Manual de Hybrid Designer y HC900

8/21/2019 Manual de Hybrid Designer y HC900

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Honeywell Process Solutions

559 and 1042 Series Operator Interface

For use with HC900 Hybrid Controller

User Guide

Doc. No.: 51-52-25-108

Revision: 12

Date: 11/08


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Notices and Trademarks

Copyright 2008 by HoneywellRevision 12 November 2008

Warranty/Remedy

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contactyour local sales office for warranty information. If warranted goods are returned to Honeywell during the period ofcoverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole

remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for aparticular purpose. Specifications may change without notice. The information we supply is believed to be accurateand reliable as of this printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it is up to thecustomer to determine the suitability of the product in the application.

Honeywell Process Solutions

Honeywell512 Virginia Drive

Fort Washington, PA 19034

HC900, 559 and 1042 are U.S. registered trademarks of Honeywell

Other brand or product names are trademarks of their respective owners.


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About This Document

Abstract

This manual describes the installation and operation of the 559 and 1042 Series Operator Interfaces.

References

The following list identifies all documents that may be sources of reference for material discussed in thispublication.

Document Title Doc ID

HC900 Controller Installation and User Guide 51-52-25-107

Hybrid Control Designer User Guide 51-52-25-110

Hybrid Control Designer Function Block Reference Guide 51-52-25-109

HC900 Hybrid Controller Communications User Guide 51-52-25-111

HC900 Controller Redundancy Overview & System Operation 51-52-25-133

Contacts

World Wide Web

The following lists Honeywells World Wide Web sites that will be of interest to our customers.

Honeywell Organization WWW Address (URL)

Corporate http://www.honeywell.com

Honeywell Process Solutions http://hpsweb.honeywell.com

Technical tips http://content.honeywell.com/ipc/faq

Telephone

Contact us by telephone at the numbers listed below.

Organization Phone Number

United States and Canada Honeywell 1-800-423-9883 Tech. Support1-800-525-7439 Service
http://www.honeywell.com/http://www.honeywell.com/


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Symbol Definitions

The following table lists those symbols that may be used in this document to denote certain conditions.

Symbol Definition

This DANGERsymbol indicates an imminently hazardous situation, which,if not avoided, will result in death or serious injury.

This WARNINGsymbol indicates a potentially hazardous situation, which, ifnot avoided, could result in death or serious injury.

This CAUTIONsymbol may be present on Control Product instrumentationand literature. If present on a product, the user must consult theappropriate part of the accompanying product literature for moreinformation.

This CAUTIONsymbol indicates a potentially hazardous situation, which, ifnot avoided, may result in property damage.

WARNINGPERSONAL INJURY:Risk of electrical shock. This symbol warns the user of apotential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with theseinstructions could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions forhandling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth(green or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunityimprovement. NOTE: This connection shall be bonded to protective earth at thesource of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bondedto Protective earth at the source of supply in accordance with national and localelectrical code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipmentshall be bonded to Protective Earth at the source of supply in accordance withnational and local electrical code requirements.


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Contents

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Contents

Introduction .............................................................................................1

Overview....................................................................................................................... 1

CE Conformity (Europe) ............................................................................................... 2

Overview of Architecture .........................................................................3

Description of Components .......................................................................................... 3

Specifications/Mounting/Wiring/Startup...................................................5

Specifications ............................................................................................................... 5Site Preparation............................................................................................................ 8

OI Mounting .................................................................................................................. 8

Wiring.......................................................................................................................... 16

Noise Protection ......................................................................................................... 20

Startup ........................................................................................................................ 20

Keys and Displays Overview.................................................................21

Overview of Keys........................................................................................................ 21

Standard Keys ............................................................................................................ 23Common Tasks Using Standard Keys ....................................................................... 25

User-assignable Keys................................................................................................. 29

Relabeling Display Group Keys.................................................................................. 31

Overview of Displays.................................................................................................. 33

Main Menu ............................................................................................39

Overview..................................................................................................................... 39

Recipes .................................................................................................44

Setpoint Programmers ..........................................................................46

Overview..................................................................................................................... 46

