MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan)...
Transcript of MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan)...
Rokonma-RKM (DongGuan) Co., Ltd.
Project:
Project No.
Contract Numbers: 45019551 (SL1)
45019552 (SL2)
Order Numbers: WO74832 (SL1)
WO74833 (SL2)
RKM Sales Order Numbers: 281 (SL1)
282 (SL2)
Conveyor Numbers :
Report No: RKM / MDR / ROLLER / 01 / Del: 1
MANUFACTURER'S DATA RECORD [ M.D.R.]
SUPPLY OF CONVEYOR ROLLERS FOR:
Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
VOLUME SECTION SUB SECT.
A
A-1
A-2
A-3
A-4
B
B-1
B-2
B-3
B-4
B-5
C
D
D-1
D-2
E
E-1
E-2
F
F-2
I
I-1
I-2
J
J-1
J-2
L
P
P-1
Q
Q-1
R
Customer/Third Party Inspection Form
Roller Inspection and Test Plan
Welder and Welding Operator Records
ERW Tube - Material Certificates
Material Traceability Register
Welding Procedure Specification (WPS)
Bearing Housing - Material Certificates
Consumable Certificates Register
Welding Procedure Records
Certificates of Compliance
Procedure Qualification Record
Roller Inspection Frequency
Roller Inspection Levels
Roller Performance Test Records
Assembly and Dimensional Check Form
Material Certificates - Test Reports - Material Traceability Records
Shafts - Material Certificates
Welder Qualification Record
TQ Register
Non-Conformance Report Register
Welder Qualification Register
Weld Traceability & Non-Destructive Testing Records.
Macro Etch Test Rollers
Packaging and Delivery Form
As-Built Drawings
Drawing Register
Miscellaneous Certificates and Forms
Dimensional Records
Final QA Check
Non-Conformances and Concessions
ITEM DESCRIPTION
Inspection & Test Plans
Roller Process Flow Chart
ROLLER MDR INDEX
DOCUMENT NO :
RKM \ QP \ 4.10 \ ITP\ ROL \ C.01
Rokonma-RKM (DongGuan) Co., Ltd.Date: REVISION
20 - 03 -2013 No. 04
PIPE BEARING/ COMPONENTS SHAFT
Incoming Incoming Incoming
REJECT / QC: 1 REJECT / QC: 1 REJECT/ QC : 1
RE-GRADE RE-GRADE RE-GRADE
CUTTING CUTTING
TURNING
QC: 2 QC: 2 MACHINING
etc.
REWORK / REWORK /
WELDING REJECT REJECT SLOTS
(FOR RS TYPE) FABRICATION
TEST-ECC PRESS- FIT etc.
RUBBER~
IMPACT,DISC etc ASSEMBLY
QC: 3
Performance Testing**
REWORK QC: 4 -TIR, Rim Drag, Machining & Balance.
PAINTING
REWORK QC: 5
FINISHED
PRODUCT
REWORK QC: 6
STORAGE
A-1 ROLLER PROCESS FLOW CHART
Doc No: RKM/ROLLER/ ITP
Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06
Inspection Location: RKM-Rokonma, China.
Client: * H = Hold point; W = Witness point
Project: * R = Review Point; M = Monitor point
* S = Self Inspection.
CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).
CONTROL POINT
RKM Signature CLIENT Signature
1 Submission/Approval of Documentation
1.1 Inspection & Test Plan and MDR Index.Review contract
requirementsContract Compliance
ITP's
MDR IndexH H
1.2
Weld Procedure Specifications (WPS) &
Weld Procedure Qualification Records
(WPQR)
Review Qualifications &
register & update as
required
(AS1554.1.SP) AWS
D1.1/AWS
D1.1M:2010
equivalent to
ISO5817 : 1992
Quality level.
WPS, PQR,
Register & Test
reports
H H/R
Records Held in Job
File
1.3Welder Qualifications
Submit Welder Qualifications & Register.
