MANUAL

HM VP 30H-60H-60T-100T-160T WORKSHOP PRESSES

Industrivej 3-9 DK-9460 Brovst Denmark Tel.: +45 98 23 60 88 Fax: +45 98 23 61 44

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EC Declaration of Conformity hereby declares that HM VP 30H-60H-60T-100T-160T are manufactured in accordance with the provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) – The Machinery Directive (order no. 561 of 25 June 1994 with subsequent amendments) Also on accordance with:

• The council directive of 19 February 1973 (73/23/EEC) – The Low Voltage Directive – with later amendments (order no. 797 of 30 August 1994)

• The council directive of 3 May 1989 (89/336/EEC) – The EMC Directive – with

later amendments (order no. 796 of 5 December 1991 with subsequent amendments)

HM MACHINERY A/S Industrivej 3-9 9460 Brovst Denmark www.scantool-group.com Tlf: +45 98 23 60 88 Fax.: +45 98 23 61 44

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1. Content 1. Content............................................................................................................................3 2. Description.......................................................................................................................4

2.1 General information .....................................................................................................4 2.2 Technical data .............................................................................................................4 2.3 Dimensions ..................................................................................................................5

3. General safety advice ......................................................................................................6 3.1 User’s responsibility .....................................................................................................6 3.2 Basic safety advice ......................................................................................................6 3.3 Special risks.................................................................................................................7 3.4 The press must not be used when: ..............................................................................8

4. Installation .......................................................................................................................8 4.1 Transporting the press .................................................................................................8 4.2 Environmental conditions for the installation ................................................................8

5. Before first use ................................................................................................................9 5.1 Mounting the oil tank....................................................................................................9 5.2 Filling the oil tank .........................................................................................................9 5.3 Electrical connection ..................................................................................................10 5.4 Direction valve control................................................................................................10 5.5 Checks before first installation ...................................................................................10

6. Using the press.............................................................................................................. 11 6.1 First use.....................................................................................................................11 6.2 Regular use ...............................................................................................................11 6.3 Adjustment of the working table .................................................................................12 6.4 Emergency stop button ..............................................................................................12 6.5 Hand pump*...............................................................................................................13 6.6 Moving cylinder*.........................................................................................................13

7. Servicing and maintenance............................................................................................ 13 7.1 Daily maintenance .....................................................................................................13 7.2 Six monthly maintenance ...........................................................................................14

8. Presses hand operated only .......................................................................................... 15 a. WSP 30 H..................................................................................................................15

9. Main groups of hydraulic press ...................................................................................... 25 9.1 General assembly ......................................................................................................25

9.1.1 General assembly 60 T ............................................................................ 25 9.1.2 General assembly 100 T .......................................................................... 26 9.1.3 General assembly 160 T .......................................................................... 27

9.2 Hydraulic cylinder assembly.......................................................................................28 9.2.1 Hydraulic cylinder group 60 T and 100 T ................................................. 28

9.3 Hydraulic cylinder group 160 T...................................................................................30 9.4 Motor and pump assembly.........................................................................................32

9.1.2 Motor and pump assembly 60 T and 100 T.............................................. 32 9.5 Motor and pump assembly 160 T...............................................................................33 9.6 Power pack assembly ................................................................................................34 9.7 Power pack with hand pump assembly*.....................................................................36 9.8 Tank cover assembly*................................................................................................38 9.9 Manometer bracket assembly*...................................................................................39

10. Circuit diagrams............................................................................................................. 40 9.1 Hydraulic diagram......................................................................................................40 10.2 Electric circuit.............................................................................................................41

11. Guarantee...................................................................................................................... 42 Guarantee .............................................................................................................................42

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2. Description 2.1 General information

The Hydraulic Workshop Press 60 T is designed for:

- beams, profiles, pivots, shaft bending and straightening

- bearings, bushings, the assembly and disassembly of pivots

- stamping, punching, forming.

This machine can be used in car repair shops, workshops etc. and is also suitable for

home use. To enable more options, the machine can be fitted with special equipment, like

“V blocks” and an inner table. Proper use of the machine is strongly recommended at all

times to reduce the risk of damage.

