AHLEY DESIGN & ENGINEERING SERVICES

1

Confidential, ADES

BBB

CCA

AD

D

AHLEY DESIGN & ENGINEERING SERVICES

2

Confidential, ADES

BODY SIDE AND ROOF CANTRAIL

A

B C

DE

F

G

R

Roof Body side outer

Cantrail reinforcement

Cantrail inner

AA

ITEM NO VALUE CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A 35mm Gap between BSO and Roof

B 20mm Flange length of BSO

C 5mm Clearance between BSO and Roof

D 17mm Sealing Flange

E 1mm Trim line clearance

F 25mm Overlap flange of BSO, Reinforcement and Inner panel.

G 8mm

R 4mm Fillet radius

AHLEY DESIGN & ENGINEERING SERVICES

3

Confidential, ADES

BPILLAR AT DOOR HINGE UPPER

ITEM NO VALUE CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A 10mm Gap between BSO and reinforcement

B 5mm Gap between BSO a

C 50mm Body side outer

D 17mm Sealing Flange

E 1mm Trim line clearance

F 40mm Body side inner length

G 40mm

H 50mm

R 4mm Fillet redius

A

B

C

D

E

F

G

H

A

B

C

D

E

F

Bpillar inner

Bpillar reinforcement

Body side outer

R

B B

AHLEY DESIGN & ENGINEERING SERVICES

4

Confidential, ADES

BPILLAR AT DOOR HINGE LOWER

ITEM NO

VALUE

CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A 10mm Gap between BSO and reinforcement

B 5mm Slant Gap between BSO and reinforcement

C 110mm Body side outer length

D 17mm Sealing Flange

E 1mm Trim line clearance

F 95mm Body side inner length

G 40mm

H 50mm

R 4mm Fillet Radiusc

A

B

D

E

F

G

H

Bpillar inner

Bpillar reinforcementBody side outer

R

C C

AHLEY DESIGN & ENGINEERING SERVICES

5

Confidential, ADES

SILLDD

ITEM NO VALUE CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A 35mm Sealing flange length

B 20mm Trimline clerance

C 5mm Clearance between BSO and reinforcement

D 17mm Clearance between reinforcement and sill inner

E 1mm Sill Inner height

Body side outer

Sill reinforcement

floor

Sill inner

A

C

B

D

E

AHLEY DESIGN & ENGINEERING SERVICES

6

Confidential, ADES

ENGINE BAYE E

ITEM NO

VALUE

CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A

B

C

D

E

Shock tower

Cowl area

Dash spot upper

reinforcement

AHLEY DESIGN & ENGINEERING SERVICES

7

Confidential, ADES

ENGINE BAYF F

ITEM NO

VALUE

CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A

B

C

D

E

AHLEY DESIGN & ENGINEERING SERVICES

8

Confidential, ADES

ENGINE BAYG G

ITEM NO

VALUE

CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A

B

C

D

E

Rear floor

Kick off panel

reinforcement

Seat mounting zone

Supporting bracket

Spare tyre zone

AHLEY DESIGN & ENGINEERING SERVICES

9

Confidential, ADES

FRONT FLOORH

H

exhaust dome

lower member body side outer

sill reinforcement

sill inner

floor

ITEM NO

VALUE

CRITICAL SECTION REPRESENTATION

REASON FOR REQUIREMENT

A

B

C

D

E