Review Qualifications &
register & update as
required
(AS1554.1.SP) AWS
D1.1/AWS
D1.1M:2010
WQT, Welder
Register & Test
reports
H H/R
Maintained in RKM
enployee files
2 Materials
2.1
Inspect materials including welding
consumables for damage or contamination
and verify that they are correct in accordance
with Purchase Order, Delivery Docket and
Material Certificates.
Purchase orders to
request material
certificates. Inspect &
verify delivery dockets.
As per Specification
QS-001 4.7
Purchase Order
Material Certificates
Delivery Docket
H / R S
Records Held in Job
File
2.2
Store material and welding consumables to
eliminate damage and contamination.Store materials in
designated areas.S S
Records Held in Job
File
3 Pre Processing & Assembly
3.1Material allocation, preparation, cutting,
drilling, pressing and Identification Marking
Drafting office to produce
cutting list, factory
drawings & identification
tags
As per approved
drawings
Cutting List
Drawing / Item Mark S S
Records Held in Job
File
3.2
Assembly of components prior to welding.
Fit-up & alignment Cutting & bending lists
actioned & signed off.
Approved drawings /
Qualified WPS
(AS1554.1.SP) BS
EN 288 Part 3 : 1992
Drawings S S
Records Held in Job
File
REMARKS / CLIENT
APPROVAL
A-2 Roller Inspection Test Plan
Contract No:
RKM Sales Order No:
ACT
No.ACTIVITY
CONTROL
PROCEDURES
(Rokonma Protocols)
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENTATION
Doc No: RKM/ROLLER/ ITP
Rokonma-RKM (DongGuan) Co., Ltd. Page No : 02 of 03 Rev: 06
Inspection Location: RKM-Rokonma, China.
Client: * H = Hold point; W = Witness point
Project: * R = Review Point; M = Monitor point
* S = Self Inspection.
CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).
CONTROL POINT
RKM Signature CLIENT Signature
4 Welding
4.1
Welding to be performed by qualified welder
in accordance with approved Welding
Procedure Specification.
Check & Sign off factory
drawing
(AS1554.1.SP) AWS
D1.1/AWS
D1.1M:2010
Approved WPS,
PQR, WQT Welder
Register & Test
Reports
R S
Records Held in Job
File
4.2
Welding visual Inspection, Check:
Weld size/profile & finishCheck & Sign off factory
drawing
(AS1554.1.SP) AWS
D1.1/AWS
D1.1M:2010
H S
Records Held in Job
File
4.3
Weld repairs (if any) remove defect (e.g.
sharp edges) in accordance with qualified
procedure.
Check & Sign off factory
drawing. Notify client rep.
(AS1554.1.SP) AWS
D1.1/AWS
D1.1M:2010
H S
Records Held in Job
File
5 Inspection & Testing
5.1Final visual inspection of all welds and check
for distortion, sharp edges & holes de-burred.
Check & Sign off factory
drawing
Approved drawings
(AS1554.1.SP) AWS
D1.1/AWS
D1.1M:2010
ITP H S
Records Held in Job
File
5.2 Dimensional check after welding 'As Built'Check & Sign off factory
drawing
(AS1554.1.SP) AWS
D1.1/AWS
D1.1M:2010
Dimensional check
sheetsH S
As Built drawings
provided in MDR
6 Surface Treatment
6.1 Protective Coatings Powder Blue Enamel S S
6.2 Final Inspection of Surface Treatment Verify test report H/R S/R
7 Roller Final Assembly
7.1
Inspect materials including bearings, seals for
damage or contamination and verify that they
are correct in accordance with Purchase
Order, Delivery Docket and Drawing
specifications.
Check & Sign off factory
drawing
As per Required
Specification
Purchase Order
Material Certificates
Delivery Docket
H R
Records Held in Job
File
7.2
Assembly of components to Assembly Detail
drawings standard Fit-up & alignment
Check & Sign off factory
drawing
As per Required
Specification H R
Records Held in Job
File
REMARKS / CLIENT
APPROVAL
AS2700Surface Treatment
Report
Provided within MDR
Contract No:
RKM Sales Order No:
ACT
No.ACTIVITY
CONTROL
PROCEDURES
(Rokonma Protocols)
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENTATION
Roller Inspection Test Plan
Doc No: RKM/ROLLER/ ITP
Rokonma-RKM (DongGuan) Co., Ltd. Page No : 03 of 03 Rev: 06
Inspection Location: RKM-Rokonma, China.
Client: * H = Hold point; W = Witness point
Project: * R = Review Point; M = Monitor point
* S = Self Inspection.
CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).
CONTROL POINT
RKM Signature CLIENT Signature
7.3 Dimensional Check after AssemblyCheck & Sign off factory
drawing
As per Required
SpecificationH R
Records Held in Job
File
8 Final Inspection & Dispatch
8.1
Final inspection to ensure internals are clean,
all necessary inspection & testing has been
conducted with all necessary contract
requirements completed.
Verify delivery dockets
All Items conform to
Specification and
Approved Drawings
Inspection Release
CertificateH S
8.2Protect and secure components for transport
Visual inspection Delivery Docket H S
9 Finalise Documentation
9.1 Sign off Inspection & Test Plan ITP H/R H/RProvided within MDR
9.2 Complete MDR MDR H/R RClient Approval of
Completed MDR
Provided within MDR
ACT
No.ACTIVITY
CONTROL
PROCEDURES
(Rokonma Protocols)
ACCEPTANCE
CRITERIA
VERIFYING
DOCUMENTATION
REMARKS / CLIENT
APPROVAL
Roller Inspection Test Plan
Contract No:
RKM Sales Order No:
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / I .L / A .01
A-3 Roller Inspection Levels Page No : 01 of 01 Rev: 02
Client: Contract No: 45019551 (SL1) 45019552 (SL2) Inspection Location:Project: PO No: WO74832 (SL1) WO74833 (SL2)Project No. RKM Sales Order No: 281 (SL1) 282 (SL2) RKM-Rokonma (DongGuan) Co., Ltd.
China.
No. Type of Inspection Inspection Level Acceptance Criteria Remarks.
Records held in Job File / Supply3 Finished product : 3-5% of total qty / order Meets RKM Specification or " RKM-Finished Product Report"
as per Client's Specifications. as MDR to client upon request.Records held in Job File / Supply
4 Roller Performance Test : T.I.R : 3-5% of total qty / order Meets RKM Specification or "RKM-Idler Performance Test Report" - Trough Rollers as per Client's Specifications. as MDR to client upon request.
Records held in Job File / Supply5 Idler Rolling Resistance: Rim Drag : 3-5% of total qty / order Meets RKM Specification or "RKM-Idler Performance Test Report"
as per Client's Specifications. as MDR to client upon request.Records held in Job File / Supply
6 Machining 95% Minimum : 100% of total qty / order Meets RKM Specification AS 3709-G16 "RKM-Idler Performance Test Report"Balance or as per Client's Specifications. as MDR to client upon request.
Meets RKM Specification or Advise:Client- "Ready to Dispatch"
as per Client's Specifications.
Note* Type of Inspection;Inspection QC Manager Approved: QC Signatory: ____________________________ Date : 20-03-2013 Levels & Acceptance Criteria are Name : ___________________________Date: ____________________ Latest Revision: 02 subjected to changes upon mutual
agreement between both parties.
1 : 3-5% of total qty / delivery
2
7 Packaging :100% of total qty / order
Low Noise / Weigh quality Rollers
Meets RKM Specification Records Held in Job File Incoming Materials
: 3-5% of total qty / order Meets RKM Specification Records Held in Job File In-Process
DOCUMENT NO :
RKM \ QP \ 4.10 \ ITP\ ROL \ C.01
Rokonma-RKM (DongGuan) Co., Ltd.Date: REVISION
20 - 03 -2013 No. 04
QC check points: From Incoming till Finished Products.
QC NO ITEM INSPECTED TEST / INSPECTION FREQUENCY
1.Documentation from supplier QC 1 PIPES and - Delivery order
SHAFTS - Mill certificate 3- 5% of total quantity / delivery 2. Dimensional check - Diameter - Length3. Surface Condition
1.Documentation from supplier BEARINGS & - Delivery order 3- 5% of total quantity / delivery COMPONENTS 2. Sizes / Specifications
3. Packaging
1.Dimensional check QC 2 PIPE: ~ CUTTING, - Pipe length-l & diameter - D 3- 5% of total quantity / delivery
TURNING & - Bearing Housing WELDING 2. Weld characteristics
3. Rubber Impact/Lagged / Disc units
QC 3 SHAFT: ~ CUTTING, 1.Dimensional check MACHINING & - Shaft dia.& length, Lo 3- 5% of total quantity / delivery SLOT FABRICATION - Distance between slots, L
- Slot width, c - Slot thickness, b
QC 4 ASSEMBLY 1. Seals & seals fitting2. Shaft fitting 3- 5% of total quantity / delivery 3. Bearing-spec & fitting4. E-cap+Brg-prefitting (NS model only)5. Smooth rotation
QC 5 PAINTING 1. Surface ~ smooth / degreased2. Appearance:- Free of Dents , 3- 5% of total quantity / delivery Cracks & Other injurious defects.3. Paint ~ Colour & Finish
QC 6 FINISHED PRODUCT 1. Model 2. Specifications 3- 5% of total quantity / delivery 3. Appearance4.Packaging
A-4 Roller Inspection Frequency
Doc. No: RKM / MDR / I.Q.C. / A .01
Page No: 01 of 01 Rev: 01
Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1)45019552 (SL2)
Project: PO No: WO74832 (SL1)WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
B-1 Bearing Housing - Material Certificates
Conveyor Roller - Housing- 4.0mm- Mill Certificate
Conveyor Roller - Housing- 6.0mm- Mill Certificate
Doc. No: RKM / MDR / I.Q.C. / A .01
Page No: 01 of 01 Rev: 01
Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1)45019552 (SL2)
Project: PO No: WO74832 (SL1)WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
B-2 Shaft - Material Certificates
Conveyor Roller - Shaft Ø45 - Mill Certificate
Doc. No: RKM / MDR / I.Q.C. / A .01
Page No: 01 of 01 Rev: 01
Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1)45019552 (SL2)
Project: PO No: WO74832 (SL1)WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
B-3 ERW Tube - Material Certificates
Conveyor Roller - ERW 200-350 Tube - Ø152 Mill Certificate
Conveyor Roller - ERW 200-350 Tube - Ø178 Mill Certificate
Rokonma-RKM (DongGuan) Co., Ltd.
B-4 Material Traceability Register
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
Unique ID
No.Material Grade Material Description
Thickness
(mm)Heat No. Batch/ Serial No. Material Certificate No. Manufacturer
Test Report
No. (if
applicable)
Sampling Date Remarks
1 Grade 1 Steel End Housing 4 20145625 526442S02 201301030800076 03/08/2013
2 SPRC-F Steel End Housing 6 PL31000981 ZA3101310040 21/08/2013
3 Q235A Cold Drawn Mild Steel Shaft Ø 45 31-5337n 320130510039 10/08/2013
4 200-350 ERW Tube Ø 152 6.0 333452000 16/9/2013
5 200-350 ERW Tube Ø 178 6.0 353342300 16/9/2013
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Rokonma-RKM (DongGuan) Co., Ltd.
B-5 Consumable Certificate Register
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
Product Description Manufacturer/Supplier Classification Size Batch / Lot Number Certificate Number
Rear Dust Seal - (to suit 6309) 6309 6309 POORD001208
6309 Bearing 6309 6309 POORD001375
Washer - (to suit Ø45 shaft) 6309 Ø45 G386
Circlip - (to suit Ø45 shaft) 6309 Ø45 G390
Labyrinth Seal - Female - (to suit 6309) 6309 6309 POORD001208
Labyrinth Seal - Male - (to suit 6309) 6309 6309 POORD001208
Cover Cap - (to suit 6309) 6309 6309 POORD001208
Dust Seal - (to suit Ø45 shaft) 6309 Ø45 POORD001239
Outer Protective Shield - (to suit 6309) 6309 6309 F890
Rear Dust Seal - (to suit 21308) 21308 21308 POORD001321
21308 Bearing 21308 21308 G459
Washer - (to suit Ø40 shaft) 21308 Ø40 G386
Circlip - (to suit Ø40 shaft) 21308 Ø40 G410
Labyrinth Seal - Female - (to suit 21308) 21308 21308 POORD001321
Labyrinth Seal - Male - (to suit 21308) 21308 21308 POORD001321
Cover Cap - (to suit 21308) 21308 21308 POORD001321
Dust Seal - (to suit Ø40 shaft) 21308 Ø40 POORD001259
Outer Protective Shield - (to suit 21308) 21308 21308 POORD001256
Rokonma-RKM (DongGuan) Co., Ltd.
C - Certificates of Compliance
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
We hereby certify that the goods provided against the above purchase order have been carried out under
our supervision and, that to the best of our knowledge and belief, fabricated and tested satisfactory in
accordance with the contract requirements, and to the applicable codes, standards and specifications
noted below and complies in all and every respect with these requirements.
Code: AS1554.1SP Frame and Roller Welding
AS4680 Hot Dip Galvanising
AS3709-G40 STD Roller Balancing
AS3709-G16 LN Roller Balancing
Painting of Rollers Ends:
Additional Requirements: 1) Low Noise AS2700 B32 Powder Blue
2) STD Rollers AS2700 Y14 Golden Yellow
3) Impact Rollers AS2700 R13 Signal Red
4) Weigh Rollers AS2700 G26 Apple Green
For Supplier:
Position:
Name:
Place:
Signature:
SUB-CONTRACTOR
Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
Rokonma-RKM (DongGuan) Co., Ltd.
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
ROLLER WELDING PROCEDURE SPECIFICATION (WPS)
Inspection Location:Rokonma,ChinaD-1 Welding Procedure Specification (WPS)
Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
Rokonma-RKM (DongGuan) Co., Ltd.
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
ROLLER WELDING PROCEDURE SPECIFICATION (WPS)
Inspection Location:Rokonma,ChinaD-1 Welding Procedure Specification (WPS)
Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
Rokonma-RKM (DongGuan) Co., Ltd.
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
D-2 Procedure Qualification RecordInspection Location:Rokonma,China
Rokonma-RKM (DongGuan) Co., Ltd.
E-1 Welder Qualification Register
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
WELDER NAME WELDER ID WPS NoCODE
QUALIFIEDDATE QUALIFIED REPORT No PROCESS QUALIFIED
POSITION
QUALIFIED
THICKNESS
RANGE
RE-VALIDATION
DATE
RE-VALIDATION
REPORT
OTHER
QUALIFICATIONS
Fu RKM-WPS-13-01 AWS D1.1 August 14,2013 130802003 GMAW-Semiautomatic 2F 6.0mm 2 years
Yang RKM-WPS-13-01 AWS D1.1 August 14,2013 130802004 GMAW-Semiautomatic 2F 6.0mm 2 years
Ye RKM-WPS-13-01 AWS D1.1 August 14,2013 130802001 GMAW-Semiautomatic 2F 6.0mm 2 years
Huang RKM-WPS-13-01 AWS D1.1 August 14,2013 130802002 GMAW-Semiautomatic 2F 6.0mm 2 years
Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
Rokonma-RKM (DongGuan) Co., Ltd.
Client: TKMH Contract No: 45019551 (SL1) 45019552 (SL2)
Project: Convatech PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
E-2 Welder Qualification RecordInspection Location:Rokonma,China
Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
Rokonma-RKM (DongGuan) Co., Ltd.
Client:
Project: PO No: WO74832(SL1) / WO74833(SL2)
RKM Sales Order No: 281(SL1) / 282(SL2)
F-2 Marco etch test rollers
Contract No: 45019551(SL1) / 45019552(SL2)
Inspection Location:Rokonma,China
Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
Rokonma-RKM (DongGuan) Co., Ltd.
Client:
Project:
Contract No: 45019551(SL1) / 45019552(SL2)
PO No: WO74832(SL1) / WO74833(SL2)
RKM Sales Order No: 281(SL1) / 282(SL2)
F-2 Marco etch test rollers
Inspection Location:Rokonma,China
Doc No: RKM / MDR / W.P.S / A .01
Page No : 01 of 01 Rev: 03
Rokonma-RKM (DongGuan) Co., Ltd.
Client:
Project:
Contract No: 45019551(SL1) / 45019552(SL2)
PO No: WO74832(SL1) / WO74833(SL2)
RKM Sales Order No: 281(SL1) / 282(SL2)
F-2 Marco etch test rollers
Inspection Location:Rokonma,China
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / Q.A.F / A .01
Page No : 01 of 01 Rev: 02
I-1 Assembly and Dimensional Check Form
Client: MODEL/BW/TYPE :
Project:
Contract No: 45019551 (SL1)45019552 (SL2) Report No: 01 of 01RKM Sales Order No: 281 (SL1) 282 (SL2) Batch No: 05 of 10
Face Width: mm 947 Conv. No: ROLLER TYPE.
Trough Standard Tag No:
Low Noise
Weigh
Inspected By:
Y
ROLLER :DIMENSIONAL CHECK AGAINST RKM DRAWING.
Roll diameter and length. :mm Ø: 152 x 947 RL.
Shaft diameter and length. :mm Ø: 45/30 x 994 SL
Distance between the mounting flats. :mm B/B: 964
Width of mounting flats & Slot thickness :mm Flat: 11 & Slot: 22
Bearing size 6309 zz
ROLLER CHECKS.
CHECK REQUIREMENT
Manufacturer - Record name.
Full Dimensional Check wrt Drawing Drawing specification & tolerances /
Weld Check / Inspection Full penetration,continuous and smooth /
Bearing Size; type, greased & good-fit /
Seals Fitting~ prevent ingress of dust etc. /
Rotation Manual ~ Smooth /
Performance Tests Concentricity,Rim drag,Co-eff.of Friction /
Corrosion Prevention Degreased and spray - painted /
General Appearance Free of Imperfections & Injurious defects etc /
Others:- /
Signed : …………………………….. Date: ………………………
YES / NO (tick box)
REMARKS:
SATISFACTORY
RV1800C6NS-RKM1841
SL1 & SL2 BOOM
Vee Return- Low Noise
Flat Return
RKM1841
Side-Guide
Suspended
Impact / Disc
Rokonma-RKM (DongGuan) Co., Ltd.
Doc. No: RKM / MDR / O.Q.C / A.01 Inspected by : QC Dept ./ Approved by
{O.Q.C} Page No : 01 of 01 REV: 02 Report No: 01 of 01
Client:
Project: Appearance :- Free of any defects, tick box
Contract No: 45019551 (SL1) 45019552 (SL2) All dimensions on Drawing are to be checked & ticked off. Total Qty. - this delivery 112
RKM Sales Order No: 281 (SL1) 282 (SL2) MODEL/BW/TYPE : RV1800C6NS-RKM1841 Total Qty. / conveyor number /order: 112/WO74832 (SL1)/WO74833 (SL2)/281/282
I-2 Final QA Check
Batch No: 10 of 10.
Rokonma-RKM (DongGuan) Co., Ltd.
J-1 Non-Conformance Report Register
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
OriginatorIssued
toIssued Closed
DateNCR
No.Date Raised Description
Rokonma-RKM (DongGuan) Co., Ltd.
J-2 TQ Register
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
Date
Yes NoIssued (to
Client)
Received
(from Client)Actioned
Variation to
Scope of WorkDate
TQ Prepared by Subcontractor
Title No. Description
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: CSR / BTR / A.01
Page No : 01 of 01 REV: 06
L - Roller Performance Test Records
Client: MODEL/BW/TYPE :
Project:
Contract No: 45019551 (SL1) 45019552 (SL2) Report No: 01 of 01
RKM Sales Order No: 281 (SL1) 282 (SL2) Batch No: 02 of 02
Face Width mm 947 Tag No. Conv. No:
NO : 1
SPECIMEN NO:
1. SERIAL NO:
2. PIPE SIZE mm3.SHAFT SIZE mm4. BEARING NO:
NO : 2
0.15 mm
LEFT [ L ] : mm
CENTRE[C]: mm
RIGHT [ R ]: mm
NO : 3
Run in time Minutes : 60 Ambient Temp. ⁰C 27 40
N Nm Grams DIA. mm m/s RPM Gram(Rig)
8.3 0.63 846 152 5.1 641 332
7.00 0.53 714 271
ACTUAL
NO : 4
95%
ACTUAL
NO : 5
No. Grams NmAcceptance Criteria for all Diameter Machined & Balanced Low Noise Rollers G16 53 0.05
ACTUAL
REMARKS :
RESULTS: SATISFACTORY / UNSATISFACTORY
We, the undersigned, certify that the data in this record are correct and the tests were
performed in accordance to the ~Testing Procedure ~ requirements / conditions etc.
Tests conducted by :
Q.C.Department. Approved Signatory :
………………………… …………………………..
Name: Name:
Date : Date :
100%100%
CONCENTRICITY TEST [ T.I.R ]
≤ Criteria Specified
Maximum Rim Drag for 100% of Idlers (per roll)
Shaft Temp. ⁰C
Acceptance Criteria for all Diameter Machined & Balanced Low Noise Rollers
100%
ROLLER BALANCE Nm
≤ Criteria Specified
≤ Criteria Specified≤ Criteria Specified
≤ Criteria Specified
≤ Criteria Specified
≤ Criteria Specified
100%
≤ Criteria Specified
≤ Criteria Specified ≤ Criteria Specified
100%
≤ Criteria Specified
RV1800C6NS-RKM1841
SL1 & SL2 BOOM
Acceptance Criteria for 152mm Diameter Low Noise Rollers Over 750mm Long
≤ Criteria Specified
6309 6309 6309
C6 C6
10
C6 C6
6 8
C6
7
45x30152x 4.5-5
≤ Criteria Specified≤ Criteria Specified ≤ Criteria Specified
6309
152x 4.5-545x30
≤ Criteria Specified
152x 4.5-5
≤ Criteria Specified
≤ Criteria Specified
152mm 6309 Bearing Rollers
≤ Criteria Specified
≤ Criteria Specified
ROLLING RESISITANCE ~[ RIM - DRAG ]
≤ Criteria Specified
Maximum Rim Drag for 75% of Idlers (per roll)
Machining
≤ Criteria Specified
RKM1841
~ IDLER SPECIFICATIONS (AFTER MACHINING) ~
45x30
9
≤ Criteria Specified ≤ Criteria Specified
≤ Criteria Specified
630945x3045x30
152x 4.5-5 152x 4.5-5
Rokonma-RKM (DongGuan) Co., Ltd.
P-1 Drawing Register
Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
All items fabricated on the drawings listed on this register have been built as per the supplied drawings with no alterations.
Drawing No Rev
RKM1841-RV1800C6NS 3
RKM1843-RT1800D4NS 3
RKM1846-RT1800D3NS 3
RKM1853-RV1800C6NLS 3
RKM1880-SRSIL1800D445NS 2
Comments
Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / P-List / A .01
Page No : 01 of 01 Rev: 01Client: Contract No: 45019551 (SL1) 45019552 (SL2)
Project: PO No: WO74832 (SL1) WO74833 (SL2)
Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)
DELIVERY No:
Crate No.: 1 of
QTY. TAG No. Conveyor No. Delivery Advise Note
Inspected by : QC Dept./Approved by: ………………………. / …………………….
Q-1 Packaging and Delivery Form
Weight (kg):
Description
Deliver To:
Above & below information to be min. 20mm letter size on 2 opposite sides of box
Any labels & tags to be visible & legible for 12 months
Dimensions: 0000 mm x 0000mm x 0000mm