Máquina moer alumina.pdf

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Powder

ProcessingMachinery


2/3601Powder Processing Machinery

Dalton Corporation's Powder Processing Machinery Division,

a world leader in processing technology for over 55 years,

is dedicated to helping clients solve problems and

achieve specific objectives through the innovative application of technology.

In all of our undertakings, we at Dalton utilize a consultative approach,

and are guided by a Total Quality Management philosophy.

Dalton together with Fuji Paudal (a group company of Dalton) offers specialized

equipment of exceptional efficiency, quality and flexibility.

However, equipment is only part of the Dalton story.

At Dalton our real strength lies in our ability to formulate, test, design and

implement the right system for achieving the project objectives in each application.

Our value focus is on the overall commercial results we are able to help our customers attain.

Dalton takes a unique systems integration approach. Systems integration

refers not just to how we select and configure the actual components, but to

how we integrate our expertise and resources with each customer's processing

operation to meet their specific needs and objectives.

The first stage of the relationship, in which needs are assessed, involves

a comprehensive information exchange. If there seems to be a fit, then

the next stage may be a Test Center demonstration, in which pilot or full

scale equipment provides product samples, optimizes the formulation and

provides a secure basis for scale-up to a production system.

THE COMBINED TECHNOLOGIES OFDALTON AND FUJI PAUDALPROVIDING SOLUTIONS AND

A PARTNERSHIP APPROACH


3/36Powder Processing Machinery02

CONTENTS

Grinding Equipment

Mixing Equipment

Kneading Equipment

Granulating Equipment

Mixer/Granulator Equipment

& Monitoring system

Granulating

& Spheronizing Equipment

Drying Equipment

Sieving Equipment

Tabletop Labo. Equipment Series

NEA MILL Classifier built-in type Impact Mill 03

NEA MILL Package System NEA-4.8 04

NEA MILL Medium production system NEA 12 04

Cantilever type Atomizer(Hammer Mill) 05

AtomizerHammer type fine grinding equipment 06

Sample Mill Hammer type fine grinding mill suitable for labo/small production 07

Pulverizer 08

Comminutor 08

V Blender 09

Double Cone Blender 09

NDM/NDMVVersatile Mixer 10

XDM/XDMVVersatile Mixer 11

DM/DMVVersatile Mixer 12

25NDM/25XAM/25AM/25AMV Versatile Mixer 13

5NDM-r/5DM-r/5DMV-r/5XDMV-rr Versatile Mixer 14

Batch Kneader 15

Tabletop Batch Kneader Model KDRJ-2 33

Continuous Kneader 16

Pug Mixer 16

Twin Dome Granulator(Patented) 17-18

Dome Granulator Model DG-L1(Single screw/Tabletop type) 18

Extruder Twin-Screw type (Side/Front Discharge) 19-20

Basket Granulator 21

Basket Granulator matching GMP/HACCP requirement 22

Spartan Granulator 23

Spartan Granulator Multi-chopper type 23

High Shear Mixer Granulator and Kneader (SPG series) 25

Tabletop Model SPG-2 33

Image Eye System for monitoring/controlling granule growth in real time (Patented) 26

Wet Eye System for moisture detecting system via optical fiber type infra-red radiation (Patented) 26

Pressure Swing Granulator(Patented) 24

Marumerizer (Spheronizer) 24

Power Mill 27

Tabletop Power Mill 27

Vibrating Sieve High Power 1000/1200 Type(New Development) 28

Vibrating Sieve Cartridge Type 28

Continuous Vibrating Fluid Bed Dryer (Cooler) 29

Continuous Fluid Bed Dryer 29

Midget Dryer(Batch Fluid Bed Dryer) 30

Tabletop Fluid Bed Dryer for labo. use 30

Tabletop Granulator Model MG-55-1 31

Tabletop Basket Granulator Model BR-150 31

Tabletop Grinding Mill Model LM-05 32

Tabletop Marumerizer Model Q-230T-1 32

Micro Fluid Bed 34



NEA MILL Classifier built-in type Impact MillNEA MILL is the Impact Mill with Classifier built-in which is

suitable for fine grinding to average 10-30 microns.

This is best suited to the materials having Mohs' hardn ess between 1 to 3

(Talc,Graphite, Lime stone, etc.).

By using different grinding chambers and setting up various parameters,the equip-

ment can meet various needs of the customers.

Suitable for the materials having Moh's hardness between 1 to 3Changeable the size of the grinding chambersVarious parameters

-Two kinds of the grinding chambers (single & double)

-Rotation speed of the grinding disc

-Rotation speed of the classifier rotor

-Numbers & shapes of the hammers

-Air volume

Th e co ve r (c la ss if ie r ro to r

section) can be easily and

safely opened/closed via

handle (production equip-

ment) or the support with

shock-absorber (labo. equip-

ment)

Lining and guide ring can be disas-

sembled easily without any tool.

Cover and flange are bolted and

easily disassembled.

Grinding disc is fixed to the shaft

with one screw and is easily remov-

able.

Following is an example of NEA grinding system.

Environment-friendly low noise type (75dB for NEA12 model)Grinding disc having no bearings minimizes heat generation thus suitable for

heat-sensitive materials.Numbers of the performance in powder coating application over the worldEasy disassembling and cleaning at the material change

Feature

Grinding System Flow (Example)

Easy for disassembling/assembling/cleaning

Excellent maintenance capability

Inlet air volume

Inlet temperature

Air cooling unit

Suction air temperature

Outlet temperature

Raw material

Feeder

NEA MILL

Cyclone classifier

Chiller

Cyclone

Brine tank

Dust collector

Brine pump

3-way valve

Blower

DustFine powder

Product

Brine pump

Inlet temperature

Feeder

NEA MILL

Outlet temperature Cyclone

Dust collector

Dust

BlowerRaw material

Product

Powder Coating General application

*Chemical (Acrylic resin, Synthetic resin, R esin additives, Powder coating, etc.)

*Food (Powdered tea, Healthy food, Dried bonito fish, etc.)

*Others (Melanin board, Bath agent, Pigment, etc.)

Main application

Grinding Equipment



NEA MILL Package System NEA-4.8Complete package type small/labo system

capable for the scale-up

NEA MILL Medium production system NEA 12Available for testing and applicable for grinding at

low temperature using cooling air at 10

Cyclone Classifier

Compact design with easy disassembling/cleaning suitable for

the application of small volume with various kinds of the mate-

rials

Double-layer housing design

Removable classifying blade

and grinding disc

Capable to combine with

different systems as inde-

pendent ClassifierCompletely cut off ultra-

fine particles less than 10

micronCapable to use it as high-

performance cyclone by

changing some parts

Feature

Standard specification

Application data

Model

Classifier motor (kW)

Air volume (m3/min-1)

Applicable NEA MILL

1.5

10-15

12-315

5.5

38-60

48-630

11

96-120

96-1,000

CS-15 CS-60 CS-120

Product particle size

d50=12 micron m, d99=45 micron m





Material Name

Green tea

Lactose

Carnauba wax

Bonito

Salt

Model

Motor for grinding

Motor for classifier

Air volume

Rotation speed of Disc

Rotation speed of Rotor

W

L

H

NEA-4.8

3.7kW

0.4kW

4.8 - 6 m3/min.

Max. 11,000 min-1

Max. 5,000 min-1

1,990

1,640

2,390

Size

(mm)



Cantilever type Atomizer(Hammer Mill)Easy disassembling/cleaning with cantilever design suitable spe-

cially for the pharm./cosmetic/food applicationsThe latest cantilever design offers easier cleaning than conventional type.

In addition, the numbers of the component parts are reduced, which offers

complete cleaning in short time and is ideal for use in the production of

various kinds of the materials.

Cantilever design offers easy disassembling of the component parts for easy cleaning.The numbe rs of the compo nent part s are drast icall y r educed when compa red it with conven -

tional type.Complete cleaning not only for the inside but also for whole system.Direct driving system (Belt-less type) offers no dust generation from the belt and stable operation

without belt slippage.

