(Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata...

26
WELCOME ASL ENTERPRISES LIMITED (Manufacturing Division) B.13/14P/27P/28,Phase VI, Adityapur Industrial Area, Jamshedpur Jharkhand INDIA Tel/fax:+91 657-2200737, E-Mail: [email protected] , Website: www.aslgroup.in Office & Works

Transcript of (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata...

Page 1: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

WELCOME

ASL ENTERPRISES LIMITED(Manufacturing Division)

B.13/14P/27P/28,Phase VI, Adityapur Industrial Area, Jamshedpur Jharkhand INDIATel/fax:+91 657-2200737, E-Mail: [email protected], Website: www.aslgroup.in

Office & Works

Page 2: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

BackgroundASL ENTERPRISES LIMITED

• Inception : 1974.

• Production area : 300,000 Sq Feet.

• Groups Focus: Trading of Steel sheets & Coils, Dealer of

Passenger Car, Infrastructure development ,Sheet Metal Press

Unit and Forgings.

• Manpower strength : 500.

• Turnover Yearly : 250 Crore.

Page 3: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Tata Motors

ASL ENTERPRISES LIMITEDLocation

Adityapur Industrial Area Gamharia, Jamshedpur Jharkhand India

Page 4: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Group ActivitiesASL ENTERPRISES LIMITED

Sheet Metal Unit

Dealer of SAIL

Forging Unit

Dealer of Passenger

CarInfrastructure

Developer

Page 5: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Vision

To be World Class Manufacturer In the field of

Automobile Component By Fulfilling and exceeding

expectation of all its Stakeholders and Customer.

ASL ENTERPRISES LIMITED

Page 6: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Mission

Having Full-fledged facilities for the

manufacturing of Sheet Metal Component to meet

the requirements of its customers.

Going ahead to establishing a forging division with

Hammer & Press Forgings facilities.

ASL ENTERPRISES LIMITED

Page 7: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Quality Policy

Our Constant Endeavour is to manufacture productof pre-eminent quality that confirm to the customer’sneed consistently by strict conformance to specification,Competitive cost in time delivery and to strive forexcellence through the implementation of QualityManagement System, Fulfilling objectives & continualimprovement in our system and Technology.

Dilip Kumar Goyal

Chairman

ASL ENTERPRISES LIMITED

Page 8: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

ASL ENTERPRISES LIMITED

Timely DeliveryPPM Level below 500

Continual Improvement

Zero Customer Complaints

Customer Satisfaction

Quality Management System

Page 9: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

ASL(FORGING)

Machining

Heat Treatment

Tool & Die Manufacturing

Design and CAD CAM

Forging

FacilitiesASL ENTERPRISES LIMITED

Page 10: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Board of Director

C.E.O. Mr. Akshay Goyal

Mr. HS Dey –GM

Head Forge Shop and Tool room

Maintenance HOD

Process Engg./CAD

CAM

Dispatch

Head

Store & Purchase

Finance/ Account

HR & Admin

Quality Assurance

Metallurgical Inspection

ASL ENTERPRISES LIMITEDOrganization Chart

Page 11: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

HAMMERMake:Hutazygmunt,PolandCapacity: 3 TonMax weight of Forging:18 kg

TRIMMING PRESSMake:Hutazygmunt,PolandCapacity: 550 Ton

BILLET HEATERMake: InductothermCapacity: 400 KWMax weight of Billet:1100 Kg/Hr

ASL ENTERPRISES LIMITED3 Ton Hammer Forging Line

Page 12: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Machine Make Spec Qty Capacity Monthly Capacity

Availability

MPMpneumatic Forging Hammer

Hutazygmunt,Poland

3000 kg 1 20 kg 600 Tones 60%

Trimmingpress

Hutazygmunt,Poland

550 t 1 - - 60%

Induction Heater

Inductotherm 400 KW 1 - - 60%

Band Saw Machine

Nutech TBS-6 5 - - -

Normalizing Furnace

SANDVIK, India

500 kg/hr

1 500kg/Hr 300 tones 50%

Shot Blasting Machine

NESCO Ltd.KARAMSAD

1 - - -

Existing Forging Production FacilitiesASL ENTERPRISES LIMITED

Page 13: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Machine Make Spec Qty Capacity Monthly Capacity

Availability

MPMpneumatic Forging Hammer

Hutazygmunt,Poland

6150 kg

1 50 kg 1000 Tones 100%

Trimming Press

ERFURT 630 T 1

Billet Shearing machine

ERFURT 800 T 1 800 ton 2000 tones 100%

InductionHeater

Inductotherm 850 KW

1

ContinuousNormalizing Furnace

DD Thermal Pusher Typy

800Kg/Hr

Production Facilities Under Installation

ASL ENTERPRISES LIMITED

Page 14: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Machine Make Spec Qty Bed Size(mm)

Vertical Milling Centre BharatFritz Vener

BMV 70TO 20

1 1700x710

Drilling Machine Batliboi BR615 1 -

Planner Machine Sharda 6150 kg 1 2400x990

Milling Batliboi BFCV-15 1 1500x450

Lathe ZAB,Jalandhar

1 1950

Lathe Sakhiya,Rajkot

1 3930

Tool Room Facilities

We having facilities to Manufacturing the all type of dies in-house.

ASL Enterprises Limited

Page 15: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Metallurgical Facilities

Machine Make Spec Qty

Computerized Hardness Testing Machine

Fasne Testing Equipment

OPAB-3000 1

Optical Hardness Testing Machine

Fasne Testing Equipment

OPFB-3000 1

Spectrometer AMETEK TXC25 1

Image Analyzer Metco-Chennai 1

Abrasive Cutting Machine Metco-Chennai 1

Manaflux Particle Inspection Electro-Magfield

UAHD 404 1

Jominy Hardenability tester

ASL ENTERPRISES LIMITED

Page 16: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Metallurgical Facilities

BRINELL HARDNESS TESTER IMAGE ANALYSER

SPECTROMETER ABBRASUBE CUTTING M/C

ASL ENTERPRISES LIMITED

Page 17: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

ASL INDUSTRIES PVT LIMITEDMetallurgical Facilities

MAGNAFLUX PARTICLE INSPECTION

SPECTROMETER

OPTICAL HARDENESS TESTER

Page 18: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

ASL INDUSTRIES PVT LIMITEDVMC FACILITIES

VMC -BFW O6 NO,S

Page 19: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Billet Cutting-band Saw Line

MAKE :NUTECHQTY : 5 NOS

ASL ENTERPRISES LIMITED

Page 20: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Production Facilities Under Installation

Billet Shearing Machine-ERFURT 800 Ton

ASL ENTERPRISES LIMITED

Page 21: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Heat treatment FacilitiesNORMALISING FURNACE

MAKE :SandvikCapacity: 150 kw

ASL ENTERPRISES LIMITED

Page 22: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Surface Finishing FacilitiesShot Blasting machine

MAKE :NESCOCapacity: 1 ton hr

ASL ENTERPRISES LIMITED

Page 23: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

Available Capacity

577.124

3 T Hammer Installed Capacity Vs Booked

Booked Capacity

Capacity available

ASL ENTERPRISES LIMITED

Page 24: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

GANG WAY

GA

NG

WA

Y

ASL FORGING DIVISION SHOP LAYOUT

GA

NG

WA

Y

3 TON HAMMER LINE

HE

AT

TR

EA

TM

EN

T

FINISHING & DISPATCH

DIES & TOOLS

MANUFACTURING

HEAT TREATMENT LINE 6.15 TON HAMMER LINE

CU

TT

IN

G S

EC

TIO

N

CU

TT

IN

G S

EC

TIO

N

ASL ENTERPRISES LIMITEDShop Floor Layout

Page 25: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

ROAD MAP

3 Ton HUTA

Hammer & 6.3

Ton HUTA

Hammer forging

line with

Metallurgical Lab,

& Die Shop.

2011-2012

VMC & CNC

Line, 2500 Ton

Forging Line,

Continuous ISO

Annealing

Hardening &

Tempering

2012-2013

5000Ton Forging

Press Line, and its

auxiliary

machines,1000 Ton

Upsetter

2013-2014

ASL ENTERPRISES LIMITED

Page 26: (Manufacturing Division) WELCOME2.imimg.com/data2/PK/KC/MY-/asl-enterprses-limited.pdf · Tata Motors ASL ENTERPRISES LIMITED Location Adityapur Industrial Area Gamharia ... Unit

THANK YOU

ASL ENTERPRISES LIMITED