MasterSeal MAKE IT A RULE TO FOLLOW THE RULES · Index GOST 32017-2012, GOST 31357-2007, DIN EN...
Transcript of MasterSeal MAKE IT A RULE TO FOLLOW THE RULES · Index GOST 32017-2012, GOST 31357-2007, DIN EN...
MasterSeal® Waterproofing
MAKE IT A RULE TO FOLLOW THE RULES
We, BASF Group, are keen on our business – production of materials that make structures more durable and environmentally safe.
Building waterproofing is one of our key profiles. It was cement-based waterproofing inhibiting coating that became the first in our line of construction products more than 100 years ago. In 1960s, we began modifying cement products with polymers; in 1980s, we developed the first two-component elastic membranes; in 1990s – highly elastic, and now we produce single-component highly elastic membranes.
Waterproofing application rules are at the forefront of developing and implementing these products. For decades, we have been taking part in the development of European regulations on waterproofing and protection of the underground parts of buildings, among them – DIN EN 14891 and DIN EN 15814, as well as British Standard BS 8102.
Unfortunately, our country does not have a general regulatory act setting the rules of waterproofing products application.
Project designers and then constructors have to use either obsolete recommendations or technical regulations issued by certain manufacturers of waterproofing products. This leads to the selection of solutions, which are not compliant with project requirements and conditions, or performance of waterproofing works without due quality inspection and hence leaks, flooding and fungus in the already-built facility.
BASF is willing to change this attitude!
With the benefit of international regulatory experience, we have elaborated objective rules for the selection of cement-based waterproofing products.
We would like to share this tool with you in order to help you find a way around the variety of products on the market and choose the optimal solution for your task. We hope this brochure will become your reliable assistant.
Sincerely yours, BASF Master Builders Solutions team
Rule 1
Choose waterproofing according to the hydraulic conditions of the project
Correlation between conditions and parameters
Hydraulic conditions Waterproofing parameter, responsible for the condition fulfilment
Free-flow moisture Water absorption ability
Capillary transfer Capillary transfer coefficient
Pressured water Resistance to constant water pressure
Recommended Under certain conditions Not recommended
Waterproofing parameters
Index GOST 32017-2012, GOST 31357-2007, DIN EN 14891, DIN EN 15814, BS 8102
Cement-based waterproofing
Pene
trat
ing
Rig
id
Elastic
Con
vent
iona
l bi
tum
en m
astic
up
to 4
mm
Up
to 0
.5 m
m
Up
to 1
.2 m
m
Up
to 2
.5 m
m
Water absorption ability, % Not more than 0.4
Capillary transfer coefficient Less than 0.1 kg/m²·h0.5 (2–2.5 mm)
Positive water pressure up to 3 m
Resistance to constant water pressure – more than 5 m
(3 mm)
Positive water pressure up to 10 m
Resistance to constant water pressure – more than 10 m
(4 mm)
Positive water pressure up to 15 m
Resistance to constant water pressure – more than 5 m
Negative water pressure up to 5 m
Resistance to constant negative water pressure – more than 10 m
* Depends on concrete quality.
If any of the parameters are not covered by this table, contact the manufacturer’s technical experts. Bitumen waterproofing with thickness up to 4 mm can only rarely
withstand a constant water pressure exceeding 5 m.
No. 1
Rule 2
Use the type of waterproofing that corresponds to the design features
Underground parts of buildings
Field of application Cement-based waterproofing
Conv
entio
nal b
itum
en
mas
tic u
p to
4 m
m
Pene
tratin
g
Rigi
d
Elastic
Up
to 0
.5 m
m
Up
to 1
.2 m
m
Up
to 2
.5 m
m
Strip foundation
Base slab
Pile-supported raft slab*
External basement wall
Slurry wall
Waterproofing of inner surfaces
Waterproofing of floors screeds and coatings
* In terms of this structural design, optimal waterproofing techniques are represented by PVC membranes, sprayed PU or PUA membranes, bitumen membranes.
Aboveground structures
Field of application Cement-based waterproofing
Conv
entio
nal b
itum
en
mas
tic u
p to
4 m
m
Pene
tratin
g
Rigi
d
Elastic
Up
to 0
.5 m
m
Up
to 1
.2 m
m
Up
to 2
.5 m
m
Pedestal
Balcony slab*
Veranda*
“Wet facade” technology
* When applied with protective screed or ti l ing.
