Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in...

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Materials by Design and Advances in Photovoltaic R&D Bill Tumas Associate Laboratory Director National Renewable Energy Lab UNSW Seminar July 8, 2016 [email protected]

Transcript of Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in...

Page 1: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Materials by Design and

Advances in Photovoltaic R&D

Bill Tumas

Associate Laboratory Director

National Renewable Energy Lab

UNSW Seminar

July 8, 2016

[email protected]

Page 2: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Photovoltaics Summary

Rapid progress has been made in PV but we aren’t done yet

Solar energy can deliver low-carbon energy to mitigate Climate Change BUT further advances are needed for TWs •Grid parity < 2020 •Systems approach (module, BOS/soft costs, reliability, grid integration) •Policy/markets; Utility models, Financing

Beyond Grid Parity with signficant further cost reductions (2-3¢/kW-hr)

•Next-Gen technologies: new materials, concepts and processes for high efficiency, low cost, AND manufacturability •Novel processing technologies (low CAP-EX mfg) •Mitigate devaluation of solar at high penetration •Grid flexibility, energy mix, and low cost energy storage

Solar energy can also provide power to the underserved •Multi-scale approaches to energy systems •Distributed and dispatchable energy, microgrids, storage

Page 3: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

• Since 2011, costs down 65% and 70% towards grid parity goals

• 8 reports DOE and 4 National Labs (NREL, Berkeley, Argonne, Sandia)

• Lessons Learned; Challenges/Opportunities

PHOTOVOLTAIC EFFICIENCY, RELIABILITY, AND COSTS

ADVANCING CONCENTRATING SOLAR POWER TECHNOLOGY

U.S. SOLAR MANUFACTURING

INTEGRATING HIGH LEVELS OF SOLAR INTO TRANSMISSION

INTEGRATING HIGH LEVELS OF SOLAR INTO THE DISTRIBUTION SYSTEM

FINANCING SOLAR

UTILITY REGULATION AND BUSINESS MODEL FOR FINANCIAL IMPACTS

ENVIRONMENTAL AND PUBLIC HEALTH BENEFITS

http://energy.gov/eere/sunshot/path-sunshot

Page 4: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

• Since 2011, costs down 65% and 70% towards grid parity goals

• 8 reports DOE and 4 National Labs (NREL, Berkeley, Argonne, Sandia)

• Lessons Learned; Challenges/Opportunities

PHOTOVOLTAIC EFFICIENCY, RELIABILITY, AND COSTSADVANCING

CONCENTRATING SOLAR POWER TECHNOLOGY

U.S. SOLAR MANUFACTURING

INTEGRATING HIGH LEVELS OF SOLAR INTO TRANSMISSION

INTEGRATING HIGH LEVELS OF SOLAR INTO THE DISTRIBUTION SYSTEM

FINANCING SOLAR

UTILITY REGULATION AND BUSINESS MODEL FOR FINANCIAL IMPACTS

ENVIRONMENTAL AND PUBLIC HEALTH BENEFITS

http://energy.gov/eere/sunshot/path-sunshot

• Continued innovation in system-level S&T critical

for grid parity and beyond

• Need to pursue multiple strategies to maintain the

value (costs + benefits) of solar

• Increasing grid flexibility, next-gen power

electronics and other strategies could enable 25%

solar

• Monetizing environmental benefits could add

~3.5¢/kWh to the value of solar energy

Page 5: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Balance of System & Soft Costs

Cost, Performance

NREL Solar R&D: Materials, Cells, Modules, Systems

Grid Integration

PV and System Reliability

Energy Storage

Manufacturability

Analysis

Page 6: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Balance of System & Soft Costs

Cost, Performance

Grid Integration

PV and System Reliability

Energy Storage

Manufacturability

Analysis

Understand limitations and enhance performance in

current systems

Accelerate emerging concepts

Develop next generation concepts and materials

PV R&D

Analysis

Systems Integration

NREL Solar R&D: Materials, Cells, Modules, Systems

Page 7: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Now >23% GaAs homojunction cell

(no cladding layers) :

Hydride Vapor Phase Epitaxy for GaAs

• Dual chamber HVPE reactor for Ga, In, As, P alloys

• full 3D computational fluid dynamics (CFD) modeling

• Produced epitaxial GaAs materials at growth rates exceeding 1.8 μm/min

• Can produce flat, parallel, low-defect homo- and hetero-interfaces

• Demonstrated very high metal utilization (~70% for Ga)

A. Ptak, J. Simon, NREL

Page 8: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Development of World Record

GaInP/Si Dual-Junction, One-Sun Solar Cell

1.8-eV GaInP top junction

with a silicon bottom

junction, with a four-

terminal interconnection

A two-junction structure with a silicon bottom

junction

New device structure combining a III-V GaInP

top junction and a silicon bottom junction,

Demonstrated a world record 29.8% efficiency –

significantly exceeding the best conventional

silicon efficiency of 25.6%.

Four-terminal structure allows ease of

construction, and optimal energy production

under real-world operating conditions.

