Manul009r2v2 - Xmp2-32 User Manual

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Doc Ref: LMAN009_R2V2 16 Digital Inputs (PNP), 16 Digital Outputs Relay PLC, 7” colour TFT Touch Screen - 220VAC 16 Digital Inputs, 16 Digital Outputs Transistor PLC, 7” colour TFT Touch Screen - 220VAC XMP2-32R-E XMP2-32T-E XMP2-32T-C 16 Digital Inputs(PNP), 16 Digital Outputs Relay PLC, 7” colour TFT Touch Screen - 24VDC 16 Digital Inputs, 16 Digital Outputs Transistor PLC, 7” colour TFT Touch Screen - 24VDC XMP2-32R-C XMP2-32 Se r ies Comb in ed HMI /PLC Uni t MANUAL

Transcript of Manul009r2v2 - Xmp2-32 User Manual

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16 Digital Inputs (PNP), 16 Digital Outputs

Relay PLC, 7” colour TFT Touch Screen - 220VAC

16 Digital Inputs, 16 Digital Outputs

Transistor PLC, 7” colour TFT Touch Screen - 220VAC

XMP2-32R-E

XMP2-32T-E

XMP2-32T-C

16 Digital Inputs(PNP), 16 Digital Outputs

Relay PLC, 7” colour TFT Touch Screen - 24VDC

16 Digital Inputs, 16 Digital Outputs

Transistor PLC, 7” colour TFT Touch Screen - 24VDC

XMP2-32R-C

XMP2-32 Series Combined HMI/PLC Unit MANUAL

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XMP2-32 with colour touch screen

Index Page

Chapter 1 XMP2-32R/T introduction

1-1 Performance and characteristics 41-2 Specs

1-2-1 General specs 51-2-2 HMI specs 61-2-3 PLC specs 7

1-3 Part name1-3-1 LED display 91-3-2 Download port 91-3-3 Com port 91-3-4 Port A and B 9

1-4 Dimensions 10

Chapter 2 In/out specs and external layout2-1 Input specs and layout 122-2 Output specs and layout 13

Chapter 3 PLC function and use3-1 PLC instructions 163-2 Soft component range 183-3 Build a project 203-4 Communication function

3-4-1 Com port 23

3-4-2 Communication parameters 243-4-3 Communication mode 25

Chapter 4 HMI funct ion and use4-1 Online 284-2 Build a project 30

Chapter 5 The extension ability5-1 Summarization 325-2 Extend MA model

3-4-1 Summarization 333-4-2 Model specs 34

3-4-3 Model connection 35

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1 XMP2-32 Introduction

XMP2-32R/T introduction

Model Function

XMP2-32R-E 16 DI, 16 DO Relay PLC, with a 7" colour TFT touch screen and26 function keys, AC220V

XMP2-32R-C 16 DI, 16 DO Relay PLC, with a 7" colour TFT touch screen and26 function keys, DC24V

XMP2-32T-E 16 DI, 16 DO Transistor PLC, with a 7" colour TFT touch screenand 26 function keys, AC220V

XMP2-32T-C 16 DI, 16 DO Transistor PLC, with a 7" colour TFT touch screenand 26 function keys, DC24V

1-1. Performance and characteristics

1-2.Specs

1-3. Parameters

1-4. Dimensions

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XMP2-32 family is PLC+HMI integrators. This family has 4 models as listed above. The 4 modelshave the same aspect. Besides fulfilling the control requirements, XMP2-32 models can replacethe common HMI and PLC in the control system. The compact shape saves space and alsoconvenient for the maintenance engineer.

XMP2-32= MP760-T + XC2-32.

Integrate logic control, analogue input/output, HMI in one bodyDigital Input: 16 points.Digital Output: 16 points.

Brief and simple program interface.

HMI Part: 7" touch screen, true colour TFT, 256 colour, 480×234 pixel, LCD life can reach

50,000 hours. 26 Function Keys, sensitive and precise.

Supports high speed count, high speed pulse, external interruption.

Multi-function download port: Uses the same cable to download HMI and PLCprogram.

Waterproof level: IP20.

Compact size, saves space in the electric control cabinet.

