Manual Hipot

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  • PTS

    HIGH VOLTAGE" VLF HIPOT INSTRUMENTS ING

    r the PTS Sedes of Safety, Operation, and Procedure Instructions f de Hipot/Megohmmeters

    Please Refer to Documentation

    Before Operation

    Danger- Lethal Voltages: Equipment to be used by trained per onnel only

    This Operator Manual contains instructions for the operation of a High Voltage power source. The operator of this equipment must use good judgement and follow all safety precaulions noted in this guide to ensure the protection of himself and others in dose proximity to the test arca. Failure to follow the instructions could result in injury or death. Proper groundinq of the test set mus be done prior to connecting this unit to a power source.

  • Operator Manual

    HIGH V LTA VLF HIPOT INSTRUMENTS

    HIGH VOLTAGE, INC. 31 County Route 7A Copake, N.Y. 12516

    Phone 518/329-3275 Fax 518/329-3271 Imp: //www.11vinc.corn

    E-mail: [email protected]

  • About the Operator Manual

    SECTION 1 General Information 2 Features and Specifications 2-4 Safety Symbol ldentification 5 Controls and lndicators 6-8

    SECTION 2 Setting up the Equipment 9 Operating the Equipment O- 5 Blank Page for Notes 6

    SECTION 3 Performing Special Operations 17 Meter Re-calibration 7-19 Miscellaneous 9,20

    Packing the Cables into the Case Lid 20

    Return Material 21 Warranty 2,23

    LAST SAVED 7/9/2007 4:30 PM , UPRODUCT1DOCUMENTSManuals TS1MANpts2k7_CE.doc

  • OPERATOR MANUAL

    This Operator Manual describes the features and safe operation of a High Voltage Test Set. The instructions are intended to be clear and simple, but the operator must be trained and gualified according to established procedures for the use of this type of equipment.

    This Operator Manual is organized to provide information on the PTS Ser es in steps operator with the entire scope of operation of this test set.

    Section 1: Specifications and Controls.

    Section 2: Setup and Operation.

    Section 3: Performing Special Operations.

    that familiarize the new

    The Funcfions, Features, and Specifcations of the PTS Sedes of Hipot/Megohmmeters are also discussed in the PTS

    Brochure available from High Voltage, Inc.

    -1-

  • OPERATOR MANUAL

    I-CTEN

    Gener3litfraiht This section familiarizes the operator with the features and specifications o

    PTS Series of Portable dc Test Sets manufactured by HIGH VOLTAGE, INC.

    Featurws ax7

    The PTS Series of dc hipot test sets provide continuously adjustab e measurement of leakage current in high voltage insulation. The current Megohmmeter scale to allow for easy resistance measurements Wnile the

    Standard features of the PTS Series of Hipot/Megohmmeter Test Sets

    Continuously adjustable output voltage Fixed ovedoad, factory set to 11 milliamperes of output current

    "Zero Start" and External Interlock provision

    Five- range current meter, low range O to 1.0 dc microamperes, re dability to 20 nanoamperes

    yifik

    output voltages for the test and eter on the PTS Series also has a

    ipot is in operation.

    the

    Dual-range voltmeter

    Ferro-resonant input line regulator to minimize line generated out +/- 10% input voltage change (NOT FOR THE PTS-80, PTS-130,

    Interna' Discharge solenoid with series resistor rated for kilojoules(PTS-75,80), and 2.5 kilojoules(PTS-37.5) The PTS-20 resistor, PTS-300 has an 800 Meg internal bleeder, PTS-600

    One piece portable design for PTS-37.5, PTS-75, and PTS-80 PTS-300, and the PTS-600

    ut fluctuations to less than 1% for TS-200, PTS-300, PTS-600) 5 kilojoules(PTS-100,130), 5.0 has 250 Meg intemal bleeder s 1600 Meg internal bleeder.

    piece for PTS-130, PTS-200,

    Transit protected meters prevent meter damage between test site

    Ground hook provided for increased operator safety. Can be u d to safely connect the unit and load to ground before and after test

    Shielded high voltage output cables included on all models excep the PTS-300, and PTS-600. On these units, the HV connection is made at the top toroid/header of the H cylinder.

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  • OPERATOR MANUAL

    PTS MODEL SPECIFICATI DNS

    See Iast page of pars Iist for Specific ations

    For particular unit

    Operating Environment

    Ind oor/Outdoor-fair weather

    Altitude: 100% of rating;Sea-level, up to 5000ft.(approx,1500M). The maximum output voltage is de-rated 5% aboye 5000 ft. altitude, 10% aboye 12,000 ft. (approx. 3600M), anc 15% aboye 15,000 ft.(approx. 4500M)

    Sto rage Temperature: -20C to 70C(-4F to 158F)

    Operating Temperature: -10C to 50C(14F to 122F)

    Ma ximum Relative Humidity: 80% up to 31C(88F), decreasing linead/ to 50% at 50C(122F)

    Ma ins supply fluctuation: +/-10% of rated voltage

    ins allation: Category 11

    Pol lution: Degree 2

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  • OPERATOR MANUAL

    Safety Symbol Identifica ion

    Warning! Please refer to documentati n before operation

    Protective Earth Terminal

    Caution: Hot Surface!

    5 Warning: Hazardous Voltage

    4

  • OPERATOR MANUAL

    de KILOVOLTS

    MBLTIPLY MEGOHM READING BY VOLTAGE READING (kV)

    L AD RE URN GROUND

    RETURN MODE

    I GUARD ,, I

    Please Refer to Documentation

    Before Operation

    37.5

    GROU D

    HIGH V LTAGE-

    75

    VOLTMETER RANGE

    LOW*

    MEGOHMS 2

    8 4

    dc r7-7-7- """7/ 8 1.0 MICROAMPERES

    S

    MAIN POWER INPUT

    FUSE 250V, 5A Type F

    CURRENT METER r_ co UNGE po iMICROAMPERESI I MEGOIVMS 1 X10 i

    ERII

    OUTPUT

    A a 9

    O

    CE

    O

    NEO

    HV BACKUP

    o EXT

    INTLK

    HIGH OFF VOLTAGE ON

  • OPERATOR MANUAL

    HIGH VOLTAGE ON/OFF The HIGH VOLTAGE ON (OFF) pushbuttons activate (de-activate) the indicators provide long life positive indication of the circuit status. The RE energized, the GREEN (OFF) LED lights when the high voltage is de-ener

    OUTPUT CONTROL The OUTPUT control variable transformer adjusts the output voltage. Th the low to high setting. The control must be at ZERO (0) to energize control must alwa s be returned to zero at the com letion of testin

    VOLTMETER AND RANGE SWITCH The KILOVOLT METER and associated range switch allows for more precision resistors minimize the need for re-calibration due to aging s Section 3 for details on calbration.

    igh voltage power circuits. The LED (ON) LED lights when high voltage is ized.

    0-10 markings on the knob indicate e high voltage circuits. The output ior to de-enerizin. the out ut

    curate output voltage readings. 1-% ft. See Voltmeter Re-calibration in

    CURRENT METER AND RANGE SWITC The CURRENT METER and associated range switch allows for more acc rate output current readings. The five current range resistors are precision 1% tolerance and as such re uce the need for adjustments. See Current Meter Re-calibration in

    Readng the Megclur Scale The MEGOHM SCALE on the Current meter can be read once the outpu has reached a fixed steady level. To read the resistance, the MEGOHM scale must first be read then multielied by the scale multiplier, then this product is multiplied by the test voltage, e.g. a reading of 2.5 MEGOHMS n the RED x1k multiplier at 60 kVdc = 2.5 x 1000 x 60 =150,000 Megohms.

    No

    The resistance can be easily calculated at any voltacie, as the tes voltage (kilovolts) is always a direct multiplier in calculating the resistance of the test sample.