Developing an improved, manufacturable

bonding

S. Essig et al., Energy Procedia 77, p. 464 (2015).

Page 9: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

CdTe Technology Cataloging the role of GBs, surfaces and bulk defects

Σ5 gran boundary

Histogram of Voc values for about 2200

polycrystalline CdTe devices

Overcoming 20-year Voc barriers

T. Barnes, W. Metzger et al.

Burst et al Nature Energy, 2016

• Worked w/o universal CdCl2 treatment

• Switched to anion Group V doping

• Shifted to Cd-rich stoichiometry to Improve lifetime by removing TeCd antisites, and hole density by placing P on Te sites.

Page 10: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Solar Devaluation with Increasing Deployment

Mills, Wiser, LBNL, 2012 Denholm, NREL, 20126

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Grid Modernization Lab Consortium

• Grid Modernization Laboratory

Consortium involves 14 DOE

national laboratories and industry,

academia, and state and local

government partner

• Energy Systems Integration Facility

- Multiple parallel AC and DC experimental

busses (MW power level) with grid

simulation

- “Hardware-in-the-loop” simulation capability

to test grid scenarios with high penetration

of renewables

- Peta-scale high-performance computing and

data management system

- Virtual utility operations center and

visualization rooms

NREL Energy Systems

Integration Facility

(ESIF)

Research and Testing

Page 12: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Grid Modernization Lab Consortium

• Grid Modernization Laboratory

Consortium involves 14 DOE

national laboratories and industry,

academia, and state and local

government partner

• Energy Systems Integration Facility

- Multiple parallel AC and DC experimental

busses (MW power level) with grid

simulation

- “Hardware-in-the-loop” simulation capability

to test grid scenarios with high penetration

of renewables

- Peta-scale high-performance computing and

data management system

- Virtual utility operations center and

visualization rooms

NREL Energy Systems

Integration Facility

(ESIF)

Research and Testing

Grid-Scale Renewable Energy -Frequency regulation –> load shifting

-Beat backup energy generation

-Power, response time, energy stored

MWhr – GWhr

-Integration vs. storage

• Flexible Grid

• Vehicles to Grid, Buildings

• Water purification/desalination

• Fuels, Chemicals

• CO2 reduction; N2 NH3 ; C

Page 13: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Conceptual H2@Scale Energy System

*Illustrative example, not comprehensive

B. Pivovar et al. National Lab Big Idea Summit, 2016

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Solar Hydrogen Generation for Energy Storage

PV-Electrolysis Photoelectrochemical

Water Splitting

K. Harrison et al. J. Turner et al.

Page 15: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

World Record: Photoelectrochemical (PEC): H2O H2 + ½O2

• Inverted metamorphic multijunction (IMM) PEC device enables more ideal bandgaps

• Grown by organometallic vapor phase epitaxy • Incorporates buried p/n GaInP2 junction and

AlInP passivation layer

Credit: NREL

Technology Solar-to-hydrogen Efficiency

16.4% Benchmarked under

outdoor sunlight at NREL

-15

-10

-5

0

cu

rren

t d

en

sit

y (

mA

/cm

2)

-1.0 -0.5 0.0 0.5bias (V vs. RuOx)

Upright GaInP2/GaAs

Inverted GaInP2/GaAs

IMM (GaInP2/InGaAs)

p-n IMM p-n IMM w/ passivation

16.4% STH Si wafer handle

epoxy

Au

contact/refl

ector

III-V tandem 5 μm

top surface

10 μm

Gro

wth

dir

ection

p-GaInP2

p-n InGaAs

graded buffer

1 μm

SEM TEM

IMM device cross sections

Page 16: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

New ultrafast laser spectroscopy technique uncovers how photoelectrodes produce solar hydrogen from water

Semiconductor photoelectrodes convert

solar energy directly into chemical fuels

NREL’s new probe measures transient

electrical fields and shows how

semiconductor junctions convert sunlight

to fuels

The field formed by the TiO2 layer drives

electrons to the surface where they

reduce water to form hydrogen.

The oxide prevents photocorrosion by

keeping holes away from the surface

This new understanding will lead to more

stable and efficient solar fuel generators

Ye Yang et al, Science 350, 1061-1065, (2015)

The transient photoreflectance (TPR) technique technique measures short-lived electrical fields that arise due to charges generated by light that are driven in opposite directions by the properties of the interface.

Page 17: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Perovskites

– Minority carrier diffusion lengths > 1μm in thin films, 175μm in single xtal c

– Monomolecular recombination lifetimes of 280 ns

– Minority carrier mobilities ~ 10 cm2/V/s are reasonable

– High εr = 60-70; Low m* = 0.1, 0.16

Molecular approaches to solution-processable, defect-tolerant GaAs

ABX3

3.9 %

17.9 %

20.1%

15% - mesoporous TiO2

2-step deposition

15.4 % co-evaporated Planar PIN

15.9 % MSSC Al2O3 Solution processed

22%??