1-1 Performance and characteristic’s

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1-2-1 General specs

Input Voltage AC220V

Power Consumption Less than 10W (TYP2.0W)

Momentary Power-Off Al lowance

Less than 20ms

Voltage Endurance AC1000V-10mA 1minute (between signal and ground)

Insulated Impedance DC500V about 10MΩ (between signal and ground)

Operating Temperature 0~50

Storage Temperature –10~60

Ambient Temperature 20~85% (No Dew)

Vibration 10~25Hz (X, Y, Z each direction 30 minutes 2G)

Anti-interference Voltage Noise: 1000Vp-p

Ambient Condition No corrosive gas

Protection Level IP20

1-2 Installation steps

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1-2-2 HMI specs

Screen Property

Type TFT 256-colour LCD

Screen Dimension 7 inch

Use LifeOver 50000 hours, 25, 24 hoursrunning

Display Area 480*234

Contrast Not modifiable

Character setting English, Japanese,

Character size Free size and font

Touch mode Digital mode touch

Register Picture 8KB

Data 4KB

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1-2-3 PLC specs

ItemSpecsXMP2-32R/T-E

Program executing format Loop scan format, time scan format

Program format Instruction, C language and ladder chart

Processing speed 0.5us

Power -off Retentive Use Flash ROM and Li battery

User program’s capacity 128KB

I/O points 16 digital input, 16 digital output

Internal coil (M) number 8512

Timer (T)

Points 640

Specs

100mS timer :Set time 0.1~3276.7 seconds

10mS timer :Set time 0.01~327.67 seconds

1mS timer :Set time 0.001~32.767 seconds

Counter (C)

Points 640

Specs

16 bits counter :set value K0~32767

32 bits counter :set value -2147483648~2147483647

Data Register (D) 2512 words

Flash ROM Register (FD) 512 words

High speed processing function High speed count、pulse output、external interrupt

Time Scan Interval Setting 0~99mS

Password protection 6 bits ASCII

Self-diagnose function Power on self-diagnose、Monitor timer 、grammar check

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1-3 Part names

Function keys

Display andtouch area

Number keys

Power point

Product label

Input pointOutput point

Com Port

Download Port

USB CJ45 port

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1-3-1 LED display

PWR: Power supply light

RUN: program control lightSTOP: program control light

1-3-2 Download port

The port is RS-232 standard and able to download PLC program and HMI screen.

Pin2 RXD

Pin3 TXD

Pin5 GND

Used as RS-485 com port: for HMI connecting with slave device

Cable connection figure:

At tention:

1、 Do not switch off when downloading, or you have to download again

2、 The cable for downloading the HMI screen is the same as downloading PLC program

3、 Do not download when XCPPro and TP software are both openRS-232 download port is only used to download

1-3-3 Com port

The port is RS-232 standard, is used to connect PC and HMI.

Pin2 RXD

Pin3 TXD

Pin5 GND

1-3-4 Port A and B

The port is RS-485 standard, is used to connect meter, inverter, extension model, etc.

Pin1 A

Pin9 B

Pin6PRT (when HMI connecting with slave device, short pin5&6)

Pin8DOWNLOAD (short pin 5&8 to force-download HMIscreen)

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At tention: A, B port and RS-232 COM port is the same port, and cannot be used at the same time.

Outline dimension (mm):

Install dimension (mm):

1-4 Open and close XCP Pro

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2 In/out specs and external layout

2-1. Input specs and layout

2-2.Output specs and layout

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Input specs:

Input connection figure:

Input point arrangement:

Input signal voltage DC24V±10%

Input signal current 7mA/DC24V

Input ON current Above 4.5mA

Input OFF current Below 1.5mA

Input response time About 10ms

Input signal format Point input or NPN collector open transistor

Circuit insulation Photoelectric couplingisolation

2-1 Input specs and layout

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Relay output:

Internal power Below AC250V、DC30V

Circuit insulation Machine insulation

Action indication LED light

Max load

Resistor load 3A

Induction load 80VA

Light load 100W

Open circuit current No

Minimum load DC5V 2mA

Response timeOFF→ON 10ms

ON→OFF 10ms

Transistor output:

Internal power Below DC5~30V

Circuit insulation Optical coupling insulation

Action indication LED light

Max load

Resistor load 0.8A

Induction load 12w/DC24V

Light load 1.5W/DC24V

Open circuit current < 0.1 mA

Minimum load DC5V 2mA

Response timeOFF→ON 0.2ms

ON→OFF 0.2ms

2-2 Output specs and layout

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3 PLC functions and use

3-4. Communication function

3-1. PLC instructions

3-2.Soft component range

3-3. Build a project

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XMP2-32R/T-E series product uses XC2 series PLC (the PLC instructions are the same as XC2-32). It contains SFC instructions, applied instructions and special function instructions. Pleaserefer to XC Series PLC Operating Manual:

I/O point definition and distribution.