2.2 Technical data

General specification 30H 60H 60 T 100 T 160 T Pressing force [kN] 294 588 588 981 1570 Pressure max. [bar] 310 333 235 266 283 Stroke [mm] 220 225 400 400 400 Weight (incl. oil) [kg] 210 655 708 935 1575 Electric motor 30H 60H 60 T 100 T 160 T Power [kW] - - 2,2 2,2 4 Voltage [V] - - 400 / 3~ 400 / 3~ 400 / 3~ Frequency [Hz] - - 50 / 60 50 / 60 50 / 60 Rated speed [RPM] - - 3000 3000 3000 Insulation Protection [IP] - - 56 56 55 Insulation Class - - I I I Hydraulic system 30H 60H 60 T 100 T 160 T Delivery flow [l/min] - - 6,2 7,8 10,9 Oil tank capacity [dm3] 2 4,5 20 20 20 System capacity [dm3] 0,25 0,25 8 12 17 Operating conditions 30H 60H 60 T 100 T 160 T Pressing speed [mm/s] - - 4 3,4 3,2 Return speed [mm/s] - - 5,5 4,6 4,3

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2.3 Dimensions

Fig. Dimensions

Dimension 30H 60H 60 T 100 T 160 T

A [mm] 1983 2122 2155 2224 2270

B [mm] 840 1150 1150 1320 1600

C [mm] 750 900 900 900 1100

D [mm] 560 750 750 920 1100

E [mm] 200 250 250 300 350

F [mm] 919 1345 1530 1700 1945

G [mm] 150 150 150 150 150

H [mm] 174 247 186 168 183

I [mm] 900 750 750 750 750

J [mm] 230 505 505 564 614

K [mm] 130 180 210 254 324

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3. General safety advice 3.1 User’s responsibility

Safe use of the hydraulic press can be achieved in daily work when all the necessary

precautions are taken. It is the responsibility of the user to ensure that:

- the machine is used as directed;

- the machine is used in perfect working condition and the safety installations are

checked regularly;

- none of the safety and warning instructions are removed from the machine and these

remain legible;

- all regular maintenance operations are conducted as prescribed;

- only original spare parts are used;

- the direction valve seal is not removed.

3.2 Basic safety advice

Before starting work, inspect the machine carefully. Replace all worn or defective

parts immediately. Keep all parts in good condition and secured in place. Tighten

nuts, bolts and screws to keep the equipment in safe working condition.

When the machine is in operation, do not put your hands

into the working area while the piston rod is moving

downwards or upwards. If an operator accidentally puts his

hand or any other part of the body into this danger zone, it

could get smashed by the piston rod.

The operator and third parties should ensure that they never reach into dangerous parts of

the machine with their hands (or any other part of the body).

Never turn off the machine when pressing force is being applied to the workpiece; always

release the force from the object, move the piston, and then safely turn off the machine.

Do not use the machine in explosion hazard zones.

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Disconnect the machine from the power supply when not in use, before servicing and

changing the oil.

Fig. 60 tons with long stroke Fig. 60 tons with short stroke

Maximum pressing force can be exerted for a short time only. We recommend that you

avoid using maximum force when the piston is extended further than ¾ of its length.

Remember that the manometer is filled with glycerine and the correct force level reading

takes a few seconds.

The machine cannot be used in horizontal position.

3.3 Special risks Before starting the machine, the following checks must be performed:

- Check the machine for visible damage. Defects need to be repaired immediately. The

machine may be operated only when everything is in good working order.

- Check electrical connections regularly.

- Secure any loose connectors. Damaged electrical cables must be replaced

immediately by an electrician.

- Never clean electrical equipment with water or similar liquid.

- Bare electrical cables must not be used.

- Remember: children like to imitate their parents. Do not allow children to operate the

machine.

- Modifications to the machine: For safety reasons, users are not allowed to modify the

machine.

Never perform welding operations on the press table.

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3.4 The press must not be used when:

1. The operator has not read the Operator’s Manual.

2. The work to be done is not in agreement with the recommendations in this Manual.

3. The press is not complete or has been repaired with non-original parts.

4. The specifications of the power supply do not conform to those stated on the motor

plate.

5. The operator has not checked the condition of the press, especially the condition

of the power cable, control panel and emergency stop button.

6. The direction valve seal has been removed or is damaged.

7. The power supply socket is not equipped with a protection circuit.

8. Bystanders are present in the immediate vicinity of the machine.

4. Installation

4.1 Transporting the press

This machine can be transported using a pallet truck. The use of a forklift truck is also

permitted for transport, as long as special care is taken. During transport, the working table

must be placed in its lowest position, with the oil tank mounted on the inside of the

machine frame on the supporting brackets.

4.2 Environmental conditions for the installation

• Use the press only in clean, dry and dust-free rooms.

• Surrounding temperature: +5 to +50 °C.

• Humidity: max. 90%: not condensing.

• The press should be fixed to the floor with bolts.

• Ensure that the machine is placed safely.

• Ensure that electrical cables and hydraulic hoses are kept away from the working

area.

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5. Before first use 5.1 Mounting the oil tank

After placing the press in a suitable position, unscrew the four M10 bolts (a) and dismount

the oil tank. Next, unscrew the M10 bolts (b) from the two supporting brackets (c) and

move these brackets from the inner side to the outer side of the machine frame. Refit the

bolts and tighten them.

Remember to locate the brackets parallel to each other and perpendicular to the machine

frame. Finally, mount the oil tank on the brackets and tighten the four bolts (a).

Fig. Power unit in transport position Fig. Power unit in working position

Secure hydraulic hoses using two hose clamps on the upper lateral frame side.

5.2 Filling the oil tank

Remove the filler plug on the hydraulic tank cover. Pour in an appropriate

volume of HL 46 or similar hydraulic oil that is unused and clean. It is important

that the oil level reading lies between the MIN and MAX marks. The filling

operation must be performed when the piston is in raised position. This corresponds

to a proper position of the suction hose when the piston is in its lowest position.

Once the tank has been filled, replace the filler plug.

A drain plug is located at the bottom of the oil tank.

Take care to prevent dirt and water getting inside the oil tank.

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5.3 Electrical connection

The machine must be connected to an earthed socket!

Electrical connections may be performed only by an electrician. The turning

direction of the electric motor is clockwise (looking from above). A different

direction will damage the machine in a short time. The turning direction can be

set from the control panel or on the electric motor. The cable from the panel is

connected to the 400/3~ supply via a plug and socket.

The electric circuit must be protected by a fuse not greater than 16 A!

5.4 Direction valve control

When the lever is in the middle position, the hydraulic oil passes directly through the

splitter and the piston stands still. When the lever is pushed down, the piston moves

downwards; pulling the lever up moves the piston upwards (see label).

5.5 Checks before first installation

• Check electrical components for damage.

• Inspect all fixed parts.

• Check the tightness of the hydraulic fittings.

Warning! Tightening can be performed only when there is no pressure in the

hydraulic circuit.

• Inspect all hydraulic connections.

• Test that the press is standing firmly.

• Test that the motor turns clockwise.

• Check the oil level.

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6. Using the press

6.1 First use

Before using the press for the first time, the piston needs to be moved up and down a few

times. From the mid position, push the piston down and back up, then move it up to the

maximum stroke position and back down (avoid hitting the piston against the pilot sleeve or

head cover). Repeat these movements a few times, which will remove air from the cylinder

and enable effective lubrication.

6.2 Regular use

Place the workpiece on the working table so that it is directly under the piston rod. The

centre of the piston must be in alignment with the application axis. Take care when

performing operations on elements that are likely to fly off, break or bounce up as a result

of the applied load. In this event, a cover must be installed around the workpiece, or the

operator should stand at a safe distance.

It is not permitted to use the return stroke of the piston for performing operations on a

workpiece (e.g. stretching). Upward movement of the piston rod can be used only for adjustment of the working table or returning the piston rod to its start position.

Fig. Typical use of machine

After correct placement of the workpiece on the working table, press the start button on the

control panel and push down the direction valve lever (see label next to the lever). If the

application point does not lie on the cylinder’s axis or the contact area is not right, move

the piston upwards and adjust the location of the workpiece.

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This is important because an eccentric application point

may cause damage to the piston rod and the fixing bolts

(especially when working with long strokes).

When pressing is finished, pull the control lever back up,

as indicated by the arrows on the label. When the piston

rod has returned to a suitable position, remove the workpiece

from the working table and turn off the machine.

6.3 Adjustment of the working table

This machine has pin holes on its frame for proper positioning of the working table. This

enables the operator to place a wide range of workpieces on the working table. The table

is connected to the frame by blocking pins.

When you need to change its position, first pass the chain through the connecting tubes

and attach it to the piston’s hooks. Then slowly move the piston rod upwards until a small

gap appears between the blocking pin and working table pin holes (at both sides of the

pin). Remove the safety pins. You can then easily pull out the blocking pins, and by moving

the piston rod downwards or upwards, lower or raise the working table to the required

position. After that, replace the blocking pins and safety pins, lower the table until the chain

is loose and remove it from the hooks.

6.4 Emergency stop button

The emergency stop button is located on top of the oil tank.

In the event of any danger to the operator or the machine,

the user (or any other person) can shut down the power quickly

and easily by pressing this red button.

The emergency stop button is reset by turning it the direction

indicated by the arrows marked on it.

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6.5 Hand pump*

The machine can be purchased equipped with a hand pump.

This device can be used for the manual application of force.

It is also very useful when a precision distance setting or force

value is needed. If you want to operate the machine using the

hand pump, you must first set the direction lever in the up or

down position and then start pumping.

Turn off the motor while operating the hand pump.

6.6 Moving cylinder*

This machine is equipped with a moving cylinder that enables the pressing point to be

adjusted left – right, without moving the workpiece. To move this cylinder, first unscrew the

four M12 fixing bolts (using hexagonal socket wrench 10) and move it directly above the

pressing point, then retighten the bolts. We recommend that you secure the cylinder after it

has been moved, using four bolts of the type mentioned, to increase the machine’s

lifespan.

7. Servicing and maintenance

7.1 Daily maintenance

• Remove all dust and debris from the press that could disturb its operation.

• When press operations are over, remove any dust or debris found on the working

table.

• At the end of operations, the press and working table should be cleaned

appropriately.

• Check the oil level and temperature.

* Depending on version

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7.2 Six monthly maintenance

• Inspect all hydraulic fittings and tighten any loose connections.

• Every 12 months or 1000 working hours, change the hydraulic oil (used oil should be

warm when it is drained).

• Check the screws connecting the cylinder assembly to the machine frame and tighten

them, if necessary.

• In the event of oil leakage in the fittings, detach the fitting and replace the seal. If this

does not solve the problem, replace the whole fitting.

• Check the motor fixing bolts and tighten, if necessary.

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8. Presses hand operated only Hand operated presses are equipped with only one hydraulic circuit. Pressure is applied only for working movement. Return of piston rod is realized by turning off pressure valve located on hydraulic pump. While first use, it is important to fill oil tank with hydraulic circuit, move piston rod upward. In this position finally fill up oil tank.

a. WSP 30 H

This press is equipped with adjustable piston head for easily changing height of pressing point. It is important to not to unscrew piston head below marked line, otherwise thread will be quickly destroyed.

b. WSP 60 H Compared to other presses, WSP 60H hand used only, has a winch for easily adjustable of working table, When movement of working table is needed, first check that steel line lies exactly in roll groove, than remove all items from working table. Now slightly move working table upward, until small gap between blocking pin and working table pin holes (from both side of pin)appear. Remove safety pins.

c. Check that winch lever is blocked. Then you can easily pull out blocking pins from machine. Now step side of machine and using lever, move working table in proper position. While moving table downward, other hand have to press at the same time blocking member. After placing table in a proper position, block wincher lever and put blocking pins in place. NEVER USE HAND PRESS ABOVE NOMINAL FORCE!!!

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WSP 30H ITEM DESCRIOTION QTY ORDER NO CUST NO. 01 FRAME 30 T 1 C42305-010-00-00 02 HYDRAULIC CYLINDER 30 T 1 C42305-020-00-00 03 POWER PACK 30 T 1 C42305-030-00-00 04 WORKING TABLE 30 T 2 C42305-040-00-00 05 CONNECTING TUBE 30 T 2 C42305-050-00-00 06 BLOCKING PIN 30 T 2 C42305-060-00-00 07 HYDRAULIC HOSE 1500 1 C42305-070-00-00 08 HOSE CLAMP 1 C42305-080-00-00 09 HEX. NUT M8 5 N18214-408-00-00 10 HEX.NUTM 4 N18214-416-00-00 11 ROUND WASHER 8,4 4 N18200-608-04-00 12 ROUND WASHER 8,5 4 N18203-608-04-00 13 SPRING WASHER 8,2 4 N18200-808-02-00 14 HEX. SOCKET BOLT M8x25 4 N18230-280-25-00 15 HEX. SOCKET BOLT M8x40 1 N18230-208-40-00 16 M8 x 60 HHCS 4 N18210-508-60-00 17 SAFETY PIN 2 H00879-001-07-03 18 NAME PLATE 30 T 1 C42305-150-00-10 19 SAFETY LABEL 1 C42290-150-.00-

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Hydraulic Cylinder WSP 30H ITEM DESCRIOTION QTY ORDER NO CUST NO. 02.01 CYLINDER 30 T 1 C42305-020-10-00 02.02 PISTON ROD 30 T 1 C423O5-020-20-00 02.03 PILOT SLEEVE 30 T 1 C42305-020-30-01 02.04 PISTON ROD BOLT 30 T 1 C42305-020-40-00 02.05 SPRING, D14670 1 S00652-O01-07-26 02.06 Manometer 400 1 H00943-002-07-00 02.07 COUPLING M/F 1I4’ 1 H00876-004-07-07 02.08 U-CUP SEALING PUA2O1100 1 H01373-003-07-04 02.09 GUIDING RING GP6901100 1 H01373-005-07-04 02.10 Straightcoupling M16x1,5 M18x1,5 1 H00876-004-07-01 02.11 HEX. SOCKET BOLT M8x20 4 N18230-208-20-00

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Power Pack 30H ITEM DESCRIOTION QTY ORDER NO CUST NO. 03.01 OIL TANK 30 T H 1 C42305-030-10-00 03.02 HAND PUMP LEVER 1 H00875-001-07-96 03.03 Drain plug 1 H00876-007-07-01 03.04 FILLER PLUG 1 H01262-001-07-01 03.05 HAND PUMP 1 H00876-001-07-06 03.06 PUMP SEALING 1 H00875-001-07-97 03.07 PIPE CAP 1 H00875-001-07-98 03.08 Straight coupling 3/8” x M18x1 ,5 1 H00876-004-07-02 03.09 HEX.SOCKET BOLT M8x25 2 N18230-208-25-00 03.10 HEX.SOCKET BOLT M8x50 2 N18230-208-50-02

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WSP 60H ITEM DESCRIOTION QTY ORDER NO CUST NO. 01 PRESS FRAME 60 T H 1 C423O9-010-00-00 02 HYDRAULIC CYLINDER 60 T H 1 C42309-020-00-00 03 POWER PACK 60 T H 1 C42309-030-00-00 04 WORKINGTABLE 60 T H – FRONT 1 C42309-040-00-00 05 WORKING TABLE 60 T H – BACK 1 C42309-040-00-01 06 LINE ROLL 6 C42309-050-00-00 07 DISTANCE SLEEVE 60 T I C42309-060-00-00 08 ROLL PIVOT 4 C42309-040-30-00 09 HYDRAULIC HOSE 60 T H – 1900 1 C42309-080-00-00 10 Connecting tube 60 T 4 C42290-050-00-00 11 Blocking pin 60 T 2 C42290-060-00-01 12 HOSE CLAMP 2 C42305-080-00-00 13 HOISTING WINCH 1 H00851-001-07-01 14 HEX. NUT M8 6 N18214-408-00-00 15 HEX. NUT24 8 N18214-424-00-01 16 EXTERNAL RETAINING RING 8z 4 N18511-110-08-00 17 ROUND WASHER 10,5 7 N18200-610-05-00 18 ROUND WASHER 13 4 N18200-613-00-01 19 SPRING WASHER 10.2 4 N18200-810-02-02 20 HEX. SOCKET BOLT M8x14 4 N18230-208-14-00 21 HEX. SOCKET BOLT M8x40 2 N18230-208-40-00 22 HEX. SOCKET BOLT M10x25 4 N18230-210-25-00 23 HEX. BOLT M12x70 4 N18210-512-70-00 24 Safety pin 8x50 2 H00879-001-07-02 25 NAME PLATE 60 T H 1 C42309-150-00-10 26 SAFETY LABEL 1 C42290-150-00-20

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Hydraulic Cylinder WSP 60H ITEM DESCRIOTION QTY ORDER NO CUST NO. 02.01 CYLINDER 60 T 1 C42309-020-10-00 02.02 PISTON ROD 60 T 1 C42309-020-20-00 02.03 PILOT SLEEVE 60 T 1 C42309-020-30-01 02.04 PISTON ROD 60 T TIP 1 C423O9-020-40-00 02.05 Manometer 400 1 H0O943-002-07-00 02.06 GUIDING RING GP6901500-C380 1 H01373-005-07-05 02.07 SEAL RING PUA1O1500 1 H01373-003-07-05 02.08 Straight coupling M16x1,5 M18x1,5 1 H00876-004-07-01 02.09 SPRING D14720 1 S00652-001-07-27 02.10 COUPLING M/F 114”x114” 1 H00876-004-07-07 02.11 HEX SET SCREW-M12x16 2 N60091-312-16-10 02.12 HEX. SOCKET BOLT M8X20 4 N18230-208-20-11

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Power Pack 60H

ITEM DESCRIOTION QTY ORDER NO CUST NO. 03.01 OIL TANK 60 T H 1 C42309-030-10-00 03.02 DISTANCE WASHER 60 T H 2 C423O9-030-20-00 03.03 HAND PUMP LEVER 1 H00875-001-07-96 03.04 Dram plug 1 H00876-007-07-01 03.05 FILLER PLUG 1 H01262-001-07-01 03.06 HAND PUMP 1 H00876-001-07-06 03.07 Straight coupling 3/8” x M18x1 ,5 1 H00876-004-07-02 03.08 PUMP SEALING 1 H00875-001-07-97 03.09 PIPE CAP 1 H00875-001-07-98 03.10 HEX. SOCKET BOLT M8x25 2 N18230-208-25-00 03.11 HEX. SOCKET BOLT M8x50 2 N18230-208-50-02

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9. Main groups of hydraulic press 9.1 General assembly

9.1.1 General assembly 60 T

No. Description QTY 1 Press frame 60 T 1 2 Hydraulic cylinder 60 T 1 3 Power pack 60 T 1 3* Power pack 60 T with hand pump 1 4 Working tables 60 T (pair) 2 5 Connecting tube 60 T 4 6 Blocking pin 60 T 2 7 Hose clamp 2 8 Hydraulic hose 2000 1 9 Hydraulic hose 1900 1

10 Chain 2200 mm 1 11 Hex nut M8 2 12 Hex nut M24 (8.8) 8 13 Spring washer 10.2 4 14 Hex socket bolt - M8 x 40 2 15 Hex socket bolt - M10 x 25 (8.8) 4 16 Screw M16x90 4 17 Safety pin 2 18 Nameplate 1 19 Safety label 1

* Version equipped with hand pump

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9.1.2 General assembly 100 T

No. Description QTY 1 Press frame 100 T 1 2 Hydraulic cylinder 100 T 1 3 Power pack 100 T 1 3* Power pack 100 T with hand pump 1 4 Working tables 100 T (pair) 2 5 Connecting tube 100 T 4 6 Blocking pin 100 T 2 7 Hydraulic hose 2600 1 8 Hydraulic hose 2500 1 9 Cylinder shaft 100 T 2

10 Hose clamp 2 11 Chain 2350 mm 1 12 Hex nut M8 2 13 Hex nut M12 8 14 Hex nut M30 (8.8) 8 15 Round washer 13 4 16 Spring washer 10.2 4 17 Hex socket bolt - M8 x 40 2 18 Hex socket bolt - M10 x 30 (8.8) 4 19 Hex socket bolt - M12 x 45 4 20 Hex socket bolt - M12 x 80 4 21 Safety pin 4 22 Safety label 1 23 Nameplate 1

* Version equipped with hand pump

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9.1.3 General assembly 160 T

No. Description QTY 1 Press frame 160 T 1 2 Hydraulic cylinder 160 T 1 3 Power pack 160 T 1 3* Power pack 160 T with hand pump 1 4 Cylinder shaft 160 T 2 5 Working tables 160 T (pair) 2 6 Connecting tube 160 T 4 7 Blocking pin 160 T 2 8 Hydraulic hose 2750 1 9 Hydraulic hose 2550 1

10 Manometer bracket 160 T 1 11 Hose clamp 2 12 Chain 2750 mm 1 13 Hex nut M8 2 14 Hex nut M12 8 15 Hex nut M30 (8.8) 8 16 Round washer 13 4 17 Spring washer 10.2 4 18 Hex socket bolt - M8 x 40 2 19 Hex socket bolt - M10 x 30 (8.8) 4 20 Hex socket bolt - M12 x 45 4 21 Hex socket bolt - M12 x 80 4 22 Safety pin 4 23 Safety label 1 24 Nameplate 1

* Version equipped with hand pump

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9.2 Hydraulic cylinder assembly 9.2.1 Hydraulic cylinder group 60 T and 100 T

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No. Description QTY 1 Cylinder 60 T 1 2 Piston rod 60 T 1 3 Piston 60 T 1 4 Pilot sleeve 60 T 1 5 Cylinder head cover 60 T 1 6 Cylinder base 60 T 1 7 Piston head 60 T 1 8 Hook 2 9 Manometer fitting 1

10 Manometer 1 11 Seal PT0401800 1 12 Seal 180 ORAR00439 1 13 O ring 62.2 x 5.7 1 14 O ring 169.2 x 5.7 1 15 U-cup seal 90 x 12.5 1 16 Guiding ring 180 x 2.5 2 17 Fitting M16 x 1.5 1 18 Angle fitting M16 x 1.5 1 19 Hex nut M12 2 20 Locking screw M12 x 10 1

No. Description QTY 1 Cylinder 100 T 1 2 Piston rod 100 T 1 3 Piston 100 T 1 4 Pilot sleeve 100 T 1 5 Cylinder head cover 100 T 1 6 Cylinder base 100 T 1 7 Piston head 100 T 1 8 Hook 2 9 Manometer fitting 1

10 Manometer 1 11 Seal PT0402200 1 12 Seal 220 ORAR00445 1 13 O ring 79 x 5.7 1 14 O ring 209.2 x 5.7 1 15 U-cup sealing 110 x 16 1 16 Guide ring 215 x 2.5 2 17 Fitting M16 x 1.5 1 18 Angle fitting M16 x 1.5 1 19 Hex nut M12 2 20 Locking screw M12 x 10 1

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9.3 Hydraulic cylinder group 160 T

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No. Description QTY 1 Cylinder 160 T 1 2 Piston rod 160 T 1 3 Piston 160 T 1 4 Pilot sleeve 160 T 1 5 Cylinder head cover 160 T 1 6 Cylinder base 160 T 1 7 Piston head 160 T 1 8 Hook 2 9 Manometer fitting 1

10 Washer DBC5-R1/4” 1 11 Seal OMK-MR 1 12 Seal 270 ORAR00450 1 13 O ring 99.2 x 5.7 1 14 O ring 260 x 5.7 1 15 Seal RU2201400 1 16 Guide band T47GM 2 17 Fitting M16 x 1.5 1 18 Angle fitting M16 x 1.5 1 19 Piston scraper ring 1 20 Hex nut M12 2 21 Locking screw M12 x 10 1

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9.4 Motor and pump assembly 9.1.2 Motor and pump assembly 60 T and 100 T

No. Description QTY 1 Motor 2.2 kW 1 2 P-S coupling 1 3 Clutch part 1 1 4 Clutch part 2 1 5 Clutch part 3 1 6 Hydraulic pump 1 7 Hex socket bolt - M6 x 20 4 8 Hex socket bolt - M10 x 35 4 9 Spring washer 10.2 4

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9.5 Motor and pump assembly 160 T

No. Description QTY 1 P-S coupling 160 T 1 2 Hydraulic pump 3.8 1 3 Motor 4 kW 1 4 Clutch part 1 1 5 Clutch part 2 1 6 Clutch part 3 1 7 Spring washer 14.2 4 8 Hex socket bolt - M6 x 20 4 9 Hex socket bolt - M14 x 30 4

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9.6 Power pack assembly

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No. Description QTY 1 Lever seal 1 2 Direction valve seal 2 3 Tank bracket – right 1 4 Tank bracket – left 1 5 Oil tank 1 6* Motor and pump group 60 T 1 6** Motor and pump group 100 T 1 6*** Motor and pump group 160 T 1

7 Tank cover 1 8 Filler plug 1 9 Overflow pipe 1

10 Flexible pipe 1 11 Suction pipe 1 12 Sealing bracket 1 13 Power lead 1 14 Direction valve 1 15 Starter 1

15*** Starter 160 T 1 16 Emergency stop switch 1 17 Bushing 4 18 Drain plug 1 19 Fitting ½ 2 20 Fitting ⅜ 4 21 Wire 1 22 Hex nut M10 4 23 Round washer 6.5 2 24 Spring washer 4.1 2 25 Spring washer 5.1 4 26 Spring washer 8.2 8 27 Spring washer 10.2 4 28 Hex socket bolt – M4 x 10 2 29 Hex socket bolt – M4 x 12 2 30 Hex socket bolt – M5 x 12 4 31 Hex socket bolt – M6 x 50 2 32 Hex socket bolt – M8 x 25 8 33 Hex socket bolt – M10 x 25 4 34 Lever label 1 35 Motor label 1

* 60 T version only ** 100 T version only *** 160 T version only

36

9.7 Power pack with hand pump assembly* * Depending on version

37

No. Description QTY 1 Lever seal 1 2 Direction valve seal 2 3 Tank bracket – right 1 4 Tank bracket – left 1 5 Oil tank 1 6* Motor and pump group 60 T 1 6** Motor and pump group 100 T 1 6*** Motor and pump group 160 T 1

7 Tank cover 1 8 Filler plug 1 9 Overflow pipe 1 10 Suction pipe 1 11 Sealing bracket 1 12 Power lead 1 13 T-pipe – Valve pipe 1 14 T-pipe – direction valve pipe 1 15 Outside flexible pipe 1 16 Hand pump lever 1 17 Hand pump 1 18 Direction valve 1 19 Starter 1

19*** Starter 160 T 1 20 Emergency stop switch 1 21 Bushing 4 22 Drain plug 1 23 Seal ring 2 24 Fitting ½ 2 25 Fitting ⅜ 5 26 Fitting ⅜ x ⅜ 1 27 Wire 1 28 Hand pump seal 1 29 Non-return valve 1 30 Pipe cap ⅜ 1 31 T-pipe 1 32 Hex nut M10 4 33 Round washer 6.5 2 34 Spring washer 4.1 2 35 Spring washer 5.1 4 36 Spring washer 8.2 12 37 Spring washer 10.2 4 38 Hex socket bolt – M4 x 10 2 39 Hex socket bolt – M4 x 12 2 40 Hex socket bolt – M5 x 12 4 41 Hex socket bolt – M6 x 50 2 42 Hex socket bolt – M8 x 25 10 43 Hex socket bolt – M8 x 50 2 44 Hex socket bolt – M10 x 25 4 45 Lever label 1 46 Motor label 1

* 60 T version only ** 100 T version only *** 160 T version only

38

9.8 Tank cover assembly*

No. Description Part number QTY 1 Tank cover with hand pump C42290-030-70-11 1 2 Filler plug socket C42290-030-70-20 1 3 Outer hose gland C42290-030-70-30 2 4 Gland seal C42290-030-70-40 1 5 Hexagonal weld nut M5 N18216-905-00-00 4 6 Hex socket bolt – M5 x 14 N18216-205-14-01 4

* Hand pump version only

39

9.9 Manometer bracket assembly*

No. Description QTY 1 Manometer bracket 160 T 1 2 Manometer support 1 3 Manometer 400 1 4 O-R seal 12 x 2 1 5 Manometer wire 1

* 160 T press only

40

10. Circuit diagrams 9.1 Hydraulic diagram

No. Description QTY 1 Hydraulic cylinder 1 2 Manometer 1 3 Oil tank 1 4 Motor 1 5 Oil pump 1 6 Pressure regulator 1 7 Direction valve 1 8 Non-return valve* 1 9 Hand pump* 1

* Not present in motor-only version

41

10.2 Electric circuit

42

11. Guarantee Guarantee If within 2 year of purchase this machine supplied by HM Machinery A/S

becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: 1. The product is returned complete to one of our Service Branches or Official

Service Agents. 2. The product has not been misused or carelessly handled and in particular has

not been used in a manner contrary to the operating instructions. 3. Repairs have not been made or attempted by other than our own Service

Staff or the staff of our Official Service Agents. 4. Documentary proof of purchase date is produced when the goods are handed

in or sent for repair. 5. Wear parts are not covered by the warranty

HM Machinery A/S offers you five years guarantee on the electrical motor if the motor becomes defective or even burns-out within the first 5 years from date of invoice.