CH3NH3PbI3

Page 18: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Potential Costs

Stable perovskite PV meets 2020 targets (Woodhouse/NREL)

16% Perovskite compared to other PV

Page 19: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

NREL R&D Themes

‣Basic understanding of photophysics & transport

‣Theory and modeling

‣Discovery

‣Device fabrication and characterization

‣Synthesis & processing

‣Interfaces

‣Device operation & physics

‣Stability and degradation mechanisms

Efficiency

progress

Page 20: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

NATIONAL RENEWABLE ENERGY LABORATORY

Fundamental Perovskite work at NREL

‣ Hot carrier dynamics

• Phonon bottle neck carrier cooling rate (~3x more efficient than GaAs) - Nature Photonics (2015)

‣ Role of excitons

– Excitons enhance absorption and modify recombination J. Phys. Chem. Lett.,6, 4688-4692, 2015

‣ Surface recombination

• Intrinsic surface recombination velocity is very low Nature Comm, 2015, 6, 7961

• Difference in single crystal and thin film surface recombination velocities

• Grain boundaries impact on recombination

‣ Interface charge transport

• Substrate controlled electronics (Kahn/Princeton)

• SAM layer for enhanced charge separation

(Snaith/Oxford, Ginger & Jen/UW, Friend/Cambridge)

4000

3000

2000

1000

TC

(K

)

2 4 6 8

12 4 6 8

102 4 6 8

100Delay (ps)

n0=6.0 x1018

cm-3

n0=1.5 x1018

cm-3

n0=5.2x1017

cm-3

Pump energy: 3.1eV

Diffusion

Perovskite

pump

probe Surface

Recombination

Diffusion

Page 21: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Some Perovskite Advances • Band bending at model

SWCNT:perovskite interface using PES. Ultrafast spectroscopy shows efficient photoexcited hole extraction

- J.Phys. Chem. Lett (2016)

• Developed new tools and techniques to evaluate absorber structure as function of processing. Using quantitative x-ray diffraction at SLAC showed that high

efficiency device structures have a large amount of material in amorphous phase.

Page 22: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Square-Centimeter Solution-Processed Planar MAPbI3 PSC with PCE >15%

Novel solution chemistry for uniform, high-crystallinity, planar perovskite

films with high-aspect-ratio grains over a square-inch area; and >15%

efficiency PSC with 1.2 cm2 active area

Yang, et al. Adv. Mater. 2015, DOI:10.1002/adma.201502586.

Page 23: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

New Device Level Stability Capabilities

Functional device studies using combinatorial device testing rig

New stability parameter analysis systems

‣ Flow cell geometry, controlled temperature, humidity and

atmosphere

Page 24: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

From E. Miller, DOE-EERE, Dec 2014

Page 25: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Center for Next Generation of Materials by Design

Energy Frontier Research Center

Address four Critical Gaps limiting Materials by Design

1. Multiple-Property Design 3. Metastability

2. Accuracy and Relevance 4. Synthesizability

www.cngmd-efrc.org

1. Design and discover new energy-relevant materials with targeted

functionalities.

2. Develop foundational theoretical, synthesis, characterization tools.

3. Incorporate functional metastable materials into MbD.

4. Develop a systematic theory-driven approach to guide synthesis.

Page 26: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

26 Energy Frontier Research Center www.cngmd-efrc.org

CNGMD Team Integrates Theory, Experiment, Data

Theory

Synthesis

Characterization

LBL-Berkeley – Gerd Ceder (Chief Theorist) Kristin Persson NREL – Stephan Lany CSM – Vladan Stevanovic MIT – Alexie Kolpak

NREL – David Ginley (Chief Experimentalist) Andriy Zakutayev CSM – Brian Gorman MIT – Tonio Buonassisi Harvard – Dan Nocera Roy Gordon OSU – Janet Tate SLAC – Mike Toney

NREL – Bill Tumas (Director), John Perkins (Program Integrator)

Page 27: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Theory Tools Development: DFT Improvements

GW Corrections for bandgaps • One empirical parameter per TM atom, good transferability, e.g.,

to ternaries S. Lany, Phys. Rev. B 87, 085112 (2013)

Fitted Elemental Reference Energies (FERE) for heats of formation

• μ0 (FERE) = μ0 (GGA+U) + δμ0 (FERE)

• FERE reduces the mean average error (MAE) to 0.054 eV/atom ≈ 1 kcal/mol

Stevanovic et al. Phys. Rev. B 85, 115104 (2012)

SCAN functional to reproduce basic MnO2 properties • First functional to simultaneously reproduce strong covalent-like

bonds and weaker long-range interactions

• J. Perdew (Temple), CCDM EFRC Kitchaev et al. Phys. Rev. 93, 045132 (2016)

Neural Networks for large-scale Defects A. Kolpak et al., in progress

Page 28: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Materials.NREL.gov

High-throughput calculations

DFT level (atomic structure and total energy)

ca. 20,000 crystalline ordered materials

• Repository of atomic structures

• Thermochemistry and stability

GW level (electronic structure)

ca. 250 semiconducting and insulating materials

• So far: Mostly oxides, chalcogenides, nitrides

• Direct and indirect band gaps

• Band-edge shifts wrt DFT (defects, IP/EA, band offsets)

• Effective masses, density of states

• Optical properties, dielectric function, absorption spectra

Page 29: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

NREL High-Throughput Experimental Tools

Thin Film Deposition Property Mapping Analysis & Visualization

4 Dedicated PVD System

- 3 RF sputtering

- 1 PLD

• Composition Gradients

• Thickness Gradients

• Temperature Gradients

• Ar, N, O, Ar/H2S gasses

• Atomic S & N sources

15 Mapping Tools

• Composition (XRF,RBS)

• Structure (XRD, Raman)

• Transport (4pp, Seebeck)

• Optical (UV-Vis, IR,PL)

• Surface (KP, XPS/UPS)

• Microscopy (SEM, AFM)

