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198808 Spring 1988 Intermex Products, Inc.: Capital SOUTHERN METHODIST UNI Investment Plan for a Pineapple Processing Facility Courtenay Boatman Carlos Smith CAPITAL INVESTMENT PLAN FOR A PINEAPPLE PROCESSING FACILITY OREM 4390 SENIOR DESIGN BY COURTENAY BOATMAN CARLOS SMITH DEPARTMENT OF OPERATIONS RESEARCH AND ENGINEERING MANAGEMENT • Sci-iooi. OF ENGINEERING AND APPLIED SCIENCE - DALLAS, TEXAS 75275

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  • 198808 Spring 1988

    Intermex Products, Inc.: Capital SOUTHERN METHODIST UNI Investment Plan for a Pineapple

    Processing Facility

    Courtenay BoatmanCarlos Smith

    CAPITAL INVESTMENT PLAN FOR A PINEAPPLE PROCESSING FACILITY

    OREM 4390SENIOR DESIGN

    BYCOURTENAY BOATMAN

    CARLOS SMITH

    DEPARTMENT OF OPERATIONS RESEARCH AND ENGINEERING MANAGEMENT • • Sci-iooi. OF ENGINEERING AND APPLIED SCIENCE

    - DALLAS, TEXAS 75275

  • I I I I 1 1 I I I I I I I I

    CAPITAL INVESTMENT PLAN FORA PINEAPPLE PROCESSING FACILITY

    OREM 4390SENIOR DESIGN

    BYCOURTENAY BOATMAN

    CARLOS SMITH

    9 /

    I I I I

  • I I I TABLE OF CONTENTS

    1I. INTRODUCTION! PROBLEM DESCRIPTION

    II. HISTORY OF THE INDUSTRY

    I III. PINEAPPLE PROCESS IV. MACHINERY DESCRIPTION

    IV. ANALYSIS

    I VI. RECOMMENDATIONS I VII. SOURCES AND CONTACTS I I I I I I I

  • INTRODUCTION

    I

    I I

  • I I INTRODUCTION

    The first thing that might come up to someone's mind when

    Ithey pick up this project is "why a project on pineapple processing?".

    Well, we realize it is an out of the ordinary type of project, however, I we were given the opportunity to do it, which we found to be very I

    attractive. In order to understand the focus of this study and the

    project as a whole, it is necessary to know some of the history behind

    it.

    Mr. Hank Joslin is the vice-president for a food products I distributing company in Arlington, Texas, called Intermex Products. I -Intermex also happens to be in association with the largest food and fruit cannery in Mexico, known as La Torre Products. After an I

    extensive conversation with Mr. Joslin, he indicated that his group

    was very interested in doing a feasibility study on the possibility of I putting up a pineapple processing plant in the Dominican Republic. The company already has several contacts with producers in the I area, and it is definitely possible to do this from their standpoint if

    Ithe study proves to be economically feasible. The study includes

    doing all the appropriate research on the machinery involved in the

    processing system, studying the several product combinations which

    could be produced at maximum efficiency and production levels, and

    in the tail end of the project actually doing some marketing analysis.

    As evident, this project is way too large for the scope of our

    senior design. What we have focused on for our particular analysis is

    the backbone of the whole study -- the machinery analysis in terms

    of prices and production rates. As Mr. Joslin suggested early on, there I I

  • Iis a possibility of completely modernizing the facility or taking a

    Imore conservative approach by using old equipment requiring some

    rebuilding. What follows is a description of the focus of our project.

    PROBLEM DESCRIPTION

    Like the title of the project suggests, this is a capital

    Iinvestment analysis of the machinery involved in the processing of

    pineapple products. The project consists of actually analyzing the I pineapple processing line and determining what the essential machines are. Each machine must be analyzed in terms of being new

    or old and their respective outputs. The goal is to come up with the

    Ibest combination of machinery that will provide the maximum

    output keeping in mind all corresponding costs. What we want to I present is a combination of machines we feel is optimal and will produce a certain output within an eight hour shift, at a specific cost. I Obviously we couldn't do this without expert help. Mr. Jose Antonio

    ILorenzo, part owner and director of operations at La Torre Products

    in Mexico, kindly agreed to have us visit the La Torre facilities. The

    I trip turned out to be instrumental in the completion of this project. Through his expertise, and what we saw at the plant, we were able to

    formulate certain concepts in regards to our analysis. The two other

    Imajor sources of, information were Mr. Francis Santos, General

    Manager of Honomach, Inc. Honomach is the most important

    I manufacturer of pineapple processing equipment in the world. Our other contact was Mr. Bruce Foot, director of engineering at Dole, Inc

    I

  • Iof Hawaii. These three gentlemen are very knowledgeable in the

    Iindustry. The subjective analysis incorporated within this project is

    based on the advice of these gentlemen.

    I Unfortunately, some of the aspects of the project have to be narrowed down in order for the project to work, particularly for our

    I simulation. The aspects of the project which we are dealing with are as follows:

    1 1. The project will deal with sliced pineapple only. 2. Size of cans is #2, 10 slices per can (USDA).

    1 3. Each pineapple cylinder will provide 13 3/8" slices. I

    4. Within the process, 77% of the slices will be used as canned

    pineapple. (The remaining 23% is treated as by-products;

    Ithis will be dealt with in the continuation of the project

    next semester)

    1 5. Pineapple supply is always available. I 6. All cases produced will be bought at average market price of $9 per case. I I I I I I I

  • HISTORY OF THE INDUSTRY

    I I I I

  • HISTORY OF THE INDUSTRY

    After its discovery by Christopher Columbus in Guadeloupe in

    1493, many other world travelers in the next century reported

    seeing the fruit growing in Africa, the East Indies and other tropical

    regions of the world. The Chinese cultivated pineapple as early as

    1640 in Quantung, Kiangsi and Fukien provinces. Highly prized as

    "rare fruit" the pineapple became a symbol of elite social standing

    and hospitality in Europe and was carried to the New World by the

    colonists to perpetuate a welcoming imag4l'oday, major pineapple

    growth occurs in the islands of Hawaii (where approximately 65% is

    sold in the United States and about 40% of world production occurs),

    the Ivory Coast, Central America, and the Caribbean. Across this span

    of geography, pineapple size, color and quality can greatly vary--

    Hawaii producing the largest, sweetest and most uniform in size and

    color. This can be accounted for because of ingenious genetic

    techniques in breeding the perfect crop of pineapples for further

    production.

    THE PINEAPPLE ITSELF

    Because the pineapple is seedless, f' the three portions of

    the main plant may be used for planting material. The pineapple, or

    Ananas Comosus as it is scientifically called, belongs to the Bromelaid

    family. The Smooth Cayenne type is the variety grown in many of

    the major production areas. This variety posesses a smoother shell

    I I II

  • and crown, is sweeter, and more balanced in flavor than any other

    Itype grown.

    I GRADINGThere are four USDA grades for canned fruits and vegetables:

    IFancy, Choice, Standard, and Sub-standard. Canned pineapple is

    graded on four criteria: flavor, color, fruit character, and I workmanship. Each of the four criteria is worth as much as 25 I points, totalling 100; 88-110 points carries the Fancy grade; 75-80 is Choice; 60-75 is Standard; and below 60 is Sub-standard. I

    Flavor: Optimum flavor is a propotionate blend of sugar and

    acid. I Color: Color may vary from bright yellow to pale yellow, again representing a grade change. I Fruit Character: Fruit fibers alter between vertical ancFhorizontal

    Ipositions--horizontal fibers having a smoother texture

    and therefore resulting in a higher grade.

    IWorkmanship: This is an extremely important area and can

    alter grade of even the highest naturally graded fruit ICANNERIES

    IThe largest fruit cannery in the world is the Dole facility in

    Honolulu, where expanded operations in the Philippines and Thailand I complement pineapple production in Hawaii. I I

  • BY-PRODUCTS

    While the fruit is being processed, the cannery has extracted

    sugar syrup from surplus pineapple juice and non-potable juices,

    such as those squeezed from the shells. The shells themselves can be

    shredded and kiln-dried as a much sought after cattle feed. It is also

    possible to convert juice into alchohol for hospital use and for the

    production of vinegar. From the stumps, Bromelain, a protein

    digesting enzyme, can be extracted for medical applications in

    addition to use as a meat tenderizer and beer clarifier. Therefore,

    the entire pineapple can be utilized in the process.

  • PINEAPPLE PROCESS

  • PINEAPPLE PROCESS FLOW

    After each pineapple is thoroughly washed and graded for

    Isize, determining the group of packing lines to which it will be sent,

    it is guided by a single laborer into the entry of the Ginaca machine. I In the opened Ginaca, the pineapple is aligned by the fingers of the I centering head, passed on to the revolving cylindrical knife which cuts away the shell, leaving a solid cylinder of fruit. The Ginaca then

    cuts away the ends of the fruit cylinder removing the last of the

    shell-- and sends each of these parts on their separate ways for I processing for food or diversion to by-products. With its rhythmic beat of 60 to 100 times a minute feeding I pineapple cylinders into the processing line, the Ginaca machine is the vital and most basic machine of the cannery.

    Arriving from the Ginaca machine, the pineapple cylinder

    Iundergoes the first of several inspections where it is then sent to the

    slicer. In order to minimize the pressure on the fruit cylinder, the I single knife slicer cuts only one slice at a time at very great speed. I

    Leaving the slicer the fruit travels along the grading table where the

    slices are inspected for imperfections and diverted to one of two

    Imachines-- the core and can loader or the resizer. While coring and

    can loading of the clean slices is taking place, the slices with I imperfections and shell remains are resized to a smaller diameter, I are cored and then loaded into cans. In the filling and sealing processes, a circular unit in the center pulls a vacuum on each

    packed can to remove air from solid fruit, fills cans with appropriate

    juice or syrup and double seams with can top. I

  • From this point in the process, the seamed cans are run

    through the remaining warehouse machinery-- the can labeler, the

    caser, and then packed for storage by case palletizers.