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  • OPERATOR MANUAL

    RETURN MODE (GUARD/GROUND) The RETURN MODE rocker switch is used to choose the current measu g mode of the test set. The option of guarded or grounded retum measurements has application under various testing conditions. A Grounded return will measure the load currents in the test sample plus any stray losses in he air, the unit, and test fixtures used. NOTE: The use of the guarded mode is restdcted to the ability to isolate e load or test sample low side from ground. The guarded retum mode does enable more accurate load curren measurement as the stray currents in the surrouncfing items are not measured as load current. In the guarded r tum mode, the currents to ground are diverted around the metedng circuit. Further discussion of the applicatic of the GUARDIGROUND circuit is found in SECTION 2: OPERATING THE EQUIPMENT,

    Using the Guarded Re m.

    DWELL TIMER (OPTIONAL EXTERNAL Operation of the Timer With the PTS Hipot The Dwell Timer provided in our PTS Series of DC Hipots

    function as an end of test the high voltage. The timing function count up to the preset value. Upon reaching th need to retum the Output Control to zero, and to tum OFF the high voltage as noted later i

    BOX) arm only. The timer will start upon initiation of dwell time, an alarm vvill sound indicating the the Operating Manual.

    To set the fimer.

    1) Press 'Mode'. When 'Timing Range' appears. Press '1' pushbutton. VVhen desired ra

    2) Press 'Mode'. VVhen UP/Dovvn Count' appears, press '1' to choose 'UP or 'DOWN'.

    3) Press 'Mode". VVhen 'Output Mode' appears, press '1' until Mode 'A' appears.

    This setup should be retained in the timers memory. To change the time in the future see s ep 1.

    e appears move to next step.

    List of induded components n Ground stick with 20 ft. of ground wire

    :1 Bleck test lead with black boot for ground conne

    rl Red test lead with red boot for retum connection

    E Ext. Intik. jumper plug

    H Attached 20 ft. RG8/U output cable.(PTS-75), shielded X-Ray type (PTS-130& 200)

    tions

    O ft. RG58/U (PTS-37.5), 20 ft.

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  • OPERATOR MANUAL

    TCTION

    SETTING UP THE EQUPMENT The setup of this equipment has been minimized by careful consideration PTS Series' one-piece construction (two-piece for PTS-130,200) red components while continuing to allow for convenient portability.

    1. Select a location for the unit that will allow easy viewing of the the test object.

    2. Be sure that all the controls are off, in their de-ener position.

    f the operator during design. The es the possibibty of misplacing

    meters at a safe distance from

    ized or fully counterclockwise

    3. Secure a Safety Ground test lead to the panel. The should be used for that purpose. A black test lead with black boot h connection. Place the Return Mode rocker switch in the Ground po

    round post on the front panel s been provided for the ground ition.

    4. Connect the ground stick to a solid earth ground.

    5. Insert the EXT INTLK plug into the socket on the pan to a normally open contact of a safety switch for added protection.

    The plug may also be wired

    6. Connect the red return lead to the RETURN bin explaining the use of the GUARD/GROUND retum circuit is found OPERATING THE EQUIPMENT, Using the Guarded Return.

    7. Connect the interconnect cable between the control and high voltag

    8. For the PTS-300, the entire HV cylnder must be considered to b should be placed in a restricted access area with a minimum of 8ft.

    ing post. The information in the next part of this section,

    tank (two piece units only).

    at high voltage potential and II around.

    a

  • OPERATOR MANUAL

    This section provides step-by-step instruction on various test metbds and an explanation on when to use and when not to use the guarded return mode. Many fac lities have their own in-house test procedures, and this manual is not to supercede these. The purpse of this section is to explain the capabilities of this test set in real-world applications.

    DC Insulation Testing 1. Ensure that all the steps listed in Setting up the Equipment have been accamplished. Take special note to

    ground the control panel to a solid earth ground using the supplie 1 black test lead. Then connect the GROUND HOOK to the same earth ground.

    2. Set the CURRENT RANGE to the x10k (high range).

    3. Select the desired VOLTMETER RANGE for the test voltage level e xpected.

    4. Prior to connecting the output cable to the test sample, ground the test sample using the GROUND HOOK supplied with the PTS unit.

    5. Connect the red retum lead to the low side of the test specimen. SE lect the GROUNDED RETURN mode if the low side of the test sample is grounded as in the case )f a cable shield. For instruction in the use of the GUARDED RETURN mode see the next section u mg Me Guarded Return.

    6. Connect the output lead to the test sample. Be sure that there is eiough clearance to grounded objects for the expected test voltage. The minimum clearance n air is 10 kV dc.linch.

    Caution When testng long lengths of cable, an external series resistor of Jufficient size for the voltage test being perfomied, must be used. Failure of long cables may result in a standing wave that

    can damage the test set if an externa! resistor not used.

    Note: On the PTS-300, the output leed is a customer supplied test 'ead appropriate to the type of testing inyolved.

    7. Connect the input power cord to a grounded power source (see specifications table). For 230V input, a line connector must be wired to the input cord, brown is HOT, blue is Neutral, preenlyellow is ground. The input connector must be rated for 5A minimum. Both the 37.5 and 75kV units with the ferro-resonant input regulator, will correct for 10% change in input voltage and not affect the output voltage more than 1%. A generator (frec uency stable) is an acceptable power source. If the distante to a power source is greater than the cord provided, a standard grounded extension cord can be used.

    9

  • OPERATOR MANUAL

    a. Depress the MAIN POWER switch to energize the control circuits.

    ***CAUTION*** POTENTIALLY LETHAL VOLTAGES MAY BE PRESENT

    9. With the OUTPUT control at zero (zero start intedock engaged), de xess the HV ON pushbutton. The HV ON light will glow.

    10. Increase the output by rotating the OUTPUT control slowly clockwise until the desired output voltage is reached. Raising the output too fast may trip the output ovetioad relay, so caution should be used not to exceed the full scale rating of 10 mA output current.

    11. Maintain the output voltage for the test time specified in your standar I procedures. To see leakage current, rotate the CURRENT RANGE to a more sensitive scale Note: During this time the resistance of the test sample may be measured by the following:

    Reading the Megohm Scale The MEGOHM SCALE on the Current meter can be read once the output has reached a fixed steady level. To read the resistance, the MEGOHM scale must first be read then multiplied by the scale multiplier, then this product is multiplied by the test voltage, e.g, a reading of 2.5 MEGOHMS on he RED xl k multiplier at 60 kV dc = 2.5 x 1000 x 60 =150,000 Megohms.

    12. After the test is complete, rotate the OUTPUT control to zero, allowin the load to bleed down prior to depressing the HV OFF pushbutton.

    13. If the test sample fails dudng the test, the intemal ovedoad relay will de-energize the high voltage, dropping the intemal discharge solenoid and bringing the output to zelo in less than 1 second.

    14. Prior to removinq the output cable from the load, observe tha: the output voltmeter is at zero, and then use the GROUND HOOK to positively qround the lest sample.

    1 0

  • GROUND

    GROUND POST

    GUARD

    OPERATOR MANUAL

    Using the Guarded Return The use of the GUARD/GROUND return feature of this test set provides for very accurate leakage current measurements if certain conditions exist allowing for the GUARD circui to be employed. The following explanation detail different test samples and methods that lend themse ves to the use of this circuit. The same setup precautions such as proper grounding still apply to the test but he grounds will be manipulated to accomplish the test requirements.

    1. Grounded Return- With the output return in the grounded modc, the current meter reads all current to ground, intemal and extemal to the power supply. This current might include corona, surface tracking, and any shunt resistance. The typical diagram for grounded retum operation is shown in Figure 2 below.