Advanced Data Tools

• NREL Data Network

• Igor PRO framework

• Extensible

• User-assisted analysis

• Data mining/analysis

Page 30: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

In-Situ Tools at SLAC: In-situ crystallization of

amorphous films

Deposition

Crystallization

Amorphous films

X-rays

Page 31: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

In-Situ Tools at SLAC: In-situ crystallization of

amorphous films

Deposition

Crystallization

Amorphous films

X-rays

Some of the CNGMD team with various SLAC tools

Page 32: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Two Main Approaches to Materials by Design

Design by Design Principles - Many material systems with

known structure and composition (e.g. ICSD)

- Functionality unknown

- Search via design principles for targeted functionalities

Missing Materials

- Many material systems, but structure unknown

- Many (~ 50–100) possible configurations, requiring energy minimization and stability analysis.

- Target properties: first existence, then other properties

ground states (green)

metastable (blue)

G. Ceder, and K.A. Persson

C. Wolverton, et al. Journ of Mater, 65, 1501 (2013).

Metastable Compounds

Page 33: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Two Main Approaches to Materials by Design

Design by Design Principles - Many material systems with

known structure and composition (e.g. ICSD)

- Functionality unknown

- Search via design principles for targeted functionalities

Missing Materials

- Many material systems, but structure unknown

- Many (~ 50–100) possible configurations, requiring energy minimization and stability analysis.

- Target properties: first existence, then other properties

ground states (green)

metastable (blue)

G. Ceder, and K.A. Persson

C. Wolverton, et al. Journ of Mater, 65, 1501 (2013).

Metastable Compounds define search goals

and search space

High-throughput

materials search

Focused studies,

theory and experiment

Page 34: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Designing p-Type Ternary Oxides

Implementing Inverse Design

DEVELOP p-type

TCO design

principles

SEARCH A2BO4

w.r.t. design

principles

IMPROVE

Co2ZnO4 based

on design

principles

34

Page 35: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Optical and Electrical properties optimized in composition region

Optical and Electrical: Region of Interest

TS = 350 °C TS = 350 °C

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Page 37: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

High-throughput Discovery of New A2BX4 Compounds

(A,B)

X

Rules:(1) only one transition metal at a time

(2) respect possible oxidation

states

Total 656 possible combinations

250 are reported

406 are not reported (“missing compounds”)

Page 38: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Predicted New A2BO4

Out of 63 missing oxides

46 not stable

17 stable

Newly predicted:

Hg2SiO4 In2HgO4

Ti2BeO4 Ti2SrO4

Ti2BaO4 Ti2ZnO4

V2BeO4 V2SiO4

7 already predicted by

Hautier et al., Chem. Mater., 2010

OXIDES

A2BX4 search:

~80000 individual total-energy

calculations

(incl. structures and magnetic

configurations)

Page 39: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

CID Predicted Ternary Materials

A2BX4 materials main group and 3d elements: Out of 684 variations, 429 are unreported

100 predicted stable, 11 undetermined, and 318 predicted not stable

ABX materials with 8 electrons: Out of 714 variations, 488 are unreported

235 predicted stable, 18 undetermined, and 235 predicted not stable

X. Zhang, V. Stevanovic, M. d'Avezac, S. Lany, and A. Zunger, Phys. Rev. B, 86, 014109 (2012)

X. Zhang et al., Adv. Funct. Mater. 22, 1425–1435 (2013).

Page 40: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Fast identification in multiphasic sample

(110) zone

Simulation Experiment

F-43m

Predicted crystal

structure

Example: HfIrSb F-43m

HfIrSb, ZrRhBi, ScRhTe, TaCoSn, TaIrGe, VIrSi, VRhSi and HfRhP have

been shown to crystallize in their

predicted crystal structure.

With

Confirmation

By

Electron diffraction

Identification of ABX ternary materials

The symmetry of a

predicted stable

compound makes

possible:

1) Simulation of

diffraction pattern

2) Fast identification

in the experimental

pattern

Single crystallite

X. Zhang et al. Nature Materials

Page 41: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Missing TaCoSn Compound

Not known in ICSD or ICDD

Large stability range

Predicted to have semi-

conducting gap ~ 1.3 eV

(GGA + U)

Page 42: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

Validation: growth of new TaCoSn

Predicted Structure

XRD: Predicted & Measured

TaCoSn Grown

42

Zakutayev et al. J. Am. Chem. Soc., 2013, 135, 10048

Page 43: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

43 Energy Frontier Research Center www.cngmd-efrc.org

Zakutayev et al. J. Phys. Chem. Lett. 5 (2014) Brandt et al.MRS Communications 5, 265–275 (2015) S.B. Zhang, et al., Phys. Rev. B 57, 9642 (1998)

Classic III-Vs and II-Vis are defect intolerant: GaAs, InP, GaN, ZnO,…

Perovskite Search: Proxy for Transport/Defect Tolerance

• Minority carrier lifetimes challenging for both computation and experiment

• The concept of defect tolerance can used as a proxy (qualitative)

• Defect tolerance is a consequence of the electronic structure

Electronic structure of a defect tolerant material

Page 44: Materials by Design and Advances in Photovoltaic R&D · Materials by Design and Advances in Photovoltaic R&D Bill Tumas ... •Multi-scale approaches to energy systems •Distributed

