MANUAL

HALLSYSTEM

COPYRIGHT © 2016 SAFETYRESPECT ABINFO@SAFETYRESPECT.SE • WWW.SAFETYRESPECT.SE

Art

no

9211

12

ENG

WWW.SAFETYRESPECT.COM

CONTENT 2 SAFETY 2 CHECK MATERIAL2 GENERAL INFORMATION3 DESIGNING AND PLANNING4 INITIAL DETAILS 6 ATTACHMENT AND PREPARATION 9 HALLSYSTEM ASSEMBLY 12 DISMANTLING14 SAFETYCHECK

GENERAL INFORMATION

SafetyRespect Hallsystem is a fall protectionproduct developed for flat roofs and low sloped roofs on hall buildings for industry, sports, commerce and other large buildings. The system has multiple fastening options and can handle up to 6 meter span between the attachment points.Hallsystem consists of mesh barrier in alu-minum and components that provide a fast and secure montage. Attachments projected to advantage in good time.Then you can take into calculation the thick-ness of the wall panels or other construction products to be mounted and calculate the final height of the roof, which may change during the project. The construction body can then be prepared for fall protection pro-ducts when it comes to building site.Often it is possible to preassemble product details even before the construction starts.

SAFETYTo reduce risks at the worksite make a do-cumented risk assessment and action plan. The following risks and measures are always present when installing fall protection:

CHECK MATERIAL

Check all parts for mounting. If in doubt, contact the fall protection adviser, replace or discard damaged material

WWW.SAFETYRESPECT.COM

OUR WAY OF CREATING SAFE WORKING SITES

EDGE PROTECTION

ANALYSIS

A working method has been developed with which we already at the designing stage

are present to develop solutions according to an established structure – an Edge Protection Analysis.

We identify situations where a risk of falling may be present, and solutions are then specified already

at the design stage. We co-operate with the project management, designers and local

managers to create safe working sites.

TRAINING

At the start of new projects we carry out

training of installers and safety representatives in regard to laws and regulations, and the

current edge protection solutions. The installers

also get instructions as to individual checks

with checklists and work methods. The

training and instructions are adapted to the requirements of the

projects and are carried out, where possible, at

the working site.

USAGE

We also train the users in how to use the

protections installed by the installers. Many different professional

groups handle the edge protection on a daily

basis, and therefore good knowledge is essential.

Follow-up tasks are continuously carried

out, including measures in order to assure the

highest possible degree of safety at the working

site. This SafetyCheck is a safety inspection that

focuses on the installed edge protections.

SAFE WORKING SITE

What we create together with our customer is a safe working site

with a clear structure, analysis, solutions and documentation. With the correct attitude

from the management and personnel in all

sectors and available competence, together we create safe, and for

all parties, profitable construction sites.

12

34

DESIGNING AND PLANNING

5ACTIVE

SAFETYCHECK

We can service an already installed edge protection based on a SafetyCheck that

has been carried out at an earlier stage. We make the necessary

corrections of possible defects, make additions to the edge protections,

optimise material of delivered and installed edge protection, move and remove materials on slabs, etc. We look

forward and solve future edge protection

situations.

DESIGNING AND PLANNING | 3

WWW.SAFETYRESPECT.COM

INITIAL DETAILS

6. Double coupler swivelling (screw) 3. Post 2,5 m ALU

2. Rod 20 complete

7. Barrier ALU 3 m

8. Strap 0,6 m

5. Joint Pin4. Coupler with Bracket

1. weld nut 20

9. Alternative, Adjustable bracket

11. Rod 1,5 m ALU

4 | INITIAL DETAILS

WWW.SAFETYRESPECT.COM

ID ART.NR. DESCRIPTION MEASURE WEIGHT ILLUSTRATION

1 914148 weld nut 2050 x 34 mm

wrench size 30 mm0,2 kg

1 914154Plate-mid 140x140

(alternative to weld nut)140 x 140 mm 1,1 kg

1 914155Plate-side 140x140

(alternative to weld nut) 140 x 140 mm 1,1kg

2914156914157

Rod 20 complete 0,5 m Rod 20 complete 1,0 m

L= 500 mmL= 1000 mm

3,3 kg 6,6 kg

3 911121 Post 2,5 m ALU 2500x200 mm 7,8 kg

4 919015 Coupler with Bracket 48 mm 1,1 kg

5 914152 Joint Pin 180 x 40 mm 0,97 kg

6 915108 Double coupler swivelling (screw) 2 x 48 mm 1,1 kg

7 910122 Barrier ALU 3 m, H=1,3 m 3123x1294 mm 17,2 kg

8 919206 Strap 0,6 m 0,6 M 0,72 kg

9 911126 Adjustable bracket 1200 x 520 mm 8,0 kg

10 910200 Assembly tool for Rod 20 L= 500 mm 1,5 kg

11 911116 Rod 1,5 m ALU 1500x48,3 mm 2,5 kg

INITIAL DETAILS | 5

WWW.SAFETYRESPECT.COM

Bracket for installation of fall protection can be threaded into the pre-assembled mounting, as well as directly in the glulam beam after pre-drilling.

Weld Nut can be welded to the steel frame after-wards. Fasteners also facilitates the installation in the future maintenance of the roof and facade.

ROD 20 COMPLETE

ATTACHMENT WOOD

Pre drilling 20 mm drillDepht:100mm

Rod 20

Assembly tool Rod 20

Coupler bracket

Wing Nut 20

Rod 20

Socket 20x2

ATTACHMENT STEEL

Fasteners are performed according ISO 2553 ISO 3834-4SS-EN ISO 5817:2014

Weld NutRod 20

Da4

6 | ATTACHMENT AND PREPARATION

ATTACHMENT AND PREPARATION

WWW.SAFETYRESPECT.COM

DISTANCE BETWEEN ATTACHMENTS

EXCERPTS LOADS EDGE DISTANCE

For thicker insulation, protection may need to be adjusted in height. Then it needs to be sectioned. See page 8.

To clear heights, fasteners need to be attached to various components in the construction.

Fh = 24 kN

Fv = 1,6 kN

Fv = 1,6 kN

Fh = 24 kN

* Sometimes it requires the longer Rod to clear adjust-ment.

Adjustment takes pla-ce at the connections on the Rod.

*

ATTACHMENT AND PREPARATION | 7

M

IN40

0 m

m

M

IN>

100

0 m

m

MIN > 0 mm

M

AX

1000

mm

WWW.SAFETYRESPECT.COM

RAISING BARRIER, SEGMENTATION

If there is a need to temporarily open or raiseBarrier during the project period, eg for intake ofinsulation, stair towers or other construction pro-ducts, be sure to mount the Barriers from the start with overlap on selected sides of the building.

Maximum 3 Barriers linked.

Double coupler swivelling (screw

Max c/c 6000 mm

8 | ATTACHMENT AND PREPARATION

WWW.SAFETYRESPECT.COM

ASSEMBLY HALL SYSTEMS

A. Mounting attachment

B.

INSTALLATION ROD AND POLES

Coupler with Bracket

Post 2,5 ALU

Attachment

Rod 20 complete

ASSEMBLY HALL SYSTEMS | 9

B. Mounting Rod 20 complete

C. Mounting Posts 2,5 ALU

WWW.SAFETYRESPECT.COM

MOUNTING BARRIERS

A. CONNECT BARRIER WITH JOINT PIN AND STRAP. TIGHTENING THE JOINT PIN 90 NM

Joint pin

Barrier Alu 3 m

B. MOUNTING BARRIERS ON THE POSTSMAXIMUM OF THREE BARRIERS AT A TIME

C. LOCK BRACKETS D. CHECK THE HEIGHT OF THE BARRIER

Strap

MIN > 0 mm

MIN

> 1

000

mm

M

AX

1000

mm

M

IN40

0 m

m

10 | ASSEMBLY HALL SYSTEMS

WWW.SAFETYRESPECT.COM

ADJUSTMENT

CORNERS

Adjust temporarily the attachmentwhen mounting for example, wall module

Double coupler swivelling (screw)

ASSEMBLY HALL SYSTEMS | 11

WWW.SAFETYRESPECT.COM

DISMANTLING

Dismantle Hallsystem in reverse order.With care, dismantle and arrange details in the order they were delivered to the construction site. and you will have an effective unprovisioning

12 | DISMANTLING

WWW.SAFETYRESPECT.COM

SECURING MATERIAL / GOODS BEFORE TRANSPORTATION!

RE PACK

DISMANTLING | 13

WWW.SAFETYRESPECT.COM

SAFETYCHECK HALLSYSTEM

CHECK POINTS YES NO REFERENCE REMARKS

Is the current installation instructions available? Manual Hallsystem

Have recommended safety measures? Page 2

Are the components free of damage? Page 2

Is the maximum distance between the fixing points a maximum of 6 m? Page 8

The attachments are planned and executed according to instructions? Page 6,7

Is the basis for fixings strong enough for the loads? Page 6,7

Is the distance between attachments and work surface according to the instructions? Page 7

Is the risk of stepping through the work surface and fall averted? Page 7

The poles are correctly fitted in the brackets? Page 10

Is the Barrier fitted correctly and in the right side of the posts? (Inside pole, toe board downward and outward decal)

Page 10

Is the Barrier properly locked with the Post lock? Page 10

Is the Barrier bottom level with the work surface? Page 10

Is the Joint pin used in connect Barrier, and there’s strap in each joint? Page 10

Available posts at each corner? Page 11

Used Double Clutch Pivot (screw) in every corner? Page 11

Is the Joint pin installed according to the instructions? Page 10

Have overlaps created with Double Clutch rotary (screw)? Page 8,9,11

Meet Barrier at the corners so no openings occur? Page 11

WORKPLACE

Location

Site manager

DATE

Order no.

Check no.

SITE/PART OF BUILDING

1 3

2 4

CHECKING THE ABOVE CHECKLIST CONDUCTED BY

Date Signature

We have a mobile version!

safetycheck.se

14 | SAFETYCHECK