MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list,...

35
SEMESTER – II CODE SUBJECT HOURS PD/11/T/2201 MARINE REFRIGERATION AND AIR CONDITIONING 45 OBJECTIVE: To teach the student the various arrangements of ventilation, refrigeration and Air Conditioning and the special requirements of Marine Plants UNIT TOPIC HOURS 1 Properties of Refrigerants: Direct and indirect system of refrigeration; Primary and secondary refrigerants; desirable properties of primary refrigerants; standard conditions; refrigerants in marine use; comparison of properties and suitability for different applications; critical temperature and its effect on the performance of CO 2 machines-in tropics; Properties of brine-density, specific heat, freezing temperatures, pH value; [Preparation of brine, Precautions; Brine cooling circuit], Refrigerator Containers. 6 2 Refrigeration Plant Equipments: Characteristic and constructional details of reciprocating, rotary and centrifugal compressors; marine applications and comparative study; safety head and other safety devices on compressors; capacity control methods; forced lubrication, properties of lubrication oil for compressors, lub-oil tests; [lub-oil filter]; oil separators, crankshaft seal; Condensers-design considerations; construction, materials; Piping materials; Receivers; Refrigerant gauges; Evaporators - dry and flooded type, design considerations; shell and tube type; extended surface tubes; pipe grids for dry direct expansion systems; evaporators 18

Transcript of MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list,...

Page 1: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2201 MARINE REFRIGERATION AND AIR CONDITIONING 45

OBJECTIVE: To teach the student the various arrangements of ventilation, refrigeration and Air Conditioning and the special requirements of Marine Plants

UNIT TOPIC HOURS

1

Properties of Refrigerants:

Direct and indirect system of refrigeration; Primary and secondary refrigerants; desirable properties of primary refrigerants; standard conditions; refrigerants in marine use; comparison  of properties and suitability for different applications; critical temperature and its effect on the performance of CO2 machines-in tropics; Properties of brine-density, specific heat, freezing temperatures, pH value; [Preparation of brine, Precautions; Brine cooling circuit], Refrigerator Containers.

6

2

Refrigeration Plant Equipments:

Characteristic and constructional details of reciprocating, rotary and centrifugal compressors; marine applications and comparative study; safety head and other safety devices on compressors; capacity control methods; forced lubrication, properties of lubrication oil for compressors, lub-oil tests; [lub-oil filter]; oil separators, crankshaft seal; Condensers-design considerations; construction, materials; Piping materials; Receivers; Refrigerant gauges; Evaporators - dry and flooded type, design considerations; shell and tube type; extended surface tubes; pipe grids for dry direct expansion systems; evaporators for battery of air cooling systems.

18

3 Plant Operation:

Complete refrigerant circuits with operating safety controls for direct expansion plant and brine cooling systems; Plant operation-automatic starting and stopping, pump down control systems, loss of pressures - temperatures, etc.; Charging system with refrigerant, low side and high side charging; pressure testing; pumping a vacuum, dehydration; purging air from system; drier and moisture removal; Methods of testing for leaks, soap suds, halide torch, electronic leak detectors, precautions; Methods of defrosting of air coolers/evaporator coils - hot gas method, warm brine lines; Air refreshing for fruit or other cargoes, temperatures required for different  cargoes;  Schedule of routine preventive  maintenance  of plant. Trouble shooting - compressor ‘Short Cycles, [compressor starts but cuts out on overload, compressor runs

12

Page 2: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

continuously at full capacity], system short of capacity, Head pressure too low, head pressure too high, suction line frosts back to compressor.

4Accommodation Ventilation:General; [Pure ventilation needs]; Statutory rules for ventilation; Exhaust air; Return air; Ventilation systems.

4

5

Air-Conditioning Systems:Central system; Selection of central system; Temperature control; Types of central systems; Passenger ship considerations, Duct System, Air Cleaning, Sound Attenuation, Testing & Balancing the System, Operation & Maintenance.

5

REFERENCE BOOKS:

1. Arora C.P – Refrigeration and Air conditioning2. Jordan Prister – Refrigeration and Air conditioning3. Andrew D.Althouse _ Modern Refrigeration & AC4. Roj.Dossat – Principles of Refrigeration.5. Marine Engineering Practice 6. Marine Air Conditioning - S.D. Srivastava7. Running and Maintenance of Marine Machinery – Cowley8. Marine Auxiliary machinery - McGeorge, Taylor, Smith9. Thermodynamics - Joel, McKowkey10. Advanced Marine Engineering – J.K.Dhar

Page 3: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2202 MARINE ELECTRO-TECHNOLOGY - II 36

OBJECTIVE: To develop skills of students in Marine Electrical Technology. On completion of the course the students are expected to know the regulations observed onboard ships regarding electrical equipments wherever applicable.

