Wings To Your Imagination

Manufacturing Aluminium Composite Panel In Kolkata,

West Bengal

An ISO 9001:2008 Certified Company

PRATAP POLYSACKS LTD, An ISO 9001:2008 Company of PRATAP GROUP  brings you  Aluminium Composite Panel manufactured with the latest imported machine in a international standard infrastructure of 100000 sq ft work shed area at POLYPARK, HOWRAH, WEST BENGAL with the capacity of 10000000 sqft p.a. to meet the demand of quality Aluminium Composite Panel for both exterior and interior of the building .The company has the turnover of Rs. 300 crore p.a. and hired a team of professional who have a long experience & expertise in the field of Aluminium Composite Panel.Looking way beyond Aluminium Composite Panel, PRATAP GROUP is committed to expand with a bigger and higher quality product unit that will be of international standard.

Introduction

Composition of Aluminium Composite Panel

Features & Benefits

Weather Durability

Superior Flexibility

Lightweight and Rigid

Flatness

Fire Retardant

Easy Quick Installation

Water, Chemical and

Corrosion Resistance

High Impact Resistance,

Strong & Durable

Sound and Thermal

Resistance

Attractive and Decorative

colour

Color Uniformity

Maintenance free

Environment Friendly (Green

Building Product)

Commercial Buildings Factory buildings Residential buildings Hotels & Restaurants Institutes, Schools and

universities Hospitals & Health centers Shopping centers &

Multiplexes Banquets

Signage & Shop fronts Bus Stands Airports & Railway stations Sports stadiums and halls Petrol pumps Bridge cladding Banks & ATMs Exhibition Design Vehicles & Models And many more…………….

Exteriors:-

Applications

Exteriors:- Applications

Interiors:-

Applications

Interior walls False ceilings Columns Partitions Shop inside design Escalator cladding

Modular kitchens Furniture design Flush doors Noise-barrier walls Photo printing Portals And many more………….

Interiors:- Applications

Surface protection film of 3 layer of 70-100 microns PVDF coating 30microns. Top aluminium skin of 0.5mm/0.25mm/0.20mm Dupont adhesive film of 3 layer of 70/50/30microns Polyethylene core of 3mm/(2.5mm or 3.5mm) Dupont adhesive film of 3 layer of 70/50/30microns Bottom Alumnimium skin of 0.50mm/0.25mm/0.20mm PE washcoat of 5-10 pm Online/Final inspection Periodic Product Performance tests Continuous visual check Hourly peel strength graphical analysis . Online peel strength checking by push pull gauge periodic checking of thickness, length manually

Quality Assurance Model

SN Description Method Unit Results1 Panel thickness Std. measurement mm 3.9622 Panel Weight -do- Gms 76.90-+ 3 Thickness of Aluminium coil Micrometer mm 0.4934 Adhesion (peel strength) ASTM 903 N/25mm 197.64 N/25mm5 Secular Gloss Test ASTM D 523:99 Gloss unit (G.U) Mean: 44.34

6 Coating Thickness Microns 277 Gloss Tolerance 54%8 Gloss Retention ASTM D523 Within 5 unit 3.3 units9 UV test ASTM D2244 As per norms10 Pencil Hardness ASTM D 3363:05 Limit above ‘H’ 2H11 Dry adhesion test AAMA 2605-05 Visual observation No removal of film or blistering

12 Wet adhesion test AAMA 2605-05 Visual observation No removal of film or blistering

13 Impact resistance ASTM D 2794:04 Visual observation No visual cracking & breaking observed. No visual paint film tearing & no paint removal observed.

14 Cross Hatch Resistance ASTM D 3359:02 Visual observation No paint removal or peeling observed (0% area removed)

15 Chalking resistance ASTM G154 &ASTM D4214

Max. rating 10 unit after 200 hrs

No formation of chalking observed

16 Acid resistance ASTM D-1308:02 Visual observation No change. No paint removal Blistering, change in Gloss, Swelling, Discoloration or peeling.

17 Alkali Resistance ASTM D1308:02 Visual observation No change

18 Boiling water adhesion Boiling water(100ºc for 20 min)

Visual observation No paint removal blistering or peling

19 Muriatic acid resistance AAMA 2605-05 Visual observation No blistering , no visual change

20 Oil Resistance No change21 Solvent No change22 Washing No change

Standard Tests on Pratap Bond Aluminium Composite Panel - 4mm (PB-45)

Pratap Bond ACP Test Reports:-

SIZE Panel

Thickness

Aluminium Thickness

Coating Application

Standard Size

1220 x 2440 mm

1220 x 3050 mm

1220 x 3660 mm

Max. Width :

1575mm

Max. Length

upon request

4mm 0.50mm PVDF Exterior

4mm 0.25mm PVDF Exterior

3mm 0.25mm PVDF Exterior

3mm 0.20mm PE Interior

2mm 0.12mm PE Interior

1.2mm 0.12mm PE Interior

4.5mm(Partition Board)

0.12mm PE Interior

Sizes Available:-

Properties PRATAPBOND ACP

Aluminium Steel Granite/Stone

Weight 4mm: 5.5kg/m2 3mm: 8.0kg/m2 1.5mm: 11.47kg/m2 -

Flatness Excellent Uneven Uneven Good

Heat Insulation Excellent Poor Poor Average

Sound Insulation Highest Medium Low Medium

Echo Response Low Medium High Medium

Paint Consistency Excellent Inconsistence Inconsistence -

Paint Micron Even Uneven Uneven -

Weather Proof Good Good Good Good

Fire Proof Good Good Good Good

Fabrication Easy Difficult Difficult Difficult

Installation Quick Medium Difficult Difficult

Delivery Soon Slow Slow Slow

Total Cost Cheap Medium High High

Maintenance Easy Easy Easy Easy

Benefits over other materials:-

Why Pratap Bond:-

QUALITY

SUPPLY

SERVICECUSTOMI

ZED RANGE

NETWORK

PRATAP BOND ACP a Green Building Product

Due to Global Warming all are looking for Green Building Products to maintain the ecological balance. We are please to notified that ACP is a Green Building Product and it can be used in Green Building Projects.

The Features which makes the ACP a Green Building Product: Eco Friendly Reusable & Recyclable Water Resistant Fire Resistant Non Hazardous Extended Life User Friendly

Fire Retardant :-

Pratap Bond is introducing Fire Retardant grade Aluminium Composite Panel with a fire retardant core for areas that required fire rated qualities. It does not emit toxic gases.

Vibgyor Tower project of NBCC at Rajarhat NBCC Bus stand project at Agartala Indian Railways Kolkata Metro Rail SDF Building of Webel at Saltlake Birla Institute & Technology Musium Indian oil petrol pump Cadbury office at Haldia Hotel Gayetri Palace at Mazaffarpur Bidya Bharti School at Saltlake Kolkata Police Stations Building Adhunik Power Plant at Jamshedpur Woodland Nursing Home at New Alipore Jash Textile Market at Surat BMC Market at Bhubaneswar Rose Valley Projects Ambuja Realty Eco-space at Rajarhat Calcutta University at Saltlake And many more……………

SOME OF OUR IMPORTANT PROJECTS

OUR PROJECTS

SHADE CARD

Future of Pratap Bond ACP:-After a successful implements and acceptance of Pratap Bond ACP in every field of construction, we are coming up with wide range of decorative ACPs. Besides solid and metallic colour series we are going to introduce …………….

Fire Retardant grade ACP

Wooden Finish

Mirror Finish

Stone & Marble Finish and

Optical Designs

Designed By:- PROSENJIT NANDY Marketing Executive, PRATAP BOND