MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

11
U.S. RUBBER CORP. MANUFACTURING OPERATIONS IN CONROE TEXAS USA U.S. Rubber Corp. is a rubber conveyor belt manufacturer located in Conroe, Texas about 30 miles north of Houston. We have been in the heavy-duty conveyor belt business since 1987. U.S. RUBBER CORP. KEY POINT PRESENTATION U.S. RUBBER CORPORATION 211 NORTH LOOP 336 E., CONROE TX 77301 SALES 800-872-3587

Transcript of MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

Page 1: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

U.S. RUBBER CORP.

MANUFACTURING OPERATIONS IN CONROE TEXAS USA

U.S. Rubber Corp. is a rubber conveyor belt manufacturer located in Conroe, Texas about 30 miles north of Houston. We have been in the heavy-duty conveyor belt business since 1987.

U.S. RUBBER CORP. KEY POINT PRESENTATION

U.S. RUBBER CORPORATION 211 NORTH LOOP 336 E., CONROE TX 77301 SALES 800-872-3587

Page 2: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

U.S. RUBBER CORP.

Aggregate Belting

Mining and Fuel Service Preferred

Grain Service Industry

Belts With Heat Resistant Compounds

Manufactured In Conroe Texas USA For Over 30 Years Servicing Industries Of All Types

GRAIN SERVICE PREFERRED

AGGREGATE BELTING

FUEL SERVICE PREFERRED

PULP PAPER AND WOOD BELTING

Page 3: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

U.S. RUBBER CORP.

OUR DISTRIBUTION EXTENDS BEYOND THE U.S. U.S. Rubber Corp. has become one of the leading suppliers of quality rubber belts in the United States, serving a variety of industries including aggregate, mining, cement, power utility projects, etc. We export belts worldwide from British Columbia (Canada) to Santiago de Chile, and from Hawaii to Uzbekistan (Russia). Our affiliate company has been in the rubber industry for over half a century with expertise in the manufacture of tires, hose, v-belting and much more. FLEXIBLE PRODUCTION AND SCHEDULING U.S. Rubber Corp. specializes in the manufacturing of heavy-duty rubber conveyor belting from RMA Grade II to any customized cover per customers' specifications. Our flexible production scheduling and large inventory permits fast and reliable deliveries. OUR LAB AND DESIGN WORK Our in house laboratory is equipped to test compounds, fabrics and final products in accordance with the ASTM Standards. BIGGER IS NOT ALWAYS BETTER At U.S. Rubber we don't want to be the biggest conveyor belting manufacturer... just the best! Creating belting is an art and we keep a close watch on our operations quality and development compounds to make sure the customers needs are met.

U.S. RUBBER CORPORATION 211 NORTH LOOP 336 E., CONROE TX 77301 SALES 800-872-3587

Page 4: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

OUR VISION To Achieve The Highest Customer Satisfaction Rating In The Belting Industry. MISSION STATEMENT Create Products That Provide Increased Productivity And Profitability For Our Customers. R&D Maintain an ongoing R & D program to provide new and improved products. QUALITY COMPOUNDS Utilize only top-quality raw products and components. LEAD TIMES Provide lead times of four weeks or less for standard belt specifications. AVAILABILITY Shorter production times on standard belting sizes but we also provide custom belt sizes and special quality to all customers.

U.S. RUBBER CORP. BELT DESIGN

U.S. RUBBER CORP.

Page 5: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

These are the top reasons our customers tell us they rely on U.S. Rubber Corp. for their conveyor belting needs. PRICE & VALUE U.S. Rubber Corp. manufactures premium quality conveyor belts that provide exceptional service and performance at very competitive prices. SUPPORT To assist our customers, we maintain a large inventory of both finished goods and raw materials that allow us to provide belt deliveries in days -- not weeks or months -- providing prompt service, while reducing customer inventory requirements. QUALITY U.S. Rubber Corp. is ISO 9001:2015 certified and 100% compliant with Rubber Manufacturers Association (RMA) and ASTM standards. In fact, our in-house quality control exceeds RMA requirements. PRODUCTION CONTROL U.S. Rubber Corp. is dedicated to producing only top-quality conveyor belting. Each department in the manufacturing process is responsible for the quality of its individual component in the finished product. Our laboratory does extensive tests on all raw products and components that are used in the belting products. The final product is subjected to additional testing prior to shipment to assure compliance to stringent guidelines. RELIABILITY Only the highest grade of raw materials goes into U.S. Rubber Corp. products. We have a reputation of manufacturing quality products that work well. PHILOSOPHY U.S. Rubber Corp. puts YOU, the customer, FIRST. We strive to be the most dependable, honest, competent and professional conveyor belt manufacturer available.