The mater ial inlet is locat ed at the cente r of the front side to avoid the back- press ure and tohandle the material having very light bulk density.

Bag filter cleaning is via reverse pulse jet system.Feed screw is designed for easy disassembling and mounted as standard execution. Rotary

valve and pneumatic conveying system can be applied as option for the discharge.

Feature

Disassembling procedure

Standard specification (Bag filter combined type)

*Pharmaceutical *Food *Cosmetic *Pigment *Dye *Fine chemical

Typical application

ModelCapacity

(kg/hr)

Motor (kW)

Main/Feed

Rotation speed

(min-1)

Hammer

(pcs.)

Dimension (mm)

W D H

EA-7.5

UA-15

CA-20

50-150

150-400

400-800

5.5/0.4

11/0.75

15/0.75

8,500

6,000

6,000

12/One piece type

12/One piece type

12/One piece type

2,000

2,450

2,800

1,450

1,550

1,700

900

1,200

1,300

2) Remove hammer cap

and mount extended

shaft in order to with-

draw the hammer.

3) Withdraw screen guide

and lining.

4) Remove fitting of filter

and then filter.

5) Remove ferrule clamp

and then hopper as

well as screw case.

6) Disassembling completed.

1) Open front door and bag case.

Grinding Equipment



Atomizer Hammer type fine grinding equipmentHigh speed swing hammer type grinding mill for effective grinding within short

time

E Series U Series

Fine grinding is achieved via impact/friction/shearing force between the

hammer rotating at high speed and lining having special shape. Numbers

of the swing hammers are mounted at round shape plate which are rotating

at high speed (4,000-8,000 min -1) at inside of involute-shape lining.

Average particle size of final product will be around 50 microns while some

materi-als can be ground to several microns.

Swing hammer type with high speed rotationState-of-the-art bearing parts suitable for high rotating speedEasy disassembling for easy cleaningStable operation which saves operation loss timePossible GMP execution with all stainless steel construction and cantilever designAdjustable particle size via screen sizes, rotation speed and numbers of hammerVarious options for flexibility

Feature

Disassembling of Grinding chamber for Atomizer (A2W type)

*Food (Healthy food) *Pigment *Aroma chemical *Others/Chemicals

Typical application

3.7

5.5

3.7-7.5

7.5-15

11-22

22-37

A2W

A3W

E2W

U1W

C1W

J1

0.2

0.2

0.4

0.4

0.4

0.75

8,000

8,000

8,500

6,500

6,500

4,200

30-80

50-150

50-150

150-400

400-800

1,000-4,000

ModelMain motor

2Pole/3Ph.(kW)

Feed motor

(Variable speed)

4Pole/3Pha.(kW)

Capacity

(kg/h)

Rotation speed

(min-1)

12 (One row)

12 (One row)

12 (One row)

12 (One row)

24 (Tow rows)

64 (Four rows)

1

1

1

1

2

3

Hammer

(pcs.)

350

450

450

800

1,000

1,500

Weight

(kg)W

1,100

1,200

1,200

1,500

1,500

1,500

D

1,000

1,200

1,100

1,300

1,400

1,800

H

1,600

1,600

1,600

1,800

1,800

1,100

Dimension (mm)Screw

(pcs.)


s s s

ASeries

Easy disassembling/cleaning

AW=Water cooling type

AWG=GMP execution

30-80 kg/h

EW=Water cooling type

EAW=Washing type

50-150 kg/h

UW=Water cooling type

150-400 kg/hFeature



Sample MillHammer type fine grinding mill suitable for labo/small production

Compact design of impact mill applicable from labo to small production scaleSample Mill is an impact fine grinding mill with swing

hammer which achieves high performance on the

capacity and the particle size.

This model is used at various laboratories , pub lic

offices, schools and etc. for experimental work as well

as the industries for small production.

Compact design suitable for limited space

*Easy disassembling without any tools (Max. Weight of componentparts:around 7 kgs.)

*Various usage for grinding, disintegration, comminuting and final mixingby changing the component parts

*ZZ bearing at main shaft which requires no lubrication

Feature

Disassembling


K2W 0.75 0.2 Variable speed 10-30 12,000 6(8)/One row 180700 X 7501,200(1,730)d50=50-100d50=0.5-4

ModelMain motor

2Pole/3Ph.

Feed motor

4Pole/3Ph.

Capacity

(kg/h)

Material size

(mm)

Product size

(micron m)

Rotation speed

(min-1)

Hammer

(pcs.)

Weight

(kg)

Screw

(pcs.)

Entire Height

(mm)

Floor area

(mm)

K2W-1 type

K2WG-1 type

(GMP)

Hopper

Screw case

Lining case

Fastening

bandLining

Screen

Hammer plate Plate nut

Plate nut

Wall plate

Hammer

Fastening fitting

V-Pulley

Screw

Screw metal

Grinding Equipment

1



PulverizerPowerful grinding performance with simple operation

Particle size of the final products is adjustable via

screen size and the rotation speed of the hammer.By changing the type of the hammers, this equip-

ment can be used as Comminutor.

ComminutorPrevention of excessive grinding

with Knife type hammer

By means of mounting Knife type hammers to

Pulverizer, this equipment is applicable to omit exces-

sive grinding as well as the generation of fine powder.

Feature

The equip ment is mainly used to disin -

tegrate big lumps with strip shape of

swing hammer or fixed knife hammer.The equipment is most suitable to avoid

excessive grinding.

Feature

*Chemical, animal feed, fertilizer

*Food *Various fine chemicals

Typical application

ModelDimension (mm)


1,000

1,300

1,900

2,000

W

2.2

7.5

15

15-37

Main motor

4P/3Ph.(kW)

900

1,100

1,600

2,400

D

1,600

1,800

1,200

1,300

H

0.4 Variable speed

0.4 Variable speed

0.75 Variable speed

1.5 Variable speed

Feed motor

4P/3Ph.(kW)

50-300

200-1,000

600-3,000

1,000-7,000

Capacity

(kg/h)

1,700-3,000

1,700-3,000

1,700-2,000

1,500

Rotation speed

(min-1)

6 (One row)

12 (Tow rows)

32 (Four rows)

60 (Five rows)

Hammer

(pcs.)

1

1

2

2

Screw

(P)

60

180

190

250

M'ment

(cft)

300

800

1,000

1,500

Net Weight

(kg)

480

1,340

1,400

2,500

Gross Weight

(kg)

FC-20 type

FXU-7.5 type

Knife hammer

Pulverizer is medium/rough grinding equipment with swing hammer type.

The construction is almost equivalent to Atomizer while the numbers of the hammer are reduced and the clearance between ham-

mer and lining is bigger so that this equipment is applicable to grind a bit large lumps under low rotating speed. Typical applica-

tions are animal feed, fertilizer, food, various fine chemicals and etc.

Generally the particle size of the final products will be around 3-10mm as coarse grinding and 20-200 mesh as medium grinding.

F2S

FU

FC

FJ



V BlenderPerfectly suit for the powders having less mixing ratio, particle size and bulk

densityThis equipment is to mix some powder materials by

means of three dimensional impact/fold-in move-

ment created by rotating V-shape vessel.

This is most applicable for the powders having good

flowability and can mix the powders in short time.

For agglomerated powders, wet powders and/or

small additives to be mixed, the model VF type is

applicable which has agitating bar rotating at high

speed inside of the vessel to increase mixing effi-

ciency by means of shearing force.

Most applicable to the powders having good flowa-

bilityAvailable different types of the discharge valves

(slide type, flow control valve, butterfly valve)Working volume: 10-40% of total volume

Double Cone BlenderHigh mixing efficiency and easy charging/discharging

This equipment is to mix some powder materials by

means of gravity and centrifugal force created by

rotating Double Cone shape vessel.Mixing time will be a bit longer, but mixing effi-

ciency will be much better.

Increase of mixing efficiency and charge volume as

well as prevention of bridging problem at discharge

can be obtained by providing angle adjustable baffle

plate at inside.

