adjustment20 k

    Frequency Meter Adjustment20 k

    AM

    Open Collector 1

    MEMOBUSCommunicationsRS-485/422

    Shield SheathConnection Terminal

    Error Contact Output

    250 VAC, 10 mA min. 1 A max830 VDC, 10 mA min. 1 A max.

    Multi-functionOpen-collectorOutputs48 VDC50 mA max.

    Multi-function Contact Output250 VAC, 10 mA min. 1 A max.830 VDC, 10 mA min. 1 A max.

    Master Speed Ref. 0 to 10 V (20 k)

    TerminatingResistance

    4 to +20 mA0 to +10 V

    0 to +10 V

    FrequencySettingAdjustmentFrequency

    Setter

    ExternalFrequencyReferences

    ExternalBaseblock Command

    Acc/dec Time 1

    Emergency Stop(NO Contact)

    Forward Run/Stop

    Reverse Run/Stop

    External Fault

    Fault ResetMulti-step SpeedReference 1 (Main Speed Switching)Multi-step SpeedReference 2

    Multi-step SpeedReference 3

    Jog FrequencySelection

    Fault Contact

    Multi-functionContact Inputs

    Master Speed Ref. 4 to 20 mA (250 ) [0 to 10 V (20 k) Input] Multi-function Analog Input 0 to 10 V (20 k)

    2 k

    2 k

    +24 V, 8 mA

    FUFVFW

    U

    V

    W

    CHBGAFD

    Multi-function Analog Output 2710 to +10 V, 2 mA

    Default: Output Frequency0 to +10 V

    Default:Running Signal

    Default:Zero Speed

    Default:Auxiliary FrequencyCommand

    Open Collector 2Default:Frequency Agree Signal

    Open Collector 3Default:MxC Operation Ready

    Open Collector 4Default:Minor Fault

    Multi-function Analog Output 1710 to +10 V, 2 mA +

    +

    Multi-step SpeedReference 4

    Thermal RelayTrip Contact ofMotor Cooling Fan

    Defaults

    6

    9

    3

    3

    5

    Connection Diagram and Terminal FunctionsExample of 200 V 11 kW(CIMR-ACA2011)

    E(G)

    E(G)

    FM AC AM P1 P2 PC SC

    S2S1 S3 S4 S5 S6 S7 S8

    SC A1 A2 A3 +V -VAC

    MP P3 C3 P4 C4

    S9 S10 S11 S12 M1 M2

    MA MB MC

    IG

    RP R+ R- S+ S-

    Control Circuit and Communication Circuit Terminal Arrangement

    1

    2

    3

    4

    5

    :

    :

    :

    :

    :

    Notes :12

    indicates shielded wire and indicates twisted-pair shielded wire.Terminal symbols: shows main circuit; shows control circuit.

    6

    7

    8

    9

    :

    :

    :

    :

    Connect to the momentary power loss ridethru unit. Do not connect power lines to these terminals.The MxC models CIMR-ACA4110 and 4160 do not have terminals p1 and n1.Normally not used. Do not connect power lines to these terminals.The MxC models CIMR-ACA4110 and 4160 do not have terminals r2, s2 and t2.The maximum output current capacity for the +V terminal on the control circuit is 20 mA. Never short terminals +V, V, and AC, as this can cause erroneous operation or damage the MxC.Self-cooling motors do not require wiring that would be necessary with motors using a cooling fan.For control modes that do not use a motor speed feedback signal, PG-B2 card wiring is not necessary.

    Sequence input signals S1 to S12 are labeled for sequence connections (0 V common and Sinking Mode) for no-voltage contacts or NPN transistors. These are the default settings. For PNP transistor sequence connections (+24 V common and Sourcing Mode) or to provide a 24 V external power supply, refer to the Instruction Manual.The multi-function analog output is a dedicated meter output for an analog frequency meter, ammeter, voltmeter, wattmeter, etc. Do not use this output for feedback control or for any other control purpose.The minimum load of a multi-function contact output and an error contact output is 10 mA. Use a multifunction open-collector output for a load less than 10 mA.Do not ground the AC terminal of the control circuit and do not connect it to the grounding terminal on the MxC enclosure. This may cause the MxC to malfunction.

    16

  • Varispeed AC

    Type

    Terminal Functions

    Communication Circuit Terminal (200/400 V Class)

    Control Circuit (200/400 V Class)

    Main Circuit

    : Do not connect power lines to these terminals.

    Voltage ClassModel CIMR-ACA Max Applicable Motor Output kW

    R/L1S/L2T/L3U/T1V/T2W/T3p1n1r 2s2t 2

    25P55.5

    201111

    202222

    204545

    200

    V

    Main circuit power inputs

    MxC outputs

    For connection to back-up capacitor unit for momentary power loss (optional)

    Usually, not used.

    Ground (100 or less)

    400

    V

    Main circuit power inputs

    MxC outputs

    Ground (10 or less)

    For connection to Back-up capacitor unit for momentary power loss (optional)

    Usually, not used.

    45P55.5

    401111

    402222

    404545

    407575

    4110110

    4160160

    No.S1 S2 S3 S4 S5 S6 S7 S8 S9 S10S11S12SC+VV

    A1

    A2

    A3

    ACE(G)

    P1

    P2

    PCP3C3P4C4MAMBMCM1M2FMAMAC

    Signal NameForward Run/Stop CommandReverse Run/Stop CommandMulti-function input 1Multi-function input 2Multi-function input 3Multi-function input 4Multi-function input 5Multi-function input 6Multi-function input 7Multi-function input 8Multi-function input 9Multi-function input 10Sequence input common+15 V power output15 V power outputMaster speed frequency reference

    Multi-function analog input

    Multi-function analog input

    Analog reference commonShield sheath, optional groundline connection pointMulti-function PHC output 1

    Multi-function PHC output 2Photocoupler output common for P1 and P2Multi-function PHC output 3

    Multi-function PHC output 4Fault output signal (NO contact)Fault output signal (NC contact)Relay contact output commonMulti-function contact output

    (NO contact)Multi-function analog monitor 1Multi-function analog monitor 2Analog common

    FunctionForward run when ON; stopped when OFF.Reverse run when ON; stopped when OFF.Default: External fault when ON.Default: Fault reset when ON.Default: Multi-speed reference 1 effective when ON.Default: Multi-speed reference 2 effective when ON.Default: Jog frequency selected when ON.Default: External baseblock when ON.Default: Multi-speed reference 3 effective when ON.Default: Multi-speed reference 4 effective when ON.Default: Acceleration/deceleration time 1 selected when ON.Default: Emergency stop (NO contact) when ON.

    +15 V power supply for analog references15 V power supply for analog references10 to +10 V/100 to +100%0 to +10 V/100%4 to 20 mA/100%, 10 to +10 V/100 to +100%, 0 to +10 V/100%Default: Added to terminal A1 (H309 = 0)4 to 20 mA/100%, 10 to +10 V/100 to +100%, 0 to +10 V/100%Default: Analog speed 2 (H305 = 2)0 V

    Default: Zero-speedZero-speed level (b2-01) or below when ON.Default: Frequency agreement detectionFrequency within 2 Hz of set frequency when ON.

    Default: Ready for operation when ON.

    Default: Minor fault

    Fault when closed across MA and MCFault when open across MB and MC

    Default: OperatingOperating when ON across M1 and M2.Default: Output frequency, 0 to +10 V/100% frequencyDefault: Current monitor, 5 V/MxCs rated current

    Signal Level

    24 VDC, 8 mAPhotocoupler isolation

    +15 V (Max. current: 20 mA)15 V (Max. current: 20 mA)10 to +10 V, 0 to +10 V(Input impedance: 20 k)4 to 20 mA(Input impedance: 250 )

    4 to 20 mA(Input impedance: 250 )

    50 mA max. at +48 VDC

    Dry contactsContact capacity:10 mA min. 1 A max. at 250 VAC10 mA min. 1 A max. at 30 VDCMinimum permissible load: 5 VDC, 10 mA0 to +10 VDC 5%2 mA max.

    Type No.R+RS+SIG

    Signal NameMEMOBUS communications input

    MEMOBUS communications outputCommunications shield sheath

    Function

    For 2-wire RS-485, short R+ and S+ as wellas R and S.

    Signal LevelDifferential input, PHC isolation

    Differential output, PHC isolation

    Ope

    n Co

    llect

    or O

    utpu

    tsSe

    quen

    ce In

    put S

    igna

    lsAn

    alog

    Inpu

    t Sig

    nals

    Relay

    Outp

    utsAna

    log Mon

    itorOut

    putsR

    S-48

    5/42

    2

    17

    Conn

    ectio

    nD

    iagr

    amand

    Term

    inal

    Func

    tions

  • Protective Functions

    Fault DetectionWhen the MxC detects a fault, a fault contact output is triggered and the operator screen will display the appropriate fault code. The MxC output is shut off, which causes the motor to coast to a stop. The user may select how the MxC should stop the motor for some faults, and the MxC will obey the specified stop method when those faults occur.If a fault occurs, refer to the Instruction Manual (Manual No. TOEP C710636 00) to identify and correct the problem that caused the fault. Use one of the following methods to reset the fault before restarting the MxC:

    Set a multi-function digital input (H1-01 to H1-10) to 14 (Fault Reset) and turn on the fault reset signal.

    Press the key on the digital operator.

    Turn OFF the main circuit power supply. Make sure that the control circuit terminals (+V, V, AC, etc.) are not shortcircuited and wired properly. Then turn ON the power again.

    FaultNo display

    Overcurrent

    Ground Fault

    Power Supply Undervoltage

    Control Circuit Overvoltage

    Power Supply Overvoltage

    Control Circuit Undervoltage

    Control Power Fault

    Power Supply Frequency Fault

    Power Phase Rotation Variation

    Output Open-phase

    Cooling Fin Overheating

    Motor Overheating Alarm

    Motor Overheating Fault

    Resistor Overheat

    Internal Resistance Overheat

    Motor Overload

    MxC Overload

    Overtorque Detected 1

    Overtorque Detected 2

    Undertorque Detected 1

    Undertorque Detected 2

    Overspeed

    PG Disconnection Detected

    Excessive Speed Deviation

    Control Fault

    Display

    OCOvercurrent

    GFGround Fault

    AUVPower UV

    OVPS Overvolt

    AOVPower OV

    UV1Undervoltage

    UV2CTL PS Undervolt

    FDVFreq DEV

    SRCPower Phase Err

    LFOutput Pha Loss

    OH, OH1Heatsnk Overtemp

    OH3Motor Overheat 1

    OH4Motor Overheat 2

    SOHDischrg Res. Flt

    DOHDumping OH

    OL1Motor Overloaded

    OL2MxC Overloaded

    OL3Overtorque Det 1

    OL4Overtorque Det 2

    UL3Undertorq Det 1

    UL4Undertorq Det 2

    OSOverspeed Det

    PGOPG Open

    DEVSpeed Deviation

    CFCtl Fault

    MeaningThere was a drop in control power voltage.The MxC output current exceeded the overcurrent detection level. (200% of rated current)The ground fault current at the MxC output exceeded approximately 50% of the MxC rated output current.The power supplied to the MxC is below the minimum amount set to L2-21.200 V class: Approx. 150 VAC 400 V class: Approx. 300 VACThe control circuit voltage exceeded the overvoltage detection level.200 V class: Approx. 410 V 400 V class: Approx. 870 VThe power-supply voltage exceeded the overvoltage detection level.200 V class: Approx. 250 VAC 400 V class: Approx. 550 VACThe control circuit DC voltage is below the Undervoltage Detection Level (L2-05).200 V class: Approx. 190 V 400 V class: Approx. 380 V

    Not enough voltage is being produced by the power supply.

    The fluctuation in the power frequency exceeded the allowable amount.After control power supply is on, the direction of the phase rotation changes.An open phase occurred at the MxC output.This fault is detected when L8-07 is set to Enabled .The temperature of the MxCs cooling fins exceeded the setting in L8-02, 100 C, or the overheating protection level.The MxC will stop or will continue to operate according to the setting of L1-03.

    The MxC will stop according to the setting of L1-04.

    The temperature of the resistor exceeded tolerance.

    The temperature of the built-in resistor exceeded the set value.

    The motor overload protection function has operated based on the internal electronic thermal value.The MxC overload protection function has operated based on the internal electronic thermal value.The current is greater than the setting in L6-02 for longer than the setting in L6-03.The current is greater than the setting in L6-05 for longer than the setting in L6-06.The current is less than the setting in L6-02 for longer than the setting in L6-03.The current is less than the setting in L6-05 for longer than the setting in L6-06.The speed is greater than the setting in F1-08 for longer than the setting in F1-09.

    No PG pulse was input when the MxC was outputting a frequency.

    The speed deviation is greater than the setting in F1-10 for longer than the setting in F1-11.The torque limit is continuously reached for three seconds or longer during a decelerate to stop with open-loop vector control.

    (OC)

    (GF)

    (AUV)

    (OV)

    (AOV)

    (UV1)

    (UV2)

    (FDV)

    (SRC)

    (LF)

    (OH,OH1)

    (OH3)

    (OH4)

    (SOH)

    (DOH)

    (OL1)

    (OL2)

    (OL3)

    (OL4)

    (UL3)

    (UL4)

    (OS)

    (PGO)

    (DEV)

    (CF)

    18

  • Varispeed AC

    Fault

    PID Feedback Reference Lost

    External Fault Input from Communications Option CardExternal Fault(Input Terminal S3)External Fault(Input Terminal S4)External Fault(Input Terminal S5)External Fault(Input Terminal S6)External Fault(Input Terminal S7)External Fault(Input Terminal S8)External Fault(Input Terminal S9)External Fault(Input Terminal S10)External Fault(Input Terminal S11)External Fault(Input Terminal S12)Zero-servo Fault

    Digital Operator Connection Fault

    MEMOBUS Communications Error

    Option Communications Error

    Digital Operator Communications Error 1CPU External RAM FaultDigital Operator Communications Error 2

    EEPROM Error

    CPU Internal A/D Converter Error

    CPU External A/D Converter Error

    Option Card Connection Error

    ASIC Internal RAM Fault

    Watchdog Timer Fault

    CPU-ASIC Mutual Diagnosis Fault

    ASIC Version Fault

    Communications Option Card A/D Converter ErrorCommunications Option Card Self Diagnostic ErrorCommunications Option Card Model Code ErrorCommunications Option Card DPRAM Error

    Display

    FBLFeedback Loss

    EF0Opt External Flt

    EF3Ext Fault S3

    EF4Ext Fault S4

    EF5Ext Fault S5

    EF6Ext Fault S6

    EF7Ext Fault S7

    EF8Ext Fault S8

    EF9Ext Fault S9

    EF10Ext Fault S10

    EF11Ext Fault S11

    EF12Ext Fault S12

    SVEZero Servo Fault

    OPROper Disconnect

    CEMemobus Com Err

    BUSOption Com Err

    CPF00COM-ERR(OP&INV)

    CPF01COM-ERR(OP&INV)

    CPF03EEPROM Error

    CPF04Internal A/D Err

    CPF05External A/D Err

    CPF06Option error

    CPF07RAM-ErrCPF08

    WAT-ErrCPF09

    CPU-ErrCPF10

    ASIC-ErrCPF20

    Option A/D errorCPF21

    Option CPU downCPF22

    Option Type ErrCPF23

    Option DPRAM Err

    MeaningA PID feedback reference loss was detected (b5-12 = 2) and the PID feedback input was less than b5-13 (PID feedback loss detection level) for longer than the time set in b5-14 (PID feedback loss detection time).An external fault was input from a communications option card.

    An external fault was input from a multi-function input terminal.

    The rotation position moved during zero-servo operation.

    The connection to the digital operator was broken during running for a Run command from the digital operator.A normal reception was not possible for 2 seconds or longer after control data was received once.A communications error was detected during a Run command or while setting a frequency reference from a communications option card.No response from the digital operator for 5 seconds after the power was turned on. A fault has occured in the external RAM of the CPU.After communications were established, there was a communications error with the digital operator for more than 2 seconds.

    The control circuit is damaged.

    The option card is not connected properly.

    The control circuit is damaged.

    Communications option card fault.

    (FBL)

    (EF0)

    (EF3)

    (EF4)

    (EF5)

    (EF6)

    (EF7)

    (EF8)

    (EF9)

    (EF10)

    (EF11)

    (EF12)

    (SVE)

    (OPR)

    (CE)

    (BUS)

    (CPF00)(CPF00)(CPF01)

    (CPF03)

    (CPF04)

    (CPF05)

    (CPF06)

    (CPF07)

    (CPF08)

    (CPF09)

    (CPF10)

    (CPF20)

    (CPF21)

    (CPF22)

    (CPF23)

    : Protection may not be provided under the following conditions as the motor windings are grounded internally during run:

    Low resistance to ground from the motor cable or terminal block.

    MxC already has a short-circuit when the power is turned on.19

    Prot

    ectiv

    eFu

    nctio

    ns

  • Protective Functions (Contd)

    Alarm DetectionAlarms are detected as a type of MxC protection function that do not operate the fault contact output. The system will automatically return to its original status once the cause of the alarm has been removed.The digital operator display flashes and the alarm is output from the multi-function outputs. (When an alarm output is selected.)

    External Fault (Input Terminal S3)

    External Fault (Input Terminal S4)

    External Fault (Input Terminal S5)

    External Fault (Input Terminal S6)

    External Fault (Input Terminal S7)

    External Fault (Input Terminal S8)

    External Fault (Input Terminal S9)

    External Fault (Input Terminal S10)

    External Fault (Input Terminal S11)

    External Fault (Input Terminal S12)

    DisplayEF

    External Fault

    UVPS Undervolt

    AUVPower UV

    FDVFreq DEV

    FDVFreq DEV

    SRCPower Phase Err

    OVPS Overvolt

    OHHeatsink Overtemp

    OH2Over Heat 2

    OH3Motor Overheat 1

    DOHDumping OH

    OL3Overtorque Det 1

    OL4Overtorque Det 2

    UL3Undertorq Det 1

    UL4Undertorq Det 2

    OSOverspeed Det

    PGOPG Open

    DEVSpeed Deviation

    EF0Opt External Flt

    EF (Flashing)

    UV (Flashing)

    AUV (Flashing)

    FDV (Flashing)

    FDV (Flashing)

    SRC (Flashing)

    OV (Flashing)

    OH (Flashing)

    OH2 (Flashing)

    OH3 (Flashing)

    DOH (Flashing)

    OL3 (Flashing)

    OL4 (Flashing)

    UL3 (Flashing)

    UL4 (Flashing)

    OS (Flashing)

    PGO (Flashing)

    DEV (Flashing)

    EF0 (Flashing)

    EF3 (Flashing)

    EF4 (Flashing)

    EF5 (Flashing)

    EF6 (Flashing)

    EF7 (Flashing)

    EF8 (Flashing)

    EF9 (Flashing)

    EF10 (Flashing)

    EF11 (Flashing)

    EF12 (Flashing)

    MeaningBoth forward run and reverse run closed simultaneously for over 0.5 s.The following conditions occurred when there was no run signal.

    The control circuit voltage was below the undervoltage detection level setting (L2-05).

    The control power supply voltage was below the CUV level.The power supply is below the undervoltage detection level (L2-21).200 V class: Approx. 150 VAC 400 V class: Approx. 300 VACThe fluctuation in the power frequency exceeded the allowable amount.The power supply is below the undervoltage detection level (L2-21).200 V class: Approx. 150 VAC 400 V class: Approx. 300 VACAfter control power supply is on, the direction of the phase rotation changes.The control circuit voltage exceeded the overvoltage detection level.200 V class: Approx. 410 V 400 V class: Approx. 870 VThe temperature of the MxCs cooling fins exceeded the setting in L8-02.An OH2 alarm signal (MxC overheating alarm signal) was input from a multi-function input terminal (S3 to S12).The MxC continues or stops the operation according to the setting of L1-03.

    The temperature of the built-in resistor exceeded the set value.

    The current is greater than the setting in L6-02 for longer than the setting in L6-03.The current is greater than the setting in L6-05 for longer than the setting in L6-06.The current is less than the setting in L6-02 for longer than the setting in L6-03.The current is less than the setting in L6-05 for longer than the setting in L6-06.The speed is greater than the setting in F1-08 for longer than the setting in F1-09.The MxC is outputting a frequency, but no PG pulse is being input.The speed deviation is greater than the setting in F1-10 for longer than the setting in F1-11.Continuing operation was specified for EF0 (F6-03=3) and an external fault was input from the option card.

    EF3Ext Fault S3

    EF4Ext Fault S4

    EF5Ext Fault S5

    EF6Ext Fault S6

    EF7Ext Fault S7

    EF8Ext Fault S8

    EF9Ext Fault S9

    EF10Ext Fault S10

    EF11Ext Fault S11

    EF12Ext Fault S12

    An external fault was input from a multi-function input terminal.

    AlarmForward/Reverse Run Commands Input Together

    Control Circuit Undervoltage

    Power Supply Undervoltage

    Power Supply Frequency Fault

    Power Supply Undervoltage

    Power Phase Rotation Variation

    Control Circuit Overvoltage

    Cooling Fin Overheating

    MxC Overheating Pre-alarm

    Motor Overheating

    Internal Resistance Overheat

    Overtorque 1

    Overtorque 2

    Undertorque 1

    Undertorque 2

    Overspeed

    The PG is Disconnected

    Excessive Speed Deviation

    External Fault Detected forCommunications Card

    20

  • Varispeed AC

    Operation ErrorsAn operation error will result if there are conflicting parameter settings. MxC will not run until all contradicting parameter settings are corrected. Alarm and fault outputs will also not work while there are contradicting parameters settings.

    Error

    Incorrect MxC Capacity Setting

    Parameter Setting Range Error

    Multi-Function Input Selection Error

    Option Card Selection Error

    Control Method Selection Error

    Multi-Function Analog Input Selection Error

    Parameter Selection Error

    PID Control Selection Error

    V/f Data Setting Error

    Default Error

    EEPROM Write Error

    DisplayOPE01

    kVA SelectionOPE02

    LimitOPE03

    TerminalOPE05

    Sequence SelectOPE06

    PG Opt MissingOPE07

    Analog SelectionOPE08

    Ctrl Func ErrorOPE09

    PID Select Error

    OPE10V/f Ptrn Setting

    OPE20Factory Setting Err

    ERREEPROM R/W Err

    MeaningThe MxC capacity setting doesn't match the MxC being used. Contact your Yaskawa representative.

    The parameter setting is outside of the valid setting range.

    Multi-Function Input Selection Error

    The option card was selected as the frequency reference source by setting b1-01 to 3, but an option card isn't connected (C option).Flux Vector Control was selected by setting A1-02 to 3, but a PG Speed Control Card isnt connected.The same setting is selected for the analog input selection and the PID function selection.A setting has been made that is not required in the current control method.

    PID Control Selection Error

    Parameters E1-04, E1-06, E1-07, and E1-09 do not satisfy the following conditions:

    E1-04 (FMAX) E1-06 (FA) > E1-07 (FB) E1-09 (FMIN)

    E3-02 (FMAX) E3-04 (FA) > E3-05 (FB) E3-07 (FMIN)The default settings were not reset when the control board was replaced.

    A verification error occurred when writing EEPROM.

    OPE01

    OPE02

    OPE03

    OPE05

    OPE06

    OPE07

    OPE08

    OPE09

    OPE10

    OPE20

    ERR

    Alarm

    PID Feedback Reference Lost

    MEMOBUS Communications Error

    Option Card Communications Error

    Communications on Standby

    Cooling Fan Maintenance Timer

    Electrolytic Capacitor Maintenance Timer

    Display

    FBLFeedback Loss

    CEMEMOBUS Com Err

    BUSOption Com Err

    CALLCom Call

    LT-FMaintenance

    LT-CMaintenance

    MeaningA PID feedback reference loss was detected (b5-12=2) and the PID feedback input was less than b5-13 (PID feedback loss detection level) for longer than the time set in b5-14 (PID feedback loss detection time).Normal reception was not possible for 2 s or longer after received control data.

    A communications error occurred in a mode where the Run Command or a frequency reference is set from an communications option card.

    Control data was not normally received when power was turned on.

    Monitor U1-63 reached 100%.

    Monitor U1-61 reached 100%.

    FBL (Flashing)

    CE (Flashing)

    BUS (Flashing)

    CALL (Flashing)

    LT-F (Flashing)

    LT-C (Flashing)

    : Available in software version PRG: S1050.

    21

    Prot

    ectiv

    eFu

    nctio

    ns

  • Option Cards

    Type Name Code No. Document NumberFunction

    Analog Reference Card

    AI-14U

    Analog Reference Card

    AI-14B

    Digital ReferenceCardDI-08

    Digital ReferenceCard

    DI-16H2

    Analog MonitorCard

    AO-08

    Analog MonitorCard

    AO-12

    Digital OutputCard

    DO-08

    2C-RelayOutput Card

    DO-02C

    PG-B2

    PG-X2

    MECHATROLINK Interface Card

    SI-TDeviceNet

    Interface CardSI-N1

    CC-Link Interface Card

    SI-CProfibus-DP

    Interface CardSI-P1

    LONWORKS Interface Card

    SI-JCANopen

    Interface CardSI-S1

    AI-14U

    AI-14B

    DI-08

    DI-16H2

    AO-08

    AO-12

    DO-08

    DO-02C

    PG-B2

    PG-X2

    2

    SI-N1

    SI-C

    2

    2

    2

    Enables high-precision, high-resolution setting of analog speed references.

    Input signal level : 0 to +10 VDC (20 k), 1 channel 4 to 20 mA DC (250 ), 1 channel

    Input resolution : 14-bit (1/16384)Enables high-precision, high-resolution setting of analog speed references.

    Input signal level : 0 to +10 VDC (20 k) 4 to 20 mA DC (500 ), 3 channels

    Input resolution : 13-bit + sign (1/8192)Enables 8-bit digital setting of speed references.

    Input signal : 8-bit binary 2-digit BCD + SIGN signal + SET signal

    Input voltage : +24 V (isolated)

    Input current : 8 mAEnables 16-bit digital setting of speed references.

    Input signal : 16-bit binary 4-digit BCD + SIGN signal + SET signal

    Input voltage : +24 V (isolated)

    Input current : 8 mAWith 16-bit/12-bit switch.Converts analog signals to monitor the MxCs output status (output frequency, output current, etc.) to absolute values and outputs them.

    Output resolution : 8-bit (1/256)

    Output voltage : 0 to +10 V (not insulated)

    Output channels : 2 channelsOutput analog signals to monitor the MxCs output status (output frequency, output current, etc.).

    Output resolution : 11 bits (1/2048) + sign

    Output voltage : 10 to +10 V (not insulated)

    Output channels : 2 channelsOutputs isolated digital signals to monitor the MxCs operating status (alarm signals, zero-speed detection, etc.)Output form: Photocoupler outputs, 6 channels

    (48 V, 50 mA max.)Relay contact outputs, 2 channels(250 VAC: 1 A max., 30 VDC: 1 A max.)

    Two multi-function contact outputs (2C-relay) can be used other than those of the inverter proper unit.

    Used for Flux Vector Control.

    A-, B-phase input (complimentary input)

    Maximum input frequency: 32767 Hz

    Pulse monitor output: Open-collector(PG power supply output: +12 V, 200 mA max.)

    Used for Flux Vector Control.

    A-, B-, Z-phase pulse (differential pulse) input

    Maximum input frequency: 300 kHz

    Input: Conforms to RS-422

    Pulse monitor output: RS-422(PG power supply output: + 5 V or +12 V, 200 mA max.)Used for running or stopping the MxC, setting or referencing parameters, and monitoring output frequency, output current, or similar items through MECHATROLINK communication with the host controller.Used for running or stopping the MxC, setting or referencing parameters, and monitoring output frequency, output current, or similar items through DeviceNet communication with the host controller.Used for running or stopping the MxC, setting or referencing parameters, and monitoring output frequency, output current, or similar items through CC-Link communication with the host controller.Used for running or stopping the MxC, setting or referencing parameters, and monitoring output frequency, output current, or similar items through Profibus-DP communication with the host controller.Used for HVAC control, running or stopping the MxC, setting or referencing parameters, and monitoring output current, watt-hours, or similar items through LONWORKS communications with the host controller.Used for running or stopping the MxC, setting or referencing parameters, and monitoring output frequency, output current, or similar items through CANopen communication with the host controller.

    TOE-C736-30.13

    TOBP C730600 15

    TOBP C730600 30

    TOBP C730600 31

    TOE-C736-30.21

    TOBP C730600 26

    TOE-C736-30.24

    TOE-C736-40.8

    TOBP C730600 09

    TOBP C730600 10

    SIBP C730600 01

    TOB-C736-70.6SIBP C730600 14

    12

    ::PG speed control card is required for PG control.Under development.

    Com

    mun

    icatio

    ns O

    ptio

    n Ca

    rds

    PG S

    peed

    Con

    trol C

    ards

    1Sp

    eed

    (Freq

    uenc

    y) Re

    feren

    ce O

    ption

    Card

    sM

    onito

    ring

    Opt

    ion

    Card

    s

    Built

    -in (c

    onne

    ct to

    conn

    ector

    )

    Notes : DeviceNet is a registered trademark of the Open DeviceNet Vendor Association(ODVA). LONWORKS is a registered trademark of Echelon Corp.

    RoHS-compliant

    RoHS-compliant

    RoHS-compliant

    RoHS-compliant

    RoHS-compliant

    RoHS-compliant

    22

  • Varispeed ACPeripheral Devices

    Protects the MxC wiring

    Prevents burningof the MxC

    Contains switching surge

    Isolates I/O signals

    Reduces the effects of radio and control device noise

    Operates the MxC externally

    Controls the MxC system

    Saves the momentary power loss compensation time of the MxC

    Sets/monitors frequencies and voltages externally

    Corrects frequency reference input, frequency meter,ammeter scales

    Earth Leakage Circuit Breaker(ELCB)

    Molded CaseCircuit Breaker(MCCB)

    MagneticContactor

    Surge Protector

    Isolator

    Input NoiseFilter

    Zero PhaseReactor

    Output NoiseFilter

    VS Operator(Small PlasticOperator)

    VS Operator(Standard Steel-Plate Operator)

    Digital OperatorExtension Cable

    VS SystemModule

    Momentary Power Loss Recovery Unit

    Frequency Meter/ Current MeterFrequency Setting PotentiometerFrequency Setting PotentiometerOutput Voltage MeterVariable Resistor BoardFrequency Meter Adjusting Potentiometer

    Recommended:NV series

    Recommended:NF series

    SC series

    DCR2-

    DGP

    LNFD-FN-

    F6045GB(FIL001098)F11080GB(FIL001097)

    LF-

    JVOP-95

    JVOP-96

    1 m cable: (WV001)3 m cable: (WV003)

    JGSM-

    P0010 Type(200 V class)P0020 Type (400 V class)

    DCF-6A

    RV30YN20S 2k(RH000739)

    CM-3S

    SCF-12NH2 k (ETX003270)20 k (ETX003120)RV30YN20S 20 k(RH000850)

    Protects the MxC from ground faults that could otherwise result in electric shock or fire. Choose a ELCB designed to minimize harmonics specifically for MxC. Use one ELCB per MxC, each with a current rating of at least 30 mA.Note: Yaskawa recommends installing a ELCB to the power supply side to protect MxC wiring and prevent other damage in the event of component failure. An MCCB can also be used if permitted by the power system.Protects circuitry from excessive current. A MCCB should be installed between the main power supply and an AC reactor.Note: Yaskawa recommends installing an MCCB to the power supply side to protect MxC wiring and prevent other damage in the event of component failure. Install an MCCB if permitted by the power system.Install to prevent MxC from overheat when a fault occurs at the input side of the unit. A surge absorber should also be attached to the coil.Absorbs surge from the magnetic contactor and control relays. Connect surge suppressors to all magnetic contactors and relays near the MxC.Insulates the MxC I/O signal. Effective in counteracting inductive noise.Reduces noise coming into the MxC from the power supply line and noise flowing from the MxC into the power supply line. Connect as close to the MxC as possible.Reduces noise coming into the MxC from the power supply line and noise flowing from the MxC into the power supply line. Insert as close to the MxC as possible.Can be used on both the input and output sides.Reduces noise from the line that enters into the MxC input power system. Should be installed as close as possible to the MxC. Allows frequency reference settings and ON/OFF operation control to be performed by analog references from a remote location (50 m max).Frequency counter specifications: 60/120 Hz, 90/180HzAllows frequency reference settings and ON/OFF operation control to be performed by analog references from a remote location (50 m max).Frequency counter specifications: 75 Hz, 150 Hz, 220 HzExtension cable to use a digital operator remotely.Cable length: 1 m or 3 mA system controller that can be matched to the automatic control system to produce an optimum system configuration.Document No. : TSE-C730-30Safety measure taken to protect against momentary power loss of the control power supply. Document No. : TOE-C736-50.6

    Devices to set or monitor frequencies externally.

    Devices to measure the output voltage externally.Connected to the control circuit terminals to input a frequency reference.Calibrates the scale of frequency meters and ammeters.

    P24

    P24

    P24

    P25

    P30

    P25

    P28

    P27

    P28

    P30

    P29

    P29

    P29

    P29

    MxC

    PowerSupply

    Earth Leakage Circuit Breaker or Molded Case Circuit Breaker

    MagneticContactor(MC)

    Input NoiseFilter

    Ground

    Ground

    Output NoiseFilter

    Motor

    Zero PhaseReactor

    Zero PhaseReactor

    Purpose Model (Code No.) DescriptionsName Ref.Page

    23

    Opt

    ion

    Card

    s/Pe

    riphe

    ralD

    evic

    es

  • Earth Leakage Circuit Breaker (ELCB) and Molded Case Circuit Breaker (MCCB)

    Peripheral Devices (Contd)

    Be sure to connect an ELCB or MCCB between the power supply and MxC input terminals R/L1, S/L2, T/L3.

    Earth Leakage Circuit Breaker (ELCB)[Mitsubishi Electric Corporation]

    Molded Case CircuitBreaker (MCCB)[Mitsubishi Electric Corporation]

    Magnetic Contactor (MC)[Fuji Electric FA Components & Systems Co., Ltd]

    Motor Capacity

    kW

    5.5112245

    NV63-SWNV125-SWNV250-SWNV400-SW

    Model

    4075150250

    7.5/425/1325/1342/42

    Rated Current

    A

    Interrupt CapacitykA

    Icu/IcsNF63

    NF125NF250NF400

    Model

    4075

    150250

    7.5/430/1535/1850/25

    Rated Current

    A

    Interrupt CapacitykA

    Icu/Ics

    200 V ClassEarth Leakage Circuit Breaker Molded Case Circuit Breaker

    MxC ModelCIMR-ACA

    25P5201120222045

    Motor Capacity

    kW

    5.511224575

    110160

    NV32-SWNV63-SW

    NV125-SWNV250-SWNV250-SWNV400-SWNV400-SW

    Model

    204075150225300400

    5/27.5/425/1325/1325/1342/4242/42

    Rated Current

    A

    Interrupt CapacitykA

    Icu/IcsNF32NF63

    NF125NF250NF250NF400NF400

    Model

    204075

    150225300400

    2.5/12.5/110/518/918/9

    25/1325/13

    Rated Current

    A

    Interrupt CapacitykA

    Icu/Ics

    400 V ClassEarth Leakage Circuit Breaker Molded Case Circuit Breaker

    MxC ModelCIMR-ACA

    45P5401140224045407541104160

    Motor Capacity

    kW

    5.5112245

    SC-N2SC-N4SC-N6

    SC-N10

    Model

    3580125220

    Rated Current

    A

    200 V ClassMagnetic Contactor

    MxC ModelCIMR-ACA

    25P5201120222045

    Motor Capacity

    kW

    5.511224575

    110160

    SC-N1SC-N2SSC-N4SC-N6SC-N8

    SC-N11SC-N12

    Model

    254880

    110180300400

    Rated Current

    A

    400 V ClassMagnetic Contactor

    MxC ModelCIMR-ACA

    45P5401140224045407541104160

    Icu: Rated ultimate short-circuit breaking capacity Ics: Rated service short-circuit breaking capacity

    Magnetic Contactor (MC)Connect MC between power supply and MxC input terminals R/L1, S/L2, and T/L3, if required.

    24

  • Varispeed AC

    Lead 250

    4.8 Dia.

    18 Dia.30

    2436

    6 0.8 Dia.

    16

    7

    22.5

    30 16

    Lead 910

    Details of MountingHole Dimensions 2-3 Tap

    2-4 Dia.Mounting Holes

    34

    68

    76

    2633

    Input Noise Filter

    Surge Protector (NIPPON CHEMI-CON CORPORATION)

    Manufactured by YASKAWA

    Manufactured by Schaffner Electronik AG

    MxCInput NoiseFilterIN

    R/L1

    S/L2

    T/L3

    U/T1

    V/T2

    W/T3

    L1(R)L2(S)L3(T)

    L1'(U)L2'(V)L3'(W)

    M

    Example of Noise Filter Connection

    Install surge protectors for coils in electromagnetic contactors, control relays, electromagnetic valves, and electromagnetic brakes used as the MxC peripheral units.

    R

    S

    T

    1MCCB

    200 Vto

    230 V

    Peripheral UnitsSurge Protector

    Control

    Relay

    Model

    DCR2-50A22E

    DCR2-10A25C

    RFN3AL504KD

    Code No.

    C002417

    C002482

    C002630

    MY2, MY3 Omron Corporation. MM2, MM4Omron Corporation. HH22, HH23Fuji Electric FA Components & Systems Co., Ltd.

    Large-Capacity Coil (other than relay)

    380 V to 460 V

    Specifications

    AC220V 0.5 F+200

    AC250V 0.1 F+100

    DC1000V 0.5 F+220

    400 V Class

    5.5112245

    Max. Applicable

    Motor OutputkW

    200 V Class

    LNFD-2203 DYLNFD-2303 DYLNFD-2303 DY

    Model

    FIL000134FIL000135FIL000135

    234

    4090

    120

    Code No. Qty.Rated

    Current A

    Yaskawa Noise Filter without Case

    LNFD-2203 HYLNFD-2303 HYLNFD-2303 HY

    FIL000142FIL000143FIL000143

    Model Code No.

    Yaskawa Noise Filter with Case

    FN258L-42-07FN258L-75-34FN258L-130-35FN359P-250-99

    FIL001065FIL001067FIL001069FIL001071

    Model Code No.

    Noise Filter by Schaffner Electronik AGMxC ModelCIMR-ACA

    25P5201120222045

    Dimentions : mm

    Note: Refer to the instruction manual for information on the CE mark and compliance with the EMC directive.

    Type: DCR2-50A22EMass: 22 g

    Type: DCR2-10A25CMass: 5 g

    Type: RFN3AL504KDMass: 150 g

    234

    4090

    120

    Qty.Rated

    Current A

    1111

    4275130250

    Qty.Rated

    Current A

    5.511224575110160

    Max. Applicable

    Motor OutputkW

    LNFD-4203 DYLNFD-4203 DYLNFD-4303 DYLNFD-4303 DY

    Model

    FIL000147FIL000147FIL000148FIL000148

    1234

    204090

    120

    Code No. Qty.Rated

    Current A

    Yaskawa Noise Filter without Case

    LNFD-4203 HYLNFD-4203 HYLNFD-4303 HYLNFD-4303 HY

    FIL000152FIL000152FIL000153FIL000153

    Model Code No.

    Yaskawa Noise Filter with Case

    FN258L-42-07FN258L-75-34FN258L-130-35FN359P-250-99FN359P-300-99FN359P-400-99

    FIL001065FIL001067FIL001069FIL001071FIL001072FIL001073

    Model Code No.

    Noise Filter by Schaffner Electronik AGMxC ModelCIMR-ACA

    45P5401140224045407541104160

    1234

    204090

    120

    Qty.Rated

    Current A

    111111

    4275130250300400

    Qty.Rated

    Current A

    Notes: 12

    Symbols in parentheses are for YASKAWA noise filters.Be sure to connect input noise filter on MxC input side (R/L1, S/L2, T/L3).

    25

    Perip

    hera

    lDev

    ices

  • Drawing 1 Drawing 2Note: The drawing shows when using a noise filter for 3-phase power supply.

    Detail of TerminalStation

    Detail ofTerminalStation

    Detail of Mounting Hole

    U

    VW

    E

    W 1.5

    A 1

    W 1.5

    5 Dia.

    30 Dia

    .

    A 1 A 1

    H Ma

    x.B

    1 D 1

    .5

    B 1

    D 1

    .5RST

    U

    VW

    E

    RST

    H Ma

    x.

    W

    B DC

    C

    H( Max

    .)

    A

    Drawing 1 Drawing 2 Drawing 3

    Mounting Screws Mounting Screws

    Mounting Screw

    12 Di

    a.

    (Note)

    ModelLNFD-2203DY2303DY4203DY4303DY

    Code No.

    FIL000134FIL000135FIL000147FIL000148

    Noise Filter TerminalW170170200200

    D90110145145

    H7070100100

    B7898133133

    M20203030

    X9

    109

    10

    Y11131113

    Masskg

    0.40.50.50.6

    A(A')158(79)(94)(94)

    DWG

    1222

    ModelLNFD-2203HY2303HY4203HY4303HY

    Code No.

    FIL000142FIL000143FIL000152FIL000153

    Noise Filter TerminalW240240270270

    D125125155155

    H100100125125

    B9595

    125125

    C33334343

    X910910

    Y11131113

    Masskg

    1.51.62.22.2

    A210210240240

    ModelFN258L-42-07FN258L-75-34FN258L-130-35FN359P-250-99FN359P-300-99 FN359P-400-99

    A329329

    4391.5

    See dimensions in the drawing.

    B1851

    220240

    C7080

    1100.8

    D300300

    4001.2

    E314314414

    F455580

    G6.56.56.5

    H500

    J1.51.53

    L12

    OM6M6

    M10

    PAWG8

    Mass kg2.84.07.51616

    18.5

    DWG1

    2

    3

    Manufactured by Schaffner Electronik AG

    DimensionsWith CaseWithout Case

    Units : mm

    Units : mm

    Input Noise Filter (Contd)

    Peripheral Devices (Contd)

    26

  • Varispeed AC

    MxCOutputNoise Filter

    INR/L1

    S/L2

    T/L3

    U/T1

    V/T2

    W/T3

    1

    2

    3

    4

    5

    6

    Example of Noise Filter Connection

    ELCB orMCCB

    R1

    Ground

    R2

    S2

    T2

    S1

    T1

    R/L1

    S/L2

    T/L3

    Noise Filter 11 (R)2 (S)3 (T)

    4 (U)5 (V)6 (W)

    4 (U)5 (V)6 (W)

    4 (U)5 (V)6 (W)

    E

    Noise Filter 21 (R)2 (S)3 (T)

    E

    Noise Filter 31 (R)2 (S)3 (T)

    E

    MxC

    R

    S

    T

    1MCCB

    Units : mm

    ModelLF-350 KALF-320 KBLF-335 KBLF-375 KBLF-3110 KB

    Terminal PlateTE-K22 M6TE-K5.5 M4TE-K5.5 M4TE-K22 M6TE-K60 M8

    A260140140540540

    B180100100320340

    C180100100480480

    D1609090

    300300

    E1207070

    340340

    F654545

    240240

    G74.5 Dia.74.5 Dia.74.5 Dia.96.5 Dia.96.5 Dia.

    H 4.5 Dia. 4.5 Dia. 4.5 Dia. 6.5 Dia. 6.5 Dia.

    Mass kg2.00.60.812.019.5

    Dimensions

    Input/Output Noise Filter Parallel Installation Example (If connecting three input noise filters in parallel)

    M

    MxC ModelCIMR-ACA

    25P52011

    2022

    2045

    Max. ApplicableMotor Output

    kW5.511

    22

    45

    200 V Class

    Model

    LF-350 KALF-350 KALF-350 KA2LF-3110 KB2LF-3110 KB

    Code No.

    FIL000070FIL000070FIL000070FIL000076FIL000076

    Qty.1

    12312

    Rated Current A

    50100150110220

    Output Noise Filter

    12

    ::When two filters or more are required, connect them in parallel.Use one of noise filters for the CIMR-ACA2022 model.

    MxC ModelCIMR-ACA

    45P5401140224045407541104160

    Max. ApplicableMotor Output

    kW5.511224575

    110160

    400 V Class

    Model

    LF-320 KBLF-335 KBLF-375 KBLF-3110 KBLF-3110 KBLF-3110 KBLF-3110 KB

    Code No.

    FIL000072FIL000073FIL000075FIL000076FIL000076FIL000076FIL000076

    Qty.

    1111234

    Rated Current A

    203575110220330440

    Output Noise Filter

    JunctionTerminal

    JunctionTerminal

    : When two filters or more are required, connect them in parallel.

    When wiring contactors in parallel, make sure wiring lengths are the same to keep current flow even to the relay terminals.Noise filters and grounding wire should be as heavy and as short as possible.

    Output Noise Filter (Tohoku Metal Industries Co., Ltd.)

    27

    Perip

    hera

    lDev

    ices

  • Peripheral Devices (Contd)Zero Phase Reactor

    Digital Operator Extension Cable PC Communications Support Tool Cable

    Finemet Zero Phase Reactor to Reduce Radio Noise (Hitachi Metals, Ltd.)Note: Finemet is a registered trademark of Hitachi Metals, Ltd.

    Put all wires (U/T1, V/T2, W/T3) through 4 cores in series without winding.

    78 M

    ax.

    131

    Max

    .

    74 M

    in.

    39 M

    in.

    72

    1

    124

    112

    .5

    0.3

    20

    1

    7 1 50 1

    95 Max.

    80 1

    12.5

    0.

    3

    3-4.5 Dia.3-5.2 Dia.

    2-5.5 Dia.

    26 Max.26 Max.100 1

    181 Max.150 1

    3-M4Hexagon Socket

    Mass : 195 g Mass : 620 g

    3-M5Hexagon Socket

    Model: F6045GB Model: F11080GB

    8

    12

    Can be used both for input and output sides of the MxC and is effective for noise reduction.

    M

    Connection Diagram B : Example of Wiring on the Output Side

    PowerSupply

    MxC

    U/T1V/T2W/T3

    R/L1S/L2T/L3

    Zero Phase Reactor

    Connection Diagram A : Example of Wiring on the Output Side

    R/L1

    S/L2

    T/L3

    U/T1

    MxC

    V/T2

    W/T3M

    Close-up of V/T2-phase Wiring

    Pass each wire (U/T1, V/T2, W/T3) throughthe core 4 times.

    1st Pass

    2nd Pass

    3rd Pass

    4th Pass

    Units : mm

    MxC ModelCIMR-ACA

    25P5201120222045

    MxCRecommended Wire Size mm2Input Side

    82250

    502P

    Output Side8

    2250

    502P

    200 V Class

    Model

    F11080GBF6045GB

    F11080GB

    Code No.

    FIL001097FIL001098

    FIL001097

    Qty.

    1

    4

    RecommendedWiring Method

    4 passes through core (Diagram A)

    4 series(Diagram B)

    Finemet Zero Phase Reactor

    Input Side5.58

    2250

    100802P1002P

    MxC ModelCIMR-ACA

    MxCRecommended Wire Size mm2

    Output Side5.58

    2250

    100802P1002P

    400 V Class

    Model

    F6045GBF11080GBF6045GB

    F11080GB

    Code No.

    FIL001098FIL001097FIL001098

    FIL001097

    Qty.

    1

    4

    RecommendedWiring Method

    4 passes through core (Diagram A)

    4 series(Diagram B)

    Finemet Zero Phase Reactor

    : Determined by wire size.

    Length1 m3 m

    Code No.WV001WV003

    SpecificationIBM-Compatible Computer(DOS/V) (DSUB9P)Cable Length : 3 m

    Code No.

    WV103

    45P5401140224045407541104160

    PowerSupply

    Zero PhaseReactor

    28

  • Varispeed AC

    4-5 Dia.

    4-4 Dia.

    Shaft 6 Dia.

    Note : Attach to MxC terminal.

    30

    Dia

    .

    6 D

    ia.

    2.8 Dia.

    Frequency Meter/Current Meter 1 mA Full-Scale [Model : DCF-6A, 3 V ]

    Frequency Setting Potentiometer [Model : RV30YN20S, 2k (Code No. RH 000739)]

    Output Voltage Meter Rectification Type Class 2.5 [Model : SCF-12NH]

    Frequency Meter Adjusting Potentiometer [Model : RV30YN20S, 20 k (Code No. RH 000850)]

    Variable Resistor Board(Code No. NPJT41561-1)Scale PlateFrequency Setting

    Potentiometer [Model : CM-3S]2 k for frequencyreference control(Code No. EXT003270)20 k for scale adjusting(Code No. EXT003120)

    Mass : 300

    g

    Mass : 20 g

    Panel Drilling Plan

    Units : mm

    Mass : 200

    g Panel Drilling Plan

    Units : mm

    Units : mm

    Mass : 300

    gPanel Drilling Plan

    Units : mm

    Units : mm

    200 V Class : 300 V Full-scale400 V Class : 600 V Full-scale

    [ Output Voltmeter : Code No. VM000481]Output Voltmeter : Code No. VM000502Transformer for Instrument : Code No. PT000084

    DCF-6A is 3 V, 1 mA, 3 k. For MxC multi-function analog monitor output, set frequency meter adjusting potentiometer (20 k) or parameter H4-02, -05 (analog monitor output gain) within the range of 0 to 3 V (initial setting is 0 to 10 V).

    :

    2-M4 Terminal Screws4-M3 Mounting Bolts

    Note : For scale of ammeter, contact your YASKAWA representative.

    2-M4 Terminal Screws4-M4 Mounting Bolts

    85 D

    ia.

    3.6 Dia.9.5 Dia.

    52 D

    ia.

    30

    4.5 Dia.

    10 Dia.

    Perip

    hera

    lDev

    ices

    29

  • RST

    Isolator (Insulation Type DC Transmission Converter)Performance

    4 to 20 mA : Within 100 m

    0 to 10 V : Within 50 m

    Mass : 2 kg

    Approx. Mass : 60 g

    (1)

    (2)

    (3)

    (4)

    Use this unit to extend the MxCs power loss ride-thru ability to 2 seconds.200 V Class [P0010] 400 V Class [P0020]

    (5)(6)

    (7)

    (8)

    Allowance

    TemperatureInfluenceAux. PowerSupply InfluenceLoad ResistanceInfluence

    Output RippleResponse Time

    WithstandVoltage

    InsulationResistance

    0.25 % of output span(Ambient temp.: 23 C)With 0.25 % of output span(The value at 10 C of ambient temp.)With 0.1 % of output span(The value at 10 % of aux. power supply)With 0.05 % of output span(In the range of load resistance)

    With 0.5 % peak to peak of output span0.5 s or less (Time to settle to 1 % of final steady value)2000 VAC for one min.(between each terminal of input, output, power supply, and enclosure)20 M and above (by 500 VDC megger)(between each terminal of input, output, power supply, and enclosure)

    Approx. Mass : 350 g

    Isolator

    Socket View of Socket Mounting

    :Potentiometers adjuster position varies according to the model.

    Back-up Capacitor Unit for Momentary Power Loss

    N B1/PE

    Motor

    MR/L1S/L2T/L3

    U/T1V/T2W/T3

    p1n1

    90

    300

    280

    9650

    4-M6 Mounting Screws

    Terminal12345678

    DescriptionOutput +Output

    Input +Input GroundPowerSupply

    : Use this unit to extend the power loss ride-thru capability in the following MxC models in applications requiring power loss ride through up to 2 s.200 V class: CIMR-ACA25P5, 2011 and 2022400 V class: CIMR-ACA45P5 and 4011If this unit is not used, the MxC can ride thru a power loss for 0.5 to 2 seconds, depending on the MxCs capacity and operating conditions.

    MCCB

    ModelDGP2-4-4DGP2-4-8DGP2-8-4DGP2-3-4DGP3-4-4DGP3-4-8DGP3-8-4DGP3-3-4

    Input Signal0 to 10 V0 to 10 V4 to 20 mA0 to 5 V0 to 10 V0 to 10 V4 to 20 mA0 to 5 V

    Output Signal0 to 10 V4 to 20 mA0 to 10 V0 to 10 V0 to 10 V4 to 20 mA0 to 10 V0 to 10 V

    Power Supply100 VAC100 VAC100 VAC100 VAC200 VAC200 VAC200 VAC200 VAC

    Code No.CON 000019.25CON 000019.26CON 000019.35CON 000019.15CON 000020.25CON 000020.26CON 000020.35CON 000020.15

    Product Line

    Dimensions Units : mmWiring Connections

    Cable Length

    Momentary Power Loss Recovery Unit Connection with MxC Dimensions Units : mm

    Adjuster

    3-phasePowerSupply

    Peripheral Devices (Contd)

    TerminalScrewsM3.5

    2-4.5 Dia.Holes

    Input

    Power SupplyLoad

    30

  • Varispeed ACNotes

    Varispeed AC Application Precautions

    Carrier Frequency, Control Method, Current Derating

    Required Time to be Ready

    Number of Motors

    Improving the Power Factor

    Selection of Power Capacity

    Connection to Power Supply

    Grounding

    Selection

    Use the table below for current derating as it relates to the carrier frequency, control method, and current derating.

    The MxC needs one second more than general-purpose inverters to prepare for operation. Be careful of this delay if using an external reference input.

    An MxC is capable of operating only one motor. Do not use a single MxC to operate several motors.

    No AC reactor or DC reactor is required to improve the power factor.

    Use a power supply that is greater than the rated input capacity (kVA) of the MxC. If the power is lower than the rated capacity of the MxC, the device will be unable to run the application properly and a fault will occur.The input capacity of the MxC, (kVA), can be calculated by the following formula.

    (

    : MxC Rated input current [A], : Applicable power line-to-line voltage [V] )

    The total impedance of the power supply and wiring for the rated current of the MxC is %Z = 10 % or more. If the impedance of the power supply is too large, then power voltage distortion may occur. If the wiring is too long, be sure that proper preventative measures such as thick cables or series wiring have been taken to lower the impedance of the wiring. Contact your Yaskawa representative for details.

    Yaskawa recommends a dedicated ground for the MxC power supply, using a 1:1 ratio with the power supply transformer. Follow the grounding standards for each additional device. When running OA devices or other equipment sensitive to noise, either separate the ground wiring and assign a dedicated ground to prevent noise bleeding in from the grounding line or install a noise filter.

    SCONVSCONV

    lin lin= 3 1000 Vin Vin

    Required Time to be Ready after Power is Turned onApprox. 1.5 secondsApprox. 0.5 seconds

    ModelVarispeed AC (MxC)Varispeed G7/F7

    This time is required if no optional device is used with the MxC. If an optional communications device is used, the time required for the MxC to be ready for operation will vary in accordance with the startup time of the optional communications card.

    :

    100% means the rated current value for carrier frequency of 4kHz.Note:

    Control MethodV/f

    Open-Loop VectorFlux VectorFlux Vector

    Open-Loop VectorFlux Vector

    Continuous Rating

    100%

    90%

    80%

    60-second Rating

    150%

    135%

    120%

    Carrier Frequency

    4 kHz

    8 kHz

    12 kHz

    Model

    CIMR-ACA25P5 2011 2022 45P5 4011

    V/fOpen-Loop Vector

    Flux VectorFlux VectorFlux Vector

    100%

    80% 60%

    150%

    120% 90%

    4 kHz

    8 kHz12 kHz

    CIMR-ACA4022

    V/fOpen-Loop Vector

    Flux VectorFlux VectorFlux Vector

    100%

    90% 80%

    150%

    135% 120%

    4 kHz

    8 kHz12 kHz

    CIMR-ACA204540454075

    V/fOpen-Loop Vector

    Flux Vector

    100%

    150%4 kHzCIMR-ACA41104160

    31

    Perip

    hera

    lDev

    ices

    /Not

    es

  • Notes (Contd)

    Installing a Noise Filter

    Selecting and Installing an Earth Leakage Circuit Breaker or MCCB

    When the Power Supply is a Generator

    When a Phase Advance Capacitor or Thyristor Controller is Provided for the Power Supply

    Prevention against EMC (Radio Noise) or Harmonic Leakage Current

    Guideline for Harmonics Reduction

    Effects of Power Supply Distortion

    Applications with Repetitive Loads

    Starting Torque

    Emergency Stop

    Options

    Installation in Enclosures

    Installation Direction

    When a noise filter is attached on the MxC power supply side, use a noise filter such as the finemet zero-phase reactor.

    To protect wiring, the MxC power supply should be equipped with either an earth leakage circuit breaker (ELCB) or a molded case circuit breaker (MCCB) recommended by Yaskawa listed on page 24 of this catalog.Select a larger capacity breaker when using a fully electromagnetic MCCB, as performance can fluctuate considerably due to harmonic current. If using an ELCB other than those recommended in this catalog, be sure to use one protected against harmonic distortion (one that can be used with the MxC), and with a rated current rating greater than 30 mA for each MxC. Erroneous operation may result from harmonic leakage current.If the ELCB has not been designed to handle harmonic distortion and erroneous operation results, then either lower the carrier frequency of the MxC, replace it with an ELCB resistant to harmonic current, or install an ELCB with a rated current of at least 200 mA to each MxC