MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan)...

29
Rokonma-RKM (DongGuan) Co., Ltd. Project: Project No. Contract Numbers: 45019551 (SL1) 45019552 (SL2) Order Numbers: WO74832 (SL1) WO74833 (SL2) RKM Sales Order Numbers: 281 (SL1) 282 (SL2) Conveyor Numbers : Report No: RKM / MDR / ROLLER / 01 / Del: 1 MANUFACTURER'S DATA RECORD [ M.D.R.] SUPPLY OF CONVEYOR ROLLERS FOR:

Transcript of MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan)...

Page 1: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

Project:

Project No.

Contract Numbers: 45019551 (SL1)

45019552 (SL2)

Order Numbers: WO74832 (SL1)

WO74833 (SL2)

RKM Sales Order Numbers: 281 (SL1)

282 (SL2)

Conveyor Numbers :

Report No: RKM / MDR / ROLLER / 01 / Del: 1

MANUFACTURER'S DATA RECORD [ M.D.R.]

SUPPLY OF CONVEYOR ROLLERS FOR:

Page 2: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

VOLUME SECTION SUB SECT.

A

A-1

A-2

A-3

A-4

B

B-1

B-2

B-3

B-4

B-5

C

D

D-1

D-2

E

E-1

E-2

F

F-2

I

I-1

I-2

J

J-1

J-2

L

P

P-1

Q

Q-1

R

Customer/Third Party Inspection Form

Roller Inspection and Test Plan

Welder and Welding Operator Records

ERW Tube - Material Certificates

Material Traceability Register

Welding Procedure Specification (WPS)

Bearing Housing - Material Certificates

Consumable Certificates Register

Welding Procedure Records

Certificates of Compliance

Procedure Qualification Record

Roller Inspection Frequency

Roller Inspection Levels

Roller Performance Test Records

Assembly and Dimensional Check Form

Material Certificates - Test Reports - Material Traceability Records

Shafts - Material Certificates

Welder Qualification Record

TQ Register

Non-Conformance Report Register

Welder Qualification Register

Weld Traceability & Non-Destructive Testing Records.

Macro Etch Test Rollers

Packaging and Delivery Form

As-Built Drawings

Drawing Register

Miscellaneous Certificates and Forms

Dimensional Records

Final QA Check

Non-Conformances and Concessions

ITEM DESCRIPTION

Inspection & Test Plans

Roller Process Flow Chart

ROLLER MDR INDEX

Page 3: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

DOCUMENT NO :

RKM \ QP \ 4.10 \ ITP\ ROL \ C.01

Rokonma-RKM (DongGuan) Co., Ltd.Date: REVISION

20 - 03 -2013 No. 04

PIPE BEARING/ COMPONENTS SHAFT

Incoming Incoming Incoming

REJECT / QC: 1 REJECT / QC: 1 REJECT/ QC : 1

RE-GRADE RE-GRADE RE-GRADE

CUTTING CUTTING

TURNING

QC: 2 QC: 2 MACHINING

etc.

REWORK / REWORK /

WELDING REJECT REJECT SLOTS

(FOR RS TYPE) FABRICATION

TEST-ECC PRESS- FIT etc.

RUBBER~

IMPACT,DISC etc ASSEMBLY

QC: 3

Performance Testing**

REWORK QC: 4 -TIR, Rim Drag, Machining & Balance.

PAINTING

REWORK QC: 5

FINISHED

PRODUCT

REWORK QC: 6

STORAGE

A-1 ROLLER PROCESS FLOW CHART

Page 4: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM/ROLLER/ ITP

Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06

Inspection Location: RKM-Rokonma, China.

Client: * H = Hold point; W = Witness point

Project: * R = Review Point; M = Monitor point

* S = Self Inspection.

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

CONTROL POINT

RKM Signature CLIENT Signature

1 Submission/Approval of Documentation

1.1 Inspection & Test Plan and MDR Index.Review contract

requirementsContract Compliance

ITP's

MDR IndexH H

1.2

Weld Procedure Specifications (WPS) &

Weld Procedure Qualification Records

(WPQR)

Review Qualifications &

register & update as

required

(AS1554.1.SP) AWS

D1.1/AWS

D1.1M:2010

equivalent to

ISO5817 : 1992

Quality level.