Water collectors – inner waterproofing
Field of application
Cement-based waterproofing
Conv
entio
nal b
itum
en
mas
tic u
p to
4 m
m
Pene
tratin
g
Rigi
d
Elastic U
p to
0.5
mm
Up
to 1
.2 m
m
Up
to 2
.5 m
m
Underground tanks
Aboveground / semi-underground tanks
Fountains
Wells / discharge troughs
Recommended Under certain conditions
Not recommended There cannot be a single waterproofing for every occasion.
No. 2
Rule 3
Remember that the selection and quality of waterproofing depend on the surface type and condition
Surface type
Surface type Cement-based waterproofing
Con
vent
iona
l bi
tum
en m
astic
up
to
4 m
m
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
Up
to
1.2
mm
Up
to
2.5
mm
Precast ICC reinforced concrete*
Foundation block**
In-situ ICC reinforced concrete
In-situ hydraulic reinforced concrete***
Common brickwork
Sand-cement layer: plaster, floor screed
Sand-lime layer: plaster, floor screed
Rubble natural stone masonry
Foamed concrete block work
* Concrete water impermeability W ≤ 6. ** For joint movement up to 1 mm. *** Concrete water impermeability W ≥ 8.
Recommended Under certain conditions Not recommended
Surface condition
Surface condition Cement-based waterproofing
Con
vent
iona
l bi
tum
en m
astic
up
to
4 m
m
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
Up
to
1.2
mm
Up
to
2.5
mm
Closed concrete pores
Open concrete pores
Surface humidity less than 4%*
Surface humidity greater than 4%**
Concrete tearing strength less than 1.5 MPa
Except in rare circumstances, bitumen mastic waterproofing should not be applied to a surface with humidity exceeding 4 %.
* Surface can be wetted. ** Surface can be dried.
No. 3
Rule 4
Choose a waterproofing that will not allow major leaks even when damaged
Crack bridging ability
Coating class according to GOST 32017
Values Cement-based waterproofing
Con
vent
iona
l bitu
men
m
astic
up
to 4
mm
Brid
ged
crac
k w
idth
, mm
Spee
d of
cra
ck
open
ing,
m
m/m
in
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
A1 > 0.100 -
A2 > 0.250 0.05
A3 > 0.500 0.05
A4 > 1.250 0.5
A5 > 2.500 0.5
Recommended Under certain conditions Not recommended
Capacity to retain bond to the surface
Bond strength during the pulling test according to GOST 31356, in MPa
Cement-based waterproofing
Con
vent
iona
l bitu
men
m
astic
up
to 4
mm
Waterproofing load type
Rig
id c
oatin
gs
Elas
tic c
oatin
gs
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
Without mechanical action > 1.0 > 0.8
With mechanical action > 2.0 > 1.5 X
Bitumen and elastic cement-based waterproofing should be protected during the excavation backfill. For deformable substrates, elastic waterproofing should be selected; in rare instances, it should be penetrating.
* Depends on the adhesion parameter of a certain material.
No. 4
Note. Test temperature recommended for classes A2–A5, is −10 °C (for class A1: +21 °C). Another value of test temperature may be negotiated by the parties concerned, for example: +10 °C, 0 °C, −20 °C, −30 °C, −40 °C.
Rule 5
Use a waterproofing technology that corresponds to the required project schedules and construction conditions
Speed of commissioning*
Speed of commissioning after the last layer application at an ambient air temperature of 20 °C
Cement-based waterproofing
Con
vent
iona
l bitu
men
m
astic
up
to 4
mm
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
After 24 hours
In 3 days
In 5 days
In 7 days
In 14 days
In 28 days
Recommended Under certain conditions Not recommended
Environmental conditions
Conditions Cement-based waterproofing
Con
vent
iona
l bi
tum
en m
astic
up
to
4 m
m
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
Relative air humidity 50–75%
Relative air humidity exceeding 75%
Air temperature exceeding 5 °C
Air temperature less than 0 °C
Not in every instance it is possible to dry the surface up to 4% humidity (e.g., in the pedestal area).
* The parameter is product-dependable. The table contains sample data for BASF products. ** Only for the inner waterproofing of water collectors.