UNIT TOPIC HOURS

1

Electrical Motors – A.C. and D.C. Motor:

Introduction – Motor construction – Enclosures and ratings, Electrical Motor Starting Methodologies – Induction Motor operation – Control Equipment – Direct on-line Starting – Reduced voltage starting – Speed control – Motor operation – Single phase motors – Maintenance. Design features and system configurations of operational control equipment for electrical motors.

2

2

Electrical, Electronic Maintenance and Repair:

Principles of Maintenance, Generator, and Switch board, Electrical Motors, Starters.Do’s and don’ts while working on Electrical panel / Circuits – safety precautions before entering into battery room – Safe working practices while working on any Electrical Circuits / machineries / panels.

9

3

Use of Engine Simulator for Electrical Fault Finding:

Construction and operation of electrical testing and measuring equipment – Construction, Operation & Principles of insulation tester, Continuity tester, Multi tester, Multimeter, Megger, Clamp meter, Wattmeter, Frequency meter, Synchronous cope, Continuity test, Insulation test.

2

4

High Voltage Practice: Power supply network – Review of motor operation – controlled rectification and inversion – converter types.High-Voltage installations – High voltage protection – High voltage safety – High voltage equipment testing.

18

Page 4: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

5

Detection of Electric Malfunction and Measures to prevent damage:

Essential requirements for Fault Protection, Fault Location.Practical knowledge – Troubleshooting of electrical and electronic control equipment Troubleshooting of monitoring systems.

3

6

Electrical and Simple Electronic Diagrams:

Electric and Electronic symbols and Interpretations of Flow diagrams and Circuits.

1

7

Flowchart for Automatic and Control System:

Depiction and understanding of flowcharts, Symbols utilization and processes involved. Routine testing Flow chart, Manual and automatic starting flow chart, Automatic changeover of supply on main's failure.

1

REFERENCE BOOKS:

1. LAW S.W., “Electricity applied to Marine Engineering”, “The Institute of Marine Engineers”, London.

2. “Basic Electro technology”, Reeds Vol. 6 3. “Advanced Electro technology”, Reeds Vol. 7 4. “Electrical Technology Vol. I, II, III & IV”, B.L. Theraja5. Hughes Electrical & Electronic Technology 6. “Marine Electrical Practice”, G.O. Watson 7. “Marine Electrical Equipment & Practice”, H.D. McGeroge 8. “Electrical System”, Hall

Page 5: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2203 MARINE AUXILIARIES & MARINE INTERNAL COMBUSTION ENGINES - II

54

OBJECTIVE: Marine Auxiliaries & Marine Internal Combustion Engines is one of the major subjects of the Marine Engineering specialization. After studying of this subject, the students should understand the principles and constructions of the marine machinery as well as the knowledge of management and the operation skills, finally be qualified through the exam from the Marine Administration.

UNIT TOPIC HOURS

Internal Combustion Engine1 Calculations for heat transfer selection of materials, welded construction

for bed plates, frames, etc.Liner wear and lubrication, choice of lubricating oil, lubricating systems, Lubrication of diesel engines, properties of lubricating oil, cylinder oil and crankcase oil, use of additives to improve properties of lubricating oil, analysis of lubricating oil on board ship and ashore crank shaft corrosion, contamination and purification of lubricating oil,

6

2 Starting and manoeuvring systems. Air start of diesel engines, classification society rules regarding air start, starting air line explosions, safeties and interlocks, components of air starting system, principles of reversal of a diesel engine. Crash manoeuvring.

6

3 Taking of indicator and draw cards, fault detection, Power balancing, Methods to improve efficiency and fuel consumption. 3

4 Diesel engine speed governor, speed droop, isochronous, sensitivity, stability, hunting, dead band and compensation, mechanical governor, mechanical-hydraulic governor, electrical governor and electronic governor.

