Manual Microwave Pulse Switch - Hawk Measure manual.pdf · Shiploader/Stacker/Reclaimer MPS - MPR...

Manual

Flow/no flow.

Plugged/blocked chute detection.

Low level measurement (bins, crushers etc).

High level measurement (bins, crushers etc).

Product on conveyor detection.

Rail/truck load out position detection.

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Anti-collision crane detection.

Blocked feeder pipes for pneumatic and dense phase filling, air slides etc.

Replacement of tilt switches.

Versatile Power Supply 90-250VAC 24VDC, 48VDC.

Certification ATEX, SAA/IECEx, CE, (CSA, FM pending)

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Typical Uses:

Microwave Pulse Switch Solid/Liquid Level10.525GHz Sender/ReceiverRemote & Integral Versions

A higher level of performance

SAFEALTERNATIVETO NUCLEAR

SWITCHES

REPLACESTILT

SWITCHES

MRA - MRS - MRRRemote Microwave Pulse Switch (Standard)

MRA - MRS-H - MRR-HRemote Microwave Pulse Switch (Hi Power)

MRA - MRRH3-00 - MRR-H - MRSH - MRSRemote Microwave Pulse Switch. Shiploader/Stacker/Reclaimer

MPS - MPRIntegral Microwave Pulse Switch

MSEQ SEQUENCERMulti unit sequencer

MDS FLOW UNIT

Installation and operating instructions

FunctionPoint level switching for presence or absence of solid and liquid materials. Environmentally and personally safe replacement for nucleonic switches. Not restricted by OSHA or FCC regulations. Caution sign posting not required.

Primary areas of applicationAny application where microwave energy is absorbedny application where microwave energy is absorbed by the material being monitored, including replacement of traditional contact switching devices used in mining, sand and gravel quarries, cement plants, pulp paper, plastic, rubber, coal fired power plants, steel mills, aluminium smelters, food, pharmaceuticals and other manufacturing

Microwave Pulse Switch - Presence & Absence Detection MANUAL Rev 1.0

2

Proprietry Notice

The information contained in this publication is derived in part from proprietary and patent data. This informationhas been prepared for the express purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein.

Publication of this information does not convey any rights to use or reproduce it, or to use for any purpose other than in connection with the installation, operation and maintenance of the equipment described herein.

WARNING

This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling procedures must be observed during the re-moval, installation, or handling or internal circuit boards or devices.

Handling Procedure1. Power to unit must be removed.2. Personnel must be grounded, via wrist strap or other safe, suitable means before any printed circuit board or other internal device isinstalled, removed or adjusted.3. Printed circuit boards must be transported in a con-ductive bag or other conductive container. Boards must not be removed from protective enclosure until the im-mediate time of installation. Removed boards must be placed immediately in a protective container for trans-port, storage, or return to factory.

Comments:

This instrument is not unique in its content of ESD (elec-trostatic discharge) sensitive components. Most modern electronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged com-ponents, even though they appear to function properly, exhibit early failure.

Introduction

Table of Contents

Principle of Operation 3

Specifications:Remote 4Integral 5Doppler 7

Facial Descriptions:Remote 8Integral 9Doppler 10

Applications 11

Special Application 12

Mounting 13

System Wiring, Setup & Calibration 18

Dimension Drawings & Diagrams 19

Sequencer Installation 27

Troubleshooting 28

Safety Information 33

Warranty 33

Part Numbering 34

Specifications 36

Microwave Series3

Sultan 234 Series


REMOTE SYSTEM

The Hawk Microwave Pulse Sender-Receiver Remote System is comprised of three electrically isolated units:- the Sender, Receiver and Amplifier. The sender-receiv-er units are mounted facing each other. For best per-formance it is essential that they be mounted securely and correctly aligned.

The sender emits a burst of microwave energy toward the receiver, which is designed around a tuned mi-crowave detector. This burst of energy is transmitted approximately 200 times each second. While the line of sight is interrupted by a sufficiency reflective or absorb-ent material the energy will not reach the receiver, and therefore the receiver will not detect the transmission.

The receiver is designed to switch a relay when it’s detector changes state. Time delays between detec-tor change and relay switching is set via two single turn potentiometers; there is a potentiometer for the make (signal detected) delay and another for the break (signal interrupted) delay. In each case the relay will switch only after the detector state has been maintained (since it’s change) for the respective time: any further change of state during a time-out period will override the previous change.

The sensitivity of the detector is adjusted by a potentiom-eter. By this adjustment, compensation can be made for partially reflective or partially absorbing materials. Simi-larly, it can be adjusted so that it will change state when only a fraction of the beam is blocked. There are two sensitivity adjustment potentiometers, one for a coarse adjustment and the other for a fine adjustment.

In the Amplifier unit there are three LED lamps; one indi-cates that power is applied, another indicates that a valid signal is detected, and the other indicates that the relay is energized. In the sender unit the only lamp is the one indicating that power is applied.

INTEGRAL SYSTEM

The Hawk Microwave Pulse Sender-Receiver Integral System was created for process control applications requiring highly reliable non-contact absence/presence monitoring. The flexibility of the system allows for not only point level indication, but also flow/no flow, proximity sensing, absence/presence and plug chute detection in many different processes.

The Integral system consists of the Microwave Pulse Sender (MPS) unit and Microwave Pulse Receiver (MPR) unit. Each unit can be powered by 115Vac/240Vac or 24Vdc, mounted by flange or 3”NPT weld-

ment and is provided in an SM listed NEMA 4X enclo-sure for maximum flexibility.

The MPS unit has one LED indicator for power and a 100mA/250Vac fuse. It also has a TEST push-button for ease of setup and troubleshooting. Inside the MPR, there are three LED indicators for the following: power, signal detect and relay energized indications as well as a user accessible 100mA/250Vac fuse.

The MPS unit contains a tuned microwave diode that emits a continuous stream (approximately200 bursts each second) of microwave energy towards the MPR unit. The MPR contains a tuned microwave detector which will only accept signals from the MPS. When the sender and receiver are mounted in a direct line of sight and correctly aligned, the receiver will detect interrup-tions of these bursts. In effect, there is a microwave beam between the sender and receiver. While the line of sight is clear, the MPR will detect an uninterrupted stream. When the beam is interrupted by a sufficiently conductive material, the receiver detector will sense the interruptions and change states. This change of detec-tor states activates the relay, thus giving the basis for absence/presence indication.