  • PINEAPPLE PROCESSING PROCESS FLOW CHART

    GINACA

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  • MACHINERY

  • HONOMACH GINACA

    The Honomach Ginaca is an improved basic tool for the

    Ipineapple processing industry. As opposed to old systems, the Ginaca

    runs faster, processing an average of 100 pineapples per minute,

    I eliminating 60% of the drives and housings of similar conventional I

    machines. It provides the industry with the most efficient machine

    for high speed production of accurately cut cylinders from a wide

    range of pineapple sizes. In addition to cutting the cylinders from the

    pineapple, the Honomach Ginaca removes the ends and eradicates

    I meat from the skin in one or two cuts for crushed and juice. The I

    clean, simplified design results in better sanitation, shorter clean-up

    time, and greatly reduced maintenance costs.

    IDESCRIPTION OF OPERATION AND MAIN COMPONENTS I,

    I i. Pineapple Feeding Operation A cross-feed conveyor is provided to simplify the pineapple I

    feeding operation which can be accomplished by one operator

    feeding the machine at approximately 100 pineapples per minute.

    The operator places the pineapple with its crown end forward, into a

    rounded chute so as to form a column of fruit which rests against the I pan of the cross-feed elevator. Elevator bars pick up the pineapples I

    one at a time and delivers them to the main feeding conveyor of the

    Ginaca.

    I2. Main Feed Conveyor I

    I I

    I

  • U

    The main feed conveyor consists of a number of curved pusher

    Idogs mounted on an extended pitch chain; The conveyor chain runs

    over a curved, stainless steel track and pushes the pineapple through

    I the centering head and into the rotating sizing knife. The pineapple enters the sizing knife in order to cut each cylinder completely free

    I of the outer skin for delivery to the indexing turrret at high production rates.

    3. Centering Head

    The centering head is constructed of heavy brass bearing

    I blocks with cross-linked stainless steel fingers which turn the oil I

    based bushings. When the pineapple is pushed through the centering

    head, the opposing fingers center and support the pineapple while

    the cylinder of fruit is cut by the rotating sizing knife.

    I 4. Skin Eradicator

    I

    As the pineapple goes through the sizing knife, a short straight

    knife slits the outer skin which falls onto the cleated chain of the

    skin eradicator. The skin is flattened and passed under a set of grids

    which holds the skin firmly against the cleated chain while the meat

    is removed by a sharp knife.

    I 5. Rotating Sizing Knife Barrel I

    The pusher of the main feed conveyor pushes the fruit cylinder

    completely through the cutting edge of the sizing knife and into the I lower portion of the rotating barrel. The barrel section between the I sizing knife and the turret has enough clearance to allow a cylinder I

  • U I to pass through freely from the sizing knife to the turret under the I

    force of gravity and the accelerating action of the pusher at the final

    point of delivery.

    I6. Turret

    The cylinder enters the top pocket of a six-pocket turret where

    it is stopped by a spring-loaded heavy plunger designed to absorb

    the kinetic energy of the pineapple and prevent it from bouncing

    back up the revolving, sizing knife barrel. The pineapple is allowed

    toi from the low end of the turret approximately 30mm so

    as to leave it in position for the first end Cut.

    7. Crown and Butt End Cuts

    The first index of the turret moves the cylinder in front of a

    blowing station where low pressure air secures the position of the

    pineapple against an adjustable stop for the first end cut. On the

    second index of the turret, the end is removed by a stationary knife,

    set at a shear angle to the motion of the turret. When the pineapple

    reaches the second position of the turret, low pressure air blows the

    cylinder back up the turret to a second adjustable stop for the butt

    cut. The next index of the turret removes the butt end with a second

    stationary knife. The ends fall to a large chute which funnels both

    the ends and skin to the -by-product conveyor below the Ginaca

    machine platform.

    SINGLE-KNIFE SLICER

    I I

    U I

  • IThe Honomach single knife slicer cuts pineapple cylinders in

    a continuous stream, one slice at a time. A single blade rotating at a

    high speed cuts each slice cleanly and uniformly. Its maximum

    I capacity exceeds 120 pineapples per minute. I

    This machine is efficient in slicing fruit cylinders retaining

    the cores in order to reduce slice breakage. The pineapple cylinders

    Iare fed to the slicer by a rubber belt which lines up a series of the

    fruit cylinders with the feed tube. Two feed scrolls inside the slicer

    I position support the fruit cylinders past the slicer knife. The single knife slicer can easily by adjusted to handle

    I various fruit sizes and slice thickness by changing feed and discharge throats and the scrolls. Attachments are available to cut tidbits or

    chunks as well.

    ICAN LOADING MACHINE

    1DESCRIPTION OF OPERATION

    IThe basic operation of the can loading machine is to meter

    and load the graded slices into empty cans. Cans filled by the loader

    I are then delivered either to a bar type elevator or conveyor system I for transport to the syruping and processing lines. Can loading machines are provided with a narrow feed belt I

    of about 10-15 feet long running in a deep, close fitting pan to align

    the slices and guide them to the feed position.

    The machines are either left or right-handed depending on

    which side of the line they serve. The loaders are designed to fit

    I

  • anywhere along the wide sorting belt and are set up so that the

    narrow feed belt is about 4" from the main conveyor.

    The slices stick together when the flat surfaces are

    I brought in contact after sorting, and the selected slices are

    conveniently handled in batches. These cylindrical batches of 10-20

    I slices are stacked on the sorting shelf and are then rolled into the

    Ipan of the can loader feed conveyor. The accumulation of slices

    forms a long column that is pushed against an adjustable stop in the

    Ican loader cross feed position. When about six feet of fruit has been

    accumulated, the can loader is started and runs continuously until

    Ithe fruit column is reduced to about two feet when the machine is

    Istopped.

    The operation of the can loading machine is normally

    Iintermittent since the production capacity of the loader is far in

    excess of line requirements. Therefore, to balance the production the

    I can loader is provided with a variable speed drive which is adjusted

    I

    so that it runs somewhat more than 50% of the time.

    The usefuilness of the basic can loading machine may be

    Ifurther increased by means of a coring attachment to convert to a

    coring and can loading machine. I I Coring and Can Loading Slices retaining the cores can be cored as a part of the can

    loading operation by adding a turret to the can loading machine and

    a tipped, sharpened core tube to the pusher assembly. Instead of

    pushing the slices directly into an empty can, the slices are first

    pushed into a turret. The turret is indexed to the coring position

    I

  • where the cores are removed by the sharpened core tube. The core

    slices are then indexed to the can loading position where they are

    pushed into the can as before. The turret is swept clean of any

    possible scraps that might interrupt the next can before returning to

    the starting position to receive the new batch of slices.

    RESIZER AND CAN LOADER

    As the coring and can loading of fancy and choice slices is

    taking place on one side of the line, pineapple slices containing small

    eye traces, nectar ducts or other shallow rim imperfections are being

    sorted and graded for resizing on the opposite side of the line. This

    process takes place in the resizer. The spotted slices are gathered

    I together into a long column of fruit that is fed to the resizing machine on a narrow conveyor belt. The column of fruit passes

    through a circular rotating sizing knife which cuts away the outer

    rim of the spotted fruit.

    RESIZING OPERATIONS

    IResizing' machines perform the operation of cutting a thin

    Iring of defective fruit from the Outside diameter of selected slices to

    produce clean slices of a smaller diameter. This is the fundamental

    Istep that makes it possible to increase the diameter of the cylinder

    cut from the pineapple with resulting gains of as much as 40% in

    Isolid pack recovery.

    I I

  • Conventional trimming which is the most costly operation

    in pineapple preparation, requires the most labor and the greatest

    skill. It is difficult and tiring work, as well as destroying fruit

    I symmetry and making subsequent grading and sorting procedures more difficult. Large amounts of the fruit cjis wasted and distorted I slices result from this conventional trimming process.

    IWith the use of resizing machines, however, the fruit

    cylinder is not distorted by trimming and only large skin areas or

    rotten fruit are removed. The slices remain uniform in size and

    retain their distinct outer appearance which identifies the quality of

    I the slices and simplifies sorting and grading operations. I

    The standard production resizing machine for a sliced

    pack is similar to the can loading machine in both construction and

    operation and incorporates many of the same parts. Production rates

    of up to 600 slices per minute can be handled. The core can be

    I removed from sorted slices either in the can loading machine or in I

    the resizer. In each case, the basic machine is the same and the core removal mechanism is available as an option. I

    ** Because of specification variations on the remaining machines

    I considered in the analysis, only general operations are outlined in the PROCESS FLOW I section of this report. Within each machine category of syrupers, seamers, labelers and casers, model types vary in extremes in

    technical makeup, type, and mode of operation. Therefore, for

    I complete technical operation descriptions of these machines, a specific manual for that model must be consulted. I :

    I

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  • I I I I I ANALYSIS I I [I I I I I I I I I I I I

  • I I ANALYSIS

    After all the data analysis was completed, we separated the

    machinery we were going to deal with as old machinery and new

    machinery with corresponding rates and prices. From this we

    developed four different scerarios that we would analyze. At this

    I

    point, it was obvious to us that the most important machines

    involved in the process were the first four machines-- the ginaca, the

    Isingle knife slicer, the corer/can loader and the resizer corer/can

    loader. It was also determined, through the advice of Mr. Lorenzo

    and Mr. Foot, that these machines should be purchased new--

    through Honomach, Inc. All four machines are manufactured by

    Honomach and can be purchased as a package including inspection

    tables and belts. The ginaca machine happens to be the heart of the

    pineapple canning process and Honomach is the only manufacturer.

    The reason for buying these machines new is due to the fact that the

    acidity of the pineapple juice tends to deteriorate the inside of the

    machines, particularly the slicer and the can loaders. If the machines

    are bought used, we may run the risk of them not being able to

    withstand the acidity of the juice if the machines are not properly

    conditioned. This is why in each of our four scenarios, the four

    machines discussed were fixed as being new.

    Scenario A looks at all the machines within the system

    purchased new. Scenario B and C use some new and others used,

    while the final scenario, D, assumes the machines will all be old. In

    order to assess which combination would be the best, we decided to

    run a simulation on each scenario using SLAM II. The code is a

    I I I I I I I I I I I

  • Iskeleton of the actual process which gave us an idea of the

    production each specific scenario would produce. We encountered

    several problems in doing the simulations. The first problem

    resulted from the fact that the edition of SLAM II used at S.M.U.