    High Voltage

    IP From Test Set

    Test Sample

    Meter RETURN P8ST

    Figure 2, Grounded Return Diagram

    c urrent flow th ro ugh return includ all current to gro und

    11

  • High Voltage From Test Set

    Test Sample

    Meter

    GUARD GROUND

    GROUND POST

    RETURN POST Current flow through return includes only current through the test sample. Note that the current to ground is returned after the meter.

    OPERATOR MANUAL

    de, the current meter only isolated from ground on the

    2. Guarded Retum- With the output return in the guarded m read currents through the test sample. The test sample must low side as shown in Figure 3 below.

    Figure 3, Guarded Return Diagram

    12

  • OPERATOR MANUAL

    HIGH VULTAG FEMM rEST SE

    EETUR PHST

    o

    GUARO ERHIFNID

    47

    OURRENT FLLW IHROJEC THE ABOVE WINDING IS MEASURFD WHILE CJRNENT IN THE FITNER WC CHILS IS NET SEEN BY - HE EURRcNI MFEFR

    Figure 4, Using the uarded Return to Test Windings

    13

  • OPERATOR MANUAL

    DC Testng of High Voltage Cables When testing cables, either single or three phase, there are certain extra steps that must be observed to ensure safe operation.

    1. Make sure that a I insulators, stress cones, and pot heads are clean and free of moisture. This will prevent flashover and minimize leakage.

    The shields all cables must be securely tied to ground at the nearest end of the cable.

    2 isolate the far end of the conductors under test for the test voltage; that may mean separating some of the conductors in a multi-conductor cable from each other and their shields.

    3 Any conductors or wires in the cable or the vicinity not being tested must be orounded to avoid a buildup of charge and possible shock hazard.

    4 Voltage must be applied according to specifications from the cable manufacturer or any other applicable test standards.

    5 The discharge s)lenoid in the oil filled high voltage tank will support a discharge of up to 5.0 kJ(PTS-75) or 2 5 kJ(PTS-37.5) of energy. But, the recommended tum off procedure at the completion of the test is retum the OUTPUT control to zero and allow the output voltage to bleed to zero before tumirg off the high voltage.

    ***CAUTION*** POTENTIALLY LETHAL VOLTAGES

    MAY BE PRESENT

    STORED ENERGY LEVELS IN THE CABLE GREATLY INCREASE THE RISK OF FATAL INJURY IF CONTACT IS MADE WITH THE LOAD WHILE AT ANY VOLTAGE.

    s. Always use the GROUND HOOK to pround the cable(s) prior to disconnectinq the RED booted output cable.

    14

  • THIS PAGE LEFT BLAN OPERATOR MANUAL

    FOR APPLICATION NOTES

    15

  • OPERATOR MANUAL SECTION

    The following section con Set. There are some note the unit.

    ns information on the care and upkeep of your new PTS SERIES Portable de Test on troubleshooting and service, which will save much time and money over the life of

    Wbter RecalbrHtal The PTS SERIES of hipo and the current meter. T minimized circuit drift due used to correct for movem

    s use precision metal film resistors for measurement and calibration of the voltmeter e use of these resistors in both the high voltage tank and the metering circuits has to aging and temperatura. But, a potentiometer (R4) on the voltmeter PCB can be nt changes from the aging of the meter.

    The current meter and as ranges are calibrated us calibration point. If the cur the amplifier is not the cau

    The certification of results. It is recom High Voltage Inc. fac

    iated amplifier circuit is designed for calibration on two range levels. The x1 and x10 g one adjustment, and the x100, x1k, x10k ranges are adjusted using another nt meter will not calibrate, the meter should be replaced once it has been determined e.

    eters on a yearly basis is recommended to ensure accurate test nded to use a Certified Calibration House or return the unit to the

    ory when calibration is needed.

    1. Locate the unit in

    Voltmeter Re-calibration position that will allow easy reading of the meters.

    2. Remove the panal screws and support the panel vertically to gain access to the calibration pot on the back of the vo tmeter.

    3. Zero the meter m vement using the zero adjustment below the scale window.

    16

  • OPERATOR MANUAL

    4. Perform the steps in Setting up the Equipment at the start of S CTION 2. Be sure to ground the front panel to a solid earth ground using the supplied black groun test lead prior to connecting the unit to input power.

    5. Set the VOLTMETER RANGE to LOW position.

    6. Connect the output cable to a calibrated reference meter with abiri of the unit. Be sure to g round the low side of the meter.

    7. Place the RETURN MODE in GROUND position.

    8. Raise the output to one half scale on the unit meter. Adjust R4 as

    9. Check calibration at full scale and on the high range at both h facility calibration certification requires more points of reference, f these.

    Current Meter Re-calibratio 1. The low range of 1 pA requires that the current meter be cali rated using an extemal voltage

    source and reference meter. Once the two lower ranges are c librated, it may be desirable to continue with the extemal source since the setup is done.

    to read to the full output voltage

    quired.

    If and full scale. If the customer How those procedures instead of

    2. To properly calibrate the current meter, a reference meter with microampere range \MII be required. A de power supply with 0-3 will also be needed.

    3. Locate the unit in a position that allows for easy viewing of the met

    n accuracy of 0.25% on the 1- volts dc, 10 milliamperes output

    rs.

    4. Remove the panel screws and support the panel vertically to gain access to the caribration pots on the back of the current meter.

    s. Zero the meter movement using the zero adjustment below the sc le window.

    6. Locate J6 on the Power Protection PCB (PCB-003). Remove the white wire (pin 2) from the cable connector. A small screwdriver will be needed to release the termi al from the connector shell.

    7. Connect the extemal 30 volt power supply to this white wire and the return post. Place the reference meter in sedes with the power supply. The referenc meter must be able to read 1 microampere with accuracy.

    8. Perform the steps in Setting up the Equipment at the start of S CTION 2. Be sure to ground the front panel to a solid earth ground using the supplied black groun test lead prior to connecting the unit to input power.

    e. Set the CURRENT METER RANGE to xl position.

    Raise the output of the externa' power supply to 1.25 volts. The cu ent meter should deflect to one- half scale. To adjust the meter on this range, locate R14 potenti meter and, using a small blade

    17

  • OPERATOR MANUAL

    screwdriver, rotate the adjustment screw as needed. Check linea adjustments needed.

    11. Return the externa' power supply to zero. Rotate the CURRE microamperes). Change the reference meter range appropdately.

    12. Raise the extemal power supply to 1.25 volts and check the x10 The 1% precision divider resistors should maintain the relationship but if any variation exists the R14 calibration pot can be used to s accuracy needed. Check the full-scale reading prior to moving on t

    13. Next, to check the higher ranges, rotate the CURRENT METER the reference meter range as required.

    ty at full-scale, make any further

    T METER RANGE to x10(10-

    nge the same as the x1 range. between the x1 and x10 ranges, lit any deviations to maintain the the next range.

    NGE switch to x100. Change

    14. Raise the externa! power supply output to approximately 12.5 y meter. To adjust this range, rotate the screw adjustment on R4 check the full-scale reading before moving on to the next range.

    Its while reading the reference o correct any inaccuracy. Then

    is for these ranges and the 1% e ranges. Split any calibration

    15. Do the rest of the higher ranges as necessary. The R4 adjustmen precision resistors should maintain the relationship between t deviation across all these ranges with R14.

    t fuse. Should an input fuse fail,

    nual basis. The control panel should

    inspected for fraying and excessive e or fraying, they should be replaced

    he cable, it should be cleaned using n be removed with a clean, lint free

    IVISCEMIPOUS

    The only operator serviceable part on this test set is the in replace it with a 250Volt, 5Amp, Type F fuse.

    Maintenance Cleanin Cleaning of the PTS Series of hipots should be accomplished on a semi-a be cleaned with a mild soap or detergent and dded with a clean cloth.

    The output cable, retum leed, and ground leads should be regulad dirt buildup. If the retum or ground test leads show signs of insulation dama immediately.