Sensitivity of the receiver in the MPR is controlled by two single turn potentiometers: one for fine adjustment and the other for coarse adjustment. The sensitivity adjust-ment allows for compensation when monitoring partially conductive material. Similarly, it can be adjusted so that it will change state when only a fraction of the beam is interrupted.

The SPDT relay of the MPR unit can be set to either energize or de-energize when the beam is broken. This selection is made via the two-position slide switch next to the power input terminals.

The MPR unit also contains two time delays for control-ling and fine tuning its relay operation: the make (signal detected) and break (signal interrupted) adjustments. Each delay is independently adjustable by a single turn potentiometer from 100ms to 30 seconds. The relay will switch only after the detector state (signal/no signal) has been maintained for the time specified by the set point on the potentiometer. Any time there is a change in state, the timers are automatically reset.

For a more detailed list of specifications, please refer to the Specifications section of this manual.

Principle of Operation


4

MDS DOPPLER SYSTEM

The Hawk MDS series microwave doppler flow switch was developed for use in process applications requiring highly reliable non-contact product flow detection. The system operates bysending out bursts of microwave energy toward the target product being monitored. The target product will reflect some of the microwave energy back to the MDS system where it is processed to deter-mine if the product is flowing.

The MDS system uses the Doppler principle to de-termine if the product is moving by monitoring small charges in the reflected signal frequency. When product flow is detected, a timer is initiated and after the user set time-out period, the relay output is switched. The system also has adjustable sensitivity to compensate for products that may partially reflect the microwave energy.

The SPST relay can be set to either energise or de-ener-gise when product flow is detected. Three LED indicators are provided to indicate power, flow detection, and relay energised status.

The system is available in either an integral or remote housing and is powered by 115Vac, 240Vac or 24Vdc. The system is housed in a FM listed NEMA 4X housing and is mounted using the standard 3 inch NPT weldment or flange.

Principle of Operation

Remote - MPA MRS/MRR MRS-H/MRR-H

Input Voltage: 240Vac nominal, 200-270Vac acceptable, 50-60 Hz 115Vac nominal, 100-130Vac acceptable, 50-60 HzAC supply line fuse: 100mA, 250VacAmplifier unit includes terminals for 24Vdc power supply

Power Consumption:MRA <5VA Remote Amplifier

Power Density: (MRS/MRR) (MRS-H/MRR-H)Rated from Sender to Receiver at approximately 20µW/cm2. No interconnecting wiring between Sender and Re-ceiver. Complies with FCC Title Rules Part 15. Caution sign posting not required.

Transmitted Signal:Frequency: 10.525 GHz, 25 MHzAverage Power Density: 20µW/cm typical linearly polar-ised fieldBeam angle (3dB) approximately 30° (conservative)

Range:Maximum range under ideal conditions:105m (340ft)Expected maximum practical range:65m (215ft)Minimum range under ideal conditions:10cm (4”)Expected minimum practical range:20cm (8”)(Note: Minimum ranges are dependent on application conductivity)

L.E.D IndicatorsMPS: power on (green)MPR: power on (green), signal detect (red), relay state (amber)

Mounting:3” male NPT thread or four 6mm (.250in)blind bolt holes in flange.a) 3” weldments supplied for standardintegral mounting.b) Flange is used for remote mount in highvibration applications - isoiation shockmounts are available.2. 4” weldments with PTFE (teflon), UHMW, ceramic, firebrick windows.3. Ceramic window assemblies - rectangular.4. Firebrick window assemblies available on custom basis - rectangular - circular.5. 2” NPT sight glass window.6. Waveguides - custom assemblies available.

Specifications - Remote

Microwave Series5

Sultan 234 Series


Specifications Remote (con’t)

Adjustments:MPS: Test switch - momentary push-buttonMPR: Single turn coarse and single turn fine adjustment potentiometers for set point.Relay time delays adjustable from 100msto 30 seconds via two independenton/signal make and off/signal breakpotentiometers with automatic reset.

Fall-safe:Switch selectable - presence or absence ofmaterial.High level fail-safe position: relay is activated when ma-terial is presentLow level fail-safe position: relay is activated when no material is present

Temperature:MPS & MPR: -30°C to +65°C (-20°F to +150°F) Note: for higher temperature applications, remote mounting with windows is necessary. Customwaveguide assemblies can also be provided.UHMW Window: +80°C (+176°F)Ceramic Window: Consult factory formanufacturer’s specifications.Firebrick Assemblies: Consult factory formanufacturer’s specifications.

Cabling Entry(ies):MPS: 1 X 10mm (3/8” NPT)MPR: 2 X 10mm (3/8” NPT)

Relay Contact Output:MPR: SPDT - 10amps @ 250Vac resistive10amps @ 125Vac resistive

Enclosure:VALOXSAA LISTED

Specifications - Remote Specifications - Integral

Integral - MPS - MPR

Input Voltage:115Vac nominal, 100-130Vac acceptable, 50-60Hz240Vac nominal, 200-270Vac acceptable, 50-60HzAC supplys lined fuse: 100mA, 250VacBoth MPS & MPR units include terminalsfor 24Vdc supply power

Power Consumption:MPS < 2VAMPR < 3VA

Power Density:Rated from emitter (MPS) to receiver (MPR) at approxi-mately 20μW/cm . No interconnection wiring between emitter and receiver. Complies with FCC Title Rules Part 15. Caution sign posting not required.

Transmitted Signal:Frequency: 10.525 GHz, + 25 MHz

Average Power Density: 20RW/cm2 typical Linearly Polarized FieldBeam angle (3dB) approximately 30 degrees (conserva-tive)

Range:Maximum range under ideal conditions: 105m (340 ft.)Expected maximum practical range: 65m (215 ft.)Minimum range under ideal conditions: 10cm (4 in.)Range (cont): Expected minimum practical range: 20cm (8 in.)Note: Minimum ranges are dependent onapplication conductivity.

L.E.D. Indicators:MPS: power on (green)MPR: power on (green), signal detect (red), relay state (amber)

Mounting:1. 3” male NPT thread or four 6mm (.250in.) blind bolt holes in flange.a) 3” weldments supplied for standard integral mounting.b) Flange is used for remote mount in high vibration ap-plications - isolation shock mounts are available.2. 4” weldments with PTFE (teflon), UHMW, ceramic, firebrick windows.3. Ceramic window assemblies - rectangular.4. Firebrick window assemblies available on custom basis - rectangular - circular.5. 2” NPT sight glass window.6. Waveguides - custom assemblies available.


6

Specifications Integral - MPS - MPR (con’t)

Input Voltage:115Vac nominal, 100-130Vac acceptable, 50-60Hz240Vac nominal, 200-270Vac acceptable, 50-60HzAC supplys lined fuse: 100mA, 250VacBoth MPS & MPR units include terminals for 24Vdc sup-ply power

Power Consumption:MPS < 2VAMPR < 3VA

Power Density:Rated from emitter (MPS) to receiver (MPR) at approxi-mately 20μW/cm . No interconnecting wiring between emitter and receiver. Complies with FCC Title Rules Part 15. Caution sign posting not required.

Transmitted Signal:Frequency: 10.525 GHz, + 25 MHz

Average Power Density: 20RW/cm2 typical Linearly Polarized FieldBeam angle (3dB) approximately 30 degrees (conserva-tive).

Range:Maximum range under ideal conditions: 105m (340 ft.)Expected maximum practical range: 65m (215 ft.)Minimum range under ideal conditions: 10cm (4 in.)Expected minimum practical range: 20cm (8 in.)Note: Minimum ranges are dependent onapplication conductivity.

L.E.D. Indicators:MPS: power on (green)MPR: power on (green), signal detect (red), relay state (amber)

Mounting:1. 3” male NPT thread or four 6mm (.250in.) blind bolt holes in flange.a) 3” weldments supplied for standardintegral mounting.b) Flange is used for remote mount in highvibration applications - isoiation shockmounts are available.2. 4” weldments with PTFE (teflon), UHMW, ceramic, firebrick windows.3. Ceramic window assemblies - rectangular.4. Firebrick window assemblies available on custom basis - rectangular - circular.5. 2” NPT sight glass window.6. Waveguides - custom assemblies available.Adjustments:

MPS: Test switch - momentary push-buttonMPR: Single turn coarse and single turn fine adjustment potentiometers for set point.Relay time delays adjustable from 100ms to 30 seconds via two independent on/signal make and off/signal breakpotentiometers with automatic reset.

Fall-safe:Switch selectable - presence or absence of material.High level fail-safe position: relay is activated when ma-terial is present.Low level fail-safe position: relay is activated when no material is present.

Temperature:MPS & MPR: -30°C to +65°C (-20°F to +150°F)Note: for higher temperature applications, remote mount-ing with windows is necessary. Custom waveguide as-semblies can also be provided.UHMW Window: +80°C (+176°F)Ceramic Window: Consult factory for manufacturer’s specifications.Firebrick Assemblies: Consult factory for manufacturer’s specifications.

Cabling Entry(ies):MPS: 1 X 10mm (3/8” NPT)MPR: 2 X 10mm (3/8” NPT)

Relay Contact Output:MPR: SPDT - 10amps @ 250Vac resistive10amps @ 125Vac resistive

Enclosure:VALOXSAA LISTEDMeets Class 2, Div 1, Group E, F & G (DlP-Dust Ignition Proof) classification.FM Approval Pending.Windows: UHMW (ultra-high molecular weight) polyeth-ylene standard PTFE (teflon) available,(see part numbering).

Sealing:IP67 (NEMA 4X)

Shipping Weights:MPS: 4.5kg (10 lbs.)MPR: 4.5kg (10 lbs.)

Microwave Series7

Sultan 234 Series


Specifications - Doppler Switch

Doppler Switch - MDS

Input Voltage:240Vac nominal, 200-270Vac acceptable, 50-60 Hz115Vac nominal, 100-130Vac acceptable, 50-60 HzAC supply line fuse: 100mA, 250VacUnits have terminals for 24Vdc supply power.

Power Consumption:<3VA

Power Density:Rated from emitter at approximately 20μW/cm2. Complies with FCC Title Rules Part 15. Caution sign posting not required.

Transmitted Signal:Frequency: 10.525 GHz, ±25 MHzAverage Power Density: 20μW/cm2 typical Lin-early Polarised FieldBeam angle (3dB) approximately 30o(conservative)

Range:Maximum range under ideal conditions: 10m (33 ft.)Expected maximum practical range: 5m (16 ft.)Minimum range under ideal conditions: 0cm (0 in)Expected minimum practical range: 1cm (0.4 in)Note: Ranges are dependent on application reflectivity.

L.E.D. Indicators:Power on (green) Signal detect (red)Relay state (amber) EMI indicator (red)

Mounting:1. 3” male NPT thread or four 6mm(0.25 in.) blind bolt holes in flangea) 3” weldments supplied for standard integral mountingb) Flange is used for remote mount in high vibration applications-isolation shock mounts are available2. 4” weldments with PTFE (teflon) and UHMW windows3. Ceramic window assemblies4. Firebrick window assemblies available on custom basis5. 2” NPT sight glass window6. Flanged Pipe Mount.

Adjustments:Test switch - momentary push-buttonSingle turn coarse and single turn fine adjust-ment potentiometers for set point.

Relay time delays adjustable from 100ms to 30 seconds via two independent on/signal make and off/signal breakpotentiometers with automatic reset.

Fail-safe:Switch selectable - presence or absence of material flowHigh level fail-safe position: relay is activated when flow is presentLow level fail-safe position: relay is activated when no material flow is present

Temperature:-30°C to +65°C (-20°F to +150°F)Note: for higher temperature applications, remote mount-ing with windows is necessary. Custom waveguide as-semblies can also be provided.UHMW Window: Consult factory for manufacturer’s specifications.Firebrick Assemblies: Consult factory for manufacturer’s specifications.

Cabling Entry:3 x 10mm (3/8” NPT)

Relay Contact Output:SPDT - 10amps @ 250Vac resistive10amps @ 125Vac resistive

Enclosure:NEMA 4X. IP67/IP66SAA LISTEDMeets Class 2, Div 1, Group E, F & G (DIPDust Ignition Proof) classification.FM Approval Pending

Sealing:NEMA 4X

Shipping Weight:4.5kg (10lb)


8

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX

MICROWAVE PULSE RECEIVERPOWER

LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIV

E

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPS

FROMMPS

Polyester coatedmild steel pipe

1" N.P.T.

TS3 provides power to and accepts signals from the RemoteMPR-0. The MPR receives Microwave signals from the MPS.

P = OV (Black) T = Remote Rx Power (Red)R = Rx Sig- (Blue) S = Rx Sig+ (Yellow)

TS4 provides power and transmits signals to the Remote MPS-0.The MPS sends the Microwave signals to the MPR.

U = OV (Black) V = Tx Sig- (Blue) W = Remote Tx Power (Red)

NOTE: Maximum cable length including extension is 50 metres each for MPS and MPR.

RECEIVERMPR-0

3" N.P.T.