    I could not create as many entities as required by the production rates of the ginaca machine. We wanted to simulate a run that would I

    create 100 entities per minute at the first queue. SLAM II could not

    handle this much so we incorporated a separate customized Fortran

    I program called Mainslam that increased the number of entities we could create. Mainslam was able to solve our problem......... I temporarily.

    IThe next problem we encountered was the amount of time

    we could run the simulations. Ideally, we would like each run to be

    I equivilent to one production shift (i.e. 8 hours). Unfortunately the system couldn't do this so we only ran the simulations for three I hours. The original one hour simulations we ran were difficult to analyze because this is uaually the set up time of the system.

    According to Mr. Foot at Dole, at about the fortieth minute of

    Ioperation the process begins to work at its steady state. In order to

    project the production values for a complete shift,we took the value

    I from the one hour simulation and subtracted it from the three hour I

    production value. The remaining value divided by two gave us the

    production for one hour at steady state. The production analysis for

    Ieach scenario that follow are evaluated in terms of eight steady state

    hours. Realizing that our process within the simulation is primitive,

    I we compared our figures with yields from La Torre. The cannery in Mexico runs one line and its production comes out at about 1,000

    1

  • Icases of size 10 cans per shift of sliced pineapple. For size 2 cans, it

    Iwould be higher, approximately 1,300 cases per shift. If the

    simulations gave us figures that matched, we began our production

    I analysis for each. A."^ VI'V'- ( e7 I I I I I I U I I 1 1 I I I I

  • I I I I I I I I I I I I I 1 I I I I I

    MACHINERY AVAILABLE--NEW

    MACHINE MANUF/MODEL COST RATES GINACA: Honomach $65,000 100-120

    Atlas- Pacific N/A

    SLICER: Honomach $13,000 1500-1800

    TABLES/BELTS: Honomach $30,000 variable

    CORE & CAN LOADER: Honomach $24,000

    60 RESIZER/ CORE &

    CAN LOADER: Honomach $26,000 60 SYRUPER: FMC model 1 18-PVS, 20 valve, $90,000 250 size 2, 2 1/2 cans

    FMC model 205-PVS $85,000 200 size 2 cans

    FMC model 125-PVS size 10 cans $80,000

    90-100

    SEAMER: Angelus 29-P $24,500 N/A

    it 40-P MSLF $46,831 275

    it 58-P MSLF $52,595 N/A

    it 60-L steam $68,310 500

    COOKER/COOLER: FMC 2-shell 112" diam $300,000375

  • of it 84" diam $200,000 220 55" diam $116,000 103

    LABELER: Burt model 408 $19,000 350

    Standard/Knapp HOR-1 $38,500 500-600

    (size 2 cans) Standard/Knapp HOR-3 $42,500

    300(size 10 cans)

    Newway model ES $15,000 N/A

    (size 2 cans) Newway model E7 $17,000

    N/A(size 10 cans)

    CASER: Burt roll-in model PSA $30,000 18-20

    Burt roll-in model PDA $33,000 18-20

    Tr-Sterling wraparound model MR-10 $60,000 25

    Tr-Sterling vertical model 300 $32,000 25

    of of model 320 $50,000 N/A

    Pak-Master wraparound model PM-1 $140,000 25

    model PM-2 $120,000 25

    model PM-3 $110,000 17

    FMC Nonshock model 7 (topload) $30,000 20

    * prices listed account for basic machine available

    ** prices may vary with additional options included per machine Rates: Ginaca- pineapples/mm.

    Slicer- slices/mm.

  • Caser- cases/mm. other- cans/mm.

  • AVAILABLE MACHINERY-- USEDI

    COST

    $39,500

    $52,000

    $24,500

    $39,500

    $58,000

    $9,500

    $9,500

    MACHINE RATE

    SYRUPER: 250

    N/A

    SEAMER: N/A

    250

    COOKER/COOLER: 180

    LABELER: 200

    200

    CASER: 10

    10

    CASE GLUER: N/A

    CASE PALLETLZER: 20

    MANUF/MODEL

    FMC model 1 18-PVS, 18 valve,

    size 2, 2 1/2 cans FMC model 1 12-PVS, 12 valve,

    size 10 cans

    Angelus 29-P

    is 40-P steam

    FMC 2-shell

    Burt models AU/AUS

    Standard/Knapp Models

    Burt roll-in $12,500

    Newway roll-in $12,500

    Standard/Knapp models 429,455 $12,500

    FMC Model CP-20 $36,500

    * prices listed account for basic machinery available

    ** prices may vary with additional options included per machine Rates: as listed on previous page

  • SCENARIO A

    MACHINE MANUFACTURER/ MODEL COST

    GINACA HONOMACH $657000 SLICER $13,000 TABLES/BELTS $30,000 CORE & CAN LOADER $24,000 RESIZER/C & C L " $26,000

    $158,000 TOTAL

    SYRUPER FMC-1 18 PVS, 20 VALVE $90,000 CAN SEAMER ANGELUS 60-L STEAM $68310 COOKER/COOLER FMC 2-SHELL 112"DIAMETER $300,000 LABELLER STANDARD-KNAPP, HOR- I $38,500 CASER TRI -STERLING WRAPAROUND $60,0 OD PALLETIZER FMC CP-20 $52,000

    SUBTOTAL $766,810

    MAINTENANCE/SEASON

    $5000

    TOTAL OT $771,810

  • SCENARIO

    MACHINE MANUFACTURER/MODEL ICOST

    GINACA HONOMACH $65,000 SLICER " $13,000 TABLES/BELTS $30,000 CORE & CAN LOADER " $24,000 RESIZER/C&CL $26,000

    $158,000 TOTAL

    SYRUPER FMC-1 18 PVS, 18 VALVE (USED) $39,500 CAN SEAMER ANGELUS 40-P (NEW) $46831 COOKER/COOLER FMC 2-SHELL 84" DIAMETER $200,000 LABELLER BURT MODEL 408 $19,000 CASER TRI-STERLING MODEL 300 $32,000 PALLETIZER FMC CP-20 (OLD) $36,500

    $531,831 SUBTOTAL MAINTENANCE/SEASON $5000

    TOTAL COST $536831

  • SCENARIO C

    MACHINE MANUFACTURER/MODEL COST

    GINACA HONOMACH $65,000 SLICER " $13,000 TABLES/BELTS " $30,000 CORE &CAN LOADER $24,000 RESIZER/C & C L " $26,000

    TOTAL $158,000

    SYRUPER FMC-1 18 PVS, 18 VALVE (USED) $39,500 CAN SEAMER ANGELUS 40-P (USED) $39,500 COOKER/COOLER FMC 2-SHELL 84" DIAMETER $200,000 LABELLER BURT AU/AUS 404x611 (USED) $9500 CASER FMC "NON-SHOCK" MODEL 7 $30,000 PALLETIZER FMC CP-20 (OLD) $36,500

    SUBTOTAL $513,000 MAINTENANCE/SEASON $5000

    TOTAL COST $518,000

  • I I I I I I I I I I 1 I I I I I I I I

    SCENARIO D

    MACHINE MANUFACTURER/MODEL COST

    GINACA HONOMACH $65,000 SLICER $13,000 TABLES/BELTS $30,000 CORE &CAN LOADER $24,000 RESIZERIC & C L $26,000

    TOTAL $158,000

    SYRUPER FMC- II8PVS, 18 VALVE (USED) $39,500 CAN SEAMER ANGELUS 40-P (USED) $39,500 COOKER/COOLER FMC 2-SHELL 55' DIAMETER $116,000 LABELLER BURT AU/AUS 404x611 (USED) $9500 CASER BURT ROLL IN PSA $12,500 PALLETIZER FMC CP'-20 (OLD) $36,500

    $411,500 SUBTOTAL MAINTENANCE/SEASON $5000

    TOTAL COST $416500

  • I I I I I I I I I I I I I I I I I I I

    PRODUCTION ANALYSISSCENARIO A

    TOTAL INVESTMENT= $771,8 10

    NO. OF OBSERVATIONS IN 3 HOURS = 10,972 1 HOUR (set up)= 3558 1 HOUR (steady state): (10,972- 3558)/2= 3707

    NO. OF OBSERVATIONS PROJECTED FOR I SHIFT (8 hours) 29,656

    13, 3/8 SLICES/UNIT 77% OF SLICES ARE CANNED AS SLICED 23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits,

    chunks, ets.)

    PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(29,656)(.77)= 296,856

    NO.2 CANS/SHIFT (10 slices per can) 296.856/10= 29,686

    CASES/SHIFT 29,686/24= 1237 cases

    ASSUMING 2 SHIFTS/DAY= 2474

    *t SEASON RUNS-7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)

    (9)(2474)(6)(4)(7)= $3,740,688 PER SEASON

  • I PRODUCTION ANALYSIS I SCENARIO 3

    I TOTAL INVESTMENT= $536,831 NO. OF OBSERVATIONS IN 3 HOURS = 8920

    I HOUR(setup)= 2915 1 HOUR (steady state): (8920-2915)/2= 3003

    I

    NO. OF OBSERVATIONS PROJECTED FOR I SHIFT (8 hours)= 24,024

    13, 3/8' SLICES/UNIT

    I--- 77% OF SLICES ARE CANNED AS SLICED

    23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits, chunks, ets.) I

    I I I ASSUMING 2 SHIFTS/DAY= 2004

    ** SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)

    I (9)(2004)(6)(4)(7)= $3,030,048 PER SEASON I I I I [1

    PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(24,024)(.77)= 240,480

    NO. 2 CANS/SHIFT (10 slices per can) 240,480/10- 24,048

    CASES/SHIFT 24,048/24= 1002 cases

    I

  • I I I I I I I I I I I I I I I I I I I

    PRODUCTION ANALYSISSCENARIO C

    TOTAL INVESTMENT= $518,000 NO. OF OBSERVATIONS IN 3 HOURS = 8917

    1 HOUR (set up)= 2915 1 HOUR (steady state); (8917-2915)12= 3001

    NO. OF OBSERVATIONS PROJECTED FOR 1 SHIFT (8 hours)= 24,008

    13, 3/8' SLICES/UNIT ---77% OF SLICES ARE CANNED AS SLICED

    23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits, chunks. ets.)

    PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(24,008)(.77)= 240,320

    NO. 2 CANS/SHIFT (10 slices per can) 240,320/10= 24032

    CASES/SHIFT 24,032/24= 1001 cases

    ASSUMING 2 SHIFTS/DAY= 2002 SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING

    ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)

    (9)(2002)(6)(4)t7)= $3,027,024 PER SEASON

  • PRODUCTION ANALYSISSCENARIO D

    TOTAL INVESTMENT= $416,500 NO. OF OBSERVATIONS IN 3 HOURS = 8922

    1 HOUR (set up)= 2607 1 HOUR (steady state): (8922-2607)/2= 3158

    NO. OF OBSERVATIONS PROJECTED FOR 1 SHIFT (8 hours)= 25,264

    13, 3/8 SLICES/UNIT 77% OF SLICES ARE CANNED AS SLICED 23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits,

    chunks, ets.)

    PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(25,264)(.77)= 252,893

    NO. 2 CANS/SHIFT (10 slices per can) 252,893/10= 25,289 CASES/SHIFT 25,289/24= 1053 cases

    ASSUMING 2 SHIFTS/DAY= 2106

    SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)

    (9)(2106)(6)(4)(7)= $3,184,272 PER SEASON

    I I I Li I I I I I I

    I I I I I I I

  • I I APPENDIX A

    i1

    IIII

  • - - - - - - - - - - - - - - - - -

    OriginatirigLinkid: SMUVM1****

    Originating (Jserid: E';J10006* 4+ 4+ *

    Distribution Code: BIN348 *4+4+4+

    Spool file number: 4890 **** *4+4+4+

    File Size - Roes: 00000258

    File name and type: PA LISTING*4+4+4+

    Origin Time/Date: 5/10/88 11:19:00 C.D.T. *4+4+4+ **** **** ****

    **** **** *4+ 4******************************************************************** * *4+4+ * * 4+4+ ** * 4+4+ ** * * 4+4+1+4+ * * * *** * * 4+ ** 1+4+1+1+1+ * * *4+1+1+4+ ** 1+ 4 * *1+ * 4+ * * * 4+ ** * 4+ *4+ * **** * * 1+ * 4+ ** ** 4+ **** *4+ * *4+ ** 4+4+1+ * * * * * 1+ * 4+ *4+ *1+ *** 4+ * R* *4+ * 4+ ** * * 4+ ** W ** ***** *4+1+4+1+4+ * ****3+ *1+ )+********H *****4+*****4+************4+**4+************4+********4+*********

  • - - - - - - - - - - - - - - - - - - -

    * * * * * * * * * *4+*******4+***** * * * * * * * SLAM II VERSION 3.0 * * * * * * * ********4+****** * * * 4+ 4+

    4+ 4+ * 4+

    C COPYRIGHT 1983 BY I'RIISKFR AND ASSOCIATES, INC. 4+ 4+ *

    ALL RIGHTS RESERVED * 4+ 4+ 4+ 4+

    4+ *

    THIS SOFTWARE IS PROPRIETARY TO AND A TRADE SECRET OF PRI1SKER & ASSOCIATES, INC. ACCESS 10 AND USE OF THIS SOFIWARE IS GRANTED UNI)IR TIlE TERMS AND CONDITIONS 01' 1IIE SOFTWARE LICENSE AGREEMENT BLIWLEtI PRI1SK[14 & ASSOCIATES, INC., ANDLICENSEE, IDENTIFIED BY NUMBER AS FOLLOWS:

    4+ 4+ SERIAL NUMBER: 2005143 *

    * 4+ 1IIL TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE SrRIC1LY *

    ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * RIGIIT TO USE THE SOFTWARE. * 4+ * 4+ 4+ 4+

    4+ 4+

    * PRITSKER AND ASSOCIATES, INC. * P.O. BOX 2413 * WEST LAFAYETIE, INDIANA 47906 * (317)1463-5557 . * 4+ * 4+ 4+

    4+ . *

    4+ *

    *****************************4+*****************************************

  • - - - - - - - - - - - M ,= _ - - - - - 1 GEN,CARLOS SMITH,EX8,14/30/88;

    2 LIMITS, 10,3,9500;

    3 NETWORK; START OF NETWORK

    Il CREATE, .O1,,1;

    5 ACT,.1,,;

    6 GIN Q%JEUE(1),,;

    7 ACTIVITY(1)/1,.01,;

    8 GOON,1;

    9 ACT, .'18,,SLI

    10 SLI QUEUE(2),,;

    11 ACE IVI 1Y( 1)/2, .0hll,

    12 GOON,1;

    13 ACt, . 1j8, .77,CL;

    III /CT, .118,.23,RCI:;

    15 CL QIJEUE( 3), , ; -

    16 ACIIVIIY(1)/3,.022,,;

    17 GOON,1;

    18 AC, I,.5, ,SRP;

    19 RCL QUEUE(1I),,;

    2)) ACt IV) I'(( 1)1 1 1, .022,,

    21 GOON,1;

    22 ACE, .5, . SOP; 23 SOP QIJFUE(5),

    24 ACIIVIIY(1)/5,M05,,;

    25 GOON,1;

    26 AC), .25,,;

    27 SMR QIJFUE(6),;

    28 ACT IVITY( 1)16, .005,,;

    29 GOON,1;

    30 ACT, .25,,

    31 CC QUEUE( 1),

    32 ACT IV) IV( 1)/i, .1)035,

    33 GOON, 1;

    34 AC), .25,,;

    35 LAB QUCUE(8),;

    36 AC(IVIFY(1)/8..0026,;

    37 GOON,1;

    38 ACI,.1,,;

    39 CAS QUIUE(9),;

    140 ACIIVIIY(1)19,.()022,;

    111 GOON. 1; Ad , . 1

    113 PAL QIIFUE( 10),

    11'; AC) IVI )Y( 1 )/1O, .1)027,;

    1 15 COLCT,INT(1),TIMIT IN SYS1FM,;

    46 11 TERM,

    117 ENI)NETWORK;

    118 INIT,0,240;

    49 FIN;

  • - - - - - - - - - - - - - - - - - -

    SLAM II ECHO REPORT

    SIMIJLA1 ION PROJECT EX8

    DATE 14/30/1988

    SLAM II VERSION OCT 85

    GENERAL OPTIONS

    PRINT INPUT STATIM1.- N1S ( IL 1ST): YES PRINT ECHO REPORT (I EChO): YES EXECUTE SIMULATIONS ( IXQT): YES WARN OF DES1ROYE[) ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRFI): YES PITIN1 SUMMARY REPORT ( ISMRY): YES

    LIMITS ON FILES

    MAXIMUM NUMBER OF USIR FILES (MFILS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MAIR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNIRY): 9500

    BY CARLOS SMITH

    RUN NUMBER 1 OF

    I

    I I LE SUMMARY

    FILE INITIAL RANKING NIJMI3FR ENTRIES CR1 FERION

    1 0 FIb 2 F) FIFO 3 0 FlED 0 F) F I 40 5 0 FlED 6 0 FIFO 1 0 FlED 8 1) FIFO 9 0 FIFO

    10 0 FIFO

    STATISTICS BASED ON OBSERVATIONS

    COLC1 COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID

    1 NETWORK TIME IN SYSTEM

    RANDOM NUMBER STREAMS

    STREAM SEED NUMBER VALUE

    1 428956419 2 1950320947 3 1105661099 4 1835732737 5 794161987

    RE INITIALIZATION OF STREAM

    NO NO NO NO NO

  • - - - - - - - - - - - - - - - - - - -

    6 1329531353 NO 7 200496737 NO 8 633816299 NO 9 11410143363 NO

    10 1282538739 NO

    INITIALIZATION OPTIONS

    BEGINNING TIME OF SIMULATION (TTBEG): 0.0000E+00 ENDING TIME OF SIMULATION (LIFIN): O.2111)OE+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (JJVAR): YES FILES INITIALIZED (JJFIL): YES

    NSET/QSET STORAGE ALLOCATION

    DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED 10 FILING SYSIEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 7814

    INPUI ERRORS DEIECIEl): I)

    EXECUTION WILL BE ATTEMPIFF)

  • - - - - - - - - - - - - - - - - - - -

    SLAM I I SUMMARY REPORT

    SIMULATION PROJECT EX8

    BY CARLOS SMITH

    DATE 14/30/1988

    RUN NUMBER 1 OF

    CURRENT TIME 0.240IIE+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+00

    **STATISTICS FOR VARIABLES BASED ON OI3SERVATION**

    MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS

    TIME IN SYSTEM 0.14737E+02 0.2701E+02 0.5702E+00 0.2577E+01 0.9998E+02 114678

    **f[ STATISTICS**

    FILL ASSOC NODE AVERAGE S1ANI)AITD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE 1,,FNGTII DEVIATION LENGTH LENGTH WAITING TIME

    1 GIN QUEUE 0.0000 0.0000 1 (4 0.0000 2 SF I (IIJEIJE 31111 . 14901 1919.6951 68411 68144 34.1804 3 Cl- QUI:tJ[ 11146.8182 670.612'; 23014 2303 20.90116 14 RCL QUEUE 0.0121 0.2071 3 1 0.0026 5 SR QUEUE (:1.0186 0.1352 1 14 0.0003 6 SMR QUEUE 0.0000 0.0000 1 0 0 0000 7 C(; QUEUE 0.0000 0.0000 II 1) 0.0000 8 LAB QUEUE 0.()()0() 0.0000 (1 0 0.0000 9 CAS QUEUE 0.0000 0.0000 1) 1) 0.0000 10 PAL QUEUE 0.01)1)0 0.0000 0 0 0.0000 11 CALFNDAR 185.7871 10.9696 203 188 0.1179

    **SERVICE ACTIVITY STATISIICS**

    ACTIVITY STARTNODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY

    INI)EX ACTIVITY LABEL CAPACITY UTILIZATION 1)EVIAIION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT

    1 GIN QUEUE 1 0.9996 0.02014 1 0.0000 0.1000 223.9011 214002 2 SLI QUEUE 1 0.9915 0.0495 1 0.0000 0.5900 239.4100 17109 3 CL QUEUE 1 0.9953 0.0602 1 0.0000 1.08140 238.71480 10863 Ii RCL QUEUE 1 0.3579 0.4793 1 0.0000 1.0980 0.1979 3906 5 Slip QUEUE 1 0.3060 0.14605 1 0.0000 1.6060 0.0100 114736 6 SMR QUEUE 1 0.3057 0.14601 0 0.0000 1.8610 0.0100 114120 7 CC QUEUE 1 0.2137 0.14095 0 0.0000 2.1160 0.0035 114703 8 LAB QUEUE 1 0.1584 0.36117 0 0.0000 2.3695 0.0026 114691 9 CAS QUEUE 1 0.1340 0.31108 0 0.0000 2.14721 0.0022 1146814

    10 PAL QUEUE 1 0.1639 0.3700 1 0.0000 2.57143 0.0027 14678

  • II

    APPENDIX B

    1I

  • - - - - - - - - - - - - - - - - - - -

    Originating Linkid: SMUVM1

    Originating Userid: [4J1001)6

    Distribution Code: BlN348

    Spool file number: 5526

    File Size - Recs: 00000258

    File name and type: PA2 LISTING

    Origin Time/Date: 5/10/88 17:143:29 C.D.T.

    ****

    ****

    *** * * * * * ** * ** **** ** * * * ** 44 * 44444444 * *44* * 4444*44*4444 * 44 * * 44 *** * * * 44 * * * *4444*44444444 * *** **

    44* * * 44 * * *44* * * ***** *44* *** *44 * * 44 * 44 *** 44*44* ** **** 44 * * * *4444* * 44*44 ****** * * ** 44*44* **

  • - - - - - - - - - - - - - - - - - - -

    * * * * * * * * * *** **** *** * **** * * - * * * * * SLAM II VERSION 3.0 * * * * * * * *** * *********** * * * * * * * * * * C COPYRIGHT 1983 BY F'RITSKFiR AND ASSOCIATES, INC. * * * * ALL RIGHTS RESERVED * * - * * * * * * THIS SOFTWARE IS PROPRIETARY 10 AND A TRADE SECRET OF IRI1SKER & * * ASSOCIATES. INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED * * UND[R THE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT * * BETWEEN PRITSKER & ASSOCIATES. INC., AND LICENSEE, IDENTIFIED BY * * NUMBER AS FOLLOWS: * * * * SERIAL NUMBER: 2005143 * * * * THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY * * ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * * RIGHT TO USE THE SOFTWARE. * * * * * * * * * * PRITSKER AND ASSOCIATES, INC. * * P.O. BOX 21413 * * WEST LAFAYETTE, INDIANA 147906 * * (317)1163-5557 * * * * * * * * *

  • - - - - - - - - - - - - - - - - - - -

    1 GEN,CARLOS SMITH,EX8,4/30/88; 2 LIMITS,10,3,9500;

    3 NETWORK; START OF NETWORK

    14 CREATE,.01,,1;

    5 ACI,.05,,;

    6 GIN QU[UE(1),,;

    7 ACTIVITY(1)/1,.02,;

    8 GOON,1;

    9 ACT,.48,,SLI

    10 SLI QUEIJE(2),,;

    11 ACTIVITY(1)/2,.0114,

    12 GOON,1;

    13 ACT,.48,.77,CL;

    114 ACT,.118,.23,RCL;

    15 CL QU[UE(3),,;

    16 AC[IVITY(1 )/3, .022,,;

    17 GOON,1;

    18 ACT, .1,,SRP;

    19 RCL QtiEUE(14),,

    20 ACTIVITY(1)/14,.022,

    21 GOON,1;

    22 ACE, .1,,SRP;

    23 SRP QLJEIJE(5),,;

    214 ACTIVITY(1)/5,.005,,;

    25 GOON,1;

    26 ACT, .1,,;

    27 SMR. Q(JEUE(6),;

    28 AC1 tVI IY(1)/6, .005,,;

    29 GOON,1;

    30 AC1, .1,,;

    31 CC QUEIJE(7),;

    32 ACT IvlrY( 1)17, .0059,;

    33 GOON, 1;

    314 ACT,.1,,;

    35 LAB QUEUE(8),;

    36 ACTIVITY(1)/8,.0037,;

    37 GOON,1;

    38 ACr,.1,,;

    39 CAS QULUE(9),;

    'so ACTIVITY(1)/9, .0022,;

    Ill G00N,1;

    142 AC1,.1,,;

    43 PAL QUEUE(10),;

    414 ACTIVITY(1)/10,.0027,;

    1 15 COLCT, INT( 1 ),TIME IN SYSTEM,;

    146 Ti TERM,;

    147 ENDNETWORK;

    148 INIT,0,180;

    49 FIN;

  • - - - - - - - - - - - - - - - - - - -

    SLAM I I ECHO REPORT

    SIMULATION PROJECT EXR

    DATE 14/30/1988

    SLAM II VERSION OCT 85

    GENERAL OPTIONS

    PRINTINPUT STA1E14ENTS ( LIST): YES PRINT ECHO REPORT ( IECHO): YES EXECUTE SIMULATIONS ( IXQT): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIAF[ RESULTS HEADING ( IPIRII): YES PRINT SUMMARY REPORT ( ISMRY); YES

    LIMITS ON FILES

    MAXIMUM NUMBER OF USER FILES (MIlLS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MAIR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MN1RY): 9500

    BY CARLOS SMITH

    RUN NUMBER 1 OF

    FILE SUMMARY

    FILE INITIAL RANKING NUMBER ENTRIES CRITERION

    1 0 1110 2 1) FIFO 3 0 FIFO 14 0 1110 5 0 1110 6 0 FIFO 7 0 FIFO 8 0 FIFO 9 0 FIFO

    10 (1 FIFO

    STATISTICS BASED ON OBSERVATIONS

    COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID

    1 NETWORK TIME IN SYSTEM

    RANDOM NUMBER STREAMS

    STREAM SEED NUMBER VALUE

    1 4289561419 2 1951432149147 3 11145661099 14 1835132737 5 7914161987

    REINITIALIZATION OF STREAM

    NO NO NO NO NO

  • - - - - - - - - - - - - - - - - - - -

    6 1329531353 NO 7 200496731 NO 8 633816299 NO 9 1410143363 NO 10 1282538739 NO

    INITIALIZATION OPTIONS

    BEGINNING TIME OF SIMULATION (TTBEG): ENDING TIME OF SIMULATION ( TIFIN): STATISTICAL ARRAYS CLEARED (JJCLR): VARIABLES INITIALIZED (JJVAR): FILES INITIALIZED (JJFIL):

    NSET/QSET STORAGE ALLOCATION

    0.0000 E+O0 0. 1800E-'-03 YES YES YES

    DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 784

    INPUT ERRORS DETECTED: 0

    EXECUTION WILL BE ATTEMPTED

  • - - - - - - - - - - - - - - - - - - -

    SLAM I I SUMMARY REPORT

    SIMULATION PROJECT EX8 BY CARLOS SMITH

    DATE 4/30/1988 RUN NUMBER 1 OF 1

    CURRENT TIME 0.1800E+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+O0

    **STATISTICS FOR VARIABLES BASED ON OBSERVATION**

    MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS

    TIME IN SYSTEM 0.4622E+02 0.2575E+02 0.5572E+00 0.1690E+01 0.9084E+02 8920

    **FILE STATISTICS**

    FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTH DEVIATION LENGTH LENGTH WAITING TIME

    1 GIN QUEUE 4494.7109 2599.2473 9003 9002 44.9346 2 SLI QUEUE 0.0000 0.0000 0 0 0.0000 3 CL QUEUE 0.2693 0.4755 3 0 0.007() 14 RCL QUEUE 0.0066 0.0812 1 (1 0.0006 5 SRP QUEUE 0.0027 0.0517 1 0 0.0001 6 SMR QUEUE 0.0000 0.0000 1 0 0.0000 7 CC QUEUE 0.0009 0.0304 1 0 0.0000 8 LAB QUEUE 0.0000 0.0000 0 0 0.0000 9 GAS QUEUE 0.0000 0.0000 0 0 0.0000

    10 PAL QUEUE 0.0000 0.0000 0 0 0.0000 11 CALENDAR 87.2057 4.7732 92 89 0.0771

    **SERVICE ACTIVITY STATISTICS**

    ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT

    1 (;IN QUEUE 1 0.9997 0.0167 1 0.0000 0.0500 179.9500 9002 .SLI QUEUE 1 0.6976 0.4587 1 0.0000 0.5500 0.0140 8977

    3 CL QuEUE 1 0.8432 0.3635 0 0.0000 1.0440 0.9235 6903 If RCL

    QUEUE1 0.2503 0.4331 1 0.0000 1.0640 0.1539 2049

    5 SRP QUEUE 1 0.2478 0.14315 0 0.0000 1.1660 0.0100 8946 6 SMR QIJEI)E 1 0.2476 0.14314 0 0.0000 1.2710 0.0100 8941 7 CC QUEUE 1 0.2922 0.4543 0 0.0000 1.3760 0.0118 8936 8 LAB QUEUE 1 0.1830 0.3864 0 0.0000 1.4819 0.0037 8931 9 CAS QUEUE 1 0.1087 0.3114 0 0.0000 1.5856 0.0022 8925

    10 PAL QUEUE 1 0.1329 0.3395 0 0.0000 1.6878 0.0027 8920

  • APPENDIX C

    I11

  • - - - - - - - - - - - - - - - - - - -

    Originating Linkid: SMUVM1

    Originating liserid: E4JI0006

    Distribution Code: B1N3148

    Spool file number: 55147

    File Size - Rees: 01)01)0258

    File name and type: PA4 LISTING

    Origin Time/Date: 5/10/88 18:09:114 C.D.T.

    ****

  • - - - - - - - - - - - - - - - - - - -

    * *

    * *

    * *

    * *

    * **4+************ 44

    4+ 4+ 4+ 4+

    4+ * SLAM II VERSION 3.0 * 4+ 4+ 4+ 4+ 4+

    * **************4+ 4+

    4+ 4+

    4+ 4+

    4+ 4+

    * *

    C COPYRIGHT 1983 BY PRITSKER AND ASSOCIATES, INC. 4+ 4+

    ALL RIGHTS RESERVED 4+ 4+

    4+ 4+

    4+ 4+

    THIS SOFTWARE IS PROPRIETARY 10 AND A TRADE SECRET OF PRIESKER & ASSOCIATES, INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED UNDER IFIE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT BETWEEN PRITSKER & ASSOCIATES, INC., AND LICENSEE, IDENTIFIED BY * NUMBER AS FOLLOWS: S

    4+ 4+

    SERIAL NUMBER: 2005143 4+ 4+ 44

    * THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S RIGHT rn USE THE SOFTWARE.