Setpoint Program Setup ............................................................................................. 47

Select program ........................................................................................................... 48

Edit program............................................................................................................... 49


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Edit segments............................................................................................................. 51

Save program............................................................................................................. 52

Setpoint Program Operation....................................................................................... 53

SPP operation - Model 1042 ...................................................................................... 54

SPP operation - Model 559 ........................................................................................ 56Load program ............................................................................................................. 60

Edit segments............................................................................................................. 63

Setpoint Scheduler ................................................................................ 65

Overview..................................................................................................................... 65

Setpoint Scheduler Setup - Model 559 and 1042 ...................................................... 66

Edit schedule .............................................................................................................. 67

Edit segments............................................................................................................. 68

Edit setpoints .............................................................................................................. 69

Edit segment events................................................................................................... 70

Edit guarantee hold .................................................................................................... 71

Save schedule ............................................................................................................ 72

Setpoint Schedule Operation ..................................................................................... 74

Setpoint schedule operation - Model 1042................................................................. 75

Setpoint schedule operation - Model 559................................................................... 77

Load schedule ............................................................................................................ 81

View schedule events................................................................................................. 83

View auxiliary data...................................................................................................... 84

Edit segments............................................................................................................. 85

Sequencers ...........................................................................................87

Overview..................................................................................................................... 87

Sequencer Setup - Model 559 and 1042.................................................................... 88

Save Sequence .......................................................................................................... 95

Sequencer Operation ................................................................................................. 96

Sequencer Operation - Model 1042 ........................................................................... 97

Sequencer Operation - Model 559............................................................................. 98

Load Sequencer ....................................................................................................... 100

View/Edit Sequence ................................................................................................. 101

Edit Steps/Edit Step Details ..................................................................................... 102


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Loops ..................................................................................................103

Overview................................................................................................................... 103

Whats in this section................................................................................................ 104

Common Loop Tasks ............................................................................................... 105

Loop Setup ............................................................................................................... 106

Loop Operation Displays .......................................................................................... 119

Summary Displays ..............................................................................129

Analog Input Summary............................................................................................. 129

Analog Output Summary.......................................................................................... 131

Digital Input Summary .............................................................................................. 132

Digital Output Summary ........................................................................................... 133

Variable Summary.................................................................................................... 134

Alarms .................................................................................................137

Overview................................................................................................................... 137

Alarm indication ........................................................................................................ 137

Alarm Summary........................................................................................................ 138

Alarm Group ............................................................................................................. 139

Alarm Detail .............................................................................................................. 140

Events .................................................................................................141

Event Summary........................................................................................................ 141

Diagnostics..........................................................................................142

Overview................................................................................................................... 142

Controller diagnostics............................................................................................... 143

I/O module diagnostics............................................................................................. 147

I/O Module Diagnostics physical details................................................................... 153

Panel diagnostic log ................................................................................................. 154

Communication Ports diagnostics ............................................................................ 155

Unit Setup ...........................................................................................159

Controller Status....................................................................................................... 160

Set Mode .................................................................................................................. 160

Write Database to Flash Memory............................................................................. 162

Set Time and Date.................................................................................................... 163


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Set Security/Review Security ................................................................................... 163

Set Language ........................................................................................................... 167

Communication Ports ............................................................................................... 168

File Name Selection ................................................................................................. 183

Self Tests.................................................................................................................. 184Calibrate AI............................................................................................................... 185

Calibrate AO ............................................................................................................. 193

Calibrate Motor ......................................................................................................... 198

Display brightness .................................................................................................... 207

Disk Utilities......................................................................................... 208

Overview................................................................................................................... 208

List disk files ............................................................................................................. 209

Load/store SP profiles .............................................................................................. 210

Load/store SP schedules ......................................................................................... 212

Load/Store sequences.............................................................................................. 214

Load/store recipes.................................................................................................... 216

Format disk............................................................................................................... 218

Set Controller Mode.................................................................................................. 219

Data Storage....................................................................................... 221

Overview................................................................................................................... 221

Data Storage Operation............................................................................................ 230

Log Off/Log On.................................................................................... 239

Other Operating Displays....................................................................241