Feature

Available best mixing resultEasy charging/dischargingCapable to dry the materials via heating Jacket (Option)

Feature

*Pharmaceutical (GMP execution) *Food (HACCP execution)

*Cosmetic *Chemical *Synthetic resin *Powder metallurgy

*Other powders

Typical application


*Cosmetic *Chemical *Synthetic resin *Powder metallurgy

*Other powders

Typical application

Mixing Equipment



NDM/NDMV Versatile MixerSuitable for accurate and hygienic mixing without contamination

This equipment is a versatile Mixer with high per-

formance by adding preventive function of the cont-

amination to Model DM.

Speed change can be controlled via Inverter system

so that proper rotation speed can be selected based

on the material characteristics.

This is to be used not only as mixing equipment but

also as up-stream equipment of the granulation.

Vacuum type is also available for forming, drying

and reacting purpose.


*Cosmetic *Electronics *Semi-conductor *Battery

Typical application/NDM type

*Pharmaceutical(GMP execution) *Food (HACCP execution)

*Cosmetic *Electronics *Semi-conductor

*Powder metallurgy *Paint *Battery

Typical application/NDMV type

Prevent the contaminationCapable to adapt Inverter systemBest suit for the material having big mixing

ratio and difference in bulk densityCapable for heating and coolingShorten the process timeTotally closed-system

Feature/NDM type

Prevent the contaminationCapable to adapt Inverter systemOne-step operation for mixing, pressure-decrease, heat-

ing and dryingSuitable for the materials which tend to have chemical

change and hardened when contacted with airSuitable for main application of drying as well as mixing,

agitating and kneadingEffective drying and dewatering by means of heating

(cooling) and agitationSuitable for main applications of dewatering, deairing and

agglomeration

Feature/NDMV type

Conventional sealing mechanism

Sealing mechanismat Bearing part

In order to prevent the contamination

from revoluting bearing part, mixing

shaft is totally enclosed.

60NDM-Q type



XDM/XDMV Versatile MixerCapable to select proper rotation speed based on the materials via non-step

speed change systemProper rotation speed can be selected depending on the material through

non-step speed change system. This equipment is applicable to various

requirements such as powder mixing, mixing by adding the liquid, knead-

ing for high viscous material, etc.

Vacuum type is also available for the application of forming, drying and

reacting purpose as well as mixing.

Capable to adapt non-step speed change systemBest suit for the materials having big mixing ratio and difference in bulk densityCapable for heating and coolingShorten the process time

Totally closed-system

Feature/XDM type

*Cosmetic *Chemical *Synthetic resin *Powder metallurgy *Battery *Others

Typical application/XDM type

Capable to adapt non-step speed change systemOne-step operation for mixing, pressure decrease, heating and dryingSuitable for the materials which tend to have chemical change and hardened

when contacted with airSuitable for main application of drying as well as mixing, agitating and kneadingEffective drying and dewatering by means of heating (cooling) and agitationSuitable for main applications of dewatering, deairing and agglomeration

Feature/XDMV type

*Cosmetic *Chemical *Synthetic resin *Powder metallurgy *Battery *Others

Typical application/XDMV type

Model


W

Total volume

(ltr.)

Working volume

(ltr.) D HMixing RotationLifting Revolution

Weight

(kg)

Motor (kW) Rotation speed (min-1) Dimension (mm)

30XDM-rr

30XDM-Qr

45XDM-rr

45XDM-Qr

60XDM-rr

60XDM-Qr

110XDM-rr

110XDM-Qr

200XDM-rr

200XDM-Qr

250XDM-rr

250XDM-Qr

30

30

45

45

60

60

110

110

200

200

250

250

20

20

30

30

45

45

75

75

140

140

175

175

0.75

0.75

0.75

0.75

1.5

1.5

3.7

3.7

5.5

5.5

7.5

7.5

0.75

0.75

0.75

0.75

0.75

0.75

2.2

2.2

2.2

2.2

2.2

2.2

35-90

35-90

35-90

35-90

35-90

35-90

20-54

20-54

6-16

6-16

6-16

6-16

800

800

850

850

1,000

1,000

1,300

1,300

1,400

1,400

1,400

1,400

1,400

1,400

1,400

1,400

1,500

1,500

2,100

2,100

2,300

2,300

2,300

2,300

1,900

1,900

1,900

1,900

2,100

2,100

2,300

2,300

2,600

2,600

2,600

2,600

750

750

800

800

900

900

1,800

1,800

2,100

2,100

2,200

2,200

63-162

63-162

133-342

63-162

63-162

133-342

63-162

43-157

133-342

37-100

37-100

77-208

14-39

14-39

26-71

14-39

14-39

26-71

Mixing Equipment



DM/DMV Versatile MixerBasic model with easy operation and high mixing effect in short time

This equipment is applicable to various materials for powder mixing to kneading of high viscous material.

Specially this is applied to mix the materials which have big mixing ratio and big difference in the bulk density.

Among the series of the versatile mixers, this is most salable equipment due to its easy operation.

By means of the exhaust air speed using vacuum pump, DMV type can reduce the pressure in short time.

Applicable to wide range from the powder mixing to kneadingBest suit for the materials having big mixing ratio and difference in bulk densityCapable for heating and coolingNo contamination of foreign substances such as oil, etc. from the drive section

as only mixing arm to be in touch with the materialsHigh mixing efficiency in short timeTotally closed-system

Feature/DM type

*Chemical *Food *Electronics *Metal powder *Non-metal powder *Ceramic

Typical application/DM type/DMV type

One-step operation for mixing, pressure decrease, heating and dryingSuitable for the materials which tend to have chemical change and hardened

when contacted with airSuitable for main application of drying as well as mixing, agitating and kneadingEffective drying and dewatering by means of heating (cooling) and agitationSuitable for main applications of dewatering, deairing and agglomeation

Feature/DMV type

Model


W

Total volume

(ltr.)

Working volume

(ltr.)

Speed change

(Step) D HMixing RotationLifting Revolution

Weight

(kg)

Motor (kW) Rotation speed (rpm) Dimension (mm)

30

30

45

45

60

60

110

110

200

200

250

250

20

20

30

30

45

45

75

75

140

140

175

175

4

4

4

4

4

4

4

4

4

4

4

4

0.75

0.75

0.75

0.75

1.5

1.5

3.7

3.7

5.5

5.5

7.5

7.5

0.75

0.75

0.75

0.75

0.75

0.75

2.2

2.2

2.2

2.2

2.2

2.2

24 37 52 83

24 37 52 83

24 37 52 83

24 37 52 83

23 41 47 83

(16 23 32 48)

19 28 39 58

(16 23 32 48)

8

9

12

14

8 9 12 14

8 9 12 14

8 9 12 14

805

805

820

820

920

920

1,100

1,100

1,400

1,400

1,400

1,400

1,085

1,085

1,085

1,085

1,180

1,180

1,825

1,825

1,980

1,980

1,980

1,980

2,110

2,110

2,110

2,110

2,145

2,145

2,200

2,200

2,540

2,540

2,540

2,540

750

750

800

800

900

900

1,800

1,800

2,100

2,100

2,200

2,200

43 68 95 150

r:43 68 95 150

Q:90 142 200 316

43 68 95 150

r:43 68 95 150

Q:90 142 200 316

42 74 85 150

r:42 74 85 150

Q:88 156 178 315

36 53 74 109

(29 44 60 90)

r:32 48 67 99 Q:70 103 145 214

( r:27 39 55 82 Q:58 85 120 177 )

18 22 27 33

r:21 25 31 38

Q:36 44 54 66

18 22 27 33

r:21 25 31 38

Q:36 44 54 66

30DM-rr

30DM-Qr

45DM-rr

45DM-Qr

60DM-rr

60DM-Qr

110DM-rr

110DM-Qr

200DM-rr

200DM-Qr

250DM-rr

250DM-Qr

30DM-Qr type 250DM-Qr type 60DMV-rr type



25NDM/25XAM/25AM/25AMV Versatile MixerIdeal for labo. & small production equipment with non-step speed change system

This equipment is an ideal for the purpose of labo. & small production equipped with non-step speed change system.

Proper rotation speed is available regardless to the difference in temperature/moisture between summer and winter seasons as the

rotation speed can be adjusted from low to high speed.