6

5 Brief description of different makes of diesel engines in marine use like M.A.N., Sulzer, Doxford, B and W, etc. Trends in modern development. 3

6 Care and maintenance of ignition system; cooling system, lubricating oil system, piston ring and bearings, crank shaft deflection and alignment, causes and prevention of crankcase explosion, scavenge fires, starting air line explosion, actions in action of above, safety fittings, fire fighting.Automation in diesel engine plant and safety devices, cooling control, bridge control, safety interlocks, wrong way alarm, etc.

6

Page 6: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

7

Dry Docking:

Necessity of dry docking, periodicity, methods of dry docking, precautions before and after flooding, docking Inspection and routine overhauling of underwater hull and fittings e.g. Stern tube, rudder, valves, etc. Performance of ships after dry docking; testing of anchor chains.

4

8 Stabilizers:Working principle, types of stabilizers and their description. 4

9

Engine Room Working Equipment:Engine room cranes, safety requirements and precaution for operations, lifting chains and tackles, testing and survey requirements for the same.

5

10

Other Shipboard Equipments:Incinerator, sewage treatment plant, engine room cranes, chain block, tackles, anchor chain, their testing and survey requirements. 5

11

Safe Working Practice:Practical knowledgeDescribe & demonstrate safe working practices in carrying out all relevant ship board tasks. Procedures for handling heavy machinery parts & overhaul of engines. Precautions to be taken while entering enclosed spaces.Safety measures to be taken to ensure a safe working environment and for using hand tools, machine tools and measuring instruments.Safety measures to be taken for repair and maintenance including the safe isolation of shipboard machinery and equipment required before personnel are permitted to work on such machinery or equipment.

6

REFERENCE BOOKS:

1. Marine Engineering Practice Vol.2 – Part 16 IME2. Marine Diesel Engines – CC Pounder3. Diesel Engine Reference Book - L.R.C. Lilly4. Diesel Motor Ship’s Engines and Machinery - Christen Knak5. Pounder’s Marine Diesel Engines - Doug Woodyard6. Lamb’s Marine Diesel Engine - Stanley G. Christensen7. Diesel Engines - A.J. Wharton8. Reeds Motor Engineering Knowledge for Marine Engineers - T.D. Morton & L.

Jackson9. Sulzer Engine Manual of RTA engine and ZA engine 10. MAN-B & W Manual of MC engine and L engine11. SEMT - Pielstick Manual of PC2 engines12. Internal Combustion Engine Fundamentals - J.B. Heywood13. Principles & Practice of Marine Diesel Engines - D.K. Sanyal14. Marine Machinery by Taylor

Page 7: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2204 NAVAL ARCHITECTURE 45

OBJECTIVE: To introduce the student to the calculations and workings of designing and constructing a ship.

UNIT TOPIC HOURS

1 Naval Architecture:Hydrostatics - Revision 2

2

Geometry of the Ship and Hydrostatics Calculations:Ship lines, displacement calculation, Tonnes Per Centimeter Immersion (TPCI), Coefficient of form, Wetted surface area and Similar figures.

2

3

Calculation of Area and Volume:First and Second moment of areas, Simpson’s rules, application to area and volume, Trapezoidal rule, mean and mid-ordinate rule, Tchebycheff’s rule and their applications.

3

4

Stability of Ships:Statical stability at small angles of heel, calculation of G.M, metacentric diagram, inclining experiment, free surface effect, stability at large angles of heel, curves of Statical stability, dynamical stability, angle of loll, stability of a wall sided ship.

10

5

Resistance and Powering:Frictional, residuary and total resistance, Froude’s law of comparison, effective power calculations, ship’s co-relation factor (SCF), Admiralty co-efficient, fuel co-efficient and fuel consumption.

4

6

Longitudinal Stability and Trim:Longitudinal BM, moment to change trim by one cm, change of trim, change of LCB. With change of trim, change of trim due to adding or deducting weights, alteration of draft due to change in density, flooding calculations, floodable length curves, method for determination of floodable lengths, factors of subdivision, loss of stability due to grounding, docking stability, pressure on chocks.

6

7 Strength of Ships:Curves of buoyancy and weights, curves of load, shearing force and bending moments, alternate methods, standard conditions, balancing ship on wave, approximation of maximum Shearing

6

Page 8: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

force and bending moment, method of estimating bending moment, longitudinal strength, moment of inertia of section, section modules.

8

Propulsion and Propellers:Definitions, apparent and real slip, wake, thrust, relation between powers, relation between mean pressure and speed, measurement of pitch, cavitation, propeller types, fixed pitch, variable pitch, ring propeller. Kort nozzles, Voith, Schneider propeller, general theory of propeller action, theory of screwed propeller, momentum theory, blade element theory. Laws of similitude and model tests with propellers, propulsion tests, geometry and geometrical properties of screwed propellers, ship model co-relating ship trials.

6

9

Rudder Theory:Action of the rudder in turning ship, force on rudder, torque, on stock, calculation of forces and torque on non-rectangular rudder, angle of heel due to force on rudder, angle of heel due to force on rudder, angle of heel when turning. Types of rudders, model experiments and turning trials. Area and shape of rudder, position of rudder. Stern rudders vs. Bow rudders.

3

10

Motion of Ship on Waves:Theory of waves, trochoidal waves, relationship between line of orbit centres and the undisturbed surface, sinusoidal waves, irregular wave pattern, wave spectra, wave amplitudes, rolling in unresisting media, rolling in resisting media, practical aspects of rolling, anti rolling devices, forces caused by rolling and pitching, heaving and yawing.

3

REFERENCES BOOKS:

1. Stokoe, E.A., “Reeds Naval Architecture for Marine Engineers”, Thomas Reed Publications, London

2. Rawson, K.J. Tupper E.C., “Basic Ship Theory”, Butterworth Heinemann, London

3. G.N. Hatch, “Creative Naval Architecture”, Thomas Reed Publications, London4. Eric Tupper, “Introduction to Naval Architecture”, Butter worth – Heinemann,

London5. Ship Stabiity for Master’ and Mates Author Bryan Barass and Devette6. J.P.Ghose & R.P.Gokarn, ‘Basic Ship Propulsion’

Page 9: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS
Page 10: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2205 MARINE BOILERS 35

OBJECTIVE: To familiarize the student with the construction and use of different types of Boilers and the rules governing them in Marine Application

UNIT TOPIC HOURS

1

General Considerations Governing the Design of Boilers:

Types of marine boilers. Comparison of smoke tube and water tube boiler; various types in marine use, manufacture and assembly of component parts of cylindrical smoke - tube boiler. Staying of flat surfaces. Selection of materials for marine boilers, destructive and non-destructive tests on plates, welded seams, tubes, etc. Classification societies' requirements for boiler construction; definitions in current use in boiler technology.

6

2

Water-Tube Boilers:

Location of heating surfaces, drums, super heaters, etc. General description with sketches. Principal types of boilers in marine use. Method of manufacture and assembly of boiler, super heater, economizer, air pre-heater and steam air-preheaters. Circulation and use of unheated down comers in highly rated boilers; superheat temperature control. Attemperators and de-super heaters. Allowance for expansion of parts.

6

3

Combustion and Furnace:

Rating of boiler; volume and shape of  combustion space; water cooled furnace construction, membrane wall construction; furnace insulation, single and double walled casing construction; roof-fired furnaces, super charged furnace construction. Solid, liquid and gaseous fuels in marine use. Fuel systems - pumps, heaters, filters, burners, etc. Types of burners - pressure jet atomizer, spill type, variable orifice, steam assisted y-jet burners.  Methods of promoting fuel economy; carbon dioxide recorders, automatic combustion control of main and auxiliary boiler, steam to steam generator for fuel oil heating and its advantages.

6

4 Waste Heat Boilers: 6

Page 11: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

Waste heat recovery calculation, auxiliary vertical boiler, La-mont exhaust gas boiler, scotch composite boiler, Cochran exhaust gas and composite boiler,spanner marine exhaust gas and composite boiler, forced water circulation boiler, double evaporation boiler, dual pressure boiler arrangement, auxiliary steam system with dual pressure and exhaust gas heat exchanger, Sulzer "Once through" boiler, Benson "Once through" boiler.

5

Boiler Mountings:

Classification requirements, Internal gear and external mountings such as cyclone separator, wash plates, desuperheater, safety valves - improved high lift, full lift and full bore types. Gauge glass - ordinary plate type and remote water level indicator; automatic feed regulator, three element control; high and low water level alarms, main steam stop valve, retractible type soot blower, etc.

6

6

Operation, Care and Maintenance:

Precommissioning procedures, hydraulic tests, steam raising and operating procedures. Action in the event of shortage of water, blowing down of boiler, laying up of a boiler; general maintenance, external and internal tube cleaning. Tube renewals, brick work, boiler mountings, boiler casing, boiler water treatment. Survey of boilers and classification societies' requirements.