Overview................................................................................................................... 241

Pushbuttons.............................................................................................................. 242

4-Selector Switch...................................................................................................... 243

Device Control.......................................................................................................... 244

Hand/Off/Auto Switch ............................................................................................... 246

Stage ........................................................................................................................ 247

Ramp........................................................................................................................ 249

Alternator .................................................................................................................. 252

Calendar Event Block............................................................................................... 256

Calendar Event Operation........................................................................................ 257


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Monitoring Displays.............................................................................265

Overview................................................................................................................... 265

Trend Displays.......................................................................................................... 266

Bar Graph Displays .................................................................................................. 270

Panel Displays.......................................................................................................... 271

Other Monitoring Displays........................................................................................ 275

Maintenance........................................................................................277

Overview................................................................................................................... 277

Parts ......................................................................................................................... 277

Messages............................................................................................279

Overview................................................................................................................... 279

Appendix A - HC900-C70R Redundant Controller Displays................289

Overview................................................................................................................... 289

Communication Ports Displays ................................................................................ 290

Alarms/Events/Diags ................................................................................................ 295

Controller Diagnostics Overview .............................................................................. 296

Lead CPU Diagnostics Display ................................................................................ 299

Reserve CPU Diagnostics Display........................................................................... 299

Communication Ports ............................................................................................... 302

Rack Diagnostics Displays ....................................................................................... 303

Appendix B..........................................................................................311

Security Bypass Procedure ...................................................................................... 311

Index ...................................................................................................313

Sales and Service ............................................................................... 317


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Tables

Table 1 Specifications ..................................................................................................................................................5Table 2 Mounting .......................................................................................................................................................15Table 3 Model 1042 Power supply mounting..............................................................................................................16Table 4 Wiring.............................................................................................................................................................17Table 5 Standard key actions......................................................................................................................................23Table 6 Tasks using standard keys .............................................................................................................................25Table 7 User-assignable key actions...........................................................................................................................30Table 8 Display areas defined details .........................................................................................................................33Table 9 User-assignable displays................................................................................................................................36Table 10 Top level functions of main menu...............................................................................................................39Table 11 Main menu tree............................................................................................................................................40Table 12 Recipe edit/view details...............................................................................................................................44Table 13 SPP inputs and current state ........................................................................................................................46Table 14 Edit program details.....................................................................................................................................49Table 15 Edit segment details.....................................................................................................................................51Table 16 Save Program details ...................................................................................................................................52Table 17 SPP details - Model 1042 ............................................................................................................................54Table 18 Single SPP details - Model 559...................................................................................................................56Table 19 SPP operate details - Model 559..................................................................................................................58Table 20 SPP popup menu actions according to state ................................................................................................59Table 21 View program events details - Model 559...................................................................................................59Table 22 View program details- Model 559...............................................................................................................60Table 23 Program load details ....................................................................................................................................60Table 24 Edit segments details ...................................................................................................................................63Table 25 SPS inputs and current state ........................................................................................................................65Table 26 Edit schedule details ....................................................................................................................................67Table 27 Edit segment details.....................................................................................................................................68Table 28 Edit setpoints details....................................................................................................................................69Table 29 Edit segment events details..........................................................................................................................70Table 30 Edit guarantee hold details...........................................................................................................................71

Table 31 Schedule save details ...................................................................................................................................72Table 32 Edit guarantee hold limits details.................................................................................................................73Table 33 Setpoint schedule operation details - Model 1042.......................................................................................75Table 34 Setpoint schedule operation details - Model 559.........................................................................................77Table 35 Scheduler operate popup details - Model 559..............................................................................................79Table 36 SPS popup menu actions according to state ................................................................................................80Table 37 Schedule load details ...................................................................................................................................81Table 38 View schedule events details .......................................................................................................................83Table 39 View auxiliary data details ..........................................................................................................................84Table 40 Edit segments details ...................................................................................................................................85Table 41 Edit Sequence ..............................................................................................................................................89Table 42 Edit Sequence Steps.....................................................................................................................................90Table 43 Edit Step Details ..........................................................................................................................................91

