Marine Roof - · PDF fileMarine Roof Marinedach ... dome or round head for rear rails...

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Transcript of Marine Roof - · PDF fileMarine Roof Marinedach ... dome or round head for rear rails...

  • Marine RoofMarinedachToit ouvrant MarineMarine schuifdak

    Installation InstructionsEinbauanweisungInstructions de montageMontagehandleidingEinbauanleitungInstructions de montage

    80 Series80er SerieSrie 8080 Series

  • 80 Series

    TABLE OF CONTENTS / INHALTSVERZEICHIS / INDEX / INHOUDSOPGAVE

    English ................................................................................................................................ 3

    1. INTRODUCTION............................................................................................... 52. OPERATION..................................................................................................... 53. PRE-INSTALLATION ........................................................................................ 64. SEAL COMPRESSION ................................................................................... 115. INSTALLATION ............................................................................................. 126. ELECTRICAL CONNECTIONS ........................................................................ 157. RESETTING .................................................................................................. 168. ELECTRICAL DIAGRAM ................................................................................ 179. SAFETY ....................................................................................................... 1810. SUPPORT....................................................................................................... 1911. TECHNICAL DATA......................................................................................... 1912. CHECKLIST.................................................................................................... 21

    Deutsch.................................................................................................................................

    Franais .................................................................................................................................

    Nederlands ............................................................................................................................

  • 80 Series

    NOTEFor installation and repair of Webasto roofs you will need a special training by Webasto, technicaldocumentation, special tools and special equipment.

    Do NOT install or repair Webasto roofs, if you have not successfully finished the training by Webasto foracquiring the necessary technical skills. Do NOT install or repair Webasto roofs, if you do not have thenecessary technical documentation, tools or equipment.

    ALWAYS follow the Webasto installation and service instructions and mind all warning indications.

    Webasto does not assume any liabilities for defects or damages caused by for installation untrainedpersonnel.

    SYMBOLSOn each page you can find a symbol of the kind of tasks explained on that page.

    Mechanical tasks

    Electrical connections

    Special parts of the text are marked with these symbols:

    Indication of danger of injuries or accidents

    Indication of danger of damaging the product

    Indication of another source of information

    Indication of technically special features

    3

  • 80 Series

    SCOPE OF DELIVERY Top frame (incl. 2 motors, mechanisms, wiring, rocker switch)

    Hinge bodies, left and right (incl. sliding mechanism)

    Rear rails, 2 pcs

    Rear rail covers, 2 pcs

    Rear rail end caps, 2 pcs

    Emergency key (hex key), 2 pcs

    Installation instructions

    Installation instructions

    Operating instructions

    Panel assembly (according your order)

    OTHER MATERIALS REQUIRED Hardware to fix top frame and rear rails: screws stainless steel A4, class 70

    - M5 pan, dome or round head for rear rails (alternative: self tapping screws)- M6 pan, dome or round head for rear rails (alternative: self tapping screws)

    Hardware to fix panel to hinge bodies and lever assemblies: screws stainless steel A4, class 70

    High quality, acid-free, UV resistant, silicon mastic sealant

    Loctite 243 or similar thread sealant

    Grease Isoflex Topas L32

    Fuse 40 A

    Electrical wiring, connectors, etc.

    NECESSARY TOOLS Drilling machine

    Drills 4.2 and 5 mm

    Taps M5 and M6

    Hex keys

    Mastic gun

    Screwdrivers

    Tools for electrical connections

    PersonnelPerform roof installation with at least 2 persons. This makes the installation easier and reduces the risk of damage.

    ProtectionImproper use of tools can lead to injuries or damage to the ship or roof!Thoroughly read tool instructions prior to using.Before using any specialized tools, make sure to know all rules and regulations in your country.Cover interior and exterior of the ship with protection materials (covers, cloths, etc.) to reduce the risk of damage.Also wear protective clothing like ear protection, safety shoes, safety goggles and protective gloves.

    4

  • 80 Series

    1. INTRODUCTIONThe Webasto 80 Series is an electrically operated sliding roof for comfort purposes. The sliding roof has been designed foruse on motor and sailing yachts and can be used in the toughest conditions.

    It is suitable for fitting in area III (or area II, depending on your order) and usage for ship type with design-category A (ocean-worthy).

    All parts are made from high corrosion resistant materials.

    Note: Several components are customer specific and may be different from corresponding componentsshown in this document.

    2. OPERATIONSee operating instructions.

    5

  • 80 Series

    3. PRE-INSTALLATION

    Marine Roof has to be installed on surface withshape specified below.

    Deck must be sufficiently strong at installation point.If not, reinforcement must be made.

    Note:Illustration is an example!

    Deck shape:

    - Lengthwise: uncurved, straight.

    - Cross direction: According your order.

    - Place top frame in deck.

    - Center top frame in aperture.

    - Fixate top frame to deck near A

    Aluminium or steel deck:

    Drill hole 4.2 mm and cut thread M5.

    Important:Do not damage seal when drilling holes,placing and tightening fixing screws.

    Other deck materials, e.g. GRP (Glass Ren-forced Plastic):

    Make your own choice.

    - Check if boat center and rear beam of top frameare perpendicular.

    - Fixate top frame to deck near B,same as before (near A).

    - Check if sides of top frame and parallel andperpendicular to rear beam.

    - Fix top frame to deck near C and D,same as before (near B and A).

    - Check if sides of top frame are parallel andperpendicular to rear beam.

    R2R1

    R3

    W2 L2L1

    A

    A

    B

    C

    D

    6

  • 80 Series

    - Drill remaining holes 4.2 mm and cut thread M5.

    - Remove top frame.

    Important:Do not damage seal when drilling holes.

    - Apply bead of sealant along contour of roofaperture.

    Also around fixing holes.

    - Place top frame again.

    - Aluminium or steel deck:Place and tighten fixing screws.

    Important:Do not damage seal when placing and tighteningfixing screws.

    - Make electrical connections.See chapter 6.

    For GRP panels:

    - Attach the 2 forks (these are customer specific) topanel.

    - With mechanism in tilt position, 10 ~ 20 cmopen:Place panel assembly on top of top frame andattach forks to LH and RH lever assemblies with 2hexagon socket head screws M6 and 2 bushings.Just hand-tight.

    Note:Levers must be centered between forks.x x

    7

  • 80 Series

    For other panels (glass, sandwich, ...):

    - Attach the 2 forks (these are customer specific) topanel.

    - With mechanism in tilt position, 10 ~ 20 cmopen:Place panel assembly on top of top frame andattach forks to LH and RH lever assemblies with 2hexagon socket head shoulder screws M6 and 2Nylon spacers.Just hand-tight.

    - Attach 2 hinge bodies (these are customerspecific) incl. sliding mechanisms to panel.

    - Slide rear rails through sliding mechanisms.

    Close sliding roof completely.

    Position rear rails.

    With closed sliding roof:

    - Ensure that rear rails are parallel and perpendicularto rear beam of top frame.

    - Measure distance between rear rails near slidingbracket.

    60 mm

    front

    8

  • 80 Series

    - Drill fixing holes H1 (front holes in rear rails only) 5 mm and cut thread M6 in deck (LH and RH).

    Place fixing screws in holes H1, just hand-tight.Use pan, dome or round head screws.

    Alternative fixation with self tapping screws:- drill holes with correct diameter- place screws in holes H1

    - Open sliding roof completely.If necessary, close roof a bit, until last hole in eachrail can be accessed.

    - Check if distance between rear rails is same asmeasured before.

    - Check if sliding roof is well aligned with deck:X = XY = Ysliding roof in center of deck

    H1

    H1

    front

    310 mm

    YX

    YX

    9

  • 80 Series

    - Drill rear fixing holes H2 5 mm and cut threadM6 in deck.

    Place fixing screw in each hole, just hand-tight.

    Alternative fixation with self tapping screws:- drill holes with correct diameter- place screws in holes H2

    H2

    H2

    rear

    10

  • 80 Series

    4. SEAL COMPRESSION

    - Close sliding roof completely.

    - Measure distance between top frame and panelassembly.Ideally, this is 12 mm.

    12 mm

    11

  • 80 Series

    5. INSTALLATION

    - Drill remaining fixing holes 5 mm and cut threadM6 in deck.

    Alternative fixation with self tapping screws:drill holes with correct diameter

    -