    Should the output cable arc along the insulation at the 'live' end of WD40 or LPS oils to cut the grease and carbon. The excess oil should th cloth.

    18

  • OPERATOR MANUAL

    Oil Insulated High Voltage Ta s The oil-filled tanks in all the PTS SERIES of hipots are field serviceable. he only requirement is that the tank must be oil filled under vacuum at re-assembly if left out of the oil for longer an 3 hours. The parts to service the tank are available from HIGH VOLTAGE, INC. at the address noted on the i side front cover of this manual.

    The oil level in the tank should be .5 inches from the lid when the oil temper ture is 20C.

    Packing the lid for transit The design of the PTS series requires that the output cable, ground stick, retum leads, and input line cord be packed into the lid compartment for transit. There is a sequence that work best. Please take time to read this and practice re-packing cables to avoid frustration each time you use the un

    Note: The PTS-130 H V tank has a storage compartment on the sid for the output cable and ground stick. All other cables and test leads store in the control lid.

    1) Coil the output cable into the compartment starting with the end fro the panel, keeping the coil to the outside edges. Avoid coiling the cable into the space required for the hi ged panel.

    2) Next, coil the remaining cables to place them into the center of the outp t cable coil.

    3) Finally, neatly coil the ground stick braid into a 3 inch coil and place the ground stick snugly into the lid comer to corner with the coil of braid behind it. The ground stick vvill hol all the cables behind it.

    4) Glose the lid and turn the latch to secure it.

    This procedure can obviously be modified to your own experience if de ired, but as a starting point we hope you find this helpful.

    19

  • OPERATOR MANUAL

    RETURNED MAT

    If for any reason b the Service Departme the shiptnent of the e

    RIAL

    omes necessary to return any equipment or materials to High Voltage, Inc., t of High Voltage, Inc. must be notified, and authorization received, prior to uipment. When notified, the following information must be provided:

    MODEL: SERIAL NO: PART NO: REASON FOR RET TRN: SUSPECTF.D DEFE :T: CAUSE OF DEDEO-

    \Vith the aboye info equipment is appropr At that time, the Purc

    The aboye procedure be returned without t

    mation provided, High Voltage, Inc. will determine if the return of the te. If deemed appropriate, a Return Authorization Number will be issued. aser will be instructed how to mark and return the equipment.

    iust be adhered to in order to ensure prompt service. No equipment should e prior knowledge and authorization of High Voltage, Inc.

    REPLACEMENT RTS ORDERING

    To order replacement issued a part number. number to be provide

    parts, first refer to the Parts List for the product in question. Every part is It will be necessary for this part number and the product model and set-ial

    When calling Itigh Voltage, Inc. request the Service Department.

    20

  • * * * * * * * * * * * * * * * * * * * * *

    LIMITED WA RANTY; LIMITED RESPONSIBILITY FOR DAMAGES

    High Voltage, Inc. (" product, purchased fro and workmanship und of shipment to the origi

    This warranty is valid Voltage's written oper the following events wi modification, accident (b) attempted or ac authorized in writing either by carrier or pur

    igh Voltage") warrants to the original purchaser of any new High Voltage, that the product is free from defects in material

    r normal use and service for a period of one year from the date al purchaser by High Voltage.

    only for normal use of the product. Any use outside High tion instructions will void this warranty. In addition, any one of void this warranty: (a) any defects due to negligence, alteration,

    I or intended physical abuse, faulty installation, and/or misuse: al dismantling, service or repair by any person or firm not High Voltage: (c) defects caused due to handling or transit,

    haser.

    This warranty only cov High Voltage is limited or issuance of credit fo Any additional costs i the inspection, repair, warranty is the sole r products manufacture materials not manufac relates to materials m the right to disclaim r directly with the other assist the purchaser i prejudicing High Voltag

    rs those parts deemed defective by High Voltage The liability of to only the repair, replacement with new or reconditioned parts, those parts deemed defective within the scope of this warranty. urred by the purchaser for labor and/or materials incidental to

    eplacement or issuance of credit for product or materials under sponsibility of the purchaser. This warranty applies solely to by High Voltage. It does not apply to parts, accessories, or

    ured by High Voltage, or to consumables. If purchaser's claim ufactured by a supplier to High Voltage, High Voltage reserves

    sponsibility and liability and may require the purchaser to deal anufacturer of the defective part. High Voltage may elect to settling such claim against such other manufacturer without s position as to its own liability.

    WARRANTY CLAIM P OCEDURE

    Compliance with the fo lowing Warranty Claim Procedure is a condition precedent to the obligation of High Voltage under this warranty:

    a) Purchaser must alleged defect i under this warr Voltage within t Such notice mu the alleged caus

    notify High Voltage as soon as is reasonably possible of any material, workmanship, or operation of any product covered

    nty, provided that any notification must be received by High elve months after the shipment date of the product in question. t describe in detail the defect, any and all defective parts, and of the defect.

    b) At the exclusive option of High Voltage, purchaser may be directed to dismantle the product at t purchaser's cost and expense and ship the product prepaid to High Voltage Re er to the Returned Material section for instructions regarding the return of any aterial to High Voltage If High Voltage elects to inspect the

    TAPRODUCT\DOCUM TS\HVI Warranty_2k9.doc

  • product at the purchaser's site, and possibly repair, replace, product to High Voltage's factory, purchaser, at its ovvn provide suitable facilities for such work as needed to possibly repair/replace subject product. If inspection not one for which High Voltage is liable, that is, is outside warranty provided by High Voltage, then the purchaser Voltage for all expenses incurred.

    c) Upon receipt of the defective material or product, or same, High Voltage shall inspect and evaluate the determine the validity of the purchaser's claim.

    The validity of any warranty claim, the purchaser's complia Warranty Claim Procedure, and the obligation to replace, repair, product, shall be solely and exclusively determined by determination shall be final and binding.

    THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL

    or ship the defective cost and expense, shall

    inspect and evaluate and discloses that the defect is

    the stated terms of this agrees to reimburse High

    following access to the material or product and

    ice with this warranty and or issue credit for any

    High Voltage and any

    OTHER WARRANTIES EXPRESSED OR IMPLIED ON THE PART OF HIGH VOLTAGE, INCLUDING THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR USE, AND NON-INFRINGEMENT ARISING FROM ANY BREACH THEREOF AND HIGH VOLTAGE NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON, FIRM , OR CORPORATION TO ASSUME ANY LIABILITY OR OBLIGATION IN CONNECTION WITH THIS WARRANTYON ITS BEHALF AND PURCHASER ACKNOWLEDGES THAT NO REPRESENTATIONS EXCEF T THOSE MADE HEREIN HAVE BEEN MADE TO PURCHASER. THIS WARRANTY SHALL BE GOVERNED AND CONSTRUED ACCORDING TO THE INTERNAL LAWS OF THE STATE OF NEW YORK.

    PERMITTED UNDER LIMITATION OF LIABILITY. TO THE MAXIMUM EXTENT APPLICABLE LAW, AND NOTWITHSTANDING ANY rHING ELSE IN THIS DOCUMENT OR OTHERWISE, INCLUDING THAT HIGH VOLTAGE WAS WARNED THAT DAMAGES WOULD OCCUR OR WERE LIKELY TO DCCUR, HIGH VOLTAGE SHALL NOT BE LIABLE UNDER ANY CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHER LEGAL OR EQUITABLE THEORY FOR (A) ANY AMOUNTS IN EXCESS IN THE AMOUNT PAID TO HIGH VOLTAGE FOR THE PARTICULAR PRODUCT OR PART THEREOF WHICH GAVE RISE TO T -IE APPLICABLE CAUSE OF ACTION, OR CLAIM, OR (B) ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, LOST PROFITS OR LOST DATA, OR (C) COS OF PROCUREMENT OF SUBSTITUTE GOODS, TECHNOLOGY OR SERVICES. HIGH VOLTAGE SHALL HAVE NO LIABILITY FOR ANY FAILURE OR DELAY DUE TO MATTERS BEYOND ITS REASONABLE CONTROL.