Table 44 View Sequence Step Details (Model 1042 Example)..................................................................................92Table 45 View Sequence Step Outputs (Model 1042 Example).................................................................................93Table 46 Select State ..................................................................................................................................................94Table 47 Sequence save details ..................................................................................................................................95Table 48 Sequencer Operation - Model 1042.............................................................................................................97Table 49 Sequencer Operation - Model 559...............................................................................................................98Table 50 Sequencer operate popup details - Model 559.............................................................................................99Table 51 Schedule load details .................................................................................................................................100Table 52 Edit Sequence Steps...................................................................................................................................101Table 53 Edit Step Details ........................................................................................................................................102


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Table 54 Loop modes ...............................................................................................................................................103Table 55 Common loop tasks ...................................................................................................................................105Table 56 Loop menu visibility..................................................................................................................................106Table 57 Details of single loop trend........................................................................................................................107Table 58 Details of Loop Accutune III (listed in order of appearance) ....................................................................108Table 59 Details of the Tuning Status display..........................................................................................................110

Table 60 Details of loop Accutune (not listed in order of appearance) ....................................................................112Table 61 Details of loop tune constants....................................................................................................................113Table 62 Details of loop control setup......................................................................................................................114Table 63 Details of carbon loop................................................................................................................................115Table 64 Details of loop alarm setpoints ..................................................................................................................116Table 65 Details of loop limits .................................................................................................................................117Table 66 Details of high output limiting...................................................................................................................118Table 67 Loop modes ...............................................................................................................................................119Table 68 Details of loop summary............................................................................................................................120Table 69 Loop control details ...................................................................................................................................121Table 70 Details of the Tuning Status display..........................................................................................................122Table 71 Multiloop faceplate details ........................................................................................................................124Table 72 Single loop numeric details .......................................................................................................................125

Table 73 Details of single loop faceplate with loop trend screen .............................................................................126Table 74 Details of loop tune constants display .......................................................................................................127Table 75 A/M bias details.........................................................................................................................................128Table 76 Analog Input Summary details ...................................................................................................................129Table 77 Analog Output Summary details ................................................................................................................131Table 78 Digital Input Summary details....................................................................................................................132Table 79 Digital Output Summary details .................................................................................................................133Table 80 Variable summary details ..........................................................................................................................134Table 81 Details of alarm summary..........................................................................................................................138Table 82 Details of controller diagnostics error status messages .............................................................................143Table 83 I/O module diagnostics details...................................................................................................................148Table 84 I/O Module Error Statuses.........................................................................................................................149Table 85 Bad module details .....................................................................................................................................151Table 86 Bad Channel details ....................................................................................................................................152Table 87 I/O module diagnostic details ....................................................................................................................153Table 88 Serial Port S1/Serial Port S2 (OI) diagnostics and statuses.......................................................................156Table 89 Network Port diagnostics...........................................................................................................................157Table 90 Expansion I/O Port diagnostics .................................................................................................................158Table 91 Controller status details .............................................................................................................................160Table 92 Set mode details.........................................................................................................................................160Table 93 Controller modes defined ...........................................................................................................................161Table 94 Write Database to Flash Memory ...............................................................................................................162Table 95 Set time and date details .............................................................................................................................163Table 96 Set security details.....................................................................................................................................163Table 97 Displays and functions that can be secured ...............................................................................................165Table 98 Set language details ...................................................................................................................................167Table 99 Serial Port S1 diagnostic and status information........................................................................................169Table 100 Serial Port S1 setup parameters ................................................................................................................170Table 101 Protocol selection versus setup parameters for the Serial Port S1............................................................171Table 102 Serial Port S2 (OI) details........................................................................................................................172Table 103 Network port details ................................................................................................................................173Table 104 View network host details ........................................................................................................................174Table 105 Host Connection Diagnostics Status Indicators........................................................................................175Table 106 View peer connection details....................................................................................................................175Table 107 View network peer statistics details..........................................................................................................176Table 108 Peer Connection Status Indicators............................................................................................................177