5

REFERENCE BOOKS:

1. The Running and Maintenance of Marine Machinery - Dr. J. Cowley2. General Engineering Knowledge for Marine Engineers – Reeds Vol. 83. Steam Engineering Knowledge for Marine Engineers Reeds Vol. 9 4. Marine Steam Boilers - Milton and Reach5. Steam - Its Generation and Use - Babcock and Wilcox Publication6. Feed Water System – Hannagan7. Marine Boilers by G.T.H. Flanagan8. Marine steam Boilers – JH Milton and Roy M.Leach

Page 12: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2206 MARINE STEAM ENGINEERING 30

OBJECTIVE: To give the student adequate knowledge about the parts and the efficient operation of a Steam / Gas Turbine Main Propulsion unit.

UNIT TOPIC HOURS

1

Steam Engine Ancillary Plant:

Types of heat exchangers in marine use. Construction of condensers, contra-flow and re-generative condenser tube materials. Method of connecting tubes, tube plates and covers. Open and closed feed systems, advantages of regenerative feed heating; multi-stage air-ejector, feed control valve, extraction pump, de-aerators, feed heaters, control of feed system when manoeuvring. Efficient operation of feed system and its maintenance, fault detection and rectification, modern developments in heat exchanger design.

10

2

Operation and Maintenance:

Warming through main propulsion turbines and efficient operation, distortion of turbine casing and rotor. Astern operation and heating, opening up turbines for surveys; lifting of turbine casing and rotor and inspection; preventive maintenance, turbine trials, energy losses and heat balance.

10

3

Marine Gas Turbines:

Marine Gas Turbine – Operation principle & Basic construction.Characteristics of gas turbine plants, gas turbines Vs. other prime movers, principles, major components, temperature limits, waste heat recovery, maintenance, compressor, turbine types.

10

REFERENCE BOOKS:

1. Marine Steam Turbines , Marine engineering Practice Vol 1 , Part 8 , Institute of Marine Engineering Publication2. Steam Engineering Knowledge Vol 9, Thomas Reed Publication Ltd,

Page 13: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2207 SHIP OPERATION AND MANAGEMENT

40

OBJECTIVE: To impart knowledge to the student about Commercial Shipping practices and how the business of shipping is carried out

UNIT TOPIC HOURS

1

Brief History of Shipping:

Modern shipping practice. Marine vehicles and cargoes. Development in shipping and cargo handling. Principal shipping organizations. Liner and tramp shipping services, conference systems. Chartering, charter parties. Theory of freight rates and fares. Rate fixation machinery and government control. Bills of lading. Carriage of goods by sea act (COGSA), Cargo surveys and notes of protests.

6

2

Marine Insurance:

Underwriting and loss adjusting principles applied to marine cargo insurance. Hull policy, particular average. General Average, P and I Clubs.Ownerships of vessels, shipping company and its administration. Capitalization and finance. Economics of new and second hand tonnage. Flag discrimination. Flags of convenience. Subsidies.

6

3

Ship Operation:

Planning sailing schedules. Voyage estimates. Economic factors. Manning of ships.

5

4

Merchant Shipping Act:

Ship's papers. Collision, Explosion, Fire, etc. Vessels in distress. Scope of act. Law of Sea Convention (UNCLOS), concept of port state, genuine link, registration of ships, mortgage and transfer of ownership. Liabilities (overall global liabilities) and pollution, seaworthy ship. Containerisation, Multi-modal transport with respect to India, problems, prospects, Multimodal Transportation of Goods Act 1993 (April).

6

Page 14: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

5

Leadership and Team Working / Managerial Skills:

Introduction to human factors, communication, inter-personal relationships

Understanding Team work, importance of team spirit, nurturing a conducive work ethos leadership qualities, development of a positive attitude, organizational behaviour, functional responsibilities, role clarity, expectationsIntroduction to situation and risk assessment. Risk analysis, critical equipment, and critical maintenance.Identifying activities that may be hazards to occupational health and safety and damage to property, carrying out risk assessment, documenting same in the SMS manuals.Effective Resource Management and Decision Making. Use of probability, consequence / severity matrix to evaluating impact on safety, loss / damage to property, establishing acceptance criteria. Establishing control procedure to mitigate risk posed by hazard.Task and Workload Management. Evaluation of outcome. Regular review of outcome, procedures, task identification to assess effectiveness of program.

9

6

Marine Industry:

Knowledge of Marine Insurance, claims, legal matters in ship operation, etc., conference systems; freight rates & fares fixation machinery and government control; Carriage of Goods by Sea Act.

Recruitment and Placement of Indian Seafarers

8

REFERENCE BOOKS:

1. Shipping Practice – E.F.Stevens and C.S.J.Butterfield.2. Merchant shipping act 1958.3. Chartering Shipping terms – J. Bes4. Business & Law for the ship masters – F.N.Hopkins5. Business notes for Ship Masters – Kemp and Young

6. Advanced shipboard management by Capt.Driver7. Shipboard operation by H. I. LAVERY8. Commercial and legal aspects of shipping documents by Dr. KV Hariharan

Page 15: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2208FIRE PREVENTION, CONTROL AND FIRE

FIGHTING 54

OBJECTIVE: To familiarize the student with the different types of fires, their causes , methods of prevention and the equipment available to fight various fires on board a ship.To inform the student about the various environmental pollutants generated on a ship and the rules and regulations covering their disposal.

UNIT TOPIC HOURS

1

Preventions Against Fire:

Classification of fires - A, B, C and D. Mechanism and character of fire and explosions, causes of spontaneous combustion, precautions and preventions in cargo and machinery spaces; crank case explosions in diesel engines; danger of explosion in tankers due to presence of inflammable gases; hazards arising from static electricity in tankers; safety precautions on tankers; IMO’s recommendations; gas detection, tank cleaning and gas freeing systems for large tanks. Precautions to be taken before entering double bottom tanks, cargo and ballast tanks and void spaces, prevention of fire during welding operations.

14

2

Fire Detection:

Fire detection and alarm systems; centralized control; smoke and ionization chambers, sensor heads in unmanned machinery spaces. Mist detectors in enclosed crank cases of diesel engines. Action to be taken when a fire is detected; informing and alarm system.

14

3

Fire Extinguishing Appliances:

An outline knowledge of statutory regulations - The Merchant Shipping (Fire Appliances) Rules - concerning fire fighting appliances and systems for cargo, passenger ships, tankers, machinery spaces with boiler and diesel engines, etc. Emergency fire pump, hydrants and hoses; international hose connections. Construction and operation of various types of portable extinguishers; smothering system; steam smothering system; automatic sprinkler system; high expansion foam smothering systems and inert gas. Latest developments in fire fighting systems and appliances.

13

Page 16: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

4

Fire Fighting:Methods used to prevent the spread of fire, fuel oil pumps, lubricating oil pumps and ventilation fan remote shut off. Procedure of fire fighting in machinery spaces, cargo holds, tanks, accommodation, etc., use of smoke helmets and self contained breathing apparatus. Training of personnel in fire fighting. IMO’s recommendations. Fire fighting organisation, muster and fire drills in seagoing ships, care, maintenance, use and testing of appliances. Survey of fire appliances - instructions to surveyors, safety equipment certificate and its validity.Dead Man Alarm, CO2, O2 Analyzer, Explosive Meters, Vibration Monitors.

13

REFERENCE BOOKS:

1. Firefighting equipment and its use in ships by G.Victory and I.H.Owen2. MS Fire Appliance rules 1995

Page 17: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/T/2209 ISO / ISM / ISPS / MARPOL/MARINE POLLUTION &WATCH-KEEPING

90

OBJECTIVE: To familiarize the student with the role of IMO in shipping and the important Conventions. To understand Quality Management Systems and how its principles are applied to the ISM Code. The role of Government in Indian Shipping. Safe watch keeping Practices.

UNIT TOPIC HOURS

1

ISO / ISM / ISPS Code :History of development of various IMO conventions, SOLAS, LOADLINE, MARPOL, COLREGS, STCW

Basic working knowledge and important regulations for following IMO conventions : SOLAS, LOADLINE, MARPOL, COLREGS, STCW.

Quality fundamentals, quality concepts, ISO series, quality system, requirements of ISO-9000.

Role of Government of India in control of merchant ships, ISM code, objectives and functional requirements for safety management system.

ITU Radio regulations STP ships Agreement, 1971 SPACE STP, 1973 PAL, 1974 and Tonnage 1969

25

2 ISPS Code:An overview of watchkeeping system as practised on board ships, procedures for taking over and maintaining an E/R watch. Stand actual watch on running diesel generator.Marine Pollution from Ships:Marine Pollution AwarenessImportance of proactive measures.Anti-pollution procedures and associated equipment fitted onboard. Oily water separator / similar equipment construction and operation – Prevention of pollution, requirements, principles, their operation, maintenance, record keeping.

The precautions to be taken to prevent pollution of the marine environment – Prevention of pollution, MARPOL 73/78 technical annexes.

45

Page 18: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

Regulation 26 – Annex I MARPOL 73/78, Anti-Pollution Equipment, Control of oil from machinery space, Oil record book (Part I – Machinery space operation), Precautions which should be taken to prevent accidental pollution by oil, sewage.IOPP Certificate and Surveys – Annex I – Oil, Annex II – Noxious liquid substances in bulk, Annex III – Harmful substances carried by sea in Packaged forms, Annex IV – Sewage, Annex V – Garbage, Annex VI – Air pollution.Convention of prevention of Marine Pollution by dumping of waste and other matter (London Dumping Convention (LDC).International Convention relating to Intervention on the High Seas in case of Oil Pollution Casualties, 1969. International Convention on civil liability for Oil Pollution damage 1969.Bunkering procedure, bunker plan, bunker check list, etc. SOPEP equipment. Fighting, containing oil spill. The various emissions arising from ships, their effect on environment - sea and air. Green house emission, other emissions from ships such as Sox and NOx, Introduction to invasive species including ballast water, other impacts such as noise, anti-fouling paint, recycling of ships. Pollution prevention measures, Personal involvement such as behaviour, responsibility.

National Regulations:Role of Govt in control of ships, DG Shipping, MMD, Flag State, Port State Control, Inspections of ships, Examinations.Special needs of the shipping industry, various demands of the career - technical, practical, physical, emotional, psychological, desirable personal traits.

International Regulations:Introduction to MARPOL, Annexes I to VI, why introduced, how the environment is affected. Regulations governing discharge criteria, procedures for discharge, documentation, record keeping, inspection and penalty for violation.Working knowledge of SOLAS, MARPOL, STCW etc.Introduction to ISM, SMS documentation, manuals, ISO 9001, ISO 14001, DPA, forms, check listsIntroduction to ISPS, Security levels, Security Officer, documentation, security patrolling.Various Classification Societies, IRS, LRS, ABS etc; CSM, ESP, Surveys, Certificates. Oil majors and Vetting Inspection

General:Inter-Governmental Organisation, Prevention of Pollution by ships.

Prevention of Pollution by Oil:Regulations for the prevention of pollution by oil. Requirements for control of operational pollution, reception facilities, oil tankers

Page 19: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

with segregated ballast, segregation of oil and water ballast, retention of oil on board, oil discharge monitoring and control system and oily-water separating equipment. Tanks for oil residues (sludge). Pumping, piping and discharge arrangements of oil tankers, standard discharge connection, oil record book. Subdivision and stability criteria of an oil tanker.

Prevention of Pollution by Sewage:Surveys of equipment, discharge of sewage, exception, reception facilities and standard discharge connections.Control and management of ship’s ballast water.Control of emissions from ships.Pollution due to antifouling paints.

3

WATCH-KEEPING:

Guidance to watchkeeper in case of emergencies, viz. scavenge fires, crankcase explosions, starting airline explosions, fire in engine room, flooding in engine room, power failure, maintenance of log book, log abstract, chief engineer’s machinery report.Preparing engine plant ready for sailing and entering harbor.

Engine Room Resource Management:ERM principles based on Bridge Resource ManagementNecessity of ERM – ERM in terms of maintaining the safe engineering watchResources considered in ERM – Resource management eg, personnel management, information management and management of installations / equipment.Necessity to practice ERM – Allocation, assignment and prioritization of the resources, effective communication, assertiveness and leadership, obtaining and maintaining situational awareness, consideration of team experience. Internal Communication:Knowledge of various communication systems available onboard, such as: verbal, telephonic (power/sound power), signals, telegraph, hand signals;

20

REFERENCE BOOKS:

1. Handouts generated by the Faculty2. Guidelines on application of ISM Code – International Chamber of Shipping3. SOLAS – Consolidated edition 2001 by Bhandarkar Publications.4. MARPOL 73/78 + AMENDMENTS5. IMO PUBLICATIONS

Page 20: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/P/2201 COMPUTER SOFTWARE TRAINING 36

UNIT TOPIC HOURS

1

Basic Fundamentals:

Computers, capabilities, types of computers, application areas, functional block diagram, central processing unit, functions of ALU and control unit in CPU, purpose of registers in CPU, microprocessors, memory functions, address, word, RAM, ROM, Cache memory, associate memory, magnetic disk, tape, floppy, optical disk, address bus, data bus, control bus, functions of I_O Devices, keyboard, mouse, dot-matrix printer, laser printer, CRT Monitor, Screen resolution.

Explain Networking Concepts. Explain Networking Infrastructure (LAN, WAN, MAN) and topologies, Demonstrate the procedures for net working ship’s computers, Explain Issues related to E-mail, Virus Protection, and Firewall. Internet and World Wide Web, information technology today, data base applications,

14

2

Software Technology:

Programming in C: Elements of C – Tokens, identifiers, data types in C. Control structures in C. Sequence, selection and iteration(s). Structured data types in C-arrays, Struct, Union, String, and Pointers.

O – O Programming Concepts: Class, Object, Instantiation. Inheritance, Polymorphism and Overloading.

C++ Programming: Elements of C++ – Tokens, identifiers. Variables and Constants, Datatypes, Operators, Control statements. Functions parameter passing. Class and objects. Constructors and destructors. Overloading, Inheritance, Templates, Exception handling.

14

3

Visual Basic (VB):

IDE :- Integrated Development Environment in VBForms :- Form properties, Form methods and Form eventsControls :- VB controls

Planned Maintenance System (PMS), E-Learning, LAN

8

Page 21: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/P/2202 BOILER AND INDUSTRIAL CHEMISTRY LABORATORY

24

UNIT TOPIC HOURS

1 Tests for Alkalinity to Phenolphthalein, Total Alkalinity 2

2 Hardness Test 2

3 Chloride Test, Caustic Alkalinity Test 2

4 Sulphite and Phosphate Tests 2

5 pH Tests, Pour Point Test 2

6 Test for Viscosity and Water Content 2

7 Test for Total Base Number, Dispersency and Insolubles 3

8 Pensky Marten flash point 3

9 Visgauge for diesel oil. 3

10 Fuel Oil Gauge 3

Page 22: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/P/2203 CONTROL ENGINEERING LABORATORY

46

UNIT TOPIC HOURS

1 DC Position Control System

2 DC Motor Speed Control System

3 Control Engineering Trainer

4 Pneumatic Circuit Trainer

5 PC Based Level Control System

6 PC Based Pressure Control System

7 PC Based Temperature Control System

8 Control Valve Characteristics

Page 23: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/P/2204 MARINE WORKSHOP (BASIC) 54

UNIT TOPIC HOURS

1 Workshop Management

2 Workshop Practice

3 Valves

4 Purifier

5 Steering Gear

6 Oily Bilge Separator

7 Pumps

8 Welding

9 Boiler

10 Refrigeration

11 Air-Conditioning

12 I.C. Engine

13 Gas turbines and air compressors

14 Skill test

Page 24: MARINE STEAM ENGINEERING - imumpclibrary.in PGDME Sem II.docx  · Web view... bunker check list, etc. SOPEP ... ISO 9001, ISO 14001, DPA, forms, check lists. Introduction to ISPS

SEMESTER – II

CODE SUBJECT HOURS

PD/11/P/2205 TRAINING AT FULLY INTEGRATED MARINE WORKSHOP 450

OBJETIVE: Completion of tasks as per requirements given in the IMU-TAR book which compliments this syllabus.

SEMESTER – II

CODE SUBJECT HOURS

PD/11/P/2206 SKILL TEST 8

OBJETIVE: To machine raw material into a finished product as per drawing provided. Skills include Turning, Taper turning, Threading, Tapping and Welding.

SEMESTER – II

CODE SUBJECT HOURS

PD/11/P/2207VIVA VOCE

(Covering all Four Marine Engineering Functions)

2

OBJETIVE: Knowledge of cadets is tested in all four functions

Function 3 : Safety Environmental Protection, Ship Construction & Naval Architecture

Function 4B : Motor Engineering Knowledge & General Engineering Knowledge.

Function 5 : Electro technology.Function 6 : Marine Engineering Practice.