WPS, PQR,

Register & Test

reports

H H/R

Records Held in Job

File

1.3Welder Qualifications

Submit Welder Qualifications & Register.

Review Qualifications &

register & update as

required

(AS1554.1.SP) AWS

D1.1/AWS

D1.1M:2010

WQT, Welder

Register & Test

reports

H H/R

Maintained in RKM

enployee files

2 Materials

2.1

Inspect materials including welding

consumables for damage or contamination

and verify that they are correct in accordance

with Purchase Order, Delivery Docket and

Material Certificates.

Purchase orders to

request material

certificates. Inspect &

verify delivery dockets.

As per Specification

QS-001 4.7

Purchase Order

Material Certificates

Delivery Docket

H / R S

Records Held in Job

File

2.2

Store material and welding consumables to

eliminate damage and contamination.Store materials in

designated areas.S S

Records Held in Job

File

3 Pre Processing & Assembly

3.1Material allocation, preparation, cutting,

drilling, pressing and Identification Marking

Drafting office to produce

cutting list, factory

drawings & identification

tags

As per approved

drawings

Cutting List

Drawing / Item Mark S S

Records Held in Job

File

3.2

Assembly of components prior to welding.

Fit-up & alignment Cutting & bending lists

actioned & signed off.

Approved drawings /

Qualified WPS

(AS1554.1.SP) BS

EN 288 Part 3 : 1992

Drawings S S

Records Held in Job

File

REMARKS / CLIENT

APPROVAL

A-2 Roller Inspection Test Plan

Contract No:

RKM Sales Order No:

ACT

No.ACTIVITY

CONTROL

PROCEDURES

(Rokonma Protocols)

ACCEPTANCE

CRITERIA

VERIFYING

DOCUMENTATION

Page 5: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM/ROLLER/ ITP

Rokonma-RKM (DongGuan) Co., Ltd. Page No : 02 of 03 Rev: 06

Inspection Location: RKM-Rokonma, China.

Client: * H = Hold point; W = Witness point

Project: * R = Review Point; M = Monitor point

* S = Self Inspection.

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

CONTROL POINT

RKM Signature CLIENT Signature

4 Welding

4.1

Welding to be performed by qualified welder

in accordance with approved Welding

Procedure Specification.

Check & Sign off factory

drawing

(AS1554.1.SP) AWS

D1.1/AWS

D1.1M:2010

Approved WPS,

PQR, WQT Welder

Register & Test

Reports

R S

Records Held in Job

File

4.2

Welding visual Inspection, Check:

Weld size/profile & finishCheck & Sign off factory

drawing

(AS1554.1.SP) AWS

D1.1/AWS

D1.1M:2010

H S

Records Held in Job

File

4.3

Weld repairs (if any) remove defect (e.g.

sharp edges) in accordance with qualified

procedure.

Check & Sign off factory

drawing. Notify client rep.

(AS1554.1.SP) AWS

D1.1/AWS

D1.1M:2010

H S

Records Held in Job

File

5 Inspection & Testing

5.1Final visual inspection of all welds and check

for distortion, sharp edges & holes de-burred.

Check & Sign off factory

drawing

Approved drawings

(AS1554.1.SP) AWS

D1.1/AWS

D1.1M:2010

ITP H S

Records Held in Job

File

5.2 Dimensional check after welding 'As Built'Check & Sign off factory

drawing

(AS1554.1.SP) AWS

D1.1/AWS

D1.1M:2010

Dimensional check

sheetsH S

As Built drawings

provided in MDR

6 Surface Treatment

6.1 Protective Coatings Powder Blue Enamel S S

6.2 Final Inspection of Surface Treatment Verify test report H/R S/R

7 Roller Final Assembly

7.1

Inspect materials including bearings, seals for

damage or contamination and verify that they

are correct in accordance with Purchase

Order, Delivery Docket and Drawing

specifications.

Check & Sign off factory

drawing

As per Required

Specification

Purchase Order

Material Certificates

Delivery Docket

H R

Records Held in Job

File

7.2

Assembly of components to Assembly Detail

drawings standard Fit-up & alignment

Check & Sign off factory

drawing

As per Required

Specification H R

Records Held in Job

File

REMARKS / CLIENT

APPROVAL

AS2700Surface Treatment

Report

Provided within MDR

Contract No:

RKM Sales Order No:

ACT

No.ACTIVITY

CONTROL

PROCEDURES

(Rokonma Protocols)

ACCEPTANCE

CRITERIA

VERIFYING

DOCUMENTATION

Roller Inspection Test Plan

Page 6: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM/ROLLER/ ITP

Rokonma-RKM (DongGuan) Co., Ltd. Page No : 03 of 03 Rev: 06

Inspection Location: RKM-Rokonma, China.

Client: * H = Hold point; W = Witness point

Project: * R = Review Point; M = Monitor point

* S = Self Inspection.

CONTROL CATEGORIES: H = Inspection Hold Point (Work must not proceed to the next step until this activity is completed and a signature obtained from the column placing the HOLD; i.e.. QA or Client);W = Witness Point (Notify to permit witness, work can proceed if witness does not attend at agreed time); S = Surveillance Point (Monitor operations); R = Review Documentation (Sign or Stamp to record review).

CONTROL POINT

RKM Signature CLIENT Signature

7.3 Dimensional Check after AssemblyCheck & Sign off factory

drawing

As per Required

SpecificationH R

Records Held in Job

File

8 Final Inspection & Dispatch

8.1

Final inspection to ensure internals are clean,

all necessary inspection & testing has been

conducted with all necessary contract

requirements completed.

Verify delivery dockets

All Items conform to

Specification and

Approved Drawings

Inspection Release

CertificateH S

8.2Protect and secure components for transport

Visual inspection Delivery Docket H S

9 Finalise Documentation

9.1 Sign off Inspection & Test Plan ITP H/R H/RProvided within MDR

9.2 Complete MDR MDR H/R RClient Approval of

Completed MDR

Provided within MDR

ACT

No.ACTIVITY

CONTROL

PROCEDURES

(Rokonma Protocols)

ACCEPTANCE

CRITERIA

VERIFYING

DOCUMENTATION

REMARKS / CLIENT

APPROVAL

Roller Inspection Test Plan

Contract No:

RKM Sales Order No:

Page 7: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / I .L / A .01

A-3 Roller Inspection Levels Page No : 01 of 01 Rev: 02

Client: Contract No: 45019551 (SL1) 45019552 (SL2) Inspection Location:Project: PO No: WO74832 (SL1) WO74833 (SL2)Project No. RKM Sales Order No: 281 (SL1) 282 (SL2) RKM-Rokonma (DongGuan) Co., Ltd.

China.

No. Type of Inspection Inspection Level Acceptance Criteria Remarks.

Records held in Job File / Supply3 Finished product : 3-5% of total qty / order Meets RKM Specification or " RKM-Finished Product Report"

as per Client's Specifications. as MDR to client upon request.Records held in Job File / Supply

4 Roller Performance Test : T.I.R : 3-5% of total qty / order Meets RKM Specification or "RKM-Idler Performance Test Report" - Trough Rollers as per Client's Specifications. as MDR to client upon request.

Records held in Job File / Supply5 Idler Rolling Resistance: Rim Drag : 3-5% of total qty / order Meets RKM Specification or "RKM-Idler Performance Test Report"

as per Client's Specifications. as MDR to client upon request.Records held in Job File / Supply

6 Machining 95% Minimum : 100% of total qty / order Meets RKM Specification AS 3709-G16 "RKM-Idler Performance Test Report"Balance or as per Client's Specifications. as MDR to client upon request.

Meets RKM Specification or Advise:Client- "Ready to Dispatch"

as per Client's Specifications.

Note* Type of Inspection;Inspection QC Manager Approved: QC Signatory: ____________________________ Date : 20-03-2013 Levels & Acceptance Criteria are Name : ___________________________Date: ____________________ Latest Revision: 02 subjected to changes upon mutual

agreement between both parties.

1 : 3-5% of total qty / delivery

2

7 Packaging :100% of total qty / order

Low Noise / Weigh quality Rollers

Meets RKM Specification Records Held in Job File Incoming Materials

: 3-5% of total qty / order Meets RKM Specification Records Held in Job File In-Process

Page 8: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

DOCUMENT NO :

RKM \ QP \ 4.10 \ ITP\ ROL \ C.01

Rokonma-RKM (DongGuan) Co., Ltd.Date: REVISION

20 - 03 -2013 No. 04

QC check points: From Incoming till Finished Products.

QC NO ITEM INSPECTED TEST / INSPECTION FREQUENCY

1.Documentation from supplier QC 1 PIPES and - Delivery order

SHAFTS - Mill certificate 3- 5% of total quantity / delivery 2. Dimensional check - Diameter - Length3. Surface Condition

1.Documentation from supplier BEARINGS & - Delivery order 3- 5% of total quantity / delivery COMPONENTS 2. Sizes / Specifications

3. Packaging

1.Dimensional check QC 2 PIPE: ~ CUTTING, - Pipe length-l & diameter - D 3- 5% of total quantity / delivery

TURNING & - Bearing Housing WELDING 2. Weld characteristics

3. Rubber Impact/Lagged / Disc units

QC 3 SHAFT: ~ CUTTING, 1.Dimensional check MACHINING & - Shaft dia.& length, Lo 3- 5% of total quantity / delivery SLOT FABRICATION - Distance between slots, L

- Slot width, c - Slot thickness, b

QC 4 ASSEMBLY 1. Seals & seals fitting2. Shaft fitting 3- 5% of total quantity / delivery 3. Bearing-spec & fitting4. E-cap+Brg-prefitting (NS model only)5. Smooth rotation

QC 5 PAINTING 1. Surface ~ smooth / degreased2. Appearance:- Free of Dents , 3- 5% of total quantity / delivery Cracks & Other injurious defects.3. Paint ~ Colour & Finish

QC 6 FINISHED PRODUCT 1. Model 2. Specifications 3- 5% of total quantity / delivery 3. Appearance4.Packaging

A-4 Roller Inspection Frequency

Page 9: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc. No: RKM / MDR / I.Q.C. / A .01

Page No: 01 of 01 Rev: 01

Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1)45019552 (SL2)

Project: PO No: WO74832 (SL1)WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

B-1 Bearing Housing - Material Certificates

Conveyor Roller - Housing- 4.0mm- Mill Certificate

Conveyor Roller - Housing- 6.0mm- Mill Certificate

Page 10: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc. No: RKM / MDR / I.Q.C. / A .01

Page No: 01 of 01 Rev: 01

Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1)45019552 (SL2)

Project: PO No: WO74832 (SL1)WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

B-2 Shaft - Material Certificates

Conveyor Roller - Shaft Ø45 - Mill Certificate

Page 11: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc. No: RKM / MDR / I.Q.C. / A .01

Page No: 01 of 01 Rev: 01

Rokonma-RKM (DongGuan) Co., Ltd.Client: Contract No: 45019551 (SL1)45019552 (SL2)

Project: PO No: WO74832 (SL1)WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

B-3 ERW Tube - Material Certificates

Conveyor Roller - ERW 200-350 Tube - Ø152 Mill Certificate

Conveyor Roller - ERW 200-350 Tube - Ø178 Mill Certificate

Page 12: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

B-4 Material Traceability Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

Unique ID

No.Material Grade Material Description

Thickness

(mm)Heat No. Batch/ Serial No. Material Certificate No. Manufacturer

Test Report

No. (if

applicable)

Sampling Date Remarks

1 Grade 1 Steel End Housing 4 20145625 526442S02 201301030800076 03/08/2013

2 SPRC-F Steel End Housing 6 PL31000981 ZA3101310040 21/08/2013

3 Q235A Cold Drawn Mild Steel Shaft Ø 45 31-5337n 320130510039 10/08/2013

4 200-350 ERW Tube Ø 152 6.0 333452000 16/9/2013

5 200-350 ERW Tube Ø 178 6.0 353342300 16/9/2013

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

Page 13: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

B-5 Consumable Certificate Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

Product Description Manufacturer/Supplier Classification Size Batch / Lot Number Certificate Number

Rear Dust Seal - (to suit 6309) 6309 6309 POORD001208

6309 Bearing 6309 6309 POORD001375

Washer - (to suit Ø45 shaft) 6309 Ø45 G386

Circlip - (to suit Ø45 shaft) 6309 Ø45 G390

Labyrinth Seal - Female - (to suit 6309) 6309 6309 POORD001208

Labyrinth Seal - Male - (to suit 6309) 6309 6309 POORD001208

Cover Cap - (to suit 6309) 6309 6309 POORD001208

Dust Seal - (to suit Ø45 shaft) 6309 Ø45 POORD001239

Outer Protective Shield - (to suit 6309) 6309 6309 F890

Rear Dust Seal - (to suit 21308) 21308 21308 POORD001321

21308 Bearing 21308 21308 G459

Washer - (to suit Ø40 shaft) 21308 Ø40 G386

Circlip - (to suit Ø40 shaft) 21308 Ø40 G410

Labyrinth Seal - Female - (to suit 21308) 21308 21308 POORD001321

Labyrinth Seal - Male - (to suit 21308) 21308 21308 POORD001321

Cover Cap - (to suit 21308) 21308 21308 POORD001321

Dust Seal - (to suit Ø40 shaft) 21308 Ø40 POORD001259

Outer Protective Shield - (to suit 21308) 21308 21308 POORD001256

Page 14: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

C - Certificates of Compliance

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

We hereby certify that the goods provided against the above purchase order have been carried out under

our supervision and, that to the best of our knowledge and belief, fabricated and tested satisfactory in

accordance with the contract requirements, and to the applicable codes, standards and specifications

noted below and complies in all and every respect with these requirements.

Code: AS1554.1SP Frame and Roller Welding

AS4680 Hot Dip Galvanising

AS3709-G40 STD Roller Balancing

AS3709-G16 LN Roller Balancing

Painting of Rollers Ends:

Additional Requirements: 1) Low Noise AS2700 B32 Powder Blue

2) STD Rollers AS2700 Y14 Golden Yellow

3) Impact Rollers AS2700 R13 Signal Red

4) Weigh Rollers AS2700 G26 Apple Green

For Supplier:

Position:

Name:

Place:

Signature:

SUB-CONTRACTOR

Page 15: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd.

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

ROLLER WELDING PROCEDURE SPECIFICATION (WPS)

Inspection Location:Rokonma,ChinaD-1 Welding Procedure Specification (WPS)

Page 16: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd.

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

ROLLER WELDING PROCEDURE SPECIFICATION (WPS)

Inspection Location:Rokonma,ChinaD-1 Welding Procedure Specification (WPS)

Page 17: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd.

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

D-2 Procedure Qualification RecordInspection Location:Rokonma,China

Page 18: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

E-1 Welder Qualification Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

WELDER NAME WELDER ID WPS NoCODE

QUALIFIEDDATE QUALIFIED REPORT No PROCESS QUALIFIED

POSITION

QUALIFIED

THICKNESS

RANGE

RE-VALIDATION

DATE

RE-VALIDATION

REPORT

OTHER

QUALIFICATIONS

Fu RKM-WPS-13-01 AWS D1.1 August 14,2013 130802003 GMAW-Semiautomatic 2F 6.0mm 2 years

Yang RKM-WPS-13-01 AWS D1.1 August 14,2013 130802004 GMAW-Semiautomatic 2F 6.0mm 2 years

Ye RKM-WPS-13-01 AWS D1.1 August 14,2013 130802001 GMAW-Semiautomatic 2F 6.0mm 2 years

Huang RKM-WPS-13-01 AWS D1.1 August 14,2013 130802002 GMAW-Semiautomatic 2F 6.0mm 2 years

Page 19: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd.

Client: TKMH Contract No: 45019551 (SL1) 45019552 (SL2)

Project: Convatech PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

E-2 Welder Qualification RecordInspection Location:Rokonma,China

Page 20: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd.

Client:

Project: PO No: WO74832(SL1) / WO74833(SL2)

RKM Sales Order No: 281(SL1) / 282(SL2)

F-2 Marco etch test rollers

Contract No: 45019551(SL1) / 45019552(SL2)

Inspection Location:Rokonma,China

Page 21: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd.