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Table 109 Expansion I/O Port details........................................................................................................................179Table 110 Modbus Slave Devices display.................................................................................................................180Table 111 Modbus Slave Details display ..................................................................................................................181Table 112 File name selection details.......................................................................................................................183Table 113 Self tests details .......................................................................................................................................184Table 114 Calibrate AI channel details.....................................................................................................................187

Table 115 Example of AI calibration .......................................................................................................................188Table 116 Calibrate CJ temp details.........................................................................................................................189Table 117 Example of CJ calibration ........................................................................................................................190Table 118 Restore AI factory calibration details ......................................................................................................191Table 119 Restore CJ factory calibration details ......................................................................................................192Table 120 Calibrate AO channel details...................................................................................................................195Table 121 Example of AO calibration.......................................................................................................................196Table 122 Restore AO factory calibration details.....................................................................................................197Table 123 Motor Setup Procedure............................................................................................................................199Table 124 Motor Calibration Entry Procedure .........................................................................................................200Table 125 Calibration Errors .....................................................................................................................................201Table 126 Auto Calibration Procedure ....................................................................................................................202Table 127 Semi-Auto Calibration Procedure.............................................................................................................203

Table 128 Hand Calibration Procedure ....................................................................................................................205Table 129 List disk files details ................................................................................................................................209Table 130 Load/store profiles details........................................................................................................................211Table 131 Load/store schedules details ....................................................................................................................213Table 132 Load/store sequence details .....................................................................................................................214Table 133 Load/store recipes details ........................................................................................................................216Table 134 Format disk details...................................................................................................................................218Table 135 Set mode details.......................................................................................................................................219Table 136 Controller modes defined ........................................................................................................................219Table 137 Data storage point factors ........................................................................................................................222Table 138 Preinitializing ZIP Disk - Model 1042 only ............................................................................................224Table 139 Storage modes .........................................................................................................................................225Table 140 View storage status details.......................................................................................................................231Table 141 Storage controls details............................................................................................................................233Table 142 View storage setting details .....................................................................................................................236Table 143 Log off display details .............................................................................................................................239Table 144 Pushbutton details....................................................................................................................................242Table 145 Four selector switch details .....................................................................................................................243Table 146 Device control display details..................................................................................................................244Table 147 Edit device display details .......................................................................................................................245Table 148 Hand/Off/Auto switch display details......................................................................................................246Table 149 Set HOA switch state display details.......................................................................................................246Table 150 Stage operator display details ..................................................................................................................247Table 151 Edit stage display details .........................................................................................................................248Table 152 Ramp operator display details..................................................................................................................249Table 153 Edit ramp sub-menu display details.........................................................................................................250Table 154 Edit ramp display details .........................................................................................................................251Table 155 Alternator operator display details...........................................................................................................253Table 156 Edit alternator display details ..................................................................................................................254Table 157 Edit output sequence display details ........................................................................................................255Table 158 Calendar Event Operator Display details..................................................................................................257Table 159 Calendar Event Block Menu details .........................................................................................................258Table 160 SELECT GROUP FOR EDITING menu details ......................................................................................258Table 161 EDIT EVENT SETPOINTS menu details...............................................................................................259Table 162 EDIT EVENT SETPOINT display details ..............................................................................................260Table 163 SET ACTIVE SETPOINT GROUP menu details ...................................................................................261


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Table 164 EDIT SPECIAL DAYS menu details......................................................................................................262Table 165 EDIT SPECIAL DAY menu details ........................................................................................................263Table 166 VIEW SPECIAL DAYS EVENT SETUP display details.......................................................................263Table 167 Example of trend details ..........................................................................................................................267Table 168 Trend menu..............................................................................................................................................268Table 169 Sampling rates of trends ..........................................................................................................................269

Table 170 Bar graph display details .........................................................................................................................270Table 171 4-point panel details.................................................................................................................................272Table 172 Multi-point panel details..........................................................................................................................273Table 173 Overview details ......................................................................................................................................274Table 174 Parts .........................................................................................................................................................277Table 175 Messages..................................................................................................................................................279Table 176 Location of Redundant Controller Displays .............................................................................................289Table 177 Communication Ports Diagnostics and Statuses......................................................................................291Table 178 Network Ports E1 and E2 display............................................................................................................293Table 179 Network Port E1 and Network Port E2 Display details...........................................................................294Table 180 Details of Controller Diagnostics Overview status messages..................................................................296Table 181 Details of Lead or Reserve CPU diagnostics error status messages ........................................................299Table 182 Details of Rack diagnostics error status messages...................................................................................303