Why Choose U.S. Rubber Corp.?

Page 6: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

Designed To Improve Productivity FULL 10:1 SERVICE FACTOR On Poly/Poly and Poly/Nylon Carcasses LOWER ELONGATION-No More Than 2% At 100% Of Rated Tension. Eliminates Need For "RUN IN" Time Prior To Splicing On Most Conveyors. Reduces DOWN TIME For Resplicing Due To Full Take-ups. Excellent Fastener Holding Capability. FULL GUAGE SKIMS BETWEEN PLIES Higher Impact Absorption. Excellent Load Support For Heavy Applications. EXPAND PRODUCTION CAPABILITY/Large Inventory Short Lead Times on "MADE-TO-ORDER" Belting. Immediate Availability Of Standard Belt Specs. PREMIUM COVER COMPOUNDS Reduced Cover Wear/Lower Belt Costs Per Ton Of Product Carried. Improved Impact Capabilities Assurance Cover Compound Will Provide Proper Service For Special Applications. SERVICE At U.S. Rubber Corp., the service does not end after the sale. Our sales and technical team will provide support, training and trouble-shooting seminars to help improve your productivity and cost savings. U.S. RUBBER PUTS THE CUSTOMER FIRST We strive to be the most dependable, competent and professional conveyor belt manufacturer available.

Page 7: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

BELT TYPE LOADSTAR

VEGETABLE OIL

ANIMAL OIL

MINERAL OIL

ACID HYDRO

CARBONS

LOADSTAR GRADE 1 * 1

Not Recommended

Not Recommended

Some Conditions

Recommended Some

Conditions

LOADSTAR GRADE II * 2

Not Recommended

Not Recommended

Some Conditions

Recommended Some

Conditions

LOADSTAR SAR RUBSTONE

SUPER ABRASION RESISTANT

Not Recommended

Not Recommended

Some Conditions

Recommended Some

Conditions

LOADSTAR SOR SUPER OIL RESISTANT

Recommended Recommended Recommended Recommended Recommended

LOADSTAR MOR MODERATE OIL

RESISTANT

Some Conditions

Some Conditions

Recommended Recommended Recommended

LOADSTAR HOS HEAT AND OIL

SERVICE

Some Conditions

Some Conditions

Recommended Recommended Some

Conditions

HEAT GUARD 400 HEAT RESISTANT

Some Conditions

Some Conditions

Some Conditions

Recommended Some

Conditions

FLAME GUARD UNDERGROUND

FLAME RETARDANT

Not Recommended

Not Recommended

Some Conditions

Recommended Some

Conditions

LOADSTAR FR ABOVE-GROUND

FLAME RETARDANT

Not Recommended

Not Recommended

Some Conditions

Recommended Some

Conditions

LOADSTAR SCORF GRAIN SERVICE

PREFERRED Recommended

Some Conditions

Recommended Recommended Recommended

LOADSTAR FRSAR ABOVE GROUND

FLAME RESISTANT SUPER ABRASION

Not Recommended

Not Recommended

Some Conditions

Recommended Some

Conditions

FLAME

Not Recommended

Not Recommended

Not Recommended

Not Recommended

Not Recommended

Not Recommended

Not Recommended

Recommended

Recommended

Recommended

Recommended

SUN AND OZONE

Some Conditions

Some Conditions

Some Conditions

Some Conditions

Some Conditions

Recommended

Recommended

Some Conditions

Some Conditions

Some Conditions

Some Conditions

U.S. Rubber Corp Load Star Belts

Page 8: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

BELT TYPE LOW TEMP

LIMIT

STANDARD OPERATING

TEMPERATURES

MAXIMUM HOT SERVICE TEMPERATURES

LOADSTAR GRADE 1 * 1

LOADSTAR GRADE II * 2

LOADSTAR SAR RUBSTONE

SUPER ABRASION RESISTANT

LOADSTAR SOR SUPER OIL RESISTANT

LOADSTAR MOR MODERATE OIL

RESISTANT

LOADSTAR HOS HEAT AND OIL

SERVICE

HEAT GUARD 400 HEAT RESISTANT

FLAME GUARD UNDERGROUND

FLAME RETARDANT

LOADSTAR FR ABOVEGROUND

FLAME RETARDANT

LOADSTAR SCORF GRAIN SERVICE

PREFERRED

LOADSTAR FRSAR ABOVE GROUND

FLAME RESISTANT SUPER ABRASION

200

-25 180

-30 200

-30 200

-30 200

350

-40

-30 200

-30 200

-30 200

-30 200

250 Degree Fines 350 Degree Course 2” or Over

250 Degree Fines 350 Degree Course 2” or Over

-20

-30

400

U.S. Rubber Corp Load Star Belts

Page 9: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

U.S. RUBBER CORP. PRODUCES QUALITY COMPOUNDS

GRADE I (RMA I) Superior resistance to abrasion, cutting, gouging, and tearing caused by the impact of large material. Recommended for transporting large, heavy, lump ores, quartz, trap rock, granite, glassbullet, scrap, ballast and similar heavy duty applications. GRADE II (RMA II) Excellent for continuous abrasion. Good resistance to cutting and gouging. Recommended for conveying sand gravel, limestone, crushed rock, slag, coke, coal, cement rock, potash, trona, salt and other abrasives. SUPER ABRASION RESISTANT (SAR) Designed for applications requiring superior resistance to abrasion. SUPER OIL RESISTANT (SOR) Highly resistant to mineral oil and most other oils that cause swelling and sponginess. Recommended for handling animal or vegetable fats, oily metal, etc. MODERATE OIL RESISTANT (MOR) Recommended for specialized service such as waste disposal sewage, sludge, and oil treated materials. This compound is not recommended for high impact handling. SUPER HEAT RESISTANT (EPDM) For severe temperature from 350°F to 400°F. Designed for foundry sand, carbon black, ashes, salt, coke, cinders casting and slag. FIRE RESISTANT (MSHA) Meets U.S.A. Mine Safety and Health/Administration requirements. Designed for service in coal, potash, salt and other underground mining where fire resistant belts are mandatory. OIL & FIRE RESISTANT (MSHA-MOR) Meets U.S.A. Mine Safety and Health/Administration requirements. Recommended in service where fire and oil resistant belts are required. STATIC CONDUCTIVE OIL & FIRE RESISTANT (MSHA-MOR-SC) Specially compounded for the oily effect of grains. This is static conductive and flame resistant; meets MSHA requirements.

Page 10: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

U.S. RUBBER CORP. CARCASS CONSTRUCTION

E Indicates Polyester P Indicates Nylon

EE Designates a Belt with Polyester Warp and Weft PP Indicates a Nylon Warp and Weft EP Is a Carcass with Polyester Warp and Nylon Weft

Carcass Are Identified According To Reinforcement Fiber Type

EE CARCASS POLYESTER WARP POLYESTER WEFT

This type of belt carcass provides the greatest resistance to belt stretch and shrinkage. It also affords good troughability and excellent resistance to acid environments.

EP CARCASS POLYESTER WARP

NYLON WEFT

This design offers the low stretch characteristics of polyester combined with the excellent fastener holding and impact resistance of nylon.

PP CARCASS NYLON WARP NYLON WEFT

This design delivers maximum resistance to impact and damage from material trapped between the belt and the pulley. Excellent fastener holding troughability and flexibility around small pulleys are also afforded by the nylon carcass.

MONOPOLY WITH PP OR EE

This is a special woven structure and there is no peeling of layers or damage done to the belt by penetration; can be driven by small diameter pulley. Fabric styles are 220, 330, 440, 550 PIW.

CARCASS CONSTRUCTION IDENTIFIERS

U.S. RUBBER CORPORATION 211 NORTH LOOP 336 E., CONROE TX 77301 SALES 800-872-3587

Page 11: MANUFACTURING OPERATIONS IN CONROE TEXAS USA - US Rubber …

U.S. RUBBER CORP.

US. Rubber Corp has much more information upon request. Give us a call today and we would be more then happy to send you more product information based on your needs. The U.S. Rubber Corp. sales team can also quote you on custom belting needs as well. We take pride in the fact that we can fabricate a heavy duty conveyor belt for your industries specific needs. If your needs are urgent or you would like to talk with a sales representative to get more detailed information give us a call today toll free.

U.S. RUBBER SALES 800-872-3587

U.S. RUBBER CORPORATION 211 NORTH LOOP 336 E., CONROE TX 77301 SALES 800-872-3587

Let Us know Your Needs