Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... ·...
Transcript of Manufacturing Execution Systems Solutiondsat.me/.../2017/07/Manufacturing-Execution-Systems... ·...
Manufacturing Execution Systems Solution
Chroma MES is Your Best Choice !
www.chromaate.com
The trend of modern factory is heading towards automated
production as the development goes. A traditional Manufacturing
Execution System (MES), which focuses on only gathering data and
report analysis, cannot meet the requirements of this fast changing
era. The new generation of MES is the core system of automatic
factories that not only retains the existing service range but also
covers the functions of CIM, EAP, equipment connectivity and
integrating robotic arms to meet the objective factory automated
control by gaining massive data analysis in real time to improve the
product quality and customer satisfaction as well as to reduce the
production cost and maximize the benefit of enterprise.
THE NEW GENERATION OF MES – THE CORE SYSTEM FOR AUTOMATIC FACTORIES
Model Sajet MES Series
Key Features :
■ Complete Production Process Trace
(Traceability)
■ Full Production Information Monitoring
(WIP Control)
■ Equipment /PLC Automatic Connectivity
- Computer Integrated Manufacturing : CIM
- Equipment Automation Program: EAP
■ Professional Quality Control System
- Statistical Process Control : SPC
- Corrective Action Report : CAR
- Out of Control Action Plan : OCAP
■ Manufacturing Equipment Management
- Equipment Management System : EMS
- Overall Equipment Effectiveness : OEE
■ Real-time Report
- Yield Rate Report
- WIP Report
Real-time Report
Manufacturing EquipmentManagement
Professional QualityControl System
Equipment /PLCAutomatic Connectivity
WIP Control
Traceability
The NewMES
Chroma, not only the professional MES
system provider but also the world-class test
& measurement equipment and automated
production line manufacturer, has abundant
technology and experiences in MES and
automated equipment integration that
can provide you the best manufacturing
execution system solution of new generation.
The manufacturing process information contained in Sajet MES can assist the factory to process work orders, monitor workstations, track and manage
inventory as well as to conduct quality inspection and exception conditions management. The precision allows users to find out the lot number, delivery
date and quantity of passive components used in a product from the supplier. It can also use the lot number to trace back the shipped products for
locations and quantities to reduce the loss caused by defect components. The traceability feature can solve the problems rapidly is the best helper for
factory management.
SAJET MESDataCollection
MachineControl
Automation
EAP
CIM
Computer PAD
PDA Scanner
Monitor ControlPanel
Switch IPC
Machine
Machine LinePLC
Machine Arm
IQC
Production line
Delivery
Shipping
Supplier 1
Buyer 3Buyer 2
Buyer 1
Supplier 2Supplier 3
Inventory SMT/DIP
AssemblyPacking
Manufacturing Process
Information Flow
FQC
COMPLETE PRODUCTION PROCESS TRACE - TRACEABILITY
SAJET MES – THE BEST CHOICE OF NEW GENERATION MANUFACTURING INFORMATION SYSTEM
Besides offering the professional MES solution, Chroma as the world leading manufacturer of test & measurement instruments and system integration is
able to combine the R&D resources with the ability of connecting various devices to provide an automated turnkey solution that includes both software
and hardware. To cope with the trend of automation for manufacturing factories and to give customers a complete solution, Sajet MES will upgrade
continuously to assure sustainable development and service.
ERP / SCM
Sajet EAP / CIM
Sajet MES
Machines
Lot Qty Barcode Repair Rework Packing Shipping Quality Report
EQUIPMENT/PLC AUTOMATIC CONNECTIVITY - CIM, EAP
Sajet MES provides flexible routing management that allows users to plan different routes based on the products, control the quantity of yield and
defective goods, manage reworked products and calculate the pass-through rate. The complete traceability data collection and production line
information are fully controlled by Sajet MES to increase the production efficiency and reduce production costs.
FULL PRODUCTION INFORMATION MONITORING - WIP CONTROL
Sajet MES is capable of collecting the workstation status to
give the supervisor and on-site personnel to monitor the
workstation status in real time, log its maintenance status
and query the information of device, including :
- Device failure analysis,
- Device utilization rate,
- Failure frequency analysis,
- Device maintenance time analysis...etc.
Users can use PCs or display board to manage the
processing workstation easily.
Sajet MES has powerful MES database technology in the industry that can be online in real time to administer every work item precisely. The report
generator developed by Chroma is applicable for complete report query and real time report generation. Various mobile devices like smart phone, PDA
and Pad can be used to query the report and get the factory status immediately. It can integrate into BI (Business Intelligence) in the enterprise so that
the manager can view the report of production line thoroughly.
Sajet MES is not just a professional factory manufacturing management solution but also has specialized quality control system and on-line SPC control
that allow users to check the data collected on-line. It can perform measurements, control chart analysis (ex: CPK, X-R, X-S Chart etc.), defect analysis
and exception handling by setting up the channel for error notification via Email to supervisors and sending alerts in voice or chart colors to improve the
quality of production as well as reduce the risks.
Printer
Desktop
Customer Report
LaptopMobileDevices
BI
PROFESSIONAL QUALITY CONTROL SYSTEM - SPC, CAR, OCAP
MANUFACTURING EQUIPMENT MANAGEMENT - EMS, OEE
REAL-TIME REPORT - YIELD RATE REPORT, WIP REPORT
SAJET MES – YOUR BEST CHOICE
LIST OF SYSTEMS AND FUNCTIONAL MODULES
Experienced Experts
☑More than a hundred manufacturers are implemented with Sajet MES in the last 9 years, and a 50 percent of them has annual turnover
above 50 hundred millions.
☑Our consultants have 7 years of consulting and engineering experiences in average, that can assure the implementation be done
successfully.
Advanced Technology
☑Partner of Oracle MES Embedded with technical certification and the database technology has been approved for a long time.
☑Providing a turnkey solution with software and automatic equipment to solve the factory management problem.
Robust Organization
☑Chroma ATE is a public company located in Taiwan, with branch offices setup in Suzhou and Shenzhen that can provide most convenient
service for factory expansion needs.
☑Capable of providing a total automated information integrated solution to customer by merging the R&D resource of Chroma group and
various automatic products support.
Customized Requirement
☑The system product is developed independently that can support customization service and report generator to maximize the flexibility
of customer needs.
☑Modular application enables the mounting of new modules easily and maintain simply as the action and process can be user-defined.
☑Multiple data collection methods such as via wireless PDA and wireless barcode reader are applied in the system, also various test
instruments and programs can be connected online for system integration.
Easy for Management
☑Application structured in 3 tiers eases the version upgrade and database management with interface controlling the module and
workstation access permission.
☑The software supports multilingual switch, multi factories management, authority management and shared schema for batch and item
management.
Basic Modules
Data Center
Work Order Manager
Barcode Center
TGS Server(Data Collection)
Repair
Rework
Quality Control (IPQC/FQC/OQC)
Packing
Run Card Manager
WIP IN/OUT Tracking
Report
Optional Modules
ERP/MES Interface
Shipping
Alarm System
Incoming Quality Control (IQC)
Material Warehouse (FIFO)
Tooling Manager
e-SOP
e-Kanban (Real-time Display Board)
Other Systems
Equipment Automation Program (EAP)/ ATE
SMT Feeding System (Reduce Feeding Error)
CIM/PHC for PLC
Real-time SPC
Global RMA System
Equipment Management System (EMS)/ OEE
Work Hour System
Outsourcing System
Computer Numerical Control System (CNC)
Warehouse Management System (WMS)
Pick to Light System
Optical Scanning
☑Various handheld 1 & 2 dimension gun type barcode scanner
☑RFID Reader, fixed barcode scanner system...etc.
Industrial Network Peripherals
☑Data collector, IPC
☑TCP/IP, RS232, USB signal converter...etc.
Display Device Management
☑Various production efficiency kanban
☑Factory notice kanban, Pick To Light...etc.
Automatic Equipment
☑Automatic labeling machine, laser engraving machine...etc.
☑Fully automatic test equipment solution
Integration of Various Devices
☑Various test equipment of Chroma
☑Manufacturing database online control program
development and implementation
Barcode Printing Device and Sensor Switch
☑Long/short range optical switching system
☑Various industrial barcode printer
Mobile Application Management Device
☑PDA, Tablet Computer
☑Wireless Scanner,
wireless Terminal...etc.
Other Electromechanics and Factory Devices
☑Temperature controller, electronic scale
☑PLC, connectable device (Scanner)...etc.
COMPLETE HARDWARE INTEGRATED SOLUTION SATISFIES VARIOUS NEEDS
SAJET MES-E-201312-1000
JAPANCHROMA JAPAN CORP.472 Nippa-cho, Kouhoku-ku, Yokohama-shi, Kanagawa,223-0057 JapanTel: +81-45-542-1118Fax: +81-45-542-1080http://www.chroma.co.jpE-mail: [email protected]
U.S.A.CHROMA ATE INC. (U.S.A.)7 Chrysler Irvine, CA 92618Tel: +1-949-421-0355Fax: +1-949-421-0353Toll Free: +1-800-478-2026http://www.chromaus.comE-mail: [email protected]
CHROMA SYSTEMS SOLUTIONS, INC.19772 Pauling, FoothillRanch, CA 92610 Tel: +1-949-600-6400Fax: +1-949-600-6401http://www.chromausa.comE-mail: [email protected]
Developed and Manufactured by :CHROMA ATE INC.致茂電子股份有限公司
HEADQUARTERS66 Hwaya 1st Rd., KueishanHwaya Technology Park,Taoyuan County 33383,TaiwanTel: +886-3-327-9999Fax: +886-3-327-8898http://www.chromaate.comE-mail: [email protected]
EUROPE CHROMA ATE EUROPE B.V.Morsestraat 32, 6716 AH Ede,The NetherlandsTel: +31-318-648282Fax: +31-318-648288http://www.chromaeu.comE-mail: [email protected]
CHINACHROMA ELECTRONICS (SHENZHEN) CO., LTD.8F, No.4, Nanyou Tian An Industrial Estate, Shenzhen, China PC: 518052Tel: +86-755-2664-4598Fax: +86-755-2641-9620E-mail: [email protected]
SAJET SYSTEM TECHNOLOGY(SUZHOU) CO., LTD. 503-1, 4th Floor Genway LOHASTOWN, 88 Building,999 Xinghu Road, SIP Suzhou Tel: +86-512-6807-1889Fax: +86-512-6807-1886E-mail: [email protected]