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Figures

Figure 1 559-T12 operator interface.............................................................................................................................1Figure 2 559-T4 operator interface...............................................................................................................................1

Figure 3 1042 operator interface...................................................................................................................................1Figure 4 Overview example of HC900 architecture .....................................................................................................4Figure 5 Cutout dimensions for bracket mounting - Model 559 Type 12.....................................................................9Figure 6 Mounting in a side enclosure - Model 559 Type 12.....................................................................................10Figure 7 Panel mounting with brackets - Model 559 Type 12....................................................................................11Figure 8 Cutout for panel mounting with screws - Model 559 Type 12 ......................................................................12Figure 9 Panel mounting with screws - Model 559 Type 12......................................................................................13Figure 10 Model 559 Type 4 operator interface panel cutout.....................................................................................14Figure 11 Panel mounting dimensions - Model 1042..................................................................................................15Figure 12 Startup display............................................................................................................................................20Figure 13 View of a 559 operator interface ................................................................................................................21Figure 14 View of 1042 OI.........................................................................................................................................22Figure 15 Model 559 Display key label dimensions...................................................................................................32

Figure 16 Model 1042 Display Group key label dimensions .....................................................................................32Figure 17 Display areas defined .................................................................................................................................33Figure 18 Display organization ..................................................................................................................................35Figure 19 Example of saving a program on Model 1042 ...........................................................................................52Figure 20 SPP operation - Model 1042 ......................................................................................................................54Figure 21 Single SPP operation - Model 559 .............................................................................................................56Figure 22 SPP operate popup menu - Model 559 .......................................................................................................58Figure 23 View program events - Model 559.............................................................................................................59Figure 24 View program details - Model 559.............................................................................................................60Figure 25 Example of loading a program from a profile number - Model 1042 ........................................................61Figure 26 Example of loading a program from a profile list - Model 1042................................................................62Figure 27 Example of saving a schedule ....................................................................................................................72Figure 28 Setpoint schedule operation - Model 1042.................................................................................................75Figure 29 Setpoint schedule operation - Model 559...................................................................................................77Figure 30 Scheduler operate popup menu - Model 559..............................................................................................79Figure 31 Example of loading a schedule from schedule number..............................................................................81Figure 32 Example of loading a schedule from schedule list .....................................................................................82Figure 33 View schedule events .................................................................................................................................83Figure 34 View auxiliary data ....................................................................................................................................84Figure 35 Edit segments .............................................................................................................................................85Figure 36 Edit Sequence Steps (Model 1042 Example) .............................................................................................90Figure 37 Sequencer Operation Display - Model 1042 ..............................................................................................97Figure 38 Sequencer Operation Display - Model 559 ................................................................................................98Figure 39 Sequencer operate popup menu - Model 559.............................................................................................99Figure 40 Edit Sequence Steps .................................................................................................................................101Figure 41 IMAN loop mode .....................................................................................................................................103Figure 42 Single loop trend ......................................................................................................................................107

Figure 43 Multiloop faceplate (Example of 8 Loop faceplate for Model 1042 only)...............................................124Figure 44 Single loop numeric .................................................................................................................................125Figure 45 Single loop faceplate with loop trend screen............................................................................................126Figure 46 A/M bias...................................................................................................................................................128Figure 47 Alarm group display.................................................................................................................................139Figure 48 Event summary.........................................................................................................................................141Figure 49 Controller diagnostics ..............................................................................................................................143Figure 50 I/O module diagnostics - Model 1042 view .............................................................................................147Figure 51 I/O module diagnostics - Model 559 view ...............................................................................................147


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Figure 52 Panel diagnostic log .................................................................................................................................154Figure 53 Communication ports ................................................................................................................................155Figure 54 Communications ports display .................................................................................................................168Figure 55 View host connections (Model 1042 example*) ......................................................................................174Figure 56 Model 1042 view network host connections ............................................................................................179Figure 57 Model 559 view network host connections ..............................................................................................179