    4+ 4+

    4+ 4+

    4+ 4+

    4+ 4+

    PRIT.SKER AND ASSOCIATES, INC. P.O. BOX 21413

    WEST LAFAYETTE, INDIANA 47906 * (317)1463-5557

    4+ *

    4+ 4+

    4+ 4+

    4+ *

  • - - - - - - - - - - - - - - - - - -

    1 GEN,CARLOS SMITH,EX8,14/30/88; 2 LIMITS,10,3,9500;

    3 NETWORK; START OF NETWORK

    74 CREATE,.01,,1;

    5 ACT,O,,;

    6 GIN QLJEUE(1),,;

    7 ACTIVITY(1)/i,.02,;

    8 GOON,i;

    9 AC[,.';8,,SLI

    10 SLI QIJEUE(2),,;

    11 ACTIVITY( 1)12, .0111,;

    12 GOON,i;

    13 ACT,.148,.77,CL;

    174 ncr. .'78,.23,RCL;

    15 CL QUE(J[(3),,;

    16 ACTIVIIY(1)/3,.022,,;

    11 GOON,1;

    18 ACI,.1,,SRP;

    19 RCL QIJE(IE(74),,

    20 ACIIVITY( 1)/74, .022,,;

    21 GOON,i;

    22 ACr,.1,,SRP;

    23 SRI' QUEIJE(5),

    214 ACT IVI IY( 1)15, .1)05,,;

    25 GOON,1;

    26 ACI,.1,,;

    27 SMR QUEUE(6),;

    28 ACIIVIFY(1)/6,.005,,;

    29 GOON,i;

    30 AGT,.i,,;

    31 CC QUEUE(7),;

    32 ACIIVITV(1)/7,.0126,;

    33 000N,1;

    374 ACT,.1,,;

    35 LAB QUE(JE(8),;

    36 ACT IVITY( 1)/8, .0065,;

    31 GOON,i; 38

    39 CAS QIJEUE(9),;

    140 ACTIVITY(1)/9,.00574,;

    741 GOON,1;

    142 ACI,.1,,;

    143 PAL QIJEIJE(iI)),;

    44 ACTIVITY(I)/10,.0027,;

    145 COLCI, INT(1),TIME IN SYSTEM,;

    146 Ti TERM,;

    747 ENDN[TWORK;

    48 IN 11,0, 180;

    49 FIN;

  • - - - - - - - - - - - - - - - - - - -

    SLAM I I ECHO REPORT

    SIMULATION PROJECT EX8

    DATE 14/30/1988

    SLAM II VERSION OCT 85

    GENERAL OPTIONS

    PRINT INPUT STATEMENTS (IL 1ST): YES PRINT ECHO REPORT ( IECHO): YES EXECUTE SIMULATIONS ( IXOT): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRH): YES PRINT SUMMARY REPORT (ISMRY): YES

    LIMITS ON FILES

    MAXIMUM NUMBER OF USER FILES (MFILS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MATR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNTRY): 9500

    BY CARLOS SMITH

    RUN NUMBER 1 OF

    FILE SUMMARY

    FILE INITIAL RANKING NUMBER ENTRIES CRITERION

    1 0 FIFO 2 0 FIFO 3 0 FIFO 14 0 FIFO 5 0 FIFO 6 0 FIFO 7 0 FIFO 8 0 FIFO 9 0 FIFO

    10 0 FIFO

    STATISTICS BASED ON OBSERVATIONS

    COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL 1-ILOW HWID

    1 NETWORK TIME IN SYSTEM

    RANDOM NUMBER STREAMS

    STREAM SEED NUMBER VALUE

    1 14289561419 2 1951432149147 3 1145661099 4 1835732737 5 7914161987

    REINIT IALIZAT ION OF STREAM

    NO NO NO NO NO

  • - - - - - - - - - - - - - - - - - - -

    6 1329531353 NO 1 200096737 NO 8 633816299 NO 9 1010143363 NO

    10 1282538739 NO

    INITIALIZATION OPTIONS

    BEGINNING TIME 01 SIMULATION (TTBEG): O.0000E+00 ENDING TIME OF SIMULATION (T[FIN): 0.1800E+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (J.JVAR): YES FILES INITIALIZED (JJFIL): YES

    NSET/QSET STORAGE ALLOCATION -

    DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 780

    INPUT ERRORS DETECTED: 0

    EXECUTION WILL BE ATTEMPTED

  • - - - - - - - - - - - - - - - - - - -

    SLAM II SUMMARY REPORT

    SIMULATION PROJECT EXB

    BY CARLOS SMITH

    DATE 0/30/1988

    RUN NUMBER 1 OF

    CURRENT TIME 0.1800E+03 STATISTICAL. ARRAYS CLEARED AT TIME O.0000E+0O

    **STATISTICS FOR VARIABLES BASED ON OBSERVATION**

    MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS

    TIME IN SYSTEM 0.0620E+02 0.2576E+02 0.5576E+00 0.1653E+01 0.9083E+02 8922

    **FILE STATISTICS**

    FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTH DEVIATION LENGTH LENGTH WAITING TIME

    1 GIN QUEUE 14497.16111 2599.2598 9005 9005 2 SLI QUEUE 0.0000 0.0000 0 0 0.0000 3 Cl.- QUEUE 0.2693 0.0755 3 0 0.0070 0 RCL QUEUE 0.0066 0.0812 1 0 0.0006 5 SRP QUEUE 0.0027 0.0517 1 1) 0.0001 6 SMR QUEUE ().0000 0.0000 1 0 0.0000 7 CC QUEUE 0.0178 0.1320 1 0 0.0000 8 LAB QUEUE 0.0000 0.0000 0 0 0.0000 9 GAS QUEUE 0.000() 0.0000 0 0 0.0000

    10 PAL QUEUE 0.0000 0.0000 0 0 0.0000 11 CALENDAR 82.8860 0.6271 87 80 0.0730

    **SERVICE ACTIVITY STATISTICS** -

    ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT

    1 GIN QUEUE 1 1.0000 0.0000 1 0.0000 0.0000 180.0000 9000 2 SLI QUEUE 1 0.6978 0.0586 1 0.0000 0.5000 0.0100 8979 3 CL QUEUE 1 0.8434 0.3633 1 0.0000 0.9900 0.9235 6904 Si RCL QUEUE 1 0.25011 0.11332 0 0.0000 1.0100 0.1539 2050 5 SRP QUEUE 1 0.21479 0.0316 0 0.0000 1.1160 0.0100 8949 6 SMR QUEUE 1 0.2477 0.0315 0 0.0000 1.2210 0.0100 8940 7 CC QUEUE 1 0.6249 0.0836 1 0.0000 1.3260 0.0629 8938 8 LAB QUEUE 1 0.3216 0.0667 0 0.0000 1.4386 0.0065 8933 9 GAS QUEUE 1 0.2669 0.0420 0 0.0000 1.5451 0.0050 8927

    10 PAL QUEUE 1 0.1329 0.3395 0 0.0000 1.6505 . 0.0027 8922

  • I I I I APPENDIX D I I I

    [I I I I 1 I I

  • - - - - - - - - - - - - - - - - - - -

    Originating F inkid: SMIJVM1

    Originating Userid: EI1JI0006* * *

    Distribution Code: BIN348

    Spool file number: 5539 ****

    File Size - Roes: 00000258

    File name and type: PA3 LISTING****

    OriginTime/Date: 5/10/88 17:57:39 C.D.T.

    **** **** ***********************************************************************

    * * * * * ** ** *** * * *** * * * * **** * * *** * * ** *** * * * * * ** ** * ** *** ******* ***** ** * ** * * ** *44*4444*44* *44 * 4444*44*44*44*44444444*44*44*44 ****** 34* **** 44*44 ***** *3444*4444*444444* *** *****

  • - - - - - - - - - - - - - - - - - - -

    * * * * * * * * * *************** * * * * * * * SLAM II VERSION 3.0 * * * * * * * *************** * * * * * * * * * * C COPYRIGHT 1983 BY PRITSKER AND ASSOCIATES, INC. * * * * ALL RIGHTS RESERVED * * * * * * * * THIS SOFTWARE IS PROPRIETARY TO AND A TRADE SECRET OF PRITSI(ER & * * ASSOCIATES, INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED * * UNDER THE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT * * BETWEEN PRIISKER & ASSOCIATES, INC., AND LICENSEE, IDENTIFIED BY * * NUMBER AS FOLLOWS: * * * * SERIAL NUMBER: 200543 * * * * THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY * * ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * * RIGHT TO USE THE SOFTWARE. * * * * * * * * * * PRITSKER AND ASSOCIATES, INC. * * P.O. BOX 21413 * * WEST LAFAYETTE, INDIANA 147906 * * (317)1463-5557 * * * * * * * * * ********************************************************* **************

  • - - - - - - - - - - - - - - - - - - -

    1 GEN,CARLOS SMITH,EX8,14/30/88; 2 LIMITS,10,3,9500;

    3 NETWORK; START OF NETWORK

    14 CREAJE,.01,,1;

    5 ACT,.1,,;

    6 GIN QIJEIJE(1),,;

    7 ACTIVITY(1)/1,.02,;

    8 GOON,1;

    9 ACT, .118,,SLI

    10 SLI QUEUE(2),,;

    11 ACT IVITY( 1 )1 2 , .0114,;

    12 GOON,1;

    13 ACT,.118,.77,CL;

    114 ACT,.148,.23,RCL;

    15 CL QUEIJE(3),,;

    16 ACTIVITY(l)/3,.022,,;

    17 GOON,1;

    18 ACT,.1,,SRP;

    19 RCL QUELJE(4),,;

    20 ACTIVITY(1)/4,.022,,;

    21 GOON,i;

    22 ACT,.1,,SRP;

    23 SRP QUEUE(5),,;

    214 ACTIVITY(1)/5,.005,,;

    25 GOON,1;

    26 ACT,.i,,;

    27 SMR QLJEIJE(6),;

    28 ACTIVITY(1)/6,.005,.;

    29 GOON,1; 30

    31 CC QIJEUE(7),;

    32 ACTIVITY(1)/7,.0059,;

    33 GOON,1;

    314 ACT,.1,,;

    35 LAB QUEUII(8).;

    36 ACTIVITY(1)/8,.0065,;

    37 GOON,1;

    38 ACT,.l,,;

    39 CAS QUEtJE(9),;

    140 ACTIVITY(1)/9, .0027,;

    ill GOON,1;

    142 ACT,.1,,;

    143 PAL QUEUE(10).; ljt ACTIVITY(1 )/10, .0027.;

    'iS COLCT, INT( 1 ),TIME IN SYSTEM,;

    146 Ti TERM,;

    147 ENDNETWORK; INI 1,0,180;

    49 FIN;

  • - - - - - - - - - - - - - - - - - - -

    SLAM II ECHO REPORT

    BY CARLOS SMITH

    RUN NUMBER 1 OF

    SIMULATION PROJECT EX8

    DATE 4/30/1988

    SLAM II VERSION OCT 85

    GENERAL OPTIONS

    PRINT INPUT STATEMENTS ( lUST): YES PRINT ECHO REPORT (IECHO): YES EXECUTE SIMULATIONS ( IXQT): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRH): YES PRINT SUMMARY REPORT ( ISMRY): YES

    LIMITS ON FILES

    MAXIMUM N(JMBER.OF USER FILES (MFILS): 10 MAXIMUM NUMBER OF USER ATTRIBUTES (MATR): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNTRY): 9500

    FILE SUMMARY

    FILE INITIAL RANKING NUMBER ENTRIES CRITERION

    1 0 FIFO 2 0 FIFO 3 0 FIFO

    0 FIFO 5 0 FIFO 6 0 FIFO 7 0 FIFO 8 0 FIFO 9 0 FIFO 10 0 FIFO

    STATISTICS BASED ON OBSERVATIONS

    COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID

    1 NETWORK TIME IN SYSTEM

    RANDOM NUMBER STREAMS

    STREAM SEED NUMBER VALUE

    1 428956419 2 19511324947 3 1145661099

    1835732737 5 7914161987

    REINIT IALIZAT ION OF STREAM

    NO NO NO NO NO

  • - - - - - - - - - - - - - - - - - - -

    6 1329531353 NO 1 2001496737 NO 8 633816299 NO 9 114101143363 NO

    10 1282538739 NO

    INITIALIZATION OPTIONS

    BEGINNING TIME OF SIMULATION (TTBEG): O.0000E+00 ENDING TIME OF SIMULATION (ThIN): 0.1800E+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (JJVAR): YES FILES INITIALIZED (JJFIL): YES

    NSET/QSET STORAGE ALLOCATION

    DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 7814

    INPUT ERRORS DETECTED: 0

    EXECUTION WILL BE ATTEMPTED

  • - - - - - - - - - - - - - - - - - - -

    SLAM II SUMMARY REPORT

    SIMULATION PROJECT EX8 BY CARLOS SMITH

    DATE 11/30/1988 RUN NUMBER 1 OF 1

    CURRENT TIME 0.1800E+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+00

    **STATISTICS FOR VARIABLES BASED ON OBSERVATION**

    MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS

    TIME IN SYSTEM 0.0626E+02 0.257'IE+02 0.5565E+00 0.171411E+01 0.9086E+02 8911

    "FILE STATISIICS**

    FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTH DEVIATION LENGTH LENGTH WAITING TIME

    1 GIN QUEUE 11492.10814 2599.3013 9000 9000 40.9215 2 ST. I QUEUE 0.0000 1). 01)1)0 0 0 0.0000 3 Cl- QUEUE 0.2692 0.0155 3 0 0.0010 Ii RCL QUEUE 0.0066 0.0811 1 0 0.0006 5 SRP QUEUE 0.0021 0.0517 1 0 0. 0001 6 SMR QUEUE 0.0000 0.0000 1 0 0.0000 7 CC QUEUE 0.0009 0.0304 1 0 0.0000 B LAB QUEUE 0.0008 0.0288 1 0 0.0000 9 GAS QUEUE 0.0000 0.0000 0 0 0.0000 10 PAL QUEUE 0.0000 0.1)1)00 0 0 0.0000 11 CALENDAR 92.3087 4.9421 97 90 0.0815

    **SERVICE ACTIVITY STATISTICS**

    ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT

    1 GIN QUEUE 1 0.9994 0.0236 1 0.0000 0.1000 179.9000 8999 2 SLI QUEUE 1 0.6910 0.0588 1 0.0000 0.6000 0.0100 8970 3 Cl- QUEUE 1 0.8030 0.3637 1 0.0000 1.0900 0.9235 6901 If RCL QUEUE 1 0.2501 0.'1330 0 0.0000 1.1140 0.1539 2048 5 SRP QUEUE 1 0.2477 0.4315 0 0.0000 1.2160 0.0100 8904 6 SMR QUEUE 1 0.2076 0.0313 0 0.0000 1.3210 0.0100 8939 7 CC QUEUE 1 0.2921 0.0503 1 0.0000 1.4260 0.0118 8933 8 LAB QUEUE 1 0.3215 0.0666 0 0.0000 1.5319 0.0130 8928 9 GAS QUEUE 1 0.1329 0.3395 0 0.0000 1.6384 0.0027 8922

    10 PAL QUEUE 1 0.1329 0.3394 1 0.0000 1.7411 0.0027 8917

  • RECOMMENDATIONS

  • RECOMMENDATIONS

    Our recommendations are both subjective and objective. The

    results from our, simulation give us a general idea of what the

    different combinations of machines are going to yield, however, our

    final decisions are not based solely on these results. After being

    involved with this project for so long, we feel we can exercise some

    sort of judgement of our own based on what we have learned.

    We feel that buying all the machines new is not necessary

    because there are used machines available which are less expensive

    and run at comparable rates. As we described in our analysis

    section, the first four machines-- the ginaca, single knife slicer,

    corer/can loader and the resizer/corer/can loader, should all be r bought new from Honomach. The remaining mjcines should be

    bought used. What we have done is incorporate the last 3 scenarios

    into what we thought would be a suitable combination of machines.

    A production analysis for this . combination follows.(Also see

    simulation Appendix E)

    At the same time, we were able to notice a problem in the

    system we were simulating. A significant bottleneck was occurring

    at the can loader due to the fact that the ginaca and slicer were

    running at full speeds. Instead of running a single corer/can loader,

    we recommend the process to use two corer/can loaders running in

    parallel. In theory and in practice, using two corer/can loaders in

    parallel would increase productivity significantly.

    I

    II

  • RECOMMENDED COMBINATIONOF MACHINERY

    MACHINE

    GINACA SLICER CORER/CAN LOADER RESIZER/CORER/C.L.

    TOTAL

    MANUF/MODEL

    Honom ach

    COST

    $65,000 $13,000 $24,000 $26,000 $30,000

    $158,000

    CVTT 'T .) 1 I't LI 1

    CAN SEAMER

    COOKER/COOLER

    LABELER

    CASER

    PALLET IZER

    MAINTENANCE/SEASON

    TOTAL

    FMC-'1 18 PVS. 18 valve(used)

    Angelus 40-P (used)

    FMC 2-shell 84" diameter

    Burt AU/AUS 404x611

    Burt roll-in

    FMC CP-20

    $39,500

    $39,500

    $200,000

    $9500

    $12500

    $36,500

    $411,500

    $5000

    $500,00

  • PRODUCTION ANALYSIS RECOMMENDED SCENARIO

    TOTAL INVESTMENT= $500.500

    NO. OF OBSERVATIONS AT STEADY STATE= (8917-2700)/2= 3109

    NO. OF OBSERVATIONS PROJECTED FOR I SHIFT (8 hours)= 24,872

    13, 3/8 SLICES/UNIT 77% OF SLICES ARE CANNED AS SLICED 23% OF SLICES ARE CANNED AS BY-PRODUCTS (juice, tidbits,

    chunks, ets.)

    PRODUCTION PER SHIFT OF SLICED PINEAPPLE 13(24,872)(.77)= 248,969

    NO. 2 CANS/SHIFT (10 slices per can) 248,969/10= 24,897

    CASES/SHIFT 24,897/24= 1037 cases

    ASSUMING 2 SHIFTS/DAY= 2074

    SEASON RUNS 7 MONTHS/YEAR, 6 DAYS/WEEK PRODUCTION (ASSUMING ALL CASES WILL BE BOUGHT AT CURRENT MARKET PRICE OF $9.00/CASE)

    (9)(2074)(6)(4)(7)= $3,135,888 PER SEASON

  • I I I I APPENDIX E I I I I I I U

    I I I I I I I

  • - - - - - - - - - - - - - - - - - - -

    Originating Linkid: SMIJVM1

    Originating tiserid: EJI0006

    Distribution Code: BIN348

    Spool file number: 5622

    File Size - Recs: 00000258

    File name and type: PA3 LISTING

    Origin Time/Date: 5/10/88 20:2:22 C.D.T.