Active 240 (Hot)

Earth GroundNeutral

100mA Fuse (F1)

+24V (Hot)Earth Ground

Coarse Sensitivity Pot

Off Delay

On Delay

Normally Closed (TS2)Common Output Contacts (TS2)Normally Open (TS2)

DC Supply (TS1)

RelayNormal/Reverse

Serial Number

TS1

TS1

AC Supply (TS1)

Fine Sensitivity Pot

TS3 Terminals

TS4 TerminalsTest Switch

EXTEND CABLEBELDEN #9512(Max. 50metres)

EXTEND CABLEBELDEN #9363(Max. 50 metres)

Green - PowerL.E.D. Indicators

Red - SignalAmber - Relay

1" N.P.T.

SENDERMPS-0

3" N.P.T.

Facial Description Layout - Remote

Microwave Series9

Sultan 234 Series


Facial Description Layout - Integral

MPR - RECEIVER

MPS - SENDER

100mA Fuse (F1)

Serial Number

Test Switch (SW1)(cancels MPS transmission)


MPS-0LD1 -

APPLIED

Serial No. MXXXXXXX

MICROWAVE PULSE SENDERPOWER

DCINPUT

100mA

EUTR

AL

CTIV

E

ENA ARTH

AC FUSE

Active 240 (Hot)

Earth GroundNeutralTS1

AC Supply (TS1)+24V

OV (Ground)

DC Supply (TS2)

+24V

4OV

TEST

Not Used

Coarse Sensitivity Pot

100mA Fuse (F1)

Off Delay

On Delay

Normally Closed (TS2)Common Output Contacts (TS2)Normally Open (TS2)

RelayNormal/Reverse

Serial Number


TP5 Positive



HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIV

E

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

Active 240 (Hot)

Earth GroundNeutralTS1

AC Supply (TS1)

+24V (Hot)Earth Ground

DC Supply (TS1)

TS1

TP6 Gnd

SENS.LO HI

EMI IndicatorSensitivity Lo/Hi Switch

Alignmentindicator

0–2.8Vdc


10

Facial Description - Doppler Switch

NOTE: Maximum cable length including extension is 50 metres.

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MDALD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIV

E

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSRRX

Active 115/240Vac

Earth Ground

Neutral

100mA Fuse (F1)

+24V (Hot)

Earth Ground

Sensitivity 'B' Pot

Off Delay

On Delay

Normally ClosedCommon Output ContactNormally Open

DC Supply

Relay mode

Serial Number

TS1

TS1

AC Supply

Sensitivity 'A' Pot

(TS3) Terminals

Test Switch

EXTEND CABLEBELDEN #9512(Max. 50 metres)

L.E.D. IndicatorsGreen - Power


(TP5) Positive(TP6) Gnd

EMI Indicator

P = OV (Black)S = Rx Sig (Blue)T = Remote Rx Power (Red)(Remote Version only)

To remote RX/TX Module(Remote Versions only)

1" BSPNipple

Polyester coated steel

3" N.P.T.

Remote RX/TX Module

MDR

Relay Terminals (TS2)

Microwave Series11

Sultan 234 Series


HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIVE

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPSFROMMPS

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIVE

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPSFROMMPS

Solid Level - Cyclone BinHigh/Low Level

Receiving unit

Sending Unit

Sending Unit

Receiving unit

High

Low

Product Movement/Flow Detection

ConveyorMoving product on conveyors

Flow detectionFlowing solids / powders

ConveyorMoving product on conveyors

Coal Feeder

Moving product on conveyors

MDS

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIVE

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPSFROMMPS

Applications

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIVE

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPSFROMMPS

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIVE

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPSFROMMPS

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIVE

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPSFROMMPS

Typical Microwave Applications• Feeder pipe coal/ore • Flow/no flow • Blocked chute

Receiving unit High Level

Receiving unitLow Level

Sending Unit

Sending Unit

Receiving unitBlocked Chute Detector


12

Special Application

Boom Protection For Shiploaders, Stackers, Reclaimers

Equipment: Microwave Pulse Switch.

Type: MRA Microwave Remote Amplfier MRS Microwave Remote Sender MRRH3 Microwave Remote Receiver Special

Type: MPS Microwave Pulse Sender (Integral Version) MPRH3 Microwave Pulse Receiver Special (Inte gral Version)

The Hawk “special” Microwave Pulse Receiver has been specially designed for the use of “Boom Protection Ap-plications”, for Shiploaders, Stackers and Reclaimers will operate using the standard Microwave sender and ampli-fier, or the High powered versions.

Hawk has noted that with different boom designs and especially telescopic mechanical configurations on ship-loaders, that there were times when cancellation signals appeared, turning the instrument off, when clearly, the path between the sender and receiver, were clearly not blocked.

To eliminate the cancellation signals simply and still pro-vide a microwave sender/receiver combination that was simple to set up and calibrate, we designed hardware into a slightly larger Receiver housing that overcame the cancellation signal effects.

Using the MRRH3 or the MPRH3 Receiver will still allow the instrument to detect small enough targets like a 50mm guard rail for the shiploader, but has also increased the maximum range to 150 metres using the sender units, MRS and the MPS. If the MRS-H and the MPS-H High powered sender versions were used then the maximum range extends beyond 250 metres.

Wiring specifications remain the same for all Microwave versions, remote and integral systems.

The Boom Protection Microwave system will obiviously work under heavy rain, fog, dusty enviro-ments for Ship-loader, Reclaimer or Stacker applications.

10.0m Cable standard

1" BSP nipple

UHMW Window

P.C.D. 241.0mm

4 x 22.0 holes thruequi-spaced on

6" ANSI Flange Notch Alignment Indicator

238.0

230. 0mm

(9" )15. 0m

m( 0 .6")

280. 0 mm

( 11" )

165.5mm (6.5")10.0m Cable standard

1" BSP nipple

Mild steelPowder coat nnish

HILO

HILO

1

4

10

-30 sec0.3

1

4

10

-30 sec0.3

MPR-0LD1 -

APPLIED

Serial No. MXXXXXXX


LD2 -

LD3 -

DETECTEDSIGNAL

ENERGISEDRELAY

AFTER DELAY

RECEIVESENSITIVITY

(A=B)

ONDELAY

OFFDELAY

RV2

100mA

EUTR

AL

CTIVE

ENA +24VAR

THEAR

TH

AC FUSEREV

RELAYNORM

RV1

RV2

P TSR U WVTO

MPS

FROMMPS

Active 240 (Hot)

Earth Ground

Neutral

100mA Fuse (F1)

+24V (Hot)Earth GroundNote: 48 VDC Optional

Course Sensitivity Pot

O Delay

On Delay

Normally Closed (TS2)CommonOutput Contacts (TS2)Normally Open (TS2)

DC Supply (TS1)

RelayNormal/Reverse

Serial Number

TS1

TS1

AC Supply (TS1)


TS3Terminals

TS 4 TerminalsTest Switch





RECEIVERMRRH3-00

SENDERMRSH-00MRS-00

Microwave Series13

Sultan 234 Series


Mounting

General Guidelines

1. The microwave beam is a polarized form of energy. As such, it is necessary to align the units in the same spatial plane. If the units do not have the same orienta-tion the amount of received energy is diminished. At 90° to each other, the detector is blind and cannot detect the beam. The actual angle of mounting is not relevant, so long as both the MPS & MPR have the same angle and elevation.See figure B.

2. When looking for a mounting location, try to locate and mount the units flush and where minimal buildup will occur. The system can penetrate through generous amounts of buildup of various products; however, the better the position, the more reliable it will operate.

3. The systems energy cannot penetrate through steel linings or other conductive linings. You must cut a view-ing window and use an appropriate weldment.

4. For high vibration applications, it is necessary to iso-late the electronics to keep them from being damaged. This is accomplished using the optional 4” UHMW or tef-lon windows. The microwave sender and receiver should be mounted to a stable structure (I-beam, handrail) to isolate them from the vibration. Isolation shock mounts can also be provided to help isolate the electronics.See Figure C.

5. For applications which exceed 140 degrees Fahren-heit (precipitators, cement cyclones, etc.), it is necessary to use remote mounting microwaves with waveguide assemblies. This allows the electronics to be placed in an area where ambient temperatures do not exceed the maximum allowable temperature for the electronics. Firebrick and ceramic windows are best suited for high temperature applications. It is necessary to contact the factory for this type of application, however, Figure D is providedas a general guideline for such applications.

MDS Doppler System

1. Mount the MDS in an area where the product flow is to be monitored.

2. Ensure there is low vibration on the mounting if the product flow is low.

3/ Mount the MDR sender-receiver in a position where stationary material will not build upon the sensor face. Ensure the face of the sensor is flush with the inside of

the flow chamber. (if used in a closed environment)4. Correctly wire the MDR to the MDA as per the con-nection diagram. If extension cableis used, S and T are single cables. The remainder are all then combined to form a solid ground connection back to terminal labelled P.

5. RV1 and RV2 must be adjusted together with the potentiometer positional arrows both basically aligned in the same direction. They are parallel potentiometers. Begin at minimum anti-clockwise position.

6. Position Lo-Hi slide switch to low position.

7. Apply power to the unit. The green LED LD1 will be illuminated.

8. When material is flowing at normal speed, slowly in-crease RV1 and then RV2, then RV1 then RV2 etc. until flow is detected. Flow is detected when the Red LED LD2 is illuminated.

9. The yellow LED, LD3 will be illuminated when the relay becomes energised.

10. The relay energisation is timed via an ON delay and OFF delay potentiometers ON delay is the delay when LD2 is constantly illuminated prior to the relay pulling in. When LD2 is no longer illuminated (i.e. no flow) the de-lay before the relay switches off is controlled by the OFF delay potentiometer.

11. When LD2 is illuminated increase RV1 and RV2 by a further 15% (approx.) of the adjusted distance from the zero position. This allows for some variation in the flow indeed - the larger the percentage used the greater the flow change needed before the relay switches.

12. Intermittent flow surges can be removed via the ON delay OFF delay potentiometers

13. If you increase RV1 and RV2 to maximum and LD2 is not illuminated, decrease anti-clockwise back to zero. Slide the slide switch LO-HI to the Hi position and repeat the slow step by step adjustment of RV 1 and RV2.

If possible stop the flow to ensure the sensitivity (RV1 and RV2) are set correctly. The time delays can be checked without stopping the flow of the material. The push button on the RHS of the board is a press to test push button. This simulates no received flow signal and consequently you can adjust your on and off delays.


14

Mounting

GENERAL GUIDELINES cont’d

Figure A: Mounting Angles

Figure B: 1. MPS/MPR Beam Elevation

)RPM(tinUgnivieceR)SPM(tinUgnidneS

Microwave Beam

Correct ElevationMaximum Signal Strength to Receiver

Incorrect ElevationMinimum Signal Strength to Receiver

Sending Unit (MPS)Receiving Unit (MPS)

Microwave Series15

Sultan 234 Series


Mounting

Specific Applications

1. When mounting to monitor in a flowing product such as coal, ore or wood chips, position the microwave path out of the direct flow stream. If at all possible, go be-hind the flow stream or well in front of the flow stream. This will prevent any possibility of unwanted trips due to abnormal product flow from the conveying system. See Figure E.

2. When mounting to monitor for absence/presence or plugged chute conditions, the MPS & MPR must be mounted opposite each other observing correct elevation and orientation. The system should be mounted in such a way so that as product backs up, the beam will be broken. Refer to Figure E for an example.

3. When mounting to monitor flow/no flow and plugged chute conditions, one MDS and one MPS/MPR units must be used. The MPS and MPR provide the plugged chute detection and are mounted opposite each other in the same manner as the standard plugged chute detection arrangement. The MDS however, is mounted directly above the MPR unit.

4. When using the system as a proximity switch, the mounting arrangement is application dependent and must ensure proper operation even under worst case conditions. Please consult your representative or the factory for specific mounting arrangements.

5. Mounting of the Microwave Pulse system on sloped vessel walls can be accomplished using the Microwave Adjustable Mount. This system allows the microwaves to be mounted to a sloped surface and then adjusted horizontally for optimum performance and operation. The adjustable mount has an integral 4” weldment with UHMW polyethylene or PTFE (teflon) window options. Also included with the bracket is a vibration isolation kit (shock mounts) to help protect the electronics from damage. Each side wall of the vessel must not exceed 30 degrees from the vertical centerline. To mount the adjustable bracket, simply weld the 4” weldment directly to the vessel, install the window, mount the microwave and adjust horizontally.See Figure G (page 11).

Figure E - Mounted as Block Chute Switch

Figure F: Flow/No FlowPRODUCT

FLOW

MDS Flow / No FlowSwitch

PRODUCT FLOW

Sending Unit(MPS)

Receiving Unit(MPR)


16

Mounting

Figure C: High Vibration Flange Mounting Detail

Flange Mounted to anIsolated Permanant SupportStructure i.e.I-Beam,and Rail, etc., forHigh Vibration Applications.Microwave should be awayfrom normal material flow.

Note: Distance betweenmicrowave face and windowshould not exceed 75mm (3")for all applications(UHMW/PTFE Windows,Sight Glass, Ceramic Brickand Firebrick assemblies).

Sending Unit(MPS)

Receiving Unit (MPR)

Stable SupportStructure

CustomerSuppliedMountingBracket

Product Flow

Figure D: High Temperature Remote

Hopper/Feeder (Not to Scale)

Ceramic or Firebrick AssemblyW/Antenna Support Bracket

High Temperature Area(Ambient Higher than 140°)

Wave Guides

MPR Remote MPS Remote

Normal Temperature Area(Ambient Lower than 140°)

Microwave Series17

Sultan 234 Series


Specific Applications Mounting cont'dFigure G: MPS/MPR and MRS/MRR Adjustable Mount

XX

Product Flow

Sending Unit(MPS)

Receiving Unit(MPR)

Isolation Mount

Adjustable microwavemounting bracketwelded to vessel wall.W / UHMW or TeflonWindow

X = 30°Maximum

Hooper/Feeder

Mounting


18

Wiring

While there is no interconnecting wiring required for the microwave system, care must be taken to ensure that each unit’s individual wiring is correct prior to applying initial power. Reference Figure A for specific termina-tion’s on each unit.

1. The MPS is supplied with one 10mm (3/8” NPT) con-duit entry hole pre-drilled in the enclosure while the MPR has two 10mm (3/8” NPT) entry holes. The MRA has three 10mm (3/8” NPT) entry holes.

2. The only wiring required by the MPS unit is that of in-put voltage. This is accomplished using the TS1 terminal block and 16AWG wire or larger.

3. The MPR will require relay wiring as well as input voltage wiring. This is accomplished using terminal block TS1 for the input voltage and terminal block TS2 for the relay. All terminations require 16AWG wire or larger.

4.The MRA is wired similarly to both MPS and MPR (see connection diagram for details)

Setup & Initial Calibration

After completing the mounting and wiring procedures it will be necessary to perform initial checks of the system. These checks include the following:

1. Verify that the units are mounted securely and that the conduit entry angles and elevation are the same. Also check to verify there is a clear line of sight between the Sender and Receiver units.

2. Ensure that all wiring is correct and that there are no bare wires protruding from the terminal connectors on the units. Check the input supply voltages prior to con-necting it to the units.

Once you are satisfied with the installation, apply power to the system and perform the following checks. If the answer to any question is NO, then go to the trouble-shooting section of this manual.

1. Is the power indicator (LD1) on both the MPS/MPR & MRA showing green?

2. On the MPR, turn potentiometers A & B fully clock-wise. Is the signal detect indicator (LD2) showing red?

3. Have someone else depress the TEST push-button on the MPS while you watch the signal detect (LD2) on the MPR/MRA. Does the indicator go on and off with respect to the TEST push-button?

System Wiring, Setup & Calibration

4. Toggle the relay normal/reverse switch (SW1) on the MPR. Does the relay energized indicator (LD3) go on and off with respect to the movements of SW1 ?

Once you have completed the above checks, it will then be necessary to adjust the MPR/MRA for your particular process. With a clear line of sight between the Sender and Receiver, turn both potentiometers A & B fully coun-ter-clockwise.

1. The signal detect (LD2) will turn off. Slowly turn both A & B together in a clockwise direction until the signal detect indicator (LD2) begins to flicker. From this point, itis essential to move potentiometer A extremely slow as it is a fine adjustment. Further adjust potentiometer A clockwise just to the point where LD2 stays on steady without flickering.

2. Next, adjust both time delay potentiometers to the 12 o’clock position. Break the beam if possible. It is prefer-able that this is done via the application but for initial adjustment of the delays you can simulate the beam being blocked by depressing the TEST push-button on the MPS unit. This will stop (interrupt) transmission of the beam.

3. Adjust the ON DELAY to obtain the desired delay after the TEST push-button is released. Adjust the OFF DELAY to obtain the desired delay after the TEST push-button is depressed.

4. Set SW1 on the MPR unit for the desired relay ener-gization mode. NORM will provide an energized relay while the signal is detected and REV will provide an energized relay when the signal is lost.

5. If the product fails to break the beam, adjust the sensi-tivity counter-clockwise until the signal detect (LD2) light goes out, then adjust approximately 1/10 of a turn further counter-clockwise.

If the set-up was completed without product, it may be necessary to make final adjustments with the process running and product moving between the Sender/Re-ceiver units. The hi-lo sensitivity should be left on hi. If the product fails to block the beam, you should then revert to the lo sensitivity setting.

Microwave Series19

Sultan 234 Series


160mm (6.3")

135mm (5.25")

135m

m(5

.25"

)

160m

m(6

.3")

UHMWWindow

4 X Ø22.0 holes thru equispaced on 241 P.C.D.

6" ANSI Flange

UHMW Window

MICROWAVE REMOTE AMPLIFIER (MRA) - Overall Dimensions

MICROWAVE REMOTE SENDER/RECEIVER - HIGH POWER (MRS-H/MRR-H)Overall Dimensions

MICROWAVE REMOTE SENDER/RECEIVER (MRS/MRR) - Overall Dimensions

145m

m(5

.7")

170mm (6.8")

4 x 5.0mm holes

137m

m(5

.4")

61.5

mm

(5.4

")25

.5m

m(1

")61.5mm (5.4") 25.5mm (1")

61.5

mm

(5.4

")25

.5m

m(1

")25.5mm (1") 61.5mm (5.4")

1" BSP nipple

6" (150mm)Polyester coated mild steel pipe

15mm(0.6")

230mm (9")

280mm (11")

165m

m(6

.5")

15mm (0.6")

1" BSP nipple

Polyester coated mild steel pipe

130mm (5")

192mm (7.6")

3" N.P.T.

1" BSP nipple

4 x 5.0mm holes

137m

m(5

.4")

61.5

mm

(5.4

")25

.5m

m(1

")

61.5mm (5.4") 25.5mm (1")

61.5

mm

(5.4

")25

.5m

m(1

")

25.5mm (1") 61.5mm (5.4")

Polypropylene housing and ange

175mm (6.9")

237mm (9.3")

XXXm

m(X

.X")

Drawing A


20

MICROWAVE PULSE SENDER/RECEIVER (MPS/MPR) - Mounting Plate

MICROWAVE PULSE SENDER/RECEIVER (MPS/MPR) - Overall Dimensions

160mm(6.3")

22.50

160mm(6.3")

45.00

9mm (Ø.354) ThruOn 190.5mm (7.5") B.C.Typ 4 Eq. Sp. Pics.