1. High speed count

(1) Increment mode: 5 channels

Channel Input Counter Highest frequency

CHL1 X0 C600 80KHZ

CHL2 X1 C602 80KHZ

CHL3 X3 C604 10KHZ

CHL4 X6 C606 10KHZ

CHL5 X11 C608 10KHZ

(2) Pulse + direction mode: 3 channels

Channel InputPulse Direction

Counter Highest frequency

CHL1 X0 X1 C620 80KHZ

CHL2 X3 X4 C622 10KHZ

CHL3 X6 X7 C624 10KHZ

(3) AB phase mode: 3 channels

Channel

InputPhase B Phase A Counter Highest frequency

CHL1 X0 X1 C630 80KHZ

CHL2 X3 X4 C632 5KHZ

CHL3 X6 X7 C634 5KHZ

3-1 PLC instructions

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2. High speed pulse outputa) T type: Y0, Y1 available, the highest frequency is 400KHzb) RT type: Y0, Y1 available, the highest frequency is 400KHzc) R type: unavailable

3. Interrupt function

Channel Input Pointer tag Disable interruptioninstruction

Rising interruption Falling interruption

CHL1 X2 I0000 I0001 M8050

CHL2 X5 I0100 I0101 M8051

CHL3 X10 I0200 I0201 M8052

4. Frequency measurementThe point is X1, X11, and X12.

5. Pulse width modulationThe point is Y0, Y1.

1、T type: Y0, Y1 available

2、RT type: Y0, Y1 available

3、R type: unavailable

6. Precision timer32-bit precise timer, the timer range is T600 to T618, matching with 10-interruption tag.

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Soft component Name Range Point

X Input point X000~X017 (octal) 16

Y Output point Y000~Y017 (octal) 16

M Auxiliary relay

M0~ M2999

【M3000~M7999】 8000

M8000~M8511 512

S StatusS0~ S511

【S512~M1023】 1024

T Timer

T0~T99:100ms not accumulation

40

T100~T199:100ms accumulation

T200~T299:10ms not accumulation

T300~T399:10ms accumulation

T400~T499:1ms not accumulation

T500~T599:1ms accumulation

T600~T618:1ms with interruption precise time

T620~T639:vacant

C Counter

C0~C299:16 bits forward counter

640

C300~C318:32 bits forward/back counter【C320~C598】:32 bits forward/back counter

【C600~C618】:one phase high speed counter

【C620~C628】:Pulse + direction high speed

counter

【C630~C638】: AB phase high speed counter

D Data register

D0~D999

【D4000~D4999】 2000

For special using D8000~D8511 512

FD

Flash ROM

Register

FD0~FD255 256

For special useFD8000~FD8255

256

NOTE:

The memory area in【 】 is the defaulted power failure retentive area, the power failure

retentive area of soft components D, M, S, T, C can be set via FD register. For details,please see the following table.

Flash ROM register needn’t be set for power failure retentive area,

The serial number of input coil and output relay are octal data, other memory number are all

decimal data.

3-2 Soft component range

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Addresstype

Area Funct ion Default valuePower failure memoryarea

D FD8202 First address of the powerfailure memory area of D

4000 D4000~D4999

M FD8203First address of the powerfailure memory area of M

3000 M3000~M7999

T FD8204First address of the powerfailure memory area of T

640 No set

C FD8205First address of the powerfailure memory area of C

320 C320~C639

S FD8206 First address of the powerfailure memory area of S 512 S512~S1023

NOTE:Users can set the power failure memory area.

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XMP2-32R/T-E series products are integrated with XC series PLC and HMI. When editing thePLC program, please use XCP Pro software, which is the same as XC series PLC.

1. Select the product typeOpen XCPPro, click “file---change PLC model”:

Select “XMP2-32”:

2. Editing the PLC program After selecting the type, user can edit the program in the software. The editing specs andoperating details please refer to XC Series PLC Edit Software XCPPro Manual.The interface of software is as below:

3-3 Build a project

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3. Download program After editing and saving the program, the user needs to download them to the XMP. Before

downloading, ensure the XMP has connected with computer successfully. Click to opensoftware serial port configuration

When below window shows, it means the connecting is successful. Click OK to continue.

If the connection is not successful, the window will show “communication error”. Please check the

serial port and the cable.

After successful connection, click to download the PLC program. If the PLC is running, it willpop up the stop running window. Click OK to continue downloading.

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After downloading, click to run the PLC program.

4. Upload the program

If you want to check the PLC program in XP/XMP, click to upload the program to the PC.

Then click to save the program.

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XMP2-32R/T series supports Modbus and free format communication.For instructions please refer to XC Series PLC User Manual.