44 Energy Frontier Research Center www.cngmd-efrc.org

R.E. Brandt, V. Stevanović, D.S. Ginley, T. Buonassisi, MRS Communications 5, 265–275 (2015)

Electronic structure of MAPbI3

In MAPbI3:

• Pb 6s orbitals provide antibonding character to the VBM (s-p repulsion)

• With spin-orbit coupling, conduction band is more disperse

-12 -10 -8 -6 -4 -2 0 2 4 6

-12 -10 -8 -6 -4 -2 0 2 4 6

-12 -10 -8 -6 -4 -2 0 2 4 6

-12 -10 -8 -6 -4 -2 0 2 4 6

E-VBM(eV)

DOS(arb.units)

Total

CH3NH3

I(p)I(s)

Pb(p)Pb(s)

Eg

MAPbI3

I(5p)

Pb(6p)

Pb(6s)

Eg

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45 Energy Frontier Research Center www.cngmd-efrc.org

R.E. Brandt, V. Stevanović, D.S. Ginley, T. Buonassisi, MRS Communications 5, 265–275 (2015)

Electronic structure of MAPbI3

In MAPbI3:

• Pb 6s orbitals provide antibonding character to the VBM (s-p repulsion)

• With spin-orbit coupling, conduction band is more disperse

-12 -10 -8 -6 -4 -2 0 2 4 6

-12 -10 -8 -6 -4 -2 0 2 4 6

-12 -10 -8 -6 -4 -2 0 2 4 6

-12 -10 -8 -6 -4 -2 0 2 4 6

E-VBM(eV)

DOS(arb.units)

Total

CH3NH3

I(p)I(s)

Pb(p)Pb(s)

Eg

MAPbI3

I(5p)

Pb(6p)

Pb(6s)

Eg

εr m* Antibonding VBM, Bonding CBM

Design Criteria

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R.E. Brandt, V. Stevanović, D.S. Ginley, T. Buonassisi, MRS Comm. 5, 265 (2015) A. Jain, S.P. Ong, G. Hautier, et al. APL Materials 1, 011002 (2013) www.materialsproject.org

Search 27,000 Inorganic Materials for s-VBM

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• Compounds with “lone-pair” cations: In+, Sn2+, Sb3+, Tl+, Pb2+, Bi3+

• Building libraries of hybrid materials through inorganic analogues

Multiple Material Classes Identified

InCl CsSnCl3

SbOCl

PbSe

CsPbI3 (MA)PbI3

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5"μm""""" "" 0

0.2

0.4

0.6

0.8

1

1.25 1.5 1.75 2 2.25

pho

tolu

min

escence c

oun

ts

[a.u

.]

photon energy [eV]

Single crystal

Solution processed

PVT

Bi I

R.E. Brandt et al., J. Phys. Chem. Lett. 6, 4297 (2015).

Bismuth Triiodide (BiI3)

• First films synthesized exhibited room-temperature photoluminescence

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49 Energy Frontier Research Center www.cngmd-efrc.org

R.E. Brandt et al., J. Phys. Chem. Lett. 6, 4297 (2015).

BiI3 – Carrier Lifetime Measurements

• Informed new design criterion – purity of materials and growth environments

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50 Energy Frontier Research Center www.cngmd-efrc.org

Incorporating Metastability

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Search for New Nitrides

Cross-validated by “predicting”

known nitrides. ~80% chance of recovery

Log 1

0 S

ub

stit

uti

on

Pro

bab

ility

OsN ICSD #167514

SbN Predicted Structure

Known Compounds

Suggested Compounds

Hautier, G, et al. Inorganic Chemistry (2010)

Data-Mined Ionic Substitution

Train data-mining algorithm on known Oxides+Pnictides

492 suggested

binary nitrides (Alkali, Transition, Main Group)

Candidate Stable Phases Co2N, CoN, Cr3N2, Cr3N4, CrN, Hf3N4, Nb2N, SbN, Sr2N, Ta2N, TeN2, V2N, V3N2, VN, Zn3N2

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52 CNGMD is a DOE Office of Science

Energy Frontier Research Center www.cngmd-efrc.org

Optoelectronic properties (Work in progress)

From design & discovery to properties search • We calculate optoelectronic properties of

newly predicted nitrides.

• Promising semiconductor nitrides accessible via sputtering will be further screened using higher levels of theory (G0W0)

• Down-selection for experimental synthesis and characterization

Pathway to new nitrides – from search to application

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53 Energy Frontier Research Center www.cngmd-efrc.org

In progress: Ternary Nitride Search

4000 potential ternary nitrides

Form

atio

n E

ner

gy (

eV/a

tom

)

Ternary Nitride Phases Metal Oxynitrides

ABN2 AxB1-xN

Alloyed Binary Nitrides

Enormous exploration and design space for new nitrides!

Me-O-N

Ternary Convex Hull

Form

atio

n E

ne

rgy

TiO2

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54 CNGMD is a DOE Office of Science

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Sn Nitride Thin Films Entry point material: metastable Sn3N4 Improved material: metastable Sn3-xTixN4

C. Caskey et al, J. Mater. Chem. C, 3, 1389(2015)

• Sn3N4 is a potential PEC material: • good optical absorption (Eg=1.6 eV) • suitable VB position for H2O oxidation • n-type conductivity (light electrons)

• However: large hole effective masses

• Sn3-xTixN4 has better properties than Sn3N4

• Theory: lighter mh, same me, and lower Eg

• Experiment: strong optical absorption • Also: SnTi2N4 is a new spinel nitride!!! • Structure: pure by XRD, spinodal by TEM

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Realization of tetrahedral MnO by alloying with ZnO

Mixing enthalpy

•β = 46 meV (RS), β = 94 meV (WZ)

T-x phase diagram

• Common tangent construction

• Ideal solution model for entropy

Theory

Phase transition predicted at x = 0.38

However, desired alloy composition is deep inside miscibility gap

Phase diagram Mixing enthalpy

Experiment

Realization of single-phase WZ MnZnO by non-equilibrium PLD growth

Predicted phase transition confirmed

ZnO has tetrahedral wurtzite structure similar to zinc-blende

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56 Energy Frontier Research Center www.cngmd-efrc.org

Optical absorption: Theory vs experiment

exp

calc

WZ-MnZnO

calculated Eg

Measured absorption coefficient α (contour plot) and calculated

band gaps (dashed line)

Metastable transition metal oxide alloy with unique semiconducting properties

• Band gap control through alloying • Non-equilibrium growth via PLD • PEC measurements

• Band alignment, carrier transport

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MOx Polymorphs

Manganese Oxides • Over 30 known polymorphs

• Energy storage, catalysis, pigments

Vanadium Oxides • Highly complex phase diagram

• Batteries, reagents, coatings

Titanium Oxides • Poorly understood nanoscale

transformations, polymorphs

• Widely studied photocatalyst

Pyrolusite Ramsdellite Spinel

MnO2

Polymorphs

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Challenging Energetics for MnO2 SCAN: new meta GGA (Perdew et al.)

• All known DFT methods fail to reproduce basic MnO2 properties • First functional to simultaneously reproduce strong covalent-like bonds

and weaker long-range interactions

• Formation energies of MnO2 polymorphs are reproduced in SCAN

Kitchaev et al. Phys. Rev B. 93, 045132 (2016)

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59

Energy Frontier Research Center www.cngmd-efrc.org

Understanding of synthesis paths is required to rationally and effectively design metastable compounds

Surface Energy

Bulk Energy

Defect Energy

Atomic scale

Nanoscale Bulk

Nucleation Bulk solid

Controlled synthesis

In-situ experiments

Apply the same fundamental science used to understand properties to understand synthesis

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60 Energy Frontier Research Center www.cngmd-efrc.org 60

Need to understand thermodynamics in all relevant environments

1. Bulk energy of polymorphs

2. Intercalation of ions from solution

3. Surface energies in solution

Predicting nucleation behavior

4. Electrochemical transformations

5. Modeling solid-solid transformations

Kinetics of polymorph conversion

6. Substrate-controlled depositions

Polymorph selection

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Polymorph Sampler

Incorporating Metastability

CNGMDMassachusettsInstitute ofTechnology

Energy Frontier Research Center www.cngmd-efrc.org 2

Goals

DE-FOA-0001010 Center for Next Generation of Materials by Design: Incorporating Metastability

Energy Frontier Research Center NREL | Dr. William Tumas, EFRC Director

January 9, 2014 17 Project Narrative

observed local structural environments for

compounds obtained by data mining, we can

quickly reject low-probability (high-energy)

structures and provide the feedback to the initial

structure-generation stage.

Step 2 – Structural Transformations

(Lifetimes): We will need to develop an

understanding of how a polymorph transforms to its

ground state. Although this is a kinetics question, a

direct simulation approach is computationally

expensive (although some progress has recently

been made [143]). As an alternative, we plan to

construct a metric (“distance”) measuring how

easily a metastable polymorph transforms into the

ground state(s). In the past, Buerger [144] classified polymorphic phase transformations into

rapid and slow, mainly based on geometric and chemical considerations (Fig. 12). Rapid

transformations include dilatational transformations of the first coordination shell (e.g. b.c.c. to

f.c.c. or CsCl to NaCl) and displacive transformations of the second shell (e.g. α-quartz to β-

quartz). Slow transformations include reconstructive transformations of the first or second

coordination shell (e.g., diamond to graphite) and transformation of the chemical bond type (e.g.,

gray to white Sn).

First-principles materials design today only

uses energy above the ground-state convex hull as

a measure to assess whether a structure can be

metastable. Inspired by Buerger’s geometrical

criteria, we will investigate what relevant

structural, chemical, and energetic descriptors can

quantify the ease with which structures can

transform into each other. By combining ground-

state phase diagrams and known polymorphs in the

ICSD, we have access to a large number of known

metastable polymorphs, their competing ground-

state phases, and their energy above the convex

hull for each chemical system. This will allow a

test of an “effective distance” measure that

indicates how similar the structures are on the

Buerger’s scale, including the local coordinations,

how atoms are arranged with respect to each other (e.g., face sharing, edge), what are the bond

types, and how these features impact the energy above hull. An initial “chemical” distance metric

was recently evaluated for its ability to predict crystal structures [145]. Our similar “effective

distance” measure should be tremendously useful in deciding which structures can be long-lived

metastable polymorphs.

Polymorph synthesis. We will test and refine the polymorph theory formalism by

experimental synthesis using solution and vapor deposition. In parallel, we will synthesize, using

CVD and PVD approaches, Sb2O3 [146, 147] and Bi2O3 [148, 149] polymorphs, all with

defective fluorite structures. Despite the half-century of experiments with polymorphs of Bi2O3

Fig. 11: Structure prediction strategy to be used

in Polymorph Sampler.

Fig. 12: Schematic structural transition showing

change in nearest-neighbor bonding from

octahedral to tetrahedral coordination.

DE-FOA-0001010 Center for Next Generation of Materials by Design: Incorporating Metastability

Energy Frontier Research Center NREL | Dr. William Tumas, EFRC Director

January 9, 2014 17 Project Narrative

observed local structural environments for

compounds obtained by data mining, we can

quickly reject low-probability (high-energy)

structures and provide the feedback to the initial

structure-generation stage.

Step 2 – Structural Transformations

(Lifetimes): We will need to develop an

understanding of how a polymorph transforms to its

ground state. Although this is a kinetics question, a

direct simulation approach is computationally

expensive (although some progress has recently

been made [143]). As an alternative, we plan to

construct a metric (“distance”) measuring how

easily a metastable polymorph transforms into the

ground state(s). In the past, Buerger [144] classified polymorphic phase transformations into

rapid and slow, mainly based on geometric and chemical considerations (Fig. 12). Rapid

transformations include dilatational transformations of the first coordination shell (e.g. b.c.c. to

f.c.c. or CsCl to NaCl) and displacive transformations of the second shell (e.g. α-quartz to β-

quartz). Slow transformations include reconstructive transformations of the first or second

coordination shell (e.g., diamond to graphite) and transformation of the chemical bond type (e.g.,

gray to white Sn).

First-principles materials design today only

uses energy above the ground-state convex hull as

a measure to assess whether a structure can be

metastable. Inspired by Buerger’s geometrical

criteria, we will investigate what relevant

structural, chemical, and energetic descriptors can

quantify the ease with which structures can

transform into each other. By combining ground-

state phase diagrams and known polymorphs in the

ICSD, we have access to a large number of known

metastable polymorphs, their competing ground-

state phases, and their energy above the convex

hull for each chemical system. This will allow a

test of an “effective distance” measure that

indicates how similar the structures are on the

Buerger’s scale, including the local coordinations,

how atoms are arranged with respect to each other (e.g., face sharing, edge), what are the bond

types, and how these features impact the energy above hull. An initial “chemical” distance metric

was recently evaluated for its ability to predict crystal structures [145]. Our similar “effective

distance” measure should be tremendously useful in deciding which structures can be long-lived

metastable polymorphs.

Polymorph synthesis. We will test and refine the polymorph theory formalism by

experimental synthesis using solution and vapor deposition. In parallel, we will synthesize, using

CVD and PVD approaches, Sb2O3 [146, 147] and Bi2O3 [148, 149] polymorphs, all with

defective fluorite structures. Despite the half-century of experiments with polymorphs of Bi2O3

Fig. 11: Structure prediction strategy to be used

in Polymorph Sampler.

Fig. 12: Schematic structural transition showing

change in nearest-neighbor bonding from

octahedral to tetrahedral coordination.

Structure prediction

including realizability

Assessment of lifetimes of

metastable polymorphs

Past and present Present and future

• Volume of configuration space (“width”) of

local minima shown to correlate with

realization of different polymorphs

• Random structure sampling followed by

local DFT relaxations used to estimate the

“width”

• All experimentally realized polymorphs

appear as high frequency structures in

random sampling

• Translates into a simple and elegant

approach for predicting polymorphism -

Polymorph sampler

• Easy to apply in a high-throughput fashion

V. Stevanovic, Phys. Rev. Lett. 116, 075503 (2016)

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Realizability from the “width” of local minima

Energy

Configura- onalspace

Basinofa5 rac- on

P0 P1

P2

P4P3

• For majority of systems, even well studied, only a relatively small number of polymorphs is known (experimentally realized)

• Theoretical predictions usually suggest a large number of low energy structures • Our approach: “Width” of local minima matters, i.e. it is more probable to create exp.

conditions that will prepare the system nearby larger (“wider”) minima

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63 Energy Frontier Research Center www.cngmd-efrc.org

Random sampling to measure the “width”

Energy

P0 P1

P2

P4P3

Configura- onalspace

• Random structure sampling followed by DFT relaxations can be used to measure/estimate the “width” of local minima

• Frequencies of occurrence in random sampling to assess the “width” of individual basins

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64 Energy Frontier Research Center www.cngmd-efrc.org

Validation of the hypothesis - MgO and ZnO

• 2,000 random structures per system • All experimentally realized polymorphs appear as high freq. structures in random

sampling • RS MgO about 25 times more frequent than any other structure, indicates why is RS

the only exp. realized MgO structure • Experimentally realized ZnO structures are three top occurring in random sampling

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65

Energy Frontier Research Center www.cngmd-efrc.org

CNGMD - Poly sampler applied in nitrides search

SnN

Paper submitted (NREL/CSM/SLAC/LBNL/MIT)

Incorporating Metastability

CNGMD 20"

MassachusettsInstitute ofTechnology

Energy Frontier Research Center www.cngmd-efrc.org

Main Group Nitrides Predictions

SbN"is"an"interes3ng"synthesis"star3ng"point"among"mainOgroup"nitrides!"

Note:!Sb(N-has-been-previously-reported-as-SbN-gaseous-molecule-or-as-an-amorphous-Sb3N-film,-but-not-as-SbN-compound-

• Ionic"subs3tu3on"model"predicts"SbN"to"be"a"previously"unreported"new"thermodynamically&stable&binary"nitride!!!"(or-at-least-experimentally-stabilizable)"

• Polymorph"sampling"tool"targeted"on"SbN"iden3fies"many"previously"unreported"SbN1Oδ"polymorphs"with"a"high"“frequency"of"occurrence”""

(eV/at)& SbOnitride"stabili3es" Sb(III)"Nitride"(SbN)"structures"

Nitride search

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Brief Summary: Materials by Design

Materials by Design has advanced considerably

- Increasing number of active centers

- Structural and functional materials

- Tools being developed, databases being developed

Integration (and iteration) of theory and experiment is critical

- Tool development

- Validation, accuracy

Materials Properties for have been predicted and confirmed

New materials have been predicted and synthesized

oxides, charge transport layers, absorbers, perovskite-analogs

Computational databases are becoming readily available, applied research

can be built on top of these more basic science efforts

Theory and experiment can provide information on metastable systems, e.g.

new nitrides, alloys, polymorphs

Predicting synthesis constitutes a grand challenge for materials science

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Acknowledgements

NREL Slides and Content for PV:

Teresa Barnes, Joe Berry, Matt Beard, Dave Ginley, Dan

Friedman, John Geisz, Sarah Kurtz, Joey Luther, Wyatt Metzger,

Aaron Ptak, Matt Reese, Ingrid Repins, Paul Stradins, Vladan

Stevanovic, Jao van de Lagemaat, Mary Werner, Greg Wilson,

Mike Woodhouse, Andriy Zakutayev, Kai Zhu

NREL Slides and Content for Systems Integration and Soft Cost:

Paul Denholm, Kristen Ardani, Jim Cale, Sarah Truitt

Terawatt PV Challenge (Fraunhofer-ISE, AIST, NREL,…)

Eicke Weber F-ISE), Martin Green (UNSW)

TW Challenge Workshop (Freiburg, March 2016)

Erice 2014 Materials for Renewable Energy and 2015 International

School for Materials for Energy and Sustainability Lectures:

Ahmad Hamza H. Ali, Albert Polman, Hans Werner Schock,

Abdelilah Slaoui, Harry Atwater, BJ Stanbery

Others: Mike McGehee, Tonio Buonassisi, David Cahen

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Acknowledgements: CID EFRC

Partner Senior Investigators, Staff and Students, Graduates/Alumni

NREL Dave Ginley, John Perkins, Stephan Lany, Andriy Zakutayev, Peter Graf, Jun Wei Luo, Paul Ndione, Haowei Peng, Vince Bollinger, Josh Martin, Mayeul d’Avezac, Alberto Franceschetti, Arkadiy Mikhaylushkin

Northwestern University

Ken Poeppelmeier, Art Freeman, Tom Mason, Giancarlo Trimarchi, Feng Yan, Arpun Nagaraja, Jimo Im, Kanber Lam, Romain Gautier, Kelvin Chang, Jeremy Harris, Karl Rickers, Evan Stampler, Nicola Perry, Veerle Cloet, Adam Raw

Oregon State University

Doug Keszler, John Wager, Robert Kokenyesi, Jae-Seok Heo, Greg Angelos, Brian Pelatt, Ram Ravichandran, Jeremy Anderson, Vorranutch Jieratum, Ben Waters, Emmeline Altschul

University of Colorado - Boulder

Alex Zunger, Liping Yu, Lijun Zhang, Josh Ford

SLAC Mike Toney, Linda Lim, Kevin Stone, Yezhou Shi, Joanna Bettinger

Colorado School of Mines

Vladan Stevanovic, Xiuwen Zhang

www.centerforinversedesign.org

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Acknowledgements:

Center for Next Generation of Materials by Design

LBL: Gerd Ceder, Kristin Persson, Hong Kevin Ding, Patrick Huck, Wenhao Sun

MIT: Alexie Kolpak, Tonio Buonassisi, Yun Liu, Bernardo Orvananos, Daniil Kitchaev, Brian Kolb, Spencer Wyant, Riley Brandt, Vera Steinmann, Rachel Kurchin, Sin Cheng, Robert Hoye

Harvard: Dan Nocera, Roy Gordon, Zamyla Chan, Casandra Cox, Xizhu Zhao, Lu Sun, Chuanxi Yang, Sang Bok Kim, Danny Chua

CSM: Vladan Stevanovic, Brian Gorman, Ann Deml, Prashun Gurai, John Mangum

SLAC: Mike Toney, Laura Schelhas, Kevin Stone, Kipil Lim, Johanna Weker

OSU: Janet Tate, James Haggerty, Bethany Matthews, Chiyuki Sato

NREL: Dave Ginley, John Perkins, Stephan Lany, Andriy Zakutayev, Kristen Kennedy, Paul Ndione, Peter Graf, Azure Avery, Andre Bikowski,

Sebastian Siol, Lauren Garten, Aaron Holder, Pawel Zawadzki

www.cngmd-efrc.org