6mm (Ø.236) ThruOn 132mm (5.232") B.C.12mm (Ø.472)Typ 4 Eq. Sp. Pics.

79mm (Ø3.110) Thru

12.7mm R.500 ThruTyp 4 Pics

160mm(6.3")

160m

m(6

.3")

310mm(12.2")

3" N.P.T.

85m

m(3

.35"

)

130mm(5.15")

145m

m(5

.7")


135m

m(5

.25"

)

135mm(5.25")

Drawing B

Microwave Series21

Sultan 234 Series


Dimensions

Remote Microwave Doppler System - Remote Amplier (MDA)

160mm (6.3")14

5mm

(5.7

")

170mm (6.8")

4 x 5.0mm holes

137m

m(5

.4")

61.5

mm

(5.4

")25

.5m

m(1

")

61.5mm (5.4") 25.5mm (1")

61.5

mm

(5.4

")25

.5m

m(1

")

25.5mm (1") 61.5mm (5.4")

Integral Microwave Doppler System (MDI)

310mm(12.2")

3" N.P.T.

85m

m(3

.35"

)

130mm(5.15")

145m

m(5

.7")

160mm(6.3")

160m

m(6

.3")


135m

m(5

.25"

)

135mm(5.25")

Remote Microwave Doppler System - Remote Sensor (MDR)

135mm (5.25")

135m

m(5

.25"

)

160m

m(6

.3")

UHMWWindow

1" BSP nipple

Polyester coated mild steel pipe

130mm (5")

192mm (7.6")

3" N.P.T.

Drawing C


22

Drawing D

3" & 4" Weldment Window

3" & 4" UHMW Polyethylene/Ceramic Window

3" & 4" Teon/Ceramics Window

147.6mm(Ø5.81)

120.

7mm

(4.7

5")

4" N.P.T.

5.1mm(0.20")

5.1mm(0.20")

83.7

mm

(3.3

0")

5.1mm(0.20")

3" N.P.T.

5.1mm(0.20")

25.4mm(1.0")

3" N.P.T.

10.2mm (0.40")

Ø.312 Typ2 Pics

56.2mm (2.21")

Ø.312 Typ2 Pics

56.2mm (2.21")

25.4mm(1.0")

3" N.P.T.

10.2mm (0.40")25.4mm(1.0")

4" N.P.T.

10.2mm (0.40")

25.4mm(1.0")

4" N.P.T.

10.2mm (0.40")

Microwave Series23

Sultan 234 Series


Drawing E

Ceramic Heat Shield Mount

Ceramic Brick

Ceramic Brick Mount Assembly

152.4mm (6.0")

317.5mm (12.5")

152.4mm (6.0")

101.6mm(4.0")


24

76.2mm(3.0")

Assembly View; Firebrick Mount

419.1mm (16.5")

228.6mm (9.0")

50.8mm(2.0")

215.9mm(8.5")

114.3mm(4.5")

Isometric View; Firebrick Mount

Firebrick; Firebrick Mount

152.4mm (6.0")

114.3mm(4.5")

Drawing F

Microwave Series25

Sultan 234 Series


Waveguide WR90 Cone

Waveguide WR90 Straight

Waveguide WR90 Bend

Note: "A" = Per ApplicationFinish Per Application

32mm(1.275")

33mm(1.283")

23mm(0.890")

10mm(0.90")

41mm(1.625")

41mm(1.625")

33mm (1.283")

33mm(1.283")

4mm (Ø.172) ThruTyp 4 Pics

FB

GTAW

"A"

Note: "A" = Per ApplicationFinish Per Application

FB

FBGTAW

"A"

33mm(1.283")

4mm (Ø.172) ThruType 8 Pics 33mm (1.283")

Drawing G


26

DRAWING H

DRAWING I

Glass Window

19.9mm (0.78")6.3mm (0.25")

Adjustable Microwave Bracket

2" N.P.T.

135mm (5.3") (Ø.400) Thru

116mm (4.6")

147mm (5.8")

336mm (13.2")

225mm(8.9")

Drawing H, I

Microwave Series27

Sultan 234 Series


Sequencer

The Microwave Pulse Sequencer is powered by mains or 24Vdc, it is a self-contained unit which synchronises the pulsing of up to 6 microwave units. Each unit is allocated a unique ‘time slot’ in sequence, in which that unit may transmit (and receive). This means that no 2 units will be operating at once, eliminating the possibility of interfer-ence between units.

Installation involves connecting a pair of wires from the sequencer to the U&V terminals on each MRA. No inter-nal modification of the MRA is required.

A green flashing LED indicates that: (a) the sequencer is powered and;(b) that its oscillator is running

Sequencer - Installation

Specifications

Power: 110-120 or 220-240Vac 50 or 60 Hz or 24VdcOutputs: Active-low with internal 470Ω pull-up to +5vOutput pulse width: 341.3 µSTime between pulses: 5.46mSInternal Timebase: Quartz Crystal

MICROWAVE PULSE SEQUENCER – MSEQ

Connection Sequenced Outputs: 1-6 to V Terminal — Ground to U Terminal

MRA

U V W

GNDBLACK(Screen)

BLUE

RED

P E S T

TO MRS(SENDER)

TO MRR(RECEIVER)

FUSE

MSEQMICROWAVE PULSER SEQUENCER

A N E 1 2 3 4 5 6

POWER240VacOR

24Vdc

To otherMRA UNITSas required

FUSE

Top Row = GNDBottom RowSEQUENCEDOUTPUTS

Green LED: Power ONRed LED: PULSE

+24VOV

USE TWISTED PAIRSCREENING OPTIONAL

GROUND

USE TWISTEDPAIRS

Installation


28

Troubleshooting

System Inoperative

Yes

SystemInoperative/Either

MPS or MPR or Both

IsPower Applied to

Both Units

Check Voltage andApply PowerTo Both Units

No

No

No

No

IsLD1 Lit Greenon both units

Line ofSight Clear Between

MPS & MPR?

Is LD2on MPR Lit Red?

Proceed to VerifyRelayOperation Consult Factory

IsAlignment ofMPS & MPR

Correct

Clear Line ofSight Between

MPS & MPR

Check Input Voltageand Fuses/ReplaceFuses if Necessary

Correct Alignment sothat the conduit entryholes on the MPS &

MPR are at thesame angle

No

Yes

Yes

Yes

Yes

If the fuses continue to blowafter replacement, consultthe factory

Microwave Series29

Sultan 234 Series


Troubleshooting (con’t)

With LD2 a steady red,toggle SW1 on

MPR unit.