3-4-1 Com port

XMP2-32R/T series product has program port (DB9 pins port), RS-232 COM port (DB9 pins port)and RS-485 COM port (A and B point). Program port can only be used to download PLC programand HMI pictures. However, RS-232 and RS-485 COM port can be used to communicate withother devices. The communication parameters (baud rate, data bit, etc) can be set via software.RS-485 COM port point A means “+” signal, point B means “-” signal.

At tention:RS-485 and RS-232 COM port are the same; do not use them at the same time.

3-4 Communication function

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3-4-2 Communication parameters

Communication parameters of RS-232 and RS-485 COM port can be set via FLASH register inthe XMP.The defaulted parameters:Station 1, baud rate 19200bps, 8 data bits, 1 stop bit, even check

tation No. Modbus station No.: 1-254, 255(FF) is for free formatcommunication

Baud rate 300bps~115.2Kbps

Data bit 8 or 7 bits

Stop bit 2 or 1 bits

Check Even, odd, no check

Communication parameters setting are as below table:

Note: After changing the parameters in Flash register, a reboot is required

.

COM Port

Number Function Descript ion

FD8220 Communication mode

(Station number)

255 is free format,

1~254 is modbus station number

FD8221 Communication format Baud rate, data bit, stop bit, check

FD8222 ASC timeout judgment time Unit: ms, 0 means no timeout waiting

FD8223 Reply timeout judgment time Unit: ms, 0 means no timeout waiting

FD8224 Start symbol High 8 bits invalid

FD8225 End symbol High 8 bits invalid

FD8226 Free format setting8/16 bits cushion,With/without start bit,With/without stop bit

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0:8bits data1:7bits data

0:2 stop bits

2:1stop bit

0:No check

1:Odd

check

2:Even

check

0:8 bits communication1:16 bits communication

0: without start symbol1: with start symbol

0: without end symbol1: with end symbol

Reserved

0:300bps

1:600bps

2:1200 bps

3:2400 bps

4:4800 bps

5:9600 bps

6:19.2K bps

7:38.4K bps

8:57.6K bps9:115.2K bps

Setting up communication

FD8221:

FD8226:

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

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3-4-3 Communication mode

Modbus communicationXMP series product support master and slave mode of Modbus communication.Master format: When PLC is set to be master station, PLC sends request to other slave station

devices via Modbus instructions, other devices respond to the master station.Slave format: When PLC is set to be slave station, it can only respond to other master devices.The defaulted status of XMP is Modbus slave mode.

Communication address

The internal soft unit’s numbers of XMP correspond with Modbus station address numbers.Please see the following table:

Coil space: (Modbus address prefix is “ 0x “)

Bit component address Modbus address (Decimal K) Modbus address (Hex H)

M0~M7999 0~7999 0~1F3F

X0~X511 16384~16895 4000~41FF

Y0~Y511 18432~18943 4800~49FF

S0~S1023 20480~21503 5000~53FF

M8000~M8511 24576~25087 6000~61FF

T0~T618 25600~26218 6400~666A

C0~C634 27648~28282 6C00~6E7A

Register space: (Modbus address prefix is “ 4x “)

Word component address Modbus address (Decimal K) Modbus address (Hex H)

D0~D7999 0~7999 0~1F3F

TD0~TD618 12288~12906 3000~326A

CD0~CD634 14336~14970 3800~3A7A

D8000~D8511 16384~16895 4000~41FF

FD0~FD5000 18432~23432 4800~5B88

D8000~FD8511 26624~27135 6800~69FF

Free format communication

Free format communication transfer data in the format of data block, each block can transfer 128

bytes at most. Meanwhile each block can set a start symbol and an end symbol.When communicating in free format mode, FD8220 should be 255.

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4 HMI function and use

4-1.HMI function

4-2. Building a project

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The HMI part of XMP2-32R/T-E series product is integrated with MP-760T touch screen.

The faceplate key-presses are as below:

Key Function

Running the program, LED indication light

Stop running the program, LED indication light

Default main menu or most used screen.

Turn the screen to the last page

Turn the screen to the next page

Inquiry, jump to the user appointed screen

To write the modified value in the register and continuemodifying next register.

Alarming list key. After setting the function of alarming list,press this key to jump to the alarm list screen.

Clear the selected area when modifying the register data.

Set the positive or negative of the data when modifying theregister data.

Number key 0-9.

Function key F1-F6

NOTE:Besides the function listed in the previous table, all the keys can be defined as the function of“force ON”, “force OFF”, “reverse” or “momentary ON”.

4-1 HMI function

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Please see below picture. Open TouchWin software, put a button or function button in thescreen. Press, “enter” in the window, all the key-presses can be found in this menu. The user canset the key function as they need.

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Use the Touchwin software.

1. Open the software, click File New or click to build a new project.2. Choose “MP760-T (XMP-32)” in the panel window:3. Click “next”; choose “XC Series” for PLC port device:4. Click “next”; choose “XC Series” for download port device:

Click “next” to complete the building.

The editing interface is as below:

Note:For software user details please refer to TP Touch Screen User Manual.

After completing the project editing and saving, connect the download port of the XMP and

computer serial port with the downloading cable. Make sure the XMP power is on. Click orFile Download to start downloading data, the download window is as below:

If it appears the item “connection overtime, check cable”, please download again.

4-2 Building a project

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The downloading is completed when it shows the below window:

At tention:(1) Do not cut the power when downloading, or you have to download again.(2) The downloading cable for the TouchWin screen is the same as the downloading PLCprogram.(3) Do not download when XCPPro and TouchWin software are both open.

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5 The extension ability

XMP2-32R/T series product cannot extend BD board.For extending other devices, use RS-232 or RS-485 (point A and B) COM port.RS-232 COM port can connect with the computer, HMI to monitor the program.RS-485 COM port can connect with meter, inverter, function model, etc. It can extend 32 externaldevices at most.

At tention:The connection method is Bus mode, transmission line should start from station 1 to station 2,and then from station 2 to station 3…connect in this sequence until the last station. Star mode orring mode connections are not permitted.

5-1 Summarization

5-1. Summarization

5-2.Extend MA model

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XMP2-32R/T series product can extend MA model via RS-485 COM port (A and B point) in orderto control and measure analog signals.The type and specs of MA model are as below:

5-2-1 MA model type

Type Function

MA-8DA 8 channels analog output, voltage 0-5V or 0-10V, current 0-20mA or 4-20mA

MA-7PT-P 7 channels PT100 temperature measurement control, PID adjustment inside

MA-8TC-P 8 channels K type thermocouple temperature measurement control, PIDadjustment

5-2 Extend MA model

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5-2-2 MA model specs

MA-8DA:

Item Voltage Output Current Output

Analogue input range DC0~5V、0~10V

(External load resistor2KΩ~1MΩ)

DC0~20mA、4~20mA

(External load resistor less than500Ω)

Digital output range 10 bits binary data

Resolution 1/1024(10 bits)

Integrated Precision 0.8%

Scan speed 2ms per channel

COM port RS-485

Power supply foranalogue usage

DC24V±10%, 100mA

Insulation Format DC/DC convert, optical coupling insulation

Installation format Can fix with M4 screw or install on DIN46277 (width: 35mm) track

Dimension 140W×73H×90D

MA-7PT-P:

Item Content

Analogue input signal Pt100 platinum resistor

Temperaturemeasurement range

-100~350

Digital output range -1000~3500, 16 bits with symbol, binary

Control precision ±0.5

Accuracy 0.1

Integrated precision ±0.8% (relative max value)

Scan speed 100ms×7 channels

Power supply for analog DC24V±10%,50mA

Installation Format Fix with M4 screws or install on DIN46277 (width 35mm) track

Dimension 63mm×102mm×73.3mm

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MA-8TC-P:

Item Content

Analogue input signal K type thermocouple

Temperature measurement range 0~1000

Digital output range 0~10000,16 bits with symbol, binary

Control precision ±0.5

Accuracy 0.1

Integrated precision ±0.8% (relative max value)

Scan speed 100ms×8 channels

Power supply for analog DC24V±10%,50mA

Installation Format Fix with M3 screws or install on DIN46277 (width 35mm) track

Dimension 63mm×102mm×73.3mm

5-2-3 MA model connect ion

XMP2-32R/T product can connect with MA model via RS-485 COM port (A and B point). It canextend 8 MA models via setting DIP switches.

Please see the connection figure:

The details and method please refer to MA Model Manual.

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Documentation Reference

Document Number Revision Date

LMAN 009 R2 V2 17/07/2012

XINJE IS A REGISTERED TRADEMARK OF XINJE ELECTRICAL CO.LTD.REPLICATION OF THE INFORMATION CONTAINED WITHIN THIS DOCUMENT

WITHOUT PRIOR NOTIFICATION AND AGREEMENT IS PROHIBITED.

For help and support regarding your XINJE products visit the onlineSupport Centre or contact us on: [email protected].

www.listo-ltd.comwww.xinje-support-centre-listo.com

International partners with:

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Contact us

Listo Ltd.

25B Antrim Business Park

Enkalon Industrial Estate Antrim

Co.Antrim

Northern Ireland

BT41 4LD

+44 (0)28 944 64968

[email protected]

www.xinje-support-centre-listo.co