MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet...

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MIRACO - CARRIER MANUFACTURING PLANT MANUFACTURING PLANT & EQUIPMENTS LAYOUT ١

Transcript of MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet...

Page 1: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

MIRACO - CARRIER MANUFACTURING PLANTMANUFACTURING PLANT

& EQUIPMENTS LAYOUT& QU S OU

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Page 2: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Factory Introduction

Built in: 1976

Factory Area

Site: 969,000 sq.ft

Mfg. facility: 315,150 sq.ft

Warehouse: 196,751 sq.ft

Office:Office:

1550 Total Employees

391 hourly / 476 salary

Production Lines: 12

Number of Shifts: 1 to 3ISO 9001 Quality certified, from Dec 1995

Total Production Units: 409,374

Total Sales in 2010 : 1.283 Billion EGP

Q y ,ISO 14001 Safety certified, from Jan 2007ISO 18001 EH&S certified, from Mar 2009

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Page 4: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Tube Manufacturing

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Page 5: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Coil Manufacturing

Miraco will have a New Japan FIN DIE by Oct. 2011, same as China.

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Page 6: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Sheet Metal Manufacturing

CNC

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Page 7: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Painting Manufacturing

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Page 8: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Coils Manufacturing ( 100% Helium Leak Tested )

٨Vacuum Helium Camber test

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Miraco Advanced Manufacturing Techniques To Ensure QualityIn Assembly Lines of RLC Outdoor Units

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R410a production line to be available by July. 2011

Page 10: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Assembly Lines of High Wall Indoor Units

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Page 11: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure Quality100% End of Line Testing of Each RLC Outdoor Unit

Invest 10million EGP to establish 5 End line test rooms.100% test required.

5miniutes operation test(2min. HP, 3min. CO)

Performance data check: Current, Pressure, Temp. difference.

8L Turbo Vacuum pump circle operation.

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Page 12: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityEnd of Line Testing of High Wall system

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Miraco Advanced Manufacturing Techniques To Ensure QualityEnd of Line Testing of High Wall system

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Page 14: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityEnd of Line Performance Testing of High Wall system

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Page 15: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityEnd of Line Testing of High Wall outdoor Units

Safety Test

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Miraco Advanced Manufacturing Techniques To Ensure QualityEnd of Line Sound Testing of High Wall Indoor Units

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Page 17: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Assembly Lines of Commercial Products

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Page 18: MANUFACTURING PLANTMANUFACTURING PLANT &&QU S OU ... · &&QU S OU EQUIPMENTS LAYOUT ... In Sheet Metal Manufacturing CNC ... 100% End of Line Testing of Each RLC Outdoor Unit Invest

Miraco Advanced Manufacturing Techniques To Ensure QualityIn Assembly Lines of Refrigeration Products

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