Marcegaglia Boltiere Plant · cold-drawn tubes sector, Marcegaglia Boltiere ... ready-to-use...
Transcript of Marcegaglia Boltiere Plant · cold-drawn tubes sector, Marcegaglia Boltiere ... ready-to-use...
Boltiere plant
The plant
The Marcegaglia plant in Boltiere (Bergamo) is dedicated to the manufacturing of welded and seamless cold-drawn precision tubes for automotive, hydraulic and mechanical applications.
The production facility, expanded and upgraded in 2007, is equipped with state-of-the-art machinery and performs a constant activity of research and development on products and processes.
Thanks to its range of solutions tailored on the customers’ specific requirements, Marcegaglia has established long-term partnerships both with OEMs in several sectors and distributors.
The plant currently employs 230 workers and has four specific certifications, not only production-related but also in the field of workplace health & safety and environment protection.
Munhall
Garuva
Dublin
Dudley
AntwerpenBremen
Düsseldorf
Lyon
Barcelona
Doha
Moscow
Praszka
Kluczbork
Yangzhou
Lima
Vladimir
Headquarters
6,000,000 sqm manufacturing areas
Boltiere
HeadquartersHeadquarters
Cold-drawn welded tubes
Min. diameter (mm) 18
Max. diameter (mm) 230
Min. thickness (mm) 1,5
Max. thickness (mm) 15
Thickness > 15 mm upon request
Main manufacturing standards
MANUFACTURING STANDARD
PRODUCT DESIGNATION
GRADE* TREATMENT
EN 10305-2 Cold-drawn welded tubes
E195E235E275E355
+C Hard. No final treatment after final cold drawing.
+LC Soft. Final heat treatment is followed by a suitable
drawing pass (limited reduction of area).
+SR Stress Relieved. After final cold drawing, the tubes
are stress relieved in a controlled atmosphere.
+A Annealed. After final cold drawing, the tubes
are annealed in a controlled atmosphere.
+N Normalized. After final cold drawing, the tubes
are normalized in a controlled atmosphere.
(*) Upon request: supply of steel grades not included in the above mentioned standards
Tubes for hydraulic applications
Tubes for automotive and mechanical applications
Applications
Product range
•Cold-drawntubesforautomotive and mechanical applications
•Ready-to-usecylindertubesH9
•Cylindertubessuitableforskiving androllerburnishingorhoning
•SkivedandrollerburnishedcylindertubesH8
•Cold-drawntubessuitable forchromeplating
•Cold-drawntubesfortelescopiccylinders
•Cold-drawntubesforcardans
GRADE E195, E235, E275, E355
TREATMENT +C Hard
+LC Soft
+SR Stress Relieved
+A Annealed
+N Normalized
SURFACE FINISHING • Outside diameter and inside diameter: smooth as drawn (EN 10305-2)
• On request: roughness Ra < 0.4 m
DIMENSIONAl TOlERANCE • Standard: according to EN 10305-2
• Special: on request
OPTIONAl PROCESSING • Drawinginreactiveoil
• Dephosphating
Cold-drawn tubes for automotive and mechanical applications
GRADE E355
TREATMENT +C Hard
SURFACE FINISHING • Outside diameter: smooth as drawn (EN 10305-2)
• Inside diameter: roughness Ra < 0.80 m (average 0.50÷0.60 m)
DIMENSIONAl TOlERANCE • Inside diameter: ISO H9 (ISO H10 for thickness < 4 mm)
Ready-to-use cylinder tubes H9
GRADE E355
TREATMENT +SR Stress Relieved
SURFACE FINISHING • Outside diameter: smooth as drawn (EN 10305-2)
• Inside diameter: with stock allowance (for skiving and roller burnishing)
Cylinder tubes suitable for skiving and roller burnishing or honing
Skived and roller burnished cylinder tubes H8
GRADE E355
TREATMENT +SR Stress Relieved
SURFACE FINISHING • Outside diameter: smooth as drawn (EN 10305-2)
• Inside diameter: roughness Ra < 0.30 m
DIMENSIONAl TOlERANCE • Inside diameter: ISO H8, min. 40 mm - max. 200 mm
Cold-drawn tubes suitable for chrome plating
GRADE E355
TREATMENT +N Normalized
+SR Stress Relieved
SURFACE FINISHING •Outsidediameter: with stock allowance (for subsequent reworking)
•Insidediameter: smooth as drawn (EN 10305-2)
Cold-drawn tubes for telescopic cylinders
GRADE E355
TREATMENT +SR Stress Relieved
SURFACE FINISHING • Outside diameter: smooth as drawn (EN 10305-2)
• Inside diameter: roughness Ra < 1.6 m
DIMENSIONAl TOlERANCE Straightness 0.50 mm/m max
• DImENSIONS AND SHApES DEvElOpED AccORDINg tO cuStOmER SpEcIFIcAtIONS
• SuRFAcE FINISH AND SpEcIAl tOlERANcES upON REquESt
Cold-drawn tubes for cardans
GRADE E195, E235, E275, E355
TREATMENT +C Hard
+LC Soft
+SR Stress Relieved
+A Annealed
+N Normalized
• DImENSIONS AND SHApES DEvElOpED AccORDINg tO cuStOmER SpEcIFIcAtIONS
• SuRFAcE FINISH AND SpEcIAl tOlERANcES upON REquESt
Production areas
AC
E
G
B
DF
H
A
C
E
G
B
D
F
H
8 pointinglines
17picklingtanks
9 drawingbenches (including4automatedlines)
2 heat treatments lines
9straighteninglines10cuttinglines
3 skivingandrollerburnishingmachines
Quality
Packing
Quality and environment
Among all the manufacturing companies in the cold-drawn tubes sector, Marcegaglia Boltiere is the first production plant awarded with four quality certifications.The quality system is ISO 9001 certified, while production for the automotive industry is ISO/TS 16949 compliant.Within a corporate policy promoting waste re-duction and environmental safety, Marcegaglia Boltiere has developed ISO 14001 environmen-tal quality system, while workplace health and safety system is ISO 18001 OHSAS certified.
MARCEGAGlIA Boltierevia Marcegaglia, 2 • 24040 Boltiere, Bergamo - Italytel. +39 . 035 419 78 11 • fax +39 . 035 419 78 [email protected]
HEADQUARTERSvia Bresciani, 16 • 46040 Gazoldo Ippoliti, Mantova - Italywww.marcegaglia.com