Also the equipment with lower rotation speed and the one with the prevention of the contamination as well as the vacuum type to

reduce the pressure in short time is available.

Prevent the contaminationNon-step speed change system (within a

certain range)Applicable to forming test at high rotation

speed (Require optional agitating tools)Available Jacket type for heating/cooling

Feature/25NDM type

*Pharmaceutical *Chemical *Food

*Electronics *Metal powder

*Non-metal powder *Ceramic

Typical application/25NDM

Non-step speed change systemFlexible for low to high speed based on the materialsAvailable very low speed suitable for kneading of

high viscous materialApplicable to forming test at high rotation speed

(Require optional agitating tools)Available Jacket type for heating/cooling

Feature/25XAM type

*Chemical *Food *Electronics

*Metal powder *Non-metal powder

*Ceramic

Typical application/25XAM

Flexible for low to high speed (Almost double when

compared with conventional one)Available very low speed suitable for kneading of

high viscous materialSmooth and powerful as well as stable rotation

Feature/25AM type


*Metal powder *Non-metal powder

*Ceramic

Typical application/25AM

Model


W

Total volume

(ltr.)

Working volume

(ltr.) D HRotation Revolution

Weight

(kg)Others

Motor

(kW)

Rotation speed (min-1)Heating device

Dimension (mm)

25AM-rr

25AM-Qr

25AMV-rr

25AMV-Qr

23.6 16 870 610 1,600

Vacuumpump

GD-160

200V

0.4kW

200V

0.4

3 o/

30-159

Jacket type

Pipe heater type

(200V,2kW)

Temp. Controller

230

250

230

250

270

290

270

290

Standard

Jacket

Standard

Jacket

Standard

Jacket

Standard

Jacket

45-245

45-245

105-566

45-245

45-245

105-566

25XAM type 25AM-Qr type 25AMV-rr type

Vacuum type [V]This type perfor ms multi-f unctio n such as mixing, drying, deairin g and dewater ing by m eans of pressu re

decrease or heating for drying during mixing process. This shall be best suit for the materials which tend to

have chemical change and/or to be hardened when contacted with air.

By mounting the valve for gas displacement, mixing process under inert gas phenomenon can be available.

Mixing Equipment



5NDM-r/5DM-r/5DMV-r/5XDMV-rrVersatile Mixer

Compact type for laboratory purposeSpeed change can be controlled during the operation by changing the clutch of

2-step speed reducer and 4-step belt-changeover system.

There are wide range of the equipment suitable for labo. purpose from basic

type to the contamination prevention type as well as vacuum type.

Standard

Jacket

Standard

Jacket

Standard

Jacket

Standard

Jacket

4-step speed change via 2-step gear reducer and

2-step belt-changeoverAvailable Jacket type for heating/cooling

Feature/5DM-r type


*Metal powder *Non-metal powder *Ceramic

Typical application/5DM-r type

Non-step speed change systemWide range from low to high speedAvailable very low speed type suitable for kneading of high viscous

materialCapable for forming test at high speed (Require optional mixing tools)Available Jacket type for heating/cooling

Feature/5XDM-r type


*Metal powder *Non-metal powder *Ceramic

Typical application/5XDM-r type

Model


W

Total

volume (ltr.)

Working

volume (ltr.) D HRotation Revolution

Weight

(kg)Others

Motor

(kW)

Rotation speed (min-1)Heating device

Dimension (mm)

5DM-r

5DM-r

5DMV-r

5DMV-rr

4.7

4.7

4.7

3.0

3.0

3.0

530

530

4

2

Non-step

400

400

400

400

660

660

400

400

400

400

990

1,200

880

950

1,170

1,170

Vacuum pump

RP-S50 50L/min

100V200W(5DMV-r)

200V200W(5XDMV-rr)

100V

0.2

100V

0.2

200V

0.4

Speed change

(Step)

Jacket type

Pipe heater type

(100V,1kW,

5NMV-rr,

200V,3 o/ )

Temp. Controller

70

80

80

90

130

140

140

150

141

241

285

448

142(119)

228(233)

65-263

62

106

125

214

67(56)

136(112)

31-125

5NDM-r type 5DM-r type 5DMV-r type 5XDMV-Qr type

Vacuum type [V]This type perfor ms multi-f uncti on such as mixing, drying, deairin g and dewateri ng by means of pressure

decrease or heating for drying during mixing process. This shall best suit for the materials which tend to

have chemical change and/or to be hardened when contacted with air.

By mounting the valve for gas displacement, mixing process under inert gas phenomenon can be available.

(Longer)

Standard

Jacket

Standard

Jacket

Standard

Jacket

Standard

Jacket



Batch KneaderHomogeneous wetting/kneading from low to high viscous materials

and suitable for up-stream of the granulation processThis equipment is to mix dry powder(s) with the liquid homogeneously in

shorttime by means of compacting/shearing force generated by two spe-

cial-shaped blades in the vessel.

The blades with -shape, spiral-shape and fish-tail shape are available but,

among them, -shape blade shall be the standard and most suitable for

kneading the materials homogeneously.

Two di scharge method are availab le; the vessel inclin ation type as standa rd a ndbottom discharge type with Y-shaped valve.

For high viscous material, over-lapped

type blade with equal speed is recom-

mendable while tangential type blade is

suitable for low viscous material.Jacket for heating/cooling can be used

for reaction, dissolution, agglomeration,

evaporation, deairing, etc.

Feature

*Chemical *Food *Paint *Pigment *Dye

*Cosmetic *Synthetic resin *Ceramic

Typical application

KDHJ-2

KDHJ-10

KDHJ-20

KDHJ-60

KDAJ-100

KDAJ-200

KDAJ-300

KDAJ-500

KDAJ-700

1.2

6

12

40

60

120

180

300

420

450

400

560

700

915

1,150

1,260

1,620

1,830

725

1,100

1,400

1,900

2,160

2,500

2,880

3,000

3,550

810

690

820

940

1,060

1,310

1,280

1,800

1,800

*Manual lever type

*Power PL *Operation PL

*Amp. Meter *Push button (Normal,

Reverse, Stop) *(Select switch for

heater)


*Inclination PL *Amp. Meter

*Cylinder key switch for oper-

ation *Push button (Normal,

Reverse, Stop),

*Cylinder key switch for incli-

nation *Push button (Inclination,

Return, Stop)


*Amp. Meter *Cylinder key

switch *Push button (Normal,

Reverse, Stop)

*Motor drive type 0.4kW,4P with break 1/15GM

60 / 4250 / 42

36 / 2730 / 22

36 / 2629 / 22

36 / 2629 / 22

30 / 2325 / 19

32 / 2427 / 20

28 / 2023 / 17

24 / 18

30 / 25

*Motor drive type 1.5kW,

4P with break 1/20GM



*Manual worm-handle type



0.4kW 4P 1/30GM

0.75kW 4P 1/45GM

1.5kW 4P 1/45GM

3.7kW 4P 1/45GM

5.5kW 6P 1/30GM

7.5kW 6P 1/30GM

11kW 4P 1/45GM

15kW 4P 1/45GM

22kW 4P 1/45GM

Model

Working

volume

(ltr.)

Motor

(kW)

Rotation speed

(min-1)

Dimension (mm)

CBADischarge type Control panel


Kneading Equipment



Continuous KneaderHigh performance for kneading of the powder continuously by adding the liquid

and suitable for up-stream of the granulation processBy means of high kneading force created by two shafts with spe-

cial shaped blades rotating inward, homogeneous wet mass can be

obtained continuously by adding the liquid. This equipment is suit-

able for continuous operation for the granulation process.

Adjustable retention timeSame or better effect in shorter time than the batch

kneaderCompact design with low horsepowerWide variation from the standard execution to rough

granulation type, lining type and Jacketed type

Feature

Available from mild steel to 304 or 316 stainless steel

Construction material

*Constant Feeder *Liquid additional device

Ancillary equipment to be required

*Rotation detector *Over-load protection device

Option

*Chemical *Ceramic *Coal *Other wasted materials

Typical application

ModelWorking

volume (ltr.)