  • - - - - - - - - - - - - - - - - - - -

    * * * * * * * * * *************** * * * * * * * SLAM II VERSION 3.0 * * * * * * * *************** * * * * * * * * * * C COPYRIGHT 1983 BY PRITSKER AND ASSOCIATES, INC. * * * * ALL RIGHTS RESERVED * * * * * * * * THIS SOFTWARE IS PROPRIETARY TO AND A TRADE SECRET OF PRITSKER & * * ASSOCIATES, INC. ACCESS TO AND USE OF THIS SOFTWARE IS GRANTED * * UNDER THE TERMS AND CONDITIONS OF THE SOFTWARE LICENSE AGREEMENT * * BETWEEN PRITSKER & ASSOCIATES, INC., AND LICENSEE, IDENTIFIED BY * * NUMBER AS FOLLOWS * * * * SERIAL NUMBER: 200543 * 4+ 4+

    THE TERMS AND CONDITIONS OF THE AGREEMENT SHALL BE STRICTLY 4+ * ENFORCED. ANY VIOLATION OF THE AGREEMENT MAY VOID LICENSEE'S * RIGHT TO USE THE SOFTWARE. * 4+ *

    * 4+

    4+ 4+

    * 4+

    * PRITSKER AND ASSOCIATES, INC. P.O. BOX 21413

    * WEST LAFAYETTE, INDIANA 147906 * * (317)1463-5557 * * * * 4+ 4+

    4+ *

  • - - - - - - - - - - - - - - - - - - -

    1 GEN,CARLOS SMITH,EX8,4/30/88; 2 LIMITS,10,3,9500;

    3 NETWORK; START OF NETWORK

    4 CREATE,.01,,1;

    5 ACT,.1,,;

    6 GIN QUEUE(1),,;

    7 ACTIVITY(1)/1,.02,;

    8 GOON,1;

    9 ACT,.48,,SLI

    10 SLI QUEUE(2),,;

    11 ACTIVITY(1)/2, .014,;

    12 COON,1;

    13 ACT,.1$8,.77,CL;

    14 ACT,.148,.23,RCL;

    15 CL QUEUE(3),,;

    16 ACTIVITY(1)/3,.022,,;

    17 GOON,1;

    18 ACI,.1,,SRP;

    19 RCL QUEtJE(14),,;

    20 ACTIVITY(1)/4, .022,.;

    21 GOON,1;

    22 ACT,.1,,SRP;

    23 SRP QUEUE(5),,;

    24 ACTIVITY(1)/5,.005,,;

    25 GOON.1;

    26 ACT,.1,,;

    27 SMR QUEUE(6),;

    28 ACTIVITY( 1)/6, .005,,;

    29 GOON,1;

    30 ACT .1,,;

    31 CC QUEUE(7),;

    32 ACTIVITY(1)/7,.0059,;

    33 GOON,1;

    34 ACT,.1,,;

    35 LAB QUEUE(8),;

    36 ACTIVITY(1)/8,.0065,;

    37 GOON,1;

    38 ACT,.1,,;

    39 CAS QIJEUE(9),;

    40 ACTIVITY(1)/9,.0054,; 41 GOON,1;

    42 ACI,.1,,; -

    43 PAL QUEUE(10),;

    44 ACTIVITY(1)/0,.0027,;

    45 COLGT, INT(1),TIME IN SYSTEM,;

    46 Ti TERM,;

    47 ENDNETWORK;

    48 INIF,0,180; 49 FIN;

  • - - - - - - - - - - - - - - - - - - -

    SLAM II ECHO REPORT

    BY CARLOS SMITH

    RUN NUMBER 1 01

    SIMULATION PROJECT EX8

    DATE 4/30/1988

    SLAM II VERSION OCT 85

    GENERAL OPTIONS

    PRINT INPUT STATEMENTS (ILIST): YES PRINT ECHO REPORT ( IECIIO): YES EXECUTE SIMULATIONS ( IXQI): YES WARN OF DESTROYED ENTITIES: YES PRINT INTERMEDIATE RESULTS HEADING ( IPIRH): YES PRINT SUMMARY REPORT (ISMRY): YES

    LIMITS ON FILES

    MAXIMUM NUMBER OF USER FILES (MFILS): 10 MAXIMUM NUMBER 01 USER ATTRIBUTES (MA1R): 3 MAXIMUM NUMBER OF CONCURRENT ENTRIES (MNTRY): 9500

    FILE SUMMARY

    FILE INITIAL RANKING NUMBER ENTRIES CRITERION

    1 0 FIFO 2 0 FIFO 3 0 FIFO '4 0 FIFO 5 0 FIFO 6 0 FIFO 7 0 1110 8 0 FIFO 9 0 FIFO

    10 0 FIFO

    STATISTICS BASED ON OBSERVATIONS

    COLCT COLLECTION IDENTIFIER HISTOGRAM SPECIFICATIONS NUMBER MODE NCEL HLOW HWID

    1 NETWORK TIME IN SYSTEM

    RANDOM NUMBER STREAMS

    STREAM SEED NUMBER VALUE

    1 4289561119 2 195I324947 3 1145661099

    1835732737 5 794161987

    REINIT IALIZAT ION OF STREAM

    NO NO NO NO NO

  • - - - - - - - - - - - - - - - - - - -

    6 1329531353 NO 7 200496737 NO 8 633816299 NO 9 1410143363 NO

    10 1282538739 NO

    INITIALIZATION OPTIONS

    BEGINNING TIME OF SIMULATION (TTBEG): O.0000E+00 ENDING TIME OF SIMULATION (TTFIN): 0.1800E+03 STATISTICAL ARRAYS CLEARED (JJCLR): YES VARIABLES INITIALIZED (JJVAR): YES FILES INITIALIZED (JJFIL): YES

    NSET/QSET STORAGE ALLOCATION

    DIMENSION OF NSET/QSET (NNSET): 80000 WORDS ALLOCATED TO FILING SYSTEM: 66500 WORDS ALLOCATED TO VARIABLES: 12716 WORDS AVAILABLE FOR PLOTS/TABLES: 784

    INPUT ERRORS DETECTED: 0

    EXECUTION WILL BE ATTEMPTED

  • - - - - - .- - - - - - - - - - - - - -

    SLAM I I SUMMARY RE-PORT

    SIMULATION PROJECT EX8 BY CARLOS SMITH

    DATE 4/30/1988 RUN NUMBER 1 OF 1

    CURRENU TIME 0.1800E+03 STATISTICAL ARRAYS CLEARED AT TIME O.0000E+00

    **STATISTICS FOR VARIABLES BASED ON OBSERVATION**

    MEAN STANDARD COEFF. OF MINIMUM MAXIMUM NUMBER OF VALUE DEVIATION VARIATION VALUE VALUE OBSERVATIONS

    TIME IN SYSTEM 0.4626E+02 0.2574E+02 0.5565E+00 0.1746E+01 0.9086E+02 8917

    **FILE STATISTICS**

    FILE ASSOC NODE AVERAGE STANDARD MAXIMUM CURRENT AVERAGE NUMBER LABEL/TYPE LENGTh DEVIATION LENGTH LENGTH WAITING TIME

    1 GIN QUEUE 4492.1484 2599.3013 9000 9000 44.9215 2 SLI QUEUE 0.0000 - 0.0000 0 0 0.0000 3 CL QUEUE 0.2692 0.4755 3 0 0.0070 4 RCL QUEUE 0.0066 0.0811 1 0 0.0006 5 SRP QUEUE 0.0027 0.0517 1 0 0.0001 6 SMR QUEUE 0.1)01)0 0.0000 1 0 0.0000 7 CC QUEUE 0.0009 0.0304 1 0 0.0000 8 LAB QUEUE 0.0008 0.0288 1 0 0.0000 9 CAS QUEUE 0.0000 0.0000 0 0 0.0000 10 PAL QUEUE 0.0000 0.0000 0 0 0.0000 11 CALENDAR 92.4681 4.9604 97 94 0.0816

    **SERVICE ACTIVITY STAUSTICS**

    ACTIVITY START NODE OR SERVER AVERAGE STANDARD CURRENT AVERAGE MAXIMUM IDLE MAXIMUM BUSY ENTITY INDEX ACTIVITY LABEL CAPACITY UTILIZATION DEVIATION UTILIZATION BLOCKAGE TIME/SERVERS TIME/SERVERS COUNT

    1 GIN QUEUE 1 0.9994 0.0236 1 0.0000 0.1000 179.9000 8999 2 SLI QUEUE 1 0.6974 0.4588 1 0.0000 0.6000 0.0140 8974 3 CL QUEUE 1 0.8430 0.3637 1 0.0000 1.0940 0.9235 6901 4 RCL QUEUE 1 0.2501 0.4330 0 0.0000 1.1140 0.1539 2048 5 SRP QUEUE 1 0.2477 0.4315 0 0.0000 1.2160 0.0100 8944 6 SMR QUEUE 1 0.2476 0.4313 0 0.0000 1.3210 0.0100 8939 7 CC QUEUE 1 0.2921 0.4543 1 0.0000 1.4260 0.0118 8933 8 LAB QUEUE 1 0.3215 0.4666 0 0.0000 1.5319 0.0130 8928 9 GAS QUEUE 1 0.2668 0.4419 0 0.0000 1.6384 0.0054 8922 10 PAL QUEUE 1 0.1328 0.3394 0 0.0000 1.7438 0.0027 8917

  • I I I I I U I I I I I I I I I I I I I

    SOURCES AND CONTACTS

    The Pineapple Growers Association of Hawaii 1150 South King St. Suite 901 Honolulu, HI 96814 (808) 531-5395

    Honomach, Inc. 91-060 Hanua Street Ewa Beach, HI 96707-1777 contact: Francis Santos

    Intermex Products Arlington, TX contact: Hank Joslin (214) 660-2071

    La Torre Mexico City, Mexico contact: Jose Antonio Lorenzo (905) 872-1087 (905) 872-1598

    Dole Hawaiin Cannery 650 Iwilei Rd. Honolulu, HI 96801 contact: Bruce Foot

    Director of Engineering (808) 544-5214

    Castle & Cooke, Inc. (808) 548-6611

    Del Monte, Corp. Hawaiin Operation (808) 621-1208

    Custom Food Machinery, Inc. contact: Eugene Barquet (408) 246-2080

    Machinery & Equipment Co.

  • I I I I I I I I I I I I I I I I I I I

    contact: Paul Johnson (213) 484-5385 So. Cal. (714) 599-3916 L.A. Office

    FMC200 East Randolph Drive Chicago, IL 60601 contact: Jeff Dahl

    (209) 661-3200

    Angelus 4900 Pacific Blvd. Los Angeles, CA 90058 contact: Steve Scott (213) 583-2171

    Burt436 Devon Park Dr. P.O. Box 405 Wayne, PA 19087 contact: Al Pompeo

    (215) 293-0100

    Standard-Knapp P.O. Box 313 Portland, CT 06480 contact: Bill Crouch

    (203) 342-1100

    New way P.O. Box 467, Blettner Ave. Hanover, PA 17331 contact: Jim Hook

    (717) 637-2133

    Atlas- Pacific 1321 67th St. Emeryville, CA 94608 (415) 655-7250

    Pak-Master 31800 Hayman St. Hayward, CA 94544 contact: Karen Plummer

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