Client:

Project:

Contract No: 45019551(SL1) / 45019552(SL2)

PO No: WO74832(SL1) / WO74833(SL2)

RKM Sales Order No: 281(SL1) / 282(SL2)

F-2 Marco etch test rollers

Inspection Location:Rokonma,China

Page 22: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Doc No: RKM / MDR / W.P.S / A .01

Page No : 01 of 01 Rev: 03

Rokonma-RKM (DongGuan) Co., Ltd.

Client:

Project:

Contract No: 45019551(SL1) / 45019552(SL2)

PO No: WO74832(SL1) / WO74833(SL2)

RKM Sales Order No: 281(SL1) / 282(SL2)

F-2 Marco etch test rollers

Inspection Location:Rokonma,China

Page 23: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / Q.A.F / A .01

Page No : 01 of 01 Rev: 02

I-1 Assembly and Dimensional Check Form

Client: MODEL/BW/TYPE :

Project:

Contract No: 45019551 (SL1)45019552 (SL2) Report No: 01 of 01RKM Sales Order No: 281 (SL1) 282 (SL2) Batch No: 05 of 10

Face Width: mm 947 Conv. No: ROLLER TYPE.

Trough Standard Tag No:

Low Noise

Weigh

Inspected By:

Y

ROLLER :DIMENSIONAL CHECK AGAINST RKM DRAWING.

Roll diameter and length. :mm Ø: 152 x 947 RL.

Shaft diameter and length. :mm Ø: 45/30 x 994 SL

Distance between the mounting flats. :mm B/B: 964

Width of mounting flats & Slot thickness :mm Flat: 11 & Slot: 22

Bearing size 6309 zz

ROLLER CHECKS.

CHECK REQUIREMENT

Manufacturer - Record name.

Full Dimensional Check wrt Drawing Drawing specification & tolerances /

Weld Check / Inspection Full penetration,continuous and smooth /

Bearing Size; type, greased & good-fit /

Seals Fitting~ prevent ingress of dust etc. /

Rotation Manual ~ Smooth /

Performance Tests Concentricity,Rim drag,Co-eff.of Friction /

Corrosion Prevention Degreased and spray - painted /

General Appearance Free of Imperfections & Injurious defects etc /

Others:- /

Signed : …………………………….. Date: ………………………

YES / NO (tick box)

REMARKS:

SATISFACTORY

RV1800C6NS-RKM1841

SL1 & SL2 BOOM

Vee Return- Low Noise

Flat Return

RKM1841

Side-Guide

Suspended

Impact / Disc

Page 24: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

Doc. No: RKM / MDR / O.Q.C / A.01 Inspected by : QC Dept ./ Approved by

{O.Q.C} Page No : 01 of 01 REV: 02 Report No: 01 of 01

Client:

Project: Appearance :- Free of any defects, tick box

Contract No: 45019551 (SL1) 45019552 (SL2) All dimensions on Drawing are to be checked & ticked off. Total Qty. - this delivery 112

RKM Sales Order No: 281 (SL1) 282 (SL2) MODEL/BW/TYPE : RV1800C6NS-RKM1841 Total Qty. / conveyor number /order: 112/WO74832 (SL1)/WO74833 (SL2)/281/282

I-2 Final QA Check

Batch No: 10 of 10.

Page 25: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

J-1 Non-Conformance Report Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

OriginatorIssued

toIssued Closed

DateNCR

No.Date Raised Description

Page 26: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

J-2 TQ Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

Date

Yes NoIssued (to

Client)

Received

(from Client)Actioned

Variation to

Scope of WorkDate

TQ Prepared by Subcontractor

Title No. Description

Page 27: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: CSR / BTR / A.01

Page No : 01 of 01 REV: 06

L - Roller Performance Test Records

Client: MODEL/BW/TYPE :

Project:

Contract No: 45019551 (SL1) 45019552 (SL2) Report No: 01 of 01

RKM Sales Order No: 281 (SL1) 282 (SL2) Batch No: 02 of 02

Face Width mm 947 Tag No. Conv. No:

NO : 1

SPECIMEN NO:

1. SERIAL NO:

2. PIPE SIZE mm3.SHAFT SIZE mm4. BEARING NO:

NO : 2

0.15 mm

LEFT [ L ] : mm

CENTRE[C]: mm

RIGHT [ R ]: mm

NO : 3

Run in time Minutes : 60 Ambient Temp. ⁰C 27 40

N Nm Grams DIA. mm m/s RPM Gram(Rig)

8.3 0.63 846 152 5.1 641 332

7.00 0.53 714 271

ACTUAL

NO : 4

95%

ACTUAL

NO : 5

No. Grams NmAcceptance Criteria for all Diameter Machined & Balanced Low Noise Rollers G16 53 0.05

ACTUAL

REMARKS :

RESULTS: SATISFACTORY / UNSATISFACTORY

We, the undersigned, certify that the data in this record are correct and the tests were

performed in accordance to the ~Testing Procedure ~ requirements / conditions etc.

Tests conducted by :

Q.C.Department. Approved Signatory :

………………………… …………………………..

Name: Name:

Date : Date :

100%100%

CONCENTRICITY TEST [ T.I.R ]

≤ Criteria Specified

Maximum Rim Drag for 100% of Idlers (per roll)

Shaft Temp. ⁰C

Acceptance Criteria for all Diameter Machined & Balanced Low Noise Rollers

100%

ROLLER BALANCE Nm

≤ Criteria Specified

≤ Criteria Specified≤ Criteria Specified

≤ Criteria Specified

≤ Criteria Specified

≤ Criteria Specified

100%

≤ Criteria Specified

≤ Criteria Specified ≤ Criteria Specified

100%

≤ Criteria Specified

RV1800C6NS-RKM1841

SL1 & SL2 BOOM

Acceptance Criteria for 152mm Diameter Low Noise Rollers Over 750mm Long

≤ Criteria Specified

6309 6309 6309

C6 C6

10

C6 C6

6 8

C6

7

45x30152x 4.5-5

≤ Criteria Specified≤ Criteria Specified ≤ Criteria Specified

6309

152x 4.5-545x30

≤ Criteria Specified

152x 4.5-5

≤ Criteria Specified

≤ Criteria Specified

152mm 6309 Bearing Rollers

≤ Criteria Specified

≤ Criteria Specified

ROLLING RESISITANCE ~[ RIM - DRAG ]

≤ Criteria Specified

Maximum Rim Drag for 75% of Idlers (per roll)

Machining

≤ Criteria Specified

RKM1841

~ IDLER SPECIFICATIONS (AFTER MACHINING) ~

45x30

9

≤ Criteria Specified ≤ Criteria Specified

≤ Criteria Specified

630945x3045x30

152x 4.5-5 152x 4.5-5

Page 28: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd.

P-1 Drawing Register

Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

All items fabricated on the drawings listed on this register have been built as per the supplied drawings with no alterations.

Drawing No Rev

RKM1841-RV1800C6NS 3

RKM1843-RT1800D4NS 3

RKM1846-RT1800D3NS 3

RKM1853-RV1800C6NLS 3

RKM1880-SRSIL1800D445NS 2

Comments

Page 29: MANUFACTURER'S DATA RECORD [ M.D.R.] · PDF fileDoc No: RKM/ROLLER/ ITP Rokonma-RKM (DongGuan) Co., Ltd. Page No : 01 of 03 Rev: 06 ... (AS1554.1.SP) AWS D1.1/AWS D1.1M:2010 equivalent

Rokonma-RKM (DongGuan) Co., Ltd. Doc. No: RKM / MDR / P-List / A .01

Page No : 01 of 01 Rev: 01Client: Contract No: 45019551 (SL1) 45019552 (SL2)

Project: PO No: WO74832 (SL1) WO74833 (SL2)

Project No. RKM Sales Order No: 281 (SL1) 282 (SL2)

DELIVERY No:

Crate No.: 1 of

QTY. TAG No. Conveyor No. Delivery Advise Note

Inspected by : QC Dept./Approved by: ………………………. / …………………….

Q-1 Packaging and Delivery Form

Weight (kg):

Description

Deliver To:

Above & below information to be min. 20mm letter size on 2 opposite sides of box

Any labels & tags to be visible & legible for 12 months

Dimensions: 0000 mm x 0000mm x 0000mm