No. 5
Operational safety
Operational safety Cement-based waterproofing
Con
vent
iona
l bitu
men
m
astic
up
to 4
mm
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
Capability to work on closed premises
Application without hot works
Rule 6
Make sure that all “weak points” of the structure are 100% waterproof
Treat thoroughly all junctions and corners of the structures
Waterproof all joints between the structures or elements (construction and control joints)
Seal the holes on the structure surface
Repair the structure defects in advance
1.1. Outer corners – 15 mm rounding
1.2. Inner horizontal corners – 40 mm fillet
We recommend: MasterEmaco S 110 TIX
1.3. Inner vertical corners – 40 mm fillet
We recommend: MasterEmaco S 110 TIX
2.1. Cold joints
We recommend MasterSeal 910/912
2.2. Cold and structural joints under constant pressure
2.3. Joints between precast elements
We recommend MasterSeal 930/933
2.4. Control joints with up to 10% deformation
We recommend MasterSeal 930/933
2.5. Control joints with up to 25% deformation
We recommend MasterSeal 930/933
3.1. Mold tension bar holes
We recommend MasterEmaco S 110 TIX
3.2. Communications tunneling – rigid fixation with a lead-through
We recommend MasterSeal 910/912
3.3. Flexible communications tunneling – with a lead-through or a gasket
We recommend MasterSeal 910/912
4.1. Static cracks on the surface without water inflow
We recommend MasterEmaco S 110 TIX
4.2. Dynamic cracks on the surface without water inflow
We recommend MasterSeal NP 474
4.3. Cracks on the surface with water inflow
We recommend MasterInject 1325/1330
4.4. Uneven surface
We recommend MasterEmaco N 5100
4.5. Deep surface damage
We recommend MasterEmaco S 5400/S 488
No. 6
Rule 7
Make sure that the waterproofing service life corresponds to the structure durability
Chemical resistance
Chemical resistance
Climate resistance
Index Cement-based waterproofing
Con
vent
iona
l bi
tum
en m
astic
up
to
4 m
m
According to GOST 32017
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
Water vapor permeability, Sd, m H
igh
Hig
h
Hig
h
Hig
h
Hig
h
Low
Abrasion resistance, less than 3 g/cm² loss
Shock resistance exceeding 20 N·m
Index Cement-based waterproofing
Con
v. b
itum
en
mas
tic u
p to
4 m
m
According to SR 28.13330, EN 1504-2, GOST 32017
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
Permanent resistance to salt brines with concentration up to 10%, pH > 8
Permanent resistance to oil products
Permanent resistance to acidic solutions with concentration up to 10%, pH < 6
Index Cement-based waterproofing
Con
v. b
itum
en
mas
tic u
p to
4 m
m
According to EN 1504-2, GOST 32017
Pene
trat
ing
Rig
id
Elastic
Up
to
0.5
mm
U
p to
1.
2 m
m
Up
to
2.5
mm
Resistance to UV radiation
Bond retention after 50 freezing and thawing cycles
Bond retention after 50 cycles of thunder-shower
Elasticity retention in constant contact with water
Recommended Under certain conditions Not recommended
Use only vapor-permeable coating for humid substrates. Subsoil waters can quickly destroy the waterproofing and the substrate due to the content of dissolved sulfate, chloride and nitrate salts.
No. 7
MasterSeal waterproofing materials
Elastic cement-based membrane MasterSeal 550 Universal two-component polymer-cement membrane with medium elasticity (for conventional tasks)
Packaging Shelf life Country Application conditions, °C Thickness, mm General consumption, kg/m² Color Tolerance 26-kg bag 10-kg can
12 months Russia +5 to +35 1.75–2.5 2.5–4.0 Light grey, cement grey
Drinking w ater
MasterSeal 588 Two-component polymer-cement membrane with high elasticity and durability (for engineering tasks)
Packaging Shelf life Country Application conditions, °C Thickness, mm General consumption, kg/m² Color Tolerance
25-kg bag 10-kg can
12 months Russia +5 to +35 2.0 3.0 Light grey, cement grey, w hite
Drinking w ater, sewage w aters, oil products
MasterSeal 6100 FX Single-component polymer-cement membrane with highest elasticity and durability (for complex tasks)
Packaging Shelf life Country Application conditions, °C Thickness, mm General consumption, kg/m² Color Tolerance 15-kg bag 12 months Import +5 to +35 2.0 1.7 Light grey, cement
grey Drinking w ater, sewage w aters, oil products
Penetrating crystallizing mortar MasterSeal 501 Single-component penetrating waterproofing mortar
Packaging Shelf life Country Application conditions, °C Thickness, mm General consumption, kg/m² Color Tolerance 30-kg bag 6 months Russia +5 to +35 1.5 1.5–2.0 Cement-grey Drinking w ater, sewage