Overall

height (mm)

CKD-40

CKD-80

CKD-120

CKD-180

CKD-240

CKD-300

CKD-380

CKD-480

40

80

120

180

240

300

380

480

Motor

(kW)

3.7

5.5

11

15

22

22

30

37

Rotation

speed (min-1)

38/ 32

33/ 28

28/ 23

28/ 23

28/ 23

24/ 21

24/ 21

24/ 21

9,000

16,000

23,000

33,000

42,000

55,000

70,000

90,000

13,500

24,000

34,500

50,000

63,000

83,000

110,000

135,000

Floor area

(mm)

S 560x2,600

S 680x2,900

S 810x3,250

C 2,100x3,350

C 2,300x3,500

C 2,300x3,700

C 2,400x4,100

C 2,500x4,200

Capacity

(ltr./h)

60-800

320-1,600

480-2,400

720-3,600

960-4,800

1,200-6,000

1,520-7,600

1,920-9,600

S1,470

S1,610

S1,750

C1,130

C1,200

C1,200

C1,200

C1,200


Static

weight (N)

Dynamic

weight (N)

Pug MixerHigh performance for dry mixing and/or wetting in continuous operation

The charged material shall move forward and be mixed via special

paddles on twin shafts rotating outward.

By adding the liquid, the dry material shall be mixed and wetted

homogeneously.

This equipment shall be also applied as up-stream for the granula-

tion process where more gentle wetting is required than kneading.

Various applications such as mixing, wetting, agi-

tating and gentle kneading in continuous operationOptions from standard execution (flat bed structure)

to lining type and jacketed type

Feature

Available from mild steel to 304 or 316 stainless steel

Construction material

*Constant Feeder *Liquid additional device

Ancillary equipment to be required

*Rotation detector *Over-load protection device

Option

*Chemical *Ceramic *Coal *Various wasted materials

Typical application

ModelWorking

volume (ltr.)

Overall

height (mm)

CPM-50

CPM-100

CPM-200

CPM-300

CPM-500

CPM-700

CPM-1000

50

100

200

300

500

700

1,000

Motor

(kW)

2.2

3.7

7.5

11

11-15

15-22

22

9,000

11,000

16,000

21,000

30,000

40,000

75,000

13,500

16,500

24,000

32,000

45,000

60,000

113,000

Floor area

(mm)

1,000x2,200

1,250x2,700

1,450x3,500

1,700x3,700

1,950x4,250

2,250x4,750

2,700x5,350

Capacity

(ltr./h)

500-3,000

1,000-6,000

2,000-12,000

3,000-18,000

5,000-30,000

7,000-42,000

10,000-60,000

650

770

900

980

1,250

1,350

1,450


Static

weight (N)

Dynamic

weight (N)



Twin Dome Granulator


Easy cleaning meets GMP and HACCP requirementThe contacting parts to the products can be disassembledeasily and cleaned with water. TDG series apply for the

sanitary management required in pharmaceutical and food

industries etc.

Achieving the fine granule extrusionFine granules, which size 0.3mm diameter, can be producedby the wet extrusion.

Twin Screws capable of the mass

productionTwin Screws extrude the products efficiently. Also, there is

no overflow and the uniformed cylindrical granules can be

produced.

Easy disassembly and cleaning for the

quick process change.

Easy exchange of Dome Die

Screw Case

ScrewE x t r u s i o nFlight

Dome Die

Dome DieSupport Swing Clamp

Open Screw Case

Take off Dome Die

Open Screw Case

Ta k e o f f E x t r u s i o n Fl i g h t s ,Screws, and Screw Collars

Mass production of granule 0.3mm-2.0mm/Cylindrical granule



Twin Dome Granulator (Patented)Granulation with state-of-the-art technology

Dome Granulator Model DG-L1(Single screw/Tabletop type)

Twin Dome Granulator (TDG) series have been developed to produce fine granules typically from 0.3mm dia. to 2.0mm dia. and

designed to disassemble main component parts easily in order to meet GMP/HACCP requirement from the pharmaceutical and

food industries.

Unique Dome Die offers longer screen life with higher capacity than conventional wet type Granulators and can be removed via

clamping system for easy screen replacement.

Because of such advantages, this equipment is also used at various chemical industries over the world such as agricultural chemicals.

Cylindrical shape granules from 0.3 to 2.0mm dia. can be produced.All contacting parts can be easily disassembled and assembled without

any tool.Feed screw is removable and to be inserted to the drive section.Each component part is light such as abt. 3 kg. for the screw, abt. 2

kg. for the screw case and several hundred grams for other parts.Control panel is to be located separately having Inverter for speed

change.Compact design allows to handle small volume of the material for vari-

ous experiments.

Loading data, product temp. etc. can be measured when connected toPC as option.

ModelCapacity

(kg/h)

Remark:*Capacity is based on food application with about 1.0mm dia. granules.

*Speed change is either via Inverter or Mechanical system.

*Control panel is either via Touch panel or Relay system.

TDG-80

TDG-110

100-500

300-800

Motor

(kW)

2.2

7.5

Weight

(kg)

600

850

580x1,400

640x1,850

1,180

1,200


Floor area

(mm)

Overall

height (mm)

TDG-110 type

TDG-80 type

Easy to access to the process parts for complete cleaning and

easy to replace Dome Die via clamping systemDome Die allows to produce the granule size up to 0.3mm dia.

as smallest fine granules.

Feasibility study of the dome-shape granulation can be conduct-ed by labo. equipment such as DG-L1 and/or MG-55.



Extruder Twin-Screw type(Radial/Frontal Discharge)

Cylindrical granules from 0.5 to 3.0mm dia. via radial discharge type and, from 2.0

to 10mm dia. via frontal discharge typeCapable of conversion from radial to frontal discharge type and vice versaApplicable to high water content or oily materialsAvailable in heating, cooling deviceGMP execution for pharmaceutical and food industries (Model 60 to 130)Avaiable in speed changeableApplicable to better drying purpose for wet lumps by the granulation

Feature


EXD-60

EXD-100

EXD-130

EXD-180

EXD-230

EXD-300

20-50

100-300

300-1,000

800-3,000

1,000-5,000

1,000-10,000

1.5

3.7

5.5

22

30

37

510

800

1,100

1,800

3,500

5,000-6,500

1,400

1,220

1,300

1,000

1,000

1,200

650x1,300

700x1,400

700x1,700

1,800x2,200

2,000x2,700

2,000x2,800

ModelCapacity

(kg/h)

Motor

(kW)

Weight

(kg)

Floor area

(mm)

Overall height

(mm)

EXDF-180 type


EXD-180 type



Model: EXD RadialExtrusion

Model: EXDFFrontal Extrusion

Twin screws convey the wet materials toward the extrusion

zone. Extrusion Flight discharges the material through a

Radial screen, producing the uniformed cylindrical granules

come out.

Twin screws convey the wet materials to the extrusion zone.

Extrusion Flight discharges the material through a Die,

producing the uniformed cylindrical granules come out.

Extrusion Flight Screw Case

Screen Holder

Screen Straight ScrewScrew

Screw Case

Die Holder

DieExtrusionFlight

0.5 3mm/ Cylindrical shaped granuleRadial Extrusion 1.5 10mm/ Cylindrical shaped granuleFrontal Extrusion

EXD-300




Basket Granulator

B a s k e t G r a n u l a t o r w i t h v a r i o u s

improvementBR series offers the high quality and stable granulation by

modifying the each component parts, despite the

conventional design.

Easy disassembly for cleaning at the contacting parts to the

products.

ScreenPressure

Blade

ExtrusionBlade Turning Table

Granulation is possible in a short kneading time with adding a little moisture

at the up-stream processThe wet mate rials are press urize d a nd knea ded in the mach ine as Pressure

Blade and Extrusion Blade rotate at different direction. Therefore, the wet

materials will not become hard lump in the machine

Very low over flow.

By changing Pressure Blade and Extrusion Blade, BR series applies for the

wide range of product characteristics

The wet materials are extruded on the turning table and discharged (Except

BR-150. Please see Page .Tabletop Lab equipment)

Screen and Screen Holder can be divided into two sections for easily

cleaning

The wet materials are kneade d ove r again by Pres sure Blade and Extrusion

Blade . Cylindrical granules are extruded thorough the screen .

Extruded products are gathered and discharged by the turning table .

Available granule size is from 0.5mm to 3mm diameter in cylindrical shape.

Feature

Principle

BR-200

BR-600

ModelCapacity

(kg/hr)

Remark: : Standard : Option

BR-200

BR-450

BR-600

100-250

800-1,500

1,500-3,000

Motor

(kW)

1.5/0.09

11/0.4

22/0.4

Weight

(kg)

470

1,200

2,000

700x1,100

1,270x1,720

1,470x2,140

1,200

1,400

1,500

Speed change

Inverter type

Mechanicalchange type

Material

SUS304

SS/SUS304


Floor area

(mm)

Overall

height (mm)



For GMP/HACCP requirement

Simple and functional structureTh e co nc ept of th is ma ch in e is to me et GM P/ HA CC P

requirement in the pharmaceutical and food industries.

Th e eq ui pm en t is de si gn ed wit h le ss nu mb er s at th e

contacting parts to the products and to disassemble/clean

easily & completely within a short time.

Extrusion zoneDiameter of Feed Hopper is designed smaller than the Screen

diameter, in order the products not to rise up to Feed Hopper.

There fore, this desig n enables BR to ach ieve the stable

extrusion.

Easy inspection

Easy disassembly of the shaft

seal part. Shaft seal part can

be inspected easily.

Easy cleaning

From the shaft part to the frame,

machine can be cleaned with

water, by removing the turning

table. During the cleaning, all

the shaft parts are sealed by

the air purge in order to keep

out water.

Machine is designed with less number at the contacting parts

to the products

Adjustable Discharge Chute location (from 0to 180)

Installation of the three type of chamber cover to avoid the

contaminations (Transparent Acrylic cover and lid/ Stainless

Steel cover with polycarbonate lid/ Stainless Steel cover and

lid)

Reduction of the product remains in the extrusion zone

Discharge DamperDischarge Damper on the

turning table can be operated

manually. Discharging can be

paused while replacing the

product collection container.

(In case of no chamber cover

on the extrusion zone)

BR-300G



Granulating & Spheronizing Equipment

Spartan GranulatorOne-step process for dry mixing and

wet granulation by adding the liquidSingle rotor and mixing blade are provided in the chamber horizontally.

After dry mixing, the liquid shall be added to form wet mass which is then disin-

tegrated into fine granules by the pins on the rotor rotating at high speed.

This is most suitable for the applications of the powder metallurgy and ceramic.

Produce fine granules in spherical form having good flowabilityObtainable sharp particle size distribution (abt. 80-90% product yield

between 0.5 to 0.1mm dia. granules)Controllable mean dia. of the granulesShort process time (5-15 min./batch)Suitable for small volume with many different materials

Feature

Spartan GranulatorMulti-chopper typeLatest model for better mixing and granulation

This equipment has multi-chopper to increase the efficiency of

mixing and granulation.

By increasing the number of the choppers, the product yield can be

simulated to small/labo. equipment.

Increase the performance via multi-chopperBetter dispersion/coating via multi-two fluid nozzlesCapable of automatic operation by saving space/energySmall residual amount in the chamberAvailable countermeasure for anti-wear

Feature

RMOJ-30HN type

RMOJ-80W type

ModelDimension (mm)


Remark: *Types 12H and 30HN are with jacket as standard execution.

*Air purging at shaft seal is available for 6H and 15HN.

*Motor size and rotation speed shall differ depending on the material.

1,495

1,630

1,800

H

4

12

30

Total volume

(ltr.)

1,030

1,300

1,330

L HH

800

930

850

W

RMO-4H

RMOJ-12H

RMOJ-30HN

2

6

15

Working

volume

(ltr.)

1.5

2.2

3.7

Chopper

(kW)

3,100-6,200

2,150-4,300

1,725-3,450

Rotation speed

(min-1)

0.4

0.75

0.75

Mixing

(kW)

27

25

25

Rotation

speed

(rpm)

1,080

1,210

1,290

96

120

140

Inlet size

(o/ mm)

60

75

75

Outlet size

(o/ mm)

ModelDimension (mm)


Remark: *Air purging system at shaft seal as well as Inverter system for chopper are the standard execution for all models.

*Jacket, pins with anti-wear and cutter device are available as option.

1,750

1,800

1,250

1,500

1,850

2,250

H

80

160

300

600

1,200

2,400

Total volume

(ltr.)

1,620

1,860

1,720

2,010

2,460

2,970

L HH

1,000

1,000

1,300

1,550

1,800

2,200

W

RMO(J)-80W

RMO(J)-160W

RMO(J)-300W

RMO(J)-600W

RMO(J)-1200W

RMO(J)-2400W

40

80

150

300

600

1,200

Working volume

(ltr.)

2.2x2

3.7-5.5x2

5.5-7.5x2

7.5-11x2

11-15x2

15-x3

Chopper

(kW)

1.5

2.2-3.7

3.7-5.5

7.5-11

11-15

15-22

Mixing

(kW)

2,280

3,150

1,700

2,200

2,550

2,950

250

250

150x2

250x2

300x2

300x2

Inlet size

(o/ mm)



Pressure Swing Granulator (Patented)

This is unique and only one technology available over the

world to produce spherical granules basically without using

any binding agent.

By utilizing the sticking characteristics of the powder itself

and by giving the pressure from the top & bottom repeatedly,

the granules grow and finally form in spherical shape.

The typical applications are for the hard metal powders such

as WC, etc. for the hard tools and for the pharmaceutical

industry such as DPI (Dry Powder Inhalation).

Produce soft granules in spherical form

having good flowability for pressingGranulation without binding agentApplicable to use wax and/or small vol-

ume of water, etc. as binding agent for

difficult materials

Feature Standard specification

DQ-LABO

DQ-230

DQ-350

DQ-500

0.5

5

12

24

ModelCharge volume

(ltr./B)

DQ-350 type

Marumerizer (Spheronizer)

When spherical granules are required after the granulation by

Extruder, Basket Granulator, Twin Dome Granulator, etc., the

still wet and cylindrical shaped granules are charged into this

equipment to convert its shape into spherical form in short

time by means of rolling/centrifugal motions.

The selection of the parameters such as water content, plastici-

ty, retention time, rotation speed, friction plate, etc. are critical

to obtain good spheres.

This equipment is also used to cut off the length of the gran-

ules evenly.

Produce good spheres from 0.5 to

10mm dia. with less dust generationCapable of the usage to cut off the

length of the granules evenly

Feature Standard specification

Q-230

Q-400

Q-700

Q-1000

0.75

2.2

3.7

5.5

10-30

40-120

200-600

500-1,500

ModelMotor

(kW)

Capacity

(kg/h)

QJ-400 type



High Shear Mixer Granulator and Kneader(SPG series)Capable to use as Kneader by changing the mixing blade to special blade

Accurate mixing and fine granules with sharp particle size dis-

tribution can be obtained by means of mixing blade and chop-

per rotating at high speed.

By mounting [Image Eye] system, the granule growth can be

monitored and controlled, which is required by PAT of FDA.By changing to special blade, this equipment can be used as

Kneader to produce homogeneous wet mass suitable for the

granulation.Complete cleaning can be obtained as all contacting parts can

be disassembled easily and completely.Wide range is available from labo. use to big scale production.

Feature

Model


WTotal volume

(ltr.)

Chopper

L HRotation speed

(min-1)

Rotation speed

(min-1)

Motor

(kW)

Motor

(kW)

Mixer Dimension (mm)

SPG(J)-2TG

SPG(J)-5TG

SPG(J)-10TG

SPG(J)-25T(G)

SPG(J)-50T(G)

SPG(J)-100T(G)

SPG(J)-200T(G)

SPG(J)-400T(G)

SPG(J)-600T(G)

SPG(J)-1000T(G)

SPG(J)-1500T(G)

SPG(J)-2000T(G)

2

5

10

25

50

110

200

400

600

1,000

1,500

2,000

0.4

0.75

0.75

1.5

2.2

3.7

5.5

7.5

11

15

18.5

30

8005,000

8005,000

8004,000

8003,000

8002,600

8002,100

9001,800

9001,800

9001,800

9001,500

9001,500

9001,500

0.75

1.5

2.2

3.7

7.5

11

15

22

30

45

55

75

660

900

950

1,050

1,490

1,100

1,260

1,490

1,640

1,965

2,195

2,360

350

700

750

790

820

1,250

1,490

1,840

2,020

2,350

2,630

2,830

670

1,270

1,350

1,510

1,780

2,000

2,180

2,380

2,760

3,140

3,890

3,590

1001,800

150800

150626

118470

91364

78310

57226

52206

44176

35140

32128

29114

SPG-2 for labo. use

SPG-25 type

Easy disassembling at

contacting parts for

complete cleaning

Mixer/Granulator Equipment & Monitoring system

Remark: *Working volume is from 30 to 70% of total volume.



Image Eye System(Patented)for monitoring/controlling granule growth in real time

This is unique and the state-of-the-art technology to monitor and control

the granule growth in real time inside of the chamber of Fluid Bed

Granulator as well as High shear Mixer/Granulator.The sys tem ana lyz es the ima ges cap tur ed by CCD cam era and mea -

sures/records the particle size distribution and mean dia. etc. as well as

the shape factor.The end point of the granulation can be determined through the system

so that the granule growth can be controlled by adjusting the liquid

feeding and consistent final products can be obtained.Thi s is onl y one sys tem ava ila ble ove r the wor ld and con for ms wit h

recent requirements of PAT of FDA.

Wet Eye System(Patented)for moisture detecting system via optical fiber type infra-red radiation

On-line in real time detection for the moisture content can be obtained

during granulation/drying process.This is the system with totally non-contac t type detection and air purg-

ing system allows non-sticking of the powder to the system.The combin ation with Image Eye syste m allows totall y stabl e and con-

sistent operation.


28/36

Granulating & Spheronizing Equipment

27Powder Processing Machinery

Power MillHigh capacity and applicablefrom comminuting to granulation

The charged material is milled and disintegrated by the cutter knives

and then screened out. Lumpy material in wet or dry can be granulat-

ed by means of the size reduction.

Protect over-milling using cutter-knives as well as dust generationProduce soft/porous granules in wet granulationApplicable to heat-sensitive and high viscous materialsObtainable sharp particle size distribution with high product yieldAdjustable rotation speed, numbers of the knives, knife shape and screen sizeEasy for operation and maintenanceRequire small floor space and movable with casters

Feature

Two pc s. of cross-shape d cutter knive s are mounte d i n 4 s tage on the verti cal shaf t. Th e

charged material from the hopper shall be milled and disintegrated by the cutter knives

which rotate at high speed in the basket type screen. The fine particles shall be passed

through the screen holes by means of the centrifugal force while over-sized material shall

be milled further.

Function/Construction

Tabletop Power MillCompact design with high performance

P-3S type

Mesh screen

Round hole screen

Herring bone screen

Square hole screen

Fine milling screen

Sandwich screen

Kind Opening size

Kinds of the screen

16-100mesh

(mm) 0.35, 0.55, 0.8, 1.0, 1.2,

1.5, 2.0, 2.5, 3, 4, 5, 6, 7, 8, 9, 12, 16

(mm) 0.55, 0.8, 1.0, 1.2,

1.5, 2.0, 2.5, 3, 4, 5, 6, 7, 8, 9, 12

6.0, 10, 20.0

(mm) 0.35, 0.55

16-100mesh

Dry

Dry

Dry/Wet

Dry

Dry

Dry/Wet

Application

Feature

Model


W

Motor

(kW/V)

Rotation speed

(min-1) D HDia. Height

Screen (mm) Knife

(Number)

Dimension (mm)

P-02S

P-04S

0.2/100

0.4/200/220

3,450/4,870

3,450/4,870

80

80

85

85

310

310

510

510

660

660

8

8

P-02S type

Model


H W D

Motor

(kWxP)

Rotation speed

(min-1)

Screen (mm)

Dia. Height

Scale-up

factor

Knife

(Number)

Dimension (mm)

P-3

P-3S

P-5

P-5S

P-7

P-7S

P-10

P-10S

P-15

P-15S

2.2x2

3.7x4

5.5x4

7.5x4

11x4

1

1.3-1.5

1.7-3

2-5

2.4-7

2,000/3,000/4,000

Specified rpm

One fixed speed

Specified rpm

One fixed speed

Specified rpm

One fixed speed

Specified rpm

One fixed speed

1,340

1,340

1,250

1,250

1,500

800

800

800

800

1,000

810

810

810

810

900

170

185

200

200

205

200

250

300

350

400

8

8

8

8

8

Remark: *Standard type is in 304SS at contacting parts and "S" type means all stainless steel construction in 304SS.

*Capacity is based on general guide line.

*Control panel is not included for bigger than P-7 type.

*Up-stream process for tableting and/or compaction process

*Obtainable soft granules with high solubility

*Granulation suitable for drying purpose

Typical application


29/36

Sieving Equipment

Powder Processing Machinery28

Vibrating Sieve High Power 1000/1200 Type(New Development)

3 to 6 times higher capacity than our conventional type as check sieve

This equip ment is newly devel oped from vari ous point s and

finally can achieve higher capacity as check sieve. In case of

Model 1001, the motor power is 1.2 times bigger (1.8kW

against standard 1.5kW) while the capacity is increased by 3-

6 times.Cartridge type mesh frame can be applied for easy mesh

change and cleaning.This equ ipme nt can be appl ied up to 3 diffe rent sep arat ion

with double deck.

Feature

Vibrating Sieve Cartridge Type

Center mesh frame, packing and tapping ball

receiver can be easily disassembled.

Especially the mesh itself is in cartridge form

for easier replacement and cleaning than con-

ventional type.

Lighter weight of center mesh frame (about 10

kgs. lighter than standard) allows higher effi-

ciency of the vibration resulting in higher

screening efficiency.



Continuous Vibrating Fluid Bed Dryer(Cooler)

This equipment is to dry or cool down the material with less

crush/breakage from 0.1 to 20mm dia. continuously by means

of combined function of fluidizing and vibrating movement.

For automatic and continuous granulation system, this is the

most effective and simple dryer.

Best applicable to drying the granules effectively by

means of fluidization and vibration of the granulesRequire small air volume suitable to minimize the

pollution such as noise, dust, odor, etc.Available for the combination of drying zone and

cooling zone

Feature

Continuous Fluid Bed Dryer

By providing the agitating bar at the inlet zone (option), the agglomerated granules

can be disintegrated and fluidized easily.

The equipment can be divided into several zones so that different temperature andair volume can be introduced to each zone for effective and consistent drying.

By providing cooling zone at the end, the dried products can be cooled down for

packaging or storage.Big holes/inspection holes allow easy access to the inside for easy cleaning.Smaller floor space is required when compared with Vibrating Fluid Bed Dryer and

this is also recommendable for automatic/continuous granulation system.

Feature

Material

Example

Capacity

(kg/h)Shape

Inlet moisture

%(WB)Outlet moisture

%(WB)Hot air temp.

Bulk density

(kg/ltr.)Exhaust air temp.

Agrochemical

Alumina

Iron Oxide

Food (A)

Food (B)

Resin additive

Animal feed

Fertilizer

0.7o/ pellet

3o/ pellet

30-150 mesh

4o/ x 20 l itter

3-5mm flake

16-65 mesh

10-60 mesh

1-8o/

0.7

0.85

1.35

0.7

1.0

0.45

0.45

1.35

15

28

15

48

20

10

20

15

340

150

420

100

220

250

500

340

100

115

80

100

110

100

190

125

0.3

0.6

3.5

10.0

10.0

0.4

6.0

1.0

50-60

50-60

30-35

55-60

70

55-60

80

45

Material

Example

Polishing agentGranulated

agrochemGranulated feed Ferrite Condiment

Capacity (kg/hr)

Moisture content before drying %(WB)

Moisture content after drying %(WB)

Product temp. before cooling

Product temp. after cooling

Material size (shape)

Bulk density (kg/ltr.)

Inlet air temp.

2,000

20

1.0

7.5

47

0.8-1.0

0.8-0.9

100-150

2,500

8

0.2

120

60

20-130 mesh

2.5

300

250

12

1.0

3o/ x5L

1.2

150

1,000

35

7

1.5-2

0.7

120

4,000

10.5

0.8

52

30

20-60 mesh

0.6

80-100

DFA type

Drying Equipment



Midget Dryer(Batch Fluid Bed Dryer)

Dry the products consistentlyEasy to discharge with movable wagonAutomatic bag shakingAvailable heat source either via electricity or steam

Feature

Compact design and easy disassembling/cleaning for material changeElectric heater type

Visible and transparent chamber in Acrylic resin together with bucket in stainless steelManual bag shaking type

Feature

Tabletop Fluid Bed Dryer for labo. use

Model


Charge volume

per batch (ltr.)

Heater

(kW)

Motor for blower

(kW)

MDG-80

MDG-150

MDG-380

MDG-570

0.5-1

2

10

20

1.2

3

8

16

0.3/0.4

0.6/0.75

1.5

1.5/2.2

MDG-80

Model


Fluid bed area

(F)

Standard air volume

(G/min)

Motor for blower

(kW)Bag filter

Charge volume

per batch (ltr.)Discharge wagon

MDD-400N

MDD-1000N

MDD-2000N

MDD-3000N

MDD-6000N

MDD-9000N

400

1,000

2,000

3,000

6,000

9,000

20-37

40-67

69-110

100-155

193-291

279-415

5

13

25

40

75

110

Inclusive

Inclusive

Inclusive

Inclusive

Inclusive

Inclusive

2.2

3.7

5.5

7.5

15

18.5

Movable/tilting type




Movable type

Movable type



Tabletop Granulator Model MG-55-1Multi-functional Granulator suitable for labo. use

Tabletop Basket Granulator Model BR-150Suitable for labo. use with compact design

This unit has 3 different functions by changing the component parts; namely Radial discharge, Frontal discharge and Dome

discharge. This is the most suitable for the feasibility trials of the granulation and also for the evaluation of the granule quality for

the production scale.

More than 350 units have been already sold over the world mainly for R&D division for their research work.

The unit is all in stainless steel construction and each component can be disassembled easily for complete cleaning.

Available granule size is from 0.3 to 5mm dia. in cylindrical shape.

This unit is suitable for the feasibility trials of the granulation for many different materials. The wet granules coming out of the

screen in basket shape are dropped on the table.

The unit is all in stainless steel construction and each component part can be easily disassembled for complete cleaning.

Available granule size is from 0.5 to 2.0mm dia. in cylindrical shape.

w

e

q

Feature

Model


MG-55-1

Conversion parts

Rotation speedMotor

Panel

Power source

1. Parts for Dome discharge

2. Parts for Radial discharge

3. Parts for Frontal discharge

42-85 min1

via Inverter0.75kW, 4P

Touch panel, self-independent type

AC200/220V 50/60Hz.

Model

Specification

BR-150

Rotation speed

Motor

Panel

Power source

0-90 min-1for Extrusion Blade and

0-60 min-1for Pressure Blade via Inverter

0.4kW,4P for Extrusion flight and

0.1kW,4P for Pressure flight


AC200/220V 50/60Hz.




Tabletop Marumerizer Model QJ-230T-1Compact design for labo. use after Granulator

Tabletop Grinding Mill Model LM-05Hammer type Fine Grinding Mill having Max. 16000 rpm

This unit is suitable for grinding small amount of the materi-

al for labo. use and is all in stainless steel construction.

Disassembling is easy for complete cleaning.

Cylindrical granules produced by Granulator can be converted to spherical form in a short time. By using different size of the fric-

tion plate, this can produce the spheres from 0.5 to 5mm dia. and also can be used to cut off the granules length evenly.

The unit is all in stainless steel construction and can be disassembled easily for complete cleaning.

Feature

Model

Specification

LM-05

Hammer

Rotation speed

Periphery speed

Motor

Panel

Power source

Fixed type

8,000-16,000 rpm via Inverter

100m/sec. (16,000 min-1)

0.4kW, 2P


AC200/220V 50/60Hz.

Feature

Model

Specification

QJ-230T

Working volume

Rotation speed

Motor

Panel

Power source

1 ltr./batch

600-1,800 min-1via Inverter

0.75kW, 4P


AC200/220V 50/60Hz.




Tabletop Batch KneaderModel KDRJ-2Compact design for labo use

with easy disassembling/cleaning

Separate Control PanelUser-friendly touch panel type

Jacket for hot water circulation as standard accessories (Option: Water-bath pump)Cantilever type Kneading shaftEasy disassembling without any tool at contacting partsRemovable type of Kneading vessel/shaft for easy cleaning

Tabletop Model SPG-2Capable of accurate mixing and fine granulationCapable of the usage as Kneader to produce homogeneous wet

mass before the granulation process by changing to special bladeStandard execution for touch panel and air purging at shaft sealComplete disassembling/cleaning applied for GMP requirementAvailable different shape of the blade and chopper for proper use

Apply for MG-55, BR-150, QJ-230T, LM-05, KDHJ-2

Table top size likewise the lab scale machines

External frame is made by 304 Stainless Steel



Micro Fluid BedGranulator / CoaterMicro Fluid Bed achieves the

Granulation and Coating

in several grams products.

FeaturesGranulation can be operated from 3 grams and Coating can be operated from 0.3

grams.(Maximum working volume: 50 grams.)

Granulation, Film coating, Layering and Fine particle coating can be operated by

this machine.

Various parts are assorted for various applications such as Control panel with

Tou ch sc re en , Da ta Lo gg in g de vi ce ,C ha mb er ma de by St ai nl es s St ee l (f or

coating) and Glass (for granulating), Draft tube etc.

SpecificationsWorking Volume:

Coating: 0.3g to 50g

Granulating: 3.0g to 50g

Inlet Air Volume: 5 to 50 L/min

Spray Speed: 0.05 to 1.0 g/min

Spray Air Volume: 8 to 50 L/min

Spray Angle: 22 degree

Purge Air: 5 to 50 L/min

Power Source: AC100V 50/60Hz 15A

Air Source: 0.5 MPa ,150 L/min Oil free dry air

Weight: 20kg (Micro Fluid Bed part only)

Granulating

Starch Granule

Coating

Lactose, coated by Corn Starch

Secondary Dust Collector

Micro Fluid BedControl Panel


36/36

Dalton CorporationOverseas Dept. of Powder Processing Machinery Department

2-30, 2-Chome, Chuoh, Joto-ku, Osaka, 536-0005 Japan

Tel.:+81-6-6933-0211 Fax.:+81-6-6933-0177

E-mail:[email protected]

http://www.dalton.co.jp

Agent Network

U.S.A/Canada/Puerto Rico/South America area

LCI CorporationPO Box 16348, Charlotte NC,

USA 28297-8804

Tel.: +1 704 394 8341 Fax.: +1 704 392 8507

www.lcicorp.com

European continent/S. Africa area

The Fitzpatrick Company Europe N.V.

Entrepotstraat 8,BE-9100 Sint-NiklaasBelgium

Tel.: +32 (0) 3 780 62 00 Fax.: +32 (0) 3 766 10 84

www.fitzpatrick.be

India area

CapconDevendra, Sahayog Mandir Path,

Ghantali, Thane (W)-400 602

Maharashtra, India

Tel.: +91 22 2537 7263 Fax.: +91 22 2542 2493

E-mail: [email protected]

website:http://www.capconindia.com

Other area

Please contact us directly for the areas other than above areas.

NoticeThese specifications are subject to change without any notice.

Máquina moer alumina.pdf

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