    T:\PRODUCT\DOCUMENTS\HVI Warranty 2k9.doc

  • TS\pl_pts130Rm_2k9.doe Last Saved 1/14/2009 11:22:00 AMT:\PRODUCTUDOCUMENTS \Manuals Page 1 of 4

    REF. OTY IIVI

    CI 1 03-070

    CAB 1 32-038 1 34-211

    CBI 1 06-111

    DI 1 04-415 D2,3 2 04-025

    FI 1 06-043 1 06-015

    J2 J3

    K I 1 11-150

    MI 1 13-026 M2 1 13-035

    MOVI-3 3 06-210

    PI I 22-205 P2 1 07-442 P3 1 07-054

    I 07-084

    PCB-001 1 82-145 PCB-002 1 82-116 PCB-003 I 82-117

    SI 1 10-214 1 10-250

    S2 1 10-222 S3 1 10-218

    2 10-252 S4 1 10-106 S5 1 S6 1 S7 1 10-402

    SG I 1 06-205

    TI 1 25-108 T2 1 25-306

    Parts List PTS-130 (120V 50/6 Hz) SCIIEMATIC # PTS-1035S REV M

    DESCRIP ION

    CAPACITOR, ELECTRYLITIC, RADIAL LEADS, 101 50V

    CABINET, PORTABLE I RANSIT ENCLOSURF. CH COAL GRAY.

    CABINET, 1NNER LID STORAGE, HVI # P US-1032D

    CIRCUIT BREAKER, THERMAL, 10A , 250Vac P&B W58XBIA4A-I0

    DIODE, FULL WAVE BRIDGE, I.5A, IkVdc, MOUSE # 583-RB157 DIODE, IN4007A

    FOSE, 15A, 250V, ABC-15 FIJSE HOLDER, LITTELFUSE 4 342004A

    PART OF PANEL WIRINGIIARNESS, # PTS-1021W ( ODIFIED) PART OF HV TANK

    CONTACTOR, 3PDT , ISA, 120 Vac COIL, MAGNEC

    METER, ANALOG, 100 A MOVEMENT, SCALED 0- METER, ANALOG, 100 ji.A MOVEMENT, SCALED 0-

    METAI, OXIDE VARES FOR, fiV250LA 10A

    CABLE, INPUT POWER, 16/3, 1211. CONNECTOR, CABLE, 2 CIRCUIT, CINCII4 P302CC CONNECTOR, CABLE, 8 CIRCUIT, # 97-3108B-20-75 CONNECTOR, CLAMP, REDUCING, AN-3057-I 2-6

    PRINTED CIRCUIT BOARD, VOLTMETER PRINTED CIRCUIT BOARD, CURRENT METER PRINTED CIRCUIT BOARD, POWER PROTECTION

    SWITCH, PB, MAINT'D, 250 Vac, I5A, DPST, NO, N SWITCII, PB COVER, BLACK, MICROSWITCH # AM SWITCH, PB, MOM., 125 Vac, I5A, SPDT, GRN LED, SWITCII, PB, MOM., 125 Vac, ISA, SPDT, RED LED, SWITCII, PB COVER, BLACK, MICROSWITCII # AM SWITCH, SNAP ACTION, SHORT ARM, OMRON 4A-PART OF PANEL WIRTNG HARNESS # 11S-1021W PART OF PANEL WIRING HARNESS # PTS-1021W SWITCII, ROCKER, DPDT, CARI,INGSWITCH 62115

    SPARK GAP, 90 V, C.P. CLARE # CG9OL

    TRANSFORMER, VARIABLE, SUPERIOR TYPE 116 TRANSFORMER, STEP-DOWN, 24V, 1A, TGC25-24

    AFT ft W389ACX-14

    5/150 kVdc .00 pAdc/100-1 MEGOHMS

    N LAMP, MICROSWITCH 4AML321 ,13B4A I ) 52-N1OK ICROSWITCH # AML22CBS2AA ICROSWITCH # AML22CBC2AA 52-C1OK OGV22-B7-K

    29-0-0-V

  • HV TANK 84-145 PTS-130 HIGH VOLTAGE TANK, SCHEMATIC TS-1060S

    CRI,2 2 04-230

    C1-4 4 03-235 J1 1 07-022

    R1-4 4 01-415

    R5,6 2 RI23

    R7,8 3 01-460 R9 3 01-510

    SOLI,2 2 12-209 TI I TI82A

    WB1 1 81-130

    PCB-001 82-145

    CI I 03-065

    DI 1 04-025

    JI I 07-134

    PCB I 14-001

    R1,2 2 01-156

    R3a I 01-090

    R3b 1 01-080

    R4 1 02-012

    R5,6 2 01-310

    RY3 1 11-110

    DIODE, HIGH VOLTAGE X-RAY STRING, 264 kVdc, 20 mA, EDAL BI552 CAPACITOR, HIGH VOLTAGL.006Uf, 35kVdc, MO OR CAPACITOR, # IIR602-35M CONNECTOR, CIRCULAR, 8 PIN, AMPIIENOL # 97- RESISTOR, METAL FILM, 11.7W, 100M, 1%, EBG RESISTOR, WIRE WOUND, 2.5 Kj, 400K, 10%, HVI RESISTOR, METAL FILM, 19.4W, 200M, 1%, EBG # RESISTOR, WIREWOUND, 50W',10K, OHMITE #1,50J SOLENOID, GUARDIAN T6XI2-C-24VDC MODIF1 TRANSFORMER, MICH VOL EAGE, HVI fi 182-A TANK AND IIEADER ASM, IIVI # TNK-0042D WELI BUSH1NG, 120 kVdc, IIVI 14 DCW-1047A

    VOLT METER PCB C:APACITOR, ELECTROLYTIC, RADIAL LEADS, 47 oF, 50 Vdc, MOUSE12 ti 140-X2L50V470 DIODE, I N4007A CONNECTOR, HEADER, 7 PIN, .1" SPACING, MOLE 22-23-2071 PRINTED CIRCLIIT BOARD, HVI # PCB-001 RESISTOR, METAL FILM, 0.25W, 249K, I% RESISTOR, METAL FILM, 0.25W, 4.99K, 1% RESISTOR, METAL FILM, 0.25W, 2.49K, 1% RESISTOR, POTENTIOMETER, 0.25W, IK, MOUSER 569-25PR-1K RESISTOR, CARBON FILM, 1W, IK, 5% RELAY, PCB MOUNT, SPDT, 24 Vdc COIL, P&B # T7 L5DI31-24

    102E-20-7P SX103-100M 123

    SX154-200M OK

    PCB-002F 82-116

    CI-3,5 4 03-092

    C4,6 2 03-045

    C7 I 03-100

    DI,2 2 04-025

    D3,4 2 04-010

    JI 1 07-140

    J2 1 07-130

    PCB 1 14-002

    R1,9,I3 3 01-168

    R2 I 01-080

    R3 I 01-090

    R4 I 02-114

    R5,12 2 01-170

    R6 1 01-150

    R7,8 2 01-264

    RIO I 01-126

    RI I I 01-160

    RI4 1 02-106

    RY2,4 2 11-110

    Ul I 05-235

    VR1 1 05-345

    CURRENT METER PCB REV CAPACITOR, CERAMIC DISC, 0.1pF, 50Vdc, MOUSE CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4.7 CAPACITOR, METALLIZED POLYPROPELENE, 0.1 D1ODE, IN4007A DIODE, 1N4148 CONNECTOR, HEADER, 14 PIN, .1" SPACING, MOI, CONNECTOR, HEADER, 5 PIN, .1" SPACING, MOLE PRINTED CIRCUIT BOARD, HVI # PCB-002 RESISTOR, METAL FILM, 0.25W, 1M, 1% RESISTOR, METAL FILM, 0.25W, 2.49K, 1% RESISTOR, METAL FILM, 0.25W, 4.99K, I% 12ESISTOR, POTENTIOMETER, 0. 5W, 50K, MOUSER 72-T93YB-50K RESISTOR, METAL FILM, 0.25W, 1.5M, I% RESISTOR, METAL FILM, 0.25W, 100K, 1% RESISTOR, METAL FILM, 0.5W, 4.64K, 1% RESISTOR, METAI, FILM, 0.25W, 25.5K, I% RESISTOR, METAL FILM, 0.25W, 280K, 1% RESISTOR, POTENTIOMETER, 0. 5W, 5K, MOUSER 2-T93YB-5K RELAY, PCB MOUNT, SPDT, 24 Vdc COIL, P&B # T7 L5D131-24 AMPLIFIER, CMOS, CA3140E VOLTAGE REGULATOR, I5V, 0.5 A, MOUSER # 511- 78M15CV

    140-CD50Q9-104Z F, 50Vdc, MOUSER # 140-NPI21,50V4.7 F, 250 Vdc, MOUSER #1429-2I04

    X 1/ 22-23-2141 22-23-2051

    PCB-003

    82-117

    CI,2 2 03-060

    C3 I 03-150

    C4 I 03-100

    DI,2 2 04-415

    D3 1 04-025

    JI 1 07-138

    J2 1 07-452

    POWER PROTECTION PCB CAPAC1TOR, ELECTROLYTIC, RADIAL LEADS, 100 CAPACITOR, METALLIZED POLYPROPELENE, 0.22 CAPACITOR, METALLIZED POLYPROPELENE, 0.114 DIODE, FULL WAVE BRIDGE, 1.5A, IkVdc, MOUSE DIODE, IN4007A CONNECTOR, HEADER, 9 PIN, .156" SPACING, MOL CONNECTOR, HEADER, 0.25 QUICK - DISC, 2 PIN,

    F, 50Vdc, MOUSER 140-XRL50V100 F, 630Vdc, CDE #DME6P22K , 250Vdc, MOUSER # 1429-2104

    583-RBI57

    X # 26-60-1090 STONE fi 7832

    Last Saved 1/14/2009 11:22;00 AMTXPRODUCT \DOCUMENTS kManuals TS \pl_pts1301bn 2k9.doc Page 2 of 4

  • J3 1 07-454

    J4 1 07-456

    J5 I 07-132

    76 1 07-130

    MOVI I 06-207

    MOV2-4 3 06-210

    NEI 2 15-114

    PI 1 07-122

    PCB 1 14-003

    R1 1 01-262

    RY I 1 11-140

    SGI 1 06-205

    TI I 25-315

    PTS-1021W

    J1 1 07-124 14 07-104

    J2 1 07-118 7 07-104

    13 I 07-440

    J4 1 07-116

    J5 1 07-114 5 07-104

    SI I 10-514

    S2 I 10-512

    CONNECTOR, HEADER, 0.25 QUICK-DISC, 5 PIN , CONNECTOR, HEADER, 0.25 QUICK-DISC, 6 PIN, CONNECTOR, HEADER, 6 PIN, .156" SPACING, MO CONNECTOR, HEADER, 5 PIN, .1 - SPACING, MOLE METAL OXIDE VARISTOR, # VI3OLA 10A METAL OXIDE VARISTOR, # V250LA20A NEON LAMP, # NE2 CONNECTOR, CABLE, DISPLACEMENT, 9 PIN, .156 PRINTED CIRCUIT BOARD, IIVI fi PCB-003 RESISTOR, METAL FILM, 0.5W, 4.53K, 1% RELAY, PCB MOUNT, SPDT, 48 Vdc COIL, P&B # T SPARK GAP, 90 V, C.P. CLARE # CG9OL TRANSFORMER, PC BOARD MOUNT, STEP-DOWN

    WIRE HARNESS, PANEL TO PCB-003 CONNECTOR, CABLE, 14 PIN, .1" SPACING, MOLE CONNECTOR PINS, .1" SPACING, MOLEX # 08-50-0 CONNECTOR, CABLE, 7 PIN, .1" SPACING, MOLEX CONNECTOR PINS, .1" SPACING, MOLEX # 08-50-0 CONNECTOR, BULKHEAD, 2 SOCKET, CINCH 4530 CONNECTOR, CABLE, DISPLACEMENT, 6 PIN, .156 CONNECTOR, CABLE, 5 PIN, I" SPACING, MOLEX CONNECTOR PINS, .1" SPACING, MOLEX # 08-50-0 SWITCH, ROTARY, 6 P01,, 2 POS, MOUSER # IOYX I SWITCII, ROTARY, 4 PO1, 5 POS, MOUSER # 10WR

    YSTONE # 7835 YSTONE # 7836 EX # 26-60-1060

    22-23-2051

    SPACING, MOLEX # 09-06-2095

    L5D131-48

    115/18/18 (q),, 350 Ma, 50/60 IIz

    22-01-2147 14 22-01-2077

    14 AB SPACING, MOLEX # 09-06-2065 22-01-2057

    14 2 5

    MISC. 2 23-101 1 23-105 1 08-854 1 08-859 1 23-101 4 6

    40-607 1 34-316 2 88-002

    88-001 08-891

    20 ft. 22-619 1 88-125 I 35-278

    KNOB, SKIRTED, POINTER, ALCO # PKD-70B-1/4 KNOB, SKIRTED, DIAL, MOUSER # 45KNO21 TERMINAL, BINDING POST, NICKEL PLTD BRASS, TERMINAL, BINDING POST. BLACK, HH SMITH # 7 HOLE PLUG, 0.375 IN. SCREW, SOCKET HEAD, STAINLESS, 1/4-20 X % IN. ONG SCREW, SOCKET HEAD, STAINLESS, 6-32 X 1/2 IN. ONG MOUNTING SUPPORT, TANK FLANGE, HV # PTS-I 09D BRACKET, ZERO START, HV # BKT-1003D TEST LEAD, GROUND, BLACK, 20 FT. WITH CLIP D BOOT TEST LEAD, RETURN, RED, 20 FT. WITII CLIP AND OOT TERMINAL BLOCK, 5 POS CINCH # 5-141 CABLE, COMPOSITE, 2-16 AWG, 6 -18 AWG, BELDE # 9405 CABLE, EPR SHIELDED , WITII FITTINGS POWERSTAT SHAFT, PTS-1037D TERMINAL STRIP, 8 POSITION

    -ONCORD # 01-1008-1-0210 9-103

    1 88-150 GROUND HOOK ASSEMBLY, HV # GS f-1001D GND STK

    1 34-205 U-WRAP, HV # PTS-1016D

    34-100 PANEL, CONTROL, HV # PTS-I003D

    Last Saved 1/14/2009 11:22:00 AMT:\PRODUCT\DOCUMENTS kManuals Page 3 of 4

    TS\pl_pts130Rm 2k9.doc

  • SPECIFICATIONS

    PTS-130

    Pad No. PTS-1035S(120V)

    Input 120 V, 60 Hz, 15 amps

    Output 0-130 kVdc, 10 mA

    Polarity Negative output, Positive grourd.

    Duty Continuous, capacitive chargirg

    Ripple N/A capacitive load

    Regulation N/A

    (no ferro-resonant regulator)

    Kilovoltmeter 0-75/150 kVdc

    Current Meter

    (Megohm Scale) 0-1.0 dc microamperes, w/x1,x10, x100 x1k, x10k

    100-1 Megohms, w/ x.1, x1, x10, x1 O, x1k

    Control Case

    HV Tank

    14wx 11dx 14 h

    12.25wx 12d x 18 h

    Control Weight

    Tank Weight

    34 lbs. (15kg) 87 lbs.(39kg)

    Table 1 PTS-130 Specifications.

    Last Saved 1/14/2009 11:22:00 AMTXPRODUCTUDOCUMENTS kManuals TS\pl_pts130Rm 2k9.doc Page 4 of 4

  • Parts List PTS-130F (230V 50/6 SCHEMA1 IC 19 S-1213S REV C

    Hz) REF. O I Y IIVI

    DESCRIP ION

    03-070 CAPACITOR, ELECTRYLITIC, RADIAL LEADS, 100 p,F, 50V

    32-038 CABINET, PORTABLE TRANSIT ENCLOSURE. CHA COAL GRAY.

    34-211 CABINET, INNER LID STORAGE, IIVI # PTS-I032D

    06-/11 CIRCUIT BREAKER, THERMAL, 10A , 250Vac , P&B W58XBIA4A-10

    04-415 DIODE, FULL WAVE BRIDGE, 1.5A, IkVdc, MOUSER 583-R13157

    04-025 DIODE, 1N4007A

    06-038 FUSE, 10A, 250V, AGC-I0

    06-015 FUSE HOLDER, LI1TELFUSE # 342004A

    PART OF PANEI, WIRING HARNESS, PTS-1021W ( DIFIED) PART OF HV FANK

    C I 1

    CAB 1 1

    CB1

    DI 1 D2,3 2

    F I 1 1

    J2 J3

    K1 11-150 CONTACTOR, 3PD f , I5A, 120 Vac COIL, MAGNECRA T W389ACX-I4

    MI 13-025 METER, ANALOG, 100 ItA MOVEMENT, SCALED 0-75 150 kVdc M2 1 13-035 METER, ANALOG, 100

    MOVEMENT, SCALED 0-1. O oAdc/100-I MEGOIIMS MOVI-3 3 06-210 METAL OXIDE VARISTOR, #V250LA I OA

    P I 22-205 CABLE, INPUT POWER, 16/3, 12ft. P2 07-442 CONNECTOR, CABLE, 2 CIRCUIT, CINCII# P302CCT P3 07-054 CONNEC FOR, CABLE, 8 CIRCUIT, # 97-3108B-20-7S

    07-084 CONNECTOR, CLAMP, REDUCING, AN-3057-12-6

    PCB-001 82-145 PRINTED CIRCUIT BOARD, VOLTMETER

    PCB-002 1 82-116 PRINTED CIRCUIT BOARD, CURRENT METER PCB-003 1 82-117 PRINFED CIRCUIT BOARD, POWER PROTECTION

    S I

    S2 S3

    S4 S5 S6 S7

    1 10-214 SWITCH, PB, MAINT'D. 250 Vac. 10A, DPST, NO , NEO 10-250 SWITCH, PB COVER, BLACK, MICROS WITCH # AML5 10-222 SWITCH, PB, MOM., 125 Vac, I5A, SPDT, GRN LED, MI 10-218 SWITCH, PB, MOM., 125 Vac, I5A, SPDT, RED LED, MI

    2 10-252 S wurCH, P13 COVER, BLACK, MICROSWITCH # AML5 1 10-106 SWITCH, SNAP ACTION, SHORT ARM, OMRON #A-20 1 PART OF PANEL WIRING HARNESS PTS-1021W 1 PART OF PANEL WIIUNG HARNESS PTS-1021W 1 10-402 SWITCH, ROCKER, DPDT, CARLINGSWITC11 62115929

    SGI 06-205 SPARK GAP, 90 V, C.P. CLARE # CG9OL

    TI 25-108 TRANSFORMER, VARIABLE, SUPERIOR TYPE 116 T2 25-306 TRANSFORMER, STEP-DOWN, 24V, 1A, TGC25-24 T3 1 TI39 TRANSFORMER, STEP-DOWN, AUTO, 230/115, HVI # 13

    Last Saved 1/15/2009 10:09:00 AMT:\PRODUCT\DOCUMENTS3Manuals\PT Page 1 of 4

    LAMP, MICROSWITCH 4AM1,32113B4AD -NIOK ROSWITCH AML22CBS2AA

    OSWITCH # AML22CBC2AA CIOK 22-B7-K

    O V

    pl_pts130FRc 2k9.doc

  • HV TANK 84 - 145 PTS - 130 111011 VOLTAGE TANK, SCHEMATIC S-1060S

    CR1,2 2 04-230

    C1-4 4 03-235 J1 1 07-022

    R1-4 4 01-415

    R5,6 2 R123

    R7,8 3 01-460

    SOL1,2 2 12-209 TI I T182-A

    1

    PCB-001 82-145

    C1 I 03-065

    Dl 1 04-025

    JI 1 07-134

    PCB 1 14-001

    RI,2 2 01-156

    R3a 1 01-090

    R3b 1 01-080

    R4 1 02-012

    R5,6 2 01-310

    RY3 1 11-110

    PCB-002F 82-116

    CI-3,5 4 03-092

    C4,6 2 03-045

    C7 1 03-100

    D1,2 2 04-025

    D3,4 2 04-010

    J1 1 07-140

    12 I 07-130

    PCB 1 14-002

    R1,9,13 3 01-168

    R2 1 01-080

    R3 I 01-090

    R4 1 02-114

    R5,12 2 01-170

    R6 1 01-150

    R7,8 2 01-264

    RIO I 01-126

    R11 1 01-160

    R14 1 02-106

    RY2,4 2 11-110

    Ul 1 05-235

    VR1 1 05-345

    DIODE, HIGH VOLTAGE X-RAY STRING, 264 kVdc CAPACITOR, HIGH VOLTAGE, .006Uf, 35kVdc, MO CONNECTOR, CIRCULAR, 8 PIN, AMPHENOL # 97- RESISTOR, METAL FILM, 11.7W, 100M, 1%, EBG # S X103-100M RESISTOR, WIRE WOUND, 25 Kj, 400K, 10%, HVI # 123 RESISTOR, METAL FILM, 19.4W, 200M, 1%, EBG # S X154-200M SOLENOID, GUARDIAN fi T6X12-C-24VDC MODIEI ID TRANSFORMER, HIGH VOL TAGE, HVI # 182-A TANK AND HEADER ASM, IIVI # TNK-0042D

    VOLT METER PCB CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 470 F, 50 Vdc, MOUSER # 140-XRL50V470 DIODE, IN4007A CONNECTOR, HEADER. 7 PIN, .1" SPACING, MOLE 22-23-2071 PRINTED CIRCUIT BOARD, HVI # PCB-001 RESISTOR, METAL FILM, 0.25W, 249K, 1% RESISTOR, METAL FILM, 0.25W, 4.99K, 1% RESISTOR, METAL FILM, 0.25W, 2.49K, 1% RESISTOR, POTENTIOMETER, 0.25W, 1K, MOUSER 569-25PR-1K RESISTOR, CARBON FILM, I W, IK, 5% RELAY, PCB MOUNT, SPDT, 24 Vdc CO!!., P&B # T7i L5D131-24

    CURRENT METER PCB REY F CAPACITOR, CERAMIC DISC, 0.1ktF, 50Vdc, MOUSE

    140-CD50Q9-104Z CAPACITOR, ELECTROLYTIC, RADIAL LEADS, 4.7 F, 50Vdc, MOUSER # 140-NPRL50V4.7 CAPACITOR, METALLIZED POLYPROPELENE, 0.1 1', 250 Vdc, MOUSER #1429-2104 DIODE, 1N4007A DIODE, IN4148 CONNECTOR, HEADER, 14 PIN, .1" SPACING, MOLE