w aters, oil products
Repair mortar MasterEmaco S 110 TIX Single-component thixotropic shrinkage-compensating repair mix (for conventional tasks)
Packaging Shelf life Country Application conditions, °C Thickness, mm General consumption, kg/m² per 1 mm
Adhesion, MPa Tolerance
30-kg bag 12 months Russia +5 to +35 20–40 2.1 Over 2 Drinking w ater, sewage w aters, oil products
Rigid inhibiting cement membrane MasterSeal 531 Single-component rigid waterproofing (for conventional tasks)
Packaging Shelf life Country Application conditions, °C Thickness, mm General consumption, kg/m² Color Tolerance
30-kg bag 12 months Russia +5 to +35 2.0–4.5 3.0–6.0 Cement-grey Drinking w ater
PCI Barraseal Single-component rigid waterproofing (for engineering tasks)
Packaging Shelf life Country Application conditions, °C Thickness, mm General consumption, kg/m² Color Tolerance 25-kg bag 12 months Import +5 to +35 2.0–4.5 3.0–6.0 Cement-grey Drinking w ater, sewage
w aters, oil products
Hydroseal MasterSeal 590 Single-component extra-rapid-hardening waterproofing mortar
Packaging Shelf life Country Application conditions, °C Initial setting time, s General consumption, kg/l Color Tolerance 25-kg bucket 12 months Import +5 to +35 60 1.7 Cement-grey Drinking w ater, oil
products
Swelling sealants and shapes MasterSeal 912 Single-component waterproofing swelling sealant
Packaging Shelf life Country Application conditions, °C
Readiness for contact w ith w ater, h
Reinforced concrete bridging, mm
Water impermeability, bar
Tolerance
310-ml ink tank 12 months Import 0 to +35 24 70 8 Drinking w ater, sewage w aters, oil products
MasterSeal 910 Swelling acrylate-based shape, 20 × 10 mm section
Packaging Shelf life Country Application conditions, °C
Reinforced concrete bridging, mm
Fixation adhesive Water impermeability, bar
Tolerance
3 rolls, 10 running meters each
24 months Import 0 to +35 70 MasterSeal 912 8 Drinking w ater, sewage w aters, oil products
MasterSeal 930/933 Flexible joints waterproofing system: • Elastic polymer strip MasterSeal 930 • Epoxy adhesive MasterSeal 933
MasterSeal 930 packaging
Strip dimensions (w idth × thickness), mm
Shelf life Country Application conditions, °C
Readiness for contact w ith w ater, days
Fixation adhesive
Water impermeability, bar
Water impermeability, bar
20-m roll 100 × 1, 100 × 2 200 × 1, 200 × 2 300 × 1, 300 × 2 500 × 1, 500 × 2
24 months Import +5 to +35 3 MasterSeal 933 8 Drinking w ater, sew age waters, oil products
Master Builders Solutions by BASF for the construction industry
MasterAir® Air-entraining admixtures
MasterBrace® Reinforcement solutions for engineering structures
MasterCast® Admixtures for high-strength concrete mixes
MasterCem® Cement admixtures
MasterEase® Admixture for low-viscosity concrete preparation
MasterEmaco® Materials intended for concrete and reinforced concrete repair
MasterFinish® Auxiliary materials for concrete
MasterFlow® Solutions for equipment and metalwork installation
MasterFiber® Materials increasing the load resistance of structures
MasterGlenium® Concrete admixtures
MasterInject® Solutions for injection
MasterKure® Materials for freshly laid concrete curing
MasterLife® Solutions improving concrete durability
MasterMatrix® Concrete viscosity modifiers
MasterPel®
Materials improving water impermeability of concrete
MasterPolyheed® Solutions for medium concrete strength
MasterPozzolith® Solutions improving concrete plasticity
MasterProtect® Solutions for structures protection
MasterRheobuild® Plasticizing admixtures
MasterRoc® Materials for underground construction
MasterSeal® Solutions for waterproofing and sealing
MasterSet® Solutions for setting time optimization
MasterTile® Solutions for tile laying
MasterTop® Solutions for decorative and industrial flooring
Master X-Seed® Concrete hardening accelerators
Ucrete® Floor coatings for food and chemical industries
Our contacts Russia OOO BASF Master Builders Solutions
[email protected] www.master-builders-solutions.basf.ru
Moscow Office Tel.: +7 495 225-64-36
St. Petersburg Office Tel.: +7 812 332-04-12
Kazan Office Tel.: +7 843 212-55-08
Krasnodar Office Tel.: +7 861 202-22-99
Minsk Office Tel.: +375 17 202-24-71
Novosibirsk Office Tel.: +7 913 068-38-67
Ukraine BASF T.O.V.
Kiev Office Tel.: +380 44 591-55-95
www.master-builders-solutions.basf.ua
® = Registered trademark of BASF in many countries.
June 2016