Figure 58 File name selection...................................................................................................................................183Figure 59 Self tests ...................................................................................................................................................184Figure 60 Brightness display ....................................................................................................................................207Figure 61 Relationship between disk, profile memory, and setpoint programmer...................................................210Figure 62 Relationship between disk, schedule memory, and scheduler...................................................................212Figure 63 Relationship between disk, sequence memory, and sequencer ................................................................214Figure 64 Required enabled controls for storage......................................................................................................226Figure 65 Storage control menu with all enablers shown.........................................................................................227Figure 66 Trend storage: enable conditions..............................................................................................................228Figure 67 Alarm/event storage: enable conditions ...................................................................................................228Figure 68 Point log storage: enable conditions.........................................................................................................229Figure 69 View storage status...................................................................................................................................231Figure 70 Storage controls........................................................................................................................................233

Figure 71 Initialize storage disk ...............................................................................................................................234Figure 72 Load storage settings................................................................................................................................235Figure 73 View storage settings ...............................................................................................................................236Figure 74 Start new storage settings.........................................................................................................................237Figure 75 Store storage settings................................................................................................................................238Figure 76 Pushbutton menu with function keys .......................................................................................................242Figure 77 Four selector switch display.....................................................................................................................243Figure 78 Four selector switch popup menu.............................................................................................................243Figure 79 Device control display..............................................................................................................................244Figure 80 Edit device display ...................................................................................................................................245Figure 81 Hand/Off/Auto switch display..................................................................................................................246Figure 82 Stage operator display ..............................................................................................................................247Figure 83 Ramp operator display .............................................................................................................................249Figure 84 Alternator operator displays .....................................................................................................................252Figure 85 Trend displays ..........................................................................................................................................266Figure 86 Vertical trend at 2X zoom........................................................................................................................269Figure 87 Bar graph displays....................................................................................................................................270Figure 88 Panel display ............................................................................................................................................271Figure 89 4-point panel display ................................................................................................................................272Figure 90 Multi-point panel display .........................................................................................................................273Figure 91 Panel meter...............................................................................................................................................273Figure 92 Overview..................................................................................................................................................274Figure 93 Help (messages) display...........................................................................................................................275Figure 94 Main Menu................................................................................................................................................289Figure 95 Communication Ports Display...................................................................................................................290Figure 96 Alarm/Events/Diag Menu..........................................................................................................................295Figure 97 Controller Diagnostics Overview.............................................................................................................296Figure 98 Lead or Reserve CPU diagnostics.............................................................................................................299Figure 99 Rack Diagnostics Display .........................................................................................................................303


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Introduction

OverviewWhats in this guide

This guide contains instructions on assembly, installation, wiring, and operation of the 559, and 1042Series Operator Interface, shown in Figure 1, Figure 2and Figure 3.

KB

1 2 3 4 5

F1

F2

F3

F4

ALARM?

ESC

Figure 1 559-T12 operator in terface

1 2 3 4 5

F1

F2

F3

F4

ALARM?

ESC

Figure 2 559-T4 operator interface

Honeywell

F1

F2

F3

F4 ?

ESC

ALARM

1 2 3 4 5 6 7 8

. 0 -

1 2 3

4 5 6

7 8 9

Figure 3 1042 operator interface


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IntroductionCE Conformity (Europe)

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Typical readers of th is guide

The typical users of this guide are:

the technician who installs the OI,

the engineer who configures the OI,

the operator who views/controls/monitors the process.

What you can do w ith the OI

The OI lets you perform these tasks:

Monitor and control a process.

Load/Store/Run Recipes, Profiles, Schedules, Sequences, and Unit Configurations.

Display various process data such as trends, alarms, diagnostics, setpoint profiles, and control loops.

Store process data to disk.

CE Conformity (Europe)

This product is in conformity with the protection requirements of the following European CouncilDirectives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity ofthis product with any other CE Mark Directive(s) shall not be assumed.

ATTENTION

The emission limits of EN 50081-2 are designed to provide reasonