Manual Transmissions Lec [Compatibility Mode]

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    ey express e

    mathematical relationship.

    They express the amount

    between gears.

    The tell how man timesone gear turns in relation

    to the other.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Calculating Transmission Gear

    Ratios

    ep -

    Calculate the ratio of the first set of gears by

    v ng e r ven ou pu gear y e r ve

    (input) gear.

    Example:

    If the drive ear has 20 teeth and the drivengear has 40 teeth, the gearset ratio would be

    2 to 1 or 2:1

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Calculating Transmission Gear

    Ratios

    Calculate the ratio of the second set of gears

    by the drive (input) gear.Example:

    If the drive gear has 20 teeth and ther ven gear as ee , e gearse ra o

    would be 3 to 1 or 3:1

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Calculating Transmission Gear

    Ratios

    ep -

    Multiply the answer from the first calculation

    w e answer rom e secon ca cu a on.

    Gearset 1 Gearset 2 = Total gear ratio

    =

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Synchromesh transmissions

    Gears are constant mesh and collar shifted.

    Collars are equipped with synchronizers.

    Synchronizers eliminate the need to equalize.

    They are used on all current models of cars.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Sleeve

    Inserts or spring-and-ball detent devices

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Neutral The in ut shaft drives the counter shaft.

    All of the gears on the main shaft rotate.

    The synchronizers are not engaged with any gear.

    No power is transferred to the output shaft.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Forward Gears

    The power enters transmission through the input

    .

    The synchronizer sleeve is engaged with the dog

    teeth of the selected gear.

    The power is transferred from the input shaft,

    through the counter shaft, and up to the selected

    .

    The gear drives the output shaft.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    everse

    The power enters transmission through the input

    The reverse gear synchronizer sleeve is engaged

    with the reverse gear dog teeth. The power is transferred from the input shaft,

    through the counter shaft, through the reverse idler

    , . The reverse gear drives the output shaft in

    reverse.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Neutral

    The input shaft is being turned by the engine.

    The synchronizer collars are centered

    between their gear positions.

    shaft.

    .

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Forward Gears

    The gears on the input shaft are in constant mesh

    w ose on e ou pu s a .

    The synchronizer hub is splined to the output

    shaft.

    When a gear is selected, the synchronizer collar

    engages the hub.

    The power flows from the gear on the input shaft

    through the selected gear on the output shaft.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Most transaxles use a sliding reverse gear.

    mesh with a gear on the input shaft and one

    on the output shaft. The additional gear causes the output shaft

    to turn in the direction opposite to the input

    .

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

    continued

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    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    n erna - ype

    - May be located at the top or side of the

    .

    - The shift fork and

    located in the

    transmission cover.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    maintain gear selection.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    -

    - Uses levers and rods that are connected to

    transmission.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    meshed gears of various sizes to givethe en ine a mechanical advanta e over

    its driving wheels.

    the differential gearing needed to

    roduce the final drive ear ratios.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    ransm ss ons are norma y use on rear-

    wheel drive vehicles.

    ears n e ransm ss on ransax e

    transmit power and motion from an input.

    When a small gear drives a larger gear,

    u u u u wincreases.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.

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    different speeds to the same speed forsmooth clash-free shifting.

    Gear ratios indicate the number of times

    the input drive gear rotates for every.

    Idler gears are used to reverse the

    rotational direction of the output shaft foroperating the vehicle in reverse.

    Copyright 2007 by Nelson, a division of Thomson Canada Limited.