Does LD3on MPR unit toggle

on/o/on...?No

NoDoes

LD3 toggleon/o/on...?

Proceed toSensitivity Adjustments

Return SW1on MPR to original

Position.

Yes

Yes

Consult Factory

Consult Factory

Have someone depressthe TEST buttonseveral times on

the MPS unit While youmonitor LD3


30


Sensitivity Adjustments

Process Active?

Sensitivity Adjustmentsmust be made with anactive process. Ensure

that the process isactive!

Yes

No

False Tripor

No Trip

Proceed toNo Trip Adjustments

page 22

Proceed toFalse Trip Adjustments

page 22

If the setup procedure inthis manual was notfollowed during installation,it will be necessary tocomplete it now.

START

Microwave Series31

Sultan 234 Series



LD2Still Intermittent?

Adjust ReceiverSensitivity

Yes

No

START

False Trip Adjustment

LD2Steady or FlashingLD2 Signal Indication is

intermittentLD2 Signal Indicator

Steady

Decrease ReceiverSensitivity

Increase RelayTime Delay

Return to NormalOperations




32


Yes

NoIs Product in Path?

Product must be inpath for signal to be

attenuated and correctadjustment

Adjust RelayTime Delay


No Trip Adjustment

Yes

NoLD2

Signal Present?

AdjustReceiver Sensitivity

START

Microwave Series33

Sultan 234 Series


Safety Information

FCC REGULATIONS:

Qualifications -

The Federal Communications Commission imposes strict requirements on radiating sources such as the MPS/MPR, MRS/MRR/MRA,MRS-H/MRR-H/MRA Microwave Pulse Systems. This unit is tested to, and meets these requirements, which include operating fre-quency and stability, harmonic and spuriousgenerations and power output. The Hawk Microwave Pulse System complies with FCC Rules Part 15 for industrial controls. No licenses or approvals are required to use the system.

Requirements -(A) OSHA - 10mW/cm2of radiated power.(B) ANSI - 5mW/cm2 of radiated power.

The Hawk MPS/MPR, MRS/MRR/MRA, MRS-H/MRR-H/MRA Microwave Pulse Systems have 20µW/cm2 of radiated power.

Note: The Hawk MPS/MPR, MRS/MRR/MRA,MRS-H/MRR-H/MRA Microwave Pulse Systemsare well be-low the stringent safety standards required by both the above governing bodies. It is regarded as a totally SAFE level control and may be used with no special precau-tions.

Warranty

Hawk control products will be replaced, put in good op-erating condition, or the purchase price refunded, at the option of Hawk, free of charges except transportation, if defective in their manufacture, labeling, packaging ,or shipping, and if notice of said defect is received by Hawk with in one year from the date of shipment.

The cost of such replacement, repair or refund or price shall be the exclusive remedy for any breach of warranty, and Hawk shall not be liable to any person for conse-quential damages for injury or commercial loss resulting from any breach of any warranty particular purpose, and makes no other warranty, express or implied, including implied warranty arising from course of dealing or usage of trade.


34

Part Numbering

RMS & IMS MICROWAVE UNIT Model RMS Remote Microwave set with sender, Receiver and Amplifier without 3” weldment MRS Remote Microwave Sender without 3” weldment. MRR Remote Microwave Receiver without 3” weldment. MRA Remote Microwave Amplifier RMSH High Power Remote Microwave set with sender, Receiver and Amplifier without weldment MRSH High Power Remote Sender without weldment MRRH High Power Remote Receiver without weldment MRAH High Power Remote Microwave Amplifier MRR3 Remote Microwave Receiver with Signal Recognition Stability IMS Integral Microwave System with Sender and receiver without 3” Weldemnt MPS Integral Microwave Sender without 3” Weldemnt MPR Integral Microwave Receiver without 3” Weldemnt MPR3 Integral Microwave Receiver with Signal Recognition Stability MSEQ Microwave Sequencer Unit Power Supply 240 240 Vac Volt 220 220 Vac Volt 115 115 Vac Volt 48 48 Vdc Volt Outputs 0 Standard relay Output 6 Solid State Relay Output Facing Material 0 UHMW Polyethylene 1 PTFE Teflon for complete set pair 2 PTFE Teflon for sender or receiver, each W1 Wave guide connector for set pair W2 Wave guide connector for sender or receiver, each Z Special request

ATEX Approvals X not required A22 ATEX Zone 22 A22 ATEX Zone 22 for a complete set

Cable length 10 10m cable (Standard) 30 30m cable for MRS, MRR, MRSH, MRRH 30S 30m cable for RMS 50 50m cable for MRS, MRR, MRSH, MRRH 50S 50m cable for RMS X Not required

RMS 240 0 0 X 10

Part Numbering

Microwave Series35

Sultan 234 Series


Mounting Accessories MA 0 3” Weldment each 1 2” Glass window each 3 3” UHMW Windows & Weldment each 4 4” UHMW Windows & Weldment each 5 6” UHMW Windows & Weldment each 6 3” PTFE Windows & Weldment each 7 4” PTFE Windows & Weldment each 8 6” PTFE Windows & Weldment each 9 9’ x 4,5” Fire brick each 10 6” x 4” ceramic brick each 11 Shock insulation mounts pack of 4 12 Adjustable mounting UHMW windows each 13 Adjustable mounting PTFE windows each 14 Remote wave guide Assembly 15 Mounting Flange pipe 16 3” Ceramic window & weldment each 17 4” Ceramic window & 4” weldment each 18 4” Microwave Weldment only each 19 3” Stainless steel Weldment only for UHMW each 20 4” UHMW Windows only each 21 3” UHMW Windows only each 22 4” Stainless steel Weldment only for UHMW each MA 0

Full Part Number

Electronics + Mounting Accessories

RMS 240 0 0 X 10 + MA 0

Part Numbering

Hawk Measurement Systems15-17 Maurice CrtNunawading VIC 3131AustraliaPhone: +61 3 9873 4750Fax: +61 3 9873 [email protected]

Hawk Measurement America3911 W. Van Burren STE B-7Phoenix, Arizona 85009USAPhone: +1 888 HAWKLEVEL (1 888 429 5538)Fax: +1 602 353 [email protected]

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Manual Microwave Pulse Switch - Hawk Measure manual.pdf · Shiploader/Stacker/Reclaimer MPS - MPR...

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Transcript of Manual Microwave Pulse Switch - Hawk Measure manual.pdf · Shiploader/Stacker/Reclaimer MPS - MPR...