1. Manufacturing Process

2. Process 3. MIXERLAMINATORGAUGE ROLLSPACKAGING MACHINEMOULDERSTACKEROVENCOOLINGPROCESS FOR MAKING BISCUITS 4. What Parle does differently?? Raw Materials260 feet long Cooling ConveyorStephen MixerRAW MATERIAL TESTINGCoolingMixingRotary Moulder260 feet long ovenBakingMoulding 5. DifferenceCounting unitStalking TableAuto Feeding MachineMulti Pack WrappingPolyBagSealing MachineCorrugat e Box SectionDispatch Section 6. Flow Chart 7. Production Capacity 1960 160 Tones2000 22000 Tones2012 35000 Tones 8. Wastage 17%20%OPERATOR AWAY MACHINE PROBLEM3%Another cause of wastage is machinery breakdown. So regular checks on the machines must be adopted.DELAY IN MATERIALPOWER CUT60%120 100 80 60 40 20 0 5S has reduced wastage wastage inc.Jagruti group HACCP has improved quality QC reduced 5S has improves knoweldge Group activities has improved the efficiency OPL eff. Small has improved quality 9. Wastage 1% wastage comes from Production CapacityUsed for Cattle FeedingBroken Pieces Are sold for rs.33/kgThe under baked or over baked biscuits are reprocessed by sending them back to the chura store and thus minimizing the wastage. 10. PARLE PRODUCTS AN EPITOME OF QUALITY The wastage in the plant is least and the production team and the workers try their level best to reduce it even more. The wastage of the biscuits that fall on the floor is minimized by the use of trays under the machines Also a PQS test was taken of workers and their average score was 75.86% 11. Quality QUALITY, HEALTH AND GREAT TASTE Best product with long lasting freshness Every batch of biscuits and confectionery are thoroughly checked by the expert staff, using the most modern equipments hence ensuring the same perfect quality across the nation and abroad HACCP and quality management system which together form an organization's Total Quality Management Hygiene is the precursor of every process at Parle.