    22-23-2141 CONNECTOR, HEADER, 5 PIN, .1" SPACING, MOLE # 22-23-2051 PRINTED CIRCUIT BOARD, FIVI # PCB-002 RESISTOR, METAL FILM, 0.25W, 1M, 1% RESISTOR, METAL FILM, 0.25W, 2.49K, I% RESISTOR, METAL FILM, 0.25W, 4.99K, 1% RESISTOR, POTENTIOMETER, 0. 5W, 50K, MOUSER 72 T9 YB-50K RESISTOR, METAL FILM, 0.25W, I.SM, 1% RESISTOR, METAL FILM, 0.25W, 100K, 1% RESISTOR, METAL FILM, 0.5W, 4.64K, 1% RESISTOR, METAL FILM, 0.25W, 25.5K, 1% RESISTOR, METAL FILM, 0.25W, 280K, I% RESISTOR, POTENTIOMETER, 0. 5W, 5K, MOUSER # r 2-1 -93YB-5K RELAY, PCB MOUNT, SPDT, 24 Vdc COIL, P&B # T711 5D131-24 AMPLIFIER, CMOS, CA3140E VOLTAGE REGULATOR, 15V, 0.5 A. MOUSER # 511- 78M15CV

    20 mA, EDAL # B1552 R CAPACITOR, # I IR602-35M

    102E-20-7P

    PCB-003 82-117

    CI,2 2 03-060

    C3 1 03-150

    C4 1 03-100

    D1,2 2 04-415

    D3 1 04-025

    JI 1 07-138

    12 I 07-452

    13 1 07-454

    J4 1 07-456

    POWER PacrrEctIoN CAPACITOR, ELECTROI,YTIC, RADIAL LEADS, 100 CAPACITOR, METALLIZED POLYPROPELENE, 0.221 CAPACITOR, METALLIZED POLYPROPELENE, 0.1kt DIODE, FULL WAVE BRIDGE, 1.5A, IkVdc, MOUSER DIODE, IN4007A CONNECTOR, HEADER, 9 PIN, .156" SPACING, MOL CONNECTOR, HEADER, 0.25 QUICK-DISC, 2 PIN, KE CONNECTOR, HEADER, 0.25 QUICK-DISC, 5 PIN, KE CONNECTOR, HEADER, 0.25 QUICK-DISC, 6 PIN, KE

    E, 50Vdc, MOUSER # 140-XRL50V100 F, 630Vdc, CDE #DME6P22K , 250Vdc, MOUSER # 1429-2104

    583-RF3157

    X # 26-60-1090 STONE # 7832 STONE # 7835 STONE # 7836

    Last Saved 1/15/2009 10:09:00 AMT: \PRODUCT \DOCUMENTS \Manuals Page 2 of 4

    TS pl_pts130FRQ2k9.doc

  • J5 I 07-132 CONNECTOR, HEADER, 6 PIN, .156" SPACING, MO EX # 26-60-1060

    J6 1 07-130 CONNECTOR, HEADER, 5 PIN, .1" SPACING, MOL X # 22-23-2051

    MOVI 1 06-207 METAL OXIDE VARISTOR, # V1301,A10A

    MOV2-4 3 06-210 METAL OXIDE VARISTOR, V2501,A20A

    NEI 2 15-114 NEON LAMP, # NE2

    PI I 07-122 CONNECTOR, CABLE, D1SPLACEMENT, 9 PIN, .15 SPACING, MOLEX # 09-06-2095

    PCB I 14-003 PRINTED CIRCUIT BOARD, HVI # PCB-003

    RI I 01-262 RESISTOR, METAL FILM, 0.5W, 4.53K, 1%

    RYI 1 11-140 RELAY, PCB MOUNT, SPDT, 48 VI; COIL, P8cfl T OL5D131-48

    SGI 1 06-205 SPARK GAP, 90 V, C.P. CLARE CG901.

    TI 1 25-315 1RANSFORMER, l'C BOARD MOUNT, STEP-DO 115/18/18 @ 350 Ma. 50/60 IIz

    PTS-102IW WIRE HARNESS, PANEL LO PCB-003

    JI I 07-124 CONNECTOR, CABLE, 14 PIN, .1" SPACING, MOLE 22-01-2147

    14 07-104 CONNECTOR PINS, .1" SPACINCi, MOLEX # 08-50-0 14

    12 1 07-118 CONNECTOR, CABLE, 7 PIN..1" SPACING, MOLEX 22-01-2077 7 07-104 CONNECTOR PINS, .1" SPACING, MOLEX # 08-50-0 14

    J3 1 07-440 CONNECTOR, BULKHEAD. 2 SOCKET, CINCH #S31, A13

    J4 1 07-116 CONNECTOR, CABLE, DISPI.ACEMENT, 6 PIN, .156 SPACING, MOLEX # 09-06-2065

    .15 1 07-114 CONNECTOR, CABLE, 5 PIN, 1" SPACING, MOI,EX # 22-01-2057 5 07-104 CONNECTOR PINS, .1" SPACING, MOLEX # 08-50-0 14

    SI 1 10-514 SWITCH, ROTARY, 6 POL, 2 POS, MOUSER 10YX162

    S2 I 10-512 SWITCH, ROTARY, 4 POL, 5 POS, MOUSEI2 # 10WR 45

    MISC. 2 23-101 KNOB, SKIRTED, POINTER , ALCO # PKD-70B-1/4 1 23-105 KNOB, SKIRTED, DIAL, MOUSER # 45KNO21 1

    08-854 TERMINAL, BINDING POST, NICKEL PLTD BRASS, CONCORD # 01-1008-1-0210 08-859 TERMINAL, BINDING POST, BI.ACK, HH SMITH # :9-103 23-101 HOLE PLUG, 0.375 IN.

    4 SCREW, SOCKET HEAD, STA1NLESS, 1/4-20 X 3/4 IN. ONG 6 SCREW, SOCKET FIEAD, STAINLESS, 6-32 X 1/2 IN. ONG

    40-607 MOUNTING SLIPPORT, TANK FLANGE, IIV # PTS-1I 09D 34-316 BRACKET, ZERO START, HV # BKT-1003D

    2 88-002 TEST LEAD, GROUND, BLACK, 20 FT. WITH CLIP D BOOT 1 88-001 TEST LEAD, RETURN, RED, 20 FT. WITH CLIP AND I: OOT 1 08-891 TERMINAL BLOCK, 5 POS, CINCH # 5-141

    20 ft. 22-619 CABLE, COMPOSITE, 2-16 AWG, 6 -18 AWG, BELDE 9405

    88-125 CABLE, EPR SHIELDED , WITH FITTINGS

    GND STK 88-150 GROUND HOOK ASSEMBLY, IIV # GST-100ID 34-205 U-WRAP,I1V PTS-10I6D

    1 34-100 PANEL, CONTROL, HV # PTS-1003D

    Last Saved 1/15/2009 10:09:00 AMT:\PRODUCTIDOCUMENTS\Manuals TS\pl_pts130FRe_2k9.doe Page 3 of 4

  • SPECIFICATIONS

    PTS-130F

    Part No. PTS-1213S(23 )V)

    Input 230 V, 50/60 Hz, 8 amps

    Output 0-130 kVdc, 10 mA

    Polarity Negative output, Positive ground.

    Duty Continuous, capacitive charging

    Ripple N/A capacitive load

    Regulation N/A

    (no ferro-resonant regu ator)

    Kilovoltmeter 0-75/150 kVdc

    Current Meter

    (Megohm Scale) 0-1.0 dc microamperes, w/x1,x10, x100, x1k, x10k

    100-1 Megohms, w/ x.1, x1, x13, x100, x1k

    Control Case

    HV Tank

    14wx 11dx 14 h

    12.5wx 12d x 18 h

    Control Weight

    Tank Weight

    48 lbs. (22kg) 87 lbs.(50kg)

    Table 1 PTS-130F Specifications.

    TS\pl_pts130FRc_2k9.doe Last Saved 1/15/2009 10:09:00 AMT:\PRODUCTTOCUMENTS\Manuals Page 4 of 4

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