MATERIALS & PROCESSING CONGRESS · MATERIALS/ENERGY SAVINGS IN RECLAMATION AND RECYCLING An...
Transcript of MATERIALS & PROCESSING CONGRESS · MATERIALS/ENERGY SAVINGS IN RECLAMATION AND RECYCLING An...
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Proceedings
of the
1978 ASM MATERIALS & PROCESSING CONGRESS
7-9 November 1978
Philadelphia Civic Center
Programmed by
Cleaning, Finishing and Coating Division
Energy Division
Heat Treating Division
Joining Division
Materials Science Division
Materials Systems and Design Division
Materials Testing and Quality Control Division
Mechanical Working and Forming Division
of the American Society for Metals
METAL PROGRESS .Magazine
American Welding Society
The Metal Properties Council
Conference Chairman
Donald R. Muzyka
Carpenter Technology Corporation
AMERICAN SOCIETY FOR METALS
Metals Park, Ohio 44073
UNIVERSITATSBIBL10THEKHANNOVER
TCCr'iV-'.Sr.WFINFOSMATiGi lb-'iVi.-QTHEK
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CONTENTS *
PART ONE: ABSTRACTS
WELDMENTS IN ELECTRIC POWER GENERATION
Welding - The Nucleus of All Production, ParticularlyElectric Power Production for the Twentieth Century 1
George J. Schnabel
Fabrication of Primary Loop Components for Nuclear Steam
Supply Systems 2E. S. Proctor
Field Welding in Electric Power Generation Facilities 3B. D. Hackney
Concepts for Stress Corrosion Cracking in Steel PipeWeldments 4
R. E. Hanneman
Repair Welding of Heavy Section Steel Nozzles 5Paul S. Ayres
ADVANCES IN VACUUM HEAT TREATING
Gas/Fan Oil Quenching in Vacuum Compared to Processingin Salt Pots and Box Furnaces Abstract Not Available
James F. Grochmal
Practical Aspects of Vacuum Carburizing.Abstract Not AvailableThomas Becker
Commercial Vacuum Heat Treating and Brazing - HighQuality and Flexibility Abstract Not Available
George C. Carter
Advances in Vacuum Brazing Abstract Not AvailableSam J. Whalen
*See microfiche index (in microfiche envelope in back inside cover) fordetailed contents of this volume and microfiche respectively.
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MATERIALS/ENERGY SAVINGS IN RECLAMATION AND RECYCLING
An Introduction to Recycling 6Michael B. Bever
Resources and Energy From Municipal Solid Waste , . .7S. L, Blum
Recycling and Applications of
Secondary Aluminum Abstract Not Available
Les Armstrong
Recovery and Recycling in the Copper Industry 8
John E. Fay
Recovery and Recycling of Transition Metals 9
M. M. Fine and L. A. Neumeier
Metals Recycling: An Energy/Environmental Overview 10Charles Lembit Kusik
IMPACTS OF THE COBALT PRICE-SUPPLY SITUATION ON MATERIALS
Since this is a Panel Discussion, abstracts are not available.
RELIABILITY PROBLEMS IN TURBINES FOR POWER GENERATION: STEAM
TURBINE ROTORS
Turbine Rotor Inspection - A Status Report 11
Matthew J. Golis
A Lifetime Prediction Analysis System for Steam
Turbine Rotors 12
C. H. Wells
Controlled Reluctance Eddy Current Inspection of
Turbine Rotor Components. 13
Duane P. Johnson and S. Sarian
Contributions of the ESR Technology to the Manufacture
of Large Rotors for the Electrical Industry 14
G. K. Bhat
HIGH TEMPERATURE FATIGUE IN ENGINEERING ALLOYS - I
High Temperature Fatigue in Power Generation Systems 15
L. F. Coffin
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High Temperature Fatigue in the Solar Energy Systems 16
G. D. Gupta and T. V. Narayanan
Microstructural Features Associated with a Low Cycle
Fatigue-Creep Mechanism in a Cr-Mo-V Rotor Steel 17
L. D. Kramer
Characterization of High Temperature Fatigue Behavior 18
A. E. Carden
The Application of Fatigue Data in Engineering Designat High Temperatures 19
M. J. Manjoine
LIQUID BATH HEAT TREATING
Automated Neutral Salt Bath Hardening 20
Donald R. Wensing
Surface Cleaning With Salt Abstract Not Available
William G. Wood
Austenitizing Phase of Powder Particles HSS Vs.
Conventional HSS Abstract Not Available
Norman E. Robinson
The Economics of Commercial
Austempering Abstract Not Available
Joseph A. Lincoln
Non-Cyanide Liquid Carburizing Abstract Not Available
Brian L. Radford
Commercial Economics of Salt Bath
Heat Treating Abstract Not Available
Dick Harvey
HEAVY SECTION EB WELDING METALLURGY
Some Electron Beam Welding Developments for Welding
of 8" Thick 2-1/4 Cr-1 Mo Steel 21
Charles M. Weber
Investigations of EB Welding of Heavy Sections 22
W. Dietrich
Some Metallurgical Aspects of EB-Welding of Heavy
Sections 23-24
Walther Hiller
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Welding Process and Metallurgical Effects in HeavySection EB Welding , 25
J. D. Russell
INFLUENCE OF STEEL MAKING TECHNOLOGY ON SHEET METAL PROPERTIES
Keynote Address Abstract Not Available
D. M. Ross
Surface Characteristics Controlling Paint Adhesion on
Cold-Rolled Steel Abstract Not Available
Robert A. Iezzi
Vacuum Degassing at Weirton Steel for Sheet Product .26
R. S. Miltenberger
Continuous Annealing and Finishing Line for
Cold Rolled Strip 27
Hiroshi Naemura and Sinobu Osaka
CASE HISTORIES AND OPPORTUNITIES FOR ENERGY SAVINGS IN THE
PRODUCTION, PROCESSING, AND FABRICATION OF METALLURGICAL PRODUCTS
Total Energy Management in General Motors 28
Neil DeKoker
Ford Casting Division's Energy Conservation Program 29
R. Mrdjenovich, R. Lipka and T. Burt
Energy Management at Deere & Company . 30
P. Michael Boyd
Examples of Energy Conservation in the Metals
Producing Industry 31
John S. Huntington
AEROSPACE: NEW CONCEPTS FOR ADVANCED STRUCTURES
Design Applications of SPF/DB Titanium 32Michael L. Griffith
Lower-Cost Structure by Substituting AF1410 Steelfor Titanium 33
Guy V. Bennett
Materials Selection Criteria for Supersonic Cruise
Missile Structures Abstract Not Available
Ramon A. Mayor
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Short Term Elevated Temperature Tests
Harold Anson and Robert H. Ault
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NEEDS AND POSSIBILITIES FOR PROCESS MODELING RESEARCH - I:
FUNDAMENTALS
The Role of Process Modeling in the Future of MaterialsScience and Technology , 35
H. M. Burte and H. L. Gegel
Material Constitutive Relations in the Modeling of
Mechanical Processing 36E. W. Hart and J. F. Thomas, Jr.
Computer Simulation of Heat Transfer During Metals
Processing. .Abstract Not Available
Robert D. Pehlke
Simulation of Solidification Processes..Abstract Not Available
H. D. Brody
Economic Models for Process Development, Planning,
Optimization, and Control 37-38V. A. Tipnis
HIGH TEMPERATURE FATIGUE IN ENGINEERING ALLOYS - II
Strain-Rate and Hold-Time Effects in Austenitic Stain¬
less Steels 39
S. Majumdar and P. S. Maiya
Fatigue Behavior of 2 1/4 Cr-1 Mo Steel in Support of
Steam Generator Development 40
C. R. Brinkman
Mechanisms of Intergranular Fracture in High TemperatureFat igue 41
R. Raj and B. K. Min
High Temperature Crack Growth in Thermostructural Alloys....42
K. Sadananda
The Effects of Environment on High Temperature Fatigue
Crack Growth in a Superalloy 43
S. Floreen and R. H. Kane
Effects of Irradiation on Fatigue Crack Propagation at
High Temperatures in Austenitic Stainless Steels 44
D. J. Michel
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HEAT TREATMENT OF GEARS, BEARINGS AND FASTENERS
An Analytical Approach for Establishing Case Depth
Requirements in Carburized Gears 45
V. K. Sharma, G. H. Walter and D. H. Breen
Bearings - Heat Treated Abstract Not Available
Phil Pearson
Induct ion Hardening Axles - Growing Pains 46
Dick W. Hemphill
Determination of Heat Treatment Condition Using Controlled
Reluctance Eddy Current Generator (CREG) Probes 47S. Sarian and Duane P. Johnson
High Volume Heat Treatment of Fasteners .Abstract Not Available
Noble C. York
SOME APPLICATIONS OF HEAVY SECTION WELDING PROCESSES
Welding Procedures for Thick-Section
Pressure Vessels Abstract Not Available
Domenic A. Canonico
Heavy Section Fabrication with Narrow
Gap Welding Abstract Not Available
Ronald P. Simpson
Application of New Processes for Welding Thick Aluminum
Plate 48
W. R. Reichelt, J. W. Evancho and E. T. Wanderer
Recent Experience with Electroslag Welds .49
Alan W. Pense
STRENGTHENING MECHANISMS AND THEIR INFLUENCE ON FORMING BEHAVIOR
Introduction,
Abstract Not Available
John L. Duncan
Combining Strength and Bend Formability in
Aluminum Alloys 50
E. Shapiro and F. N. Mandigo
Effects of Precipitation Strengthening on an Al-Si-Mg
Sheet Alloy in Biaxial Stretching....Abstract Not Available
J. E. Bird
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Relationship Between Alloying, Strain Rate Sensitivity,and the Forming of Aluminum Sheet 51
Larry R, Morris and Harry Sang
Strain Hardening and the Forming of Aluminum RigidContainer Sheet 52
W. A. Anderson, H. C. Stumpf and J. K. McBride
Warm Forming of Strain Hardened Aluminum Alloys 53
E. Shapiro and F. N. Mandigo
CASE HISTORIES AND OPPORTUNITIES FOR ENERGY SAVINGS IN THE
PRODUCTION, PROCESSING AND FABRICATION OF METALLURGICAL
PRODUCTS - II
Energy Management of Utilities: Electrical Energyfor the Future Abstract Not Available
William B. Morlok
Natural Gas for Industry Through 1990 54
K. G. Darrow, Jr.
Carpenter Technology's Fuels Conservation Program Report....55
William E. Bennis
Energy Conservation Using Recouperation
Systems Abstract Not Available
Gordon Hansen
Energy Conservation Using Substitute
Atmospheres .Abstract Not Available
Wilfred G. Shedd
Energy Accounting and Analysis - The Carborundum System....56
Edward D. Howell
AEROSPACE: TITANIUM ALUMINIDES
The Titanium Aluminides: A Family of High Temperature
Alloys 57
Harry A. Lipsitt
Primary Processing of Titanium Aluminide Alloys 58
James A. Hall
Superplastic Forming and Diffusion Bonding of Titanium
Aluminide Materials 59
C. H. Hamilton and N. E. Paton
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The Potential for Titanium Aluminides in Advanced
Aircraft Gas Turbines 60-61
J. Holowach, T. K. Reddin and P. Copp
Titanium Aluminides and the Gas Turbine Engine 62
T. E. O'Connell
NEEDS AND POSSIBILITIES FOR PROCESS MODELING RESEARCH - II:
APPLICATIONS
Application of Process Modeling in Bulk Metal Forming 63
Taylan Altan and Alan T. Male
A Review of Analytical Modeling in Sheet Metal Forming 64
A. K. Ghosh
Cost and Process Analysis in Machining
Operations Abstract Not Available
C. F. Barth
Process Model ing in the Foundry 65
T. S. Piwonka
Simulation Methods for Heat Treatment Process Development... 66
P. V. Dembowski
COATINGS FOR CORROSION PREVENTION - I
Zinc-Rich Precoated Steel 67
Griff W. Froman
Zinc Coatings for Chemical Plants and Refineries:
Three Studies in Decision Making 68
Glen S. Nishimura
One-Side Electro-Galvanizing - The Simple Approach 69Charles L. Faust, Thomas A. Sellitto and Allen W. White
Mechanical Plating 70
E. A. Davis
Hot Dip 55% Al-Zn Alloy Coated Sheet Steel - Properties,Performance and Applications 71
A. R. Borzillo, H. E. Townsend and J. B. Horton
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METALLURGICAL APPLICATIONS OF MODERN ANALYTICAL TECHNIQUES - I:SPECTROSCOPY AND MICROSCOPY
Metallurgical Applications of Auger ElectronSpectroscopy (AES) . 72
William C. Johnson
Metallurgical Applications of X-Ray Photoelectron
Spectroscopy (XPS) .Abstract Not AvailableA. Joshi
Applications of S. T. E. M. X-Ray Microanalysis 73David R. Clarke
TEM-SEM Applications to Materials Problems 74J. M. Rigsbee
ADVANCES IN FURNACE ATMOSPHERE AND ATM3SPHERE CONTROL
Furnace Protective Atmospheres Can Be IndependentFrom Natural Gas
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Sidney Dressier
Economic New Heat Treating Processes Using Nitrogenand UCAR-HTF
Jack Solomon
Effect of Sulfur on Carburizing in an Endothermic
AtmosphereFred Mahler
Control of Carburizing Processes with Newly DevelopedFurnace Atmosphere Analyzer
B. Gupta and D. Appel
FULLY DENSE P/M MATERIALS - I: COMPETING PROCESSES
Methods for the Consolidation of Powders to Full Density 79
Alan Lawley
Properties of Extruded Metal Powders 80
Gerald Friedman
Vacuum Hot pressing of Fully Dense Shapes 81
K. E. Meiners
P/M Forging Increases Heavy Duty Part Performance 82
Douglas Glover
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MATERIALS FOR NEAR-TERM ENERGY SYSTEMS
Keynote Address...Near-Term Future Supply Of and Demand For
Corrosion-Resistant Materials for Energy Applications....83John D. Morgan, Jr.
Critical Corrosion Problems in Some Fossil-Fueled
Electricity Generating Systems 84
I. G. Wright, J. Stringer and D. P. Whittle
Refractories in Commercial Coal Gasifiers 85
R. A. Henrichsen and L. K. Stobbe
Materials Performance in Commercial Light Water Reactors. .. .86
John R. Weeks
WEAR: MATERIALS ASPECTS AND METHODS OF TESTING - I
Wear: Causes, Effects and Cures 87
K. C. Ludema
Wear of Metals 88
Kirit J. Bhansali
The Wear of Hard Materials in Material Removal
Processes 89-90-91
M. Lee and R. Komanduri
Wear of Polymers 92
Norman S. Eiss, Jr.
Wear of Composite Materials 93
M. F. Amateau and Z. Eliezer
COATINGS FOR CORROSION PREVENTION - II
Corrosion - Decorative Coatings for Aluminum 94
Robert J. Leipertz
A Diffused Nickel Bond With a Post Plate 95
James F. Braden
A New Concept in Aluminum Protection 96
Peg Gaul and Pete Didrichsons
Cathodic Electrodeposition: A New Painting Technologyfor the Automotive Industry 97
M. Moriondo and G. Bianchini
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Nye-Carb(R) Coating — Wear Resistance Through SiliconCarbide and Electroless Nickel Codeposition .98
J. Michael Sale
METALLURGICAL APPLICATIONS OF MODERN ANALYTICAL TECHNIQUES -II:
METALLURGICAL APPLICATIONS
Metallurgical Evaluation by Acoustic Emission and
Sonic Resonance Abstract Not Available
B. V. Kovacs
Modern Analytical Techniques in Environmental Behavior 99
S. P. Clough and T. R. Pinchback
Application of Modern Microanalytical Techniques to
Materials Problems in the Nuclear Industry 100
R. E. Clausing, C. L. White and J. Bentley
Tribological Applications of Surface Techniques 101
Donald H. Buckley
INNOVATIONS IN HEAT TREATING EQUIPMENT/ALLOYS
Future Alloys for High-Temperature Heat-Treating
Equipment ? 102
R. W. Breitzig
Wear Properties of Sulfinuz and Tufftrided
Steels Abstract Not Available
J. M. Cullen and A. Cameron
Heat and Mass Transfer Characteristics of Fluidized Beds
and Effects on Energy Savings in the Heat Treating
Industry Abstract Not Available
Robert Staffin
High-Rate Carburizing in Glow-Discharge Plasmas 103
William L. Grube
FULLY DENSE P/M MATERIALS - II: HIP DEVELOPMENT
Superalloy Hot Isostatic Processing for Gas Turbine
Applications Abstract Not Available
P. S. Mathur
Overview of Superalloy P/M Gas Turbine Components —
A Manufacturer' s Viewpoint 104
Mark T. Podob
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HIP Powder Metallurgy Isothermal Forging Dies 105
Charles S. Kortovich
MATERIALS FOR ADVANCED ENERGY SYSTEMS
Materials Requirements for Primary Circuit Components of
Very High Temperature Gas Reactors 106
Orville F. Kimball
Materials Requirements for Fusion
Reactors Abstract Not Available
K. M. Zwilsky
Principal Materials Problems in Solar Dispersed Power
and Central Receiver Systems 107
J. J. Bartel, F. P. Gerstle, Jr., and R. B. Pettit
Material Needs for Energy Storage Flywheels 108
R. H. Toland
Materials Problems in Thermochemical Hydrogen Production... 109
J. H. DeVan
WEAR: MATERIALS ASPECTS AND METHODS OF TESTING - II
Effect of Lubrication on Component Wear 110Marshall B. Peterson
Wear Mechanisms Operating in Rolling Bearings Ill
H. Dalai
Dedendum Wear of Gears 112
A. Seireg
Wear of Seal Materials Used in the Aircraft PropulsionIndustry 113
Robert C. Bill and Lawrence P. Ludwig
Wear of Aut omot ive Brakes 114
S. K. Rhee
PART TWO: FULL PAPERS
(On microfiche enclosed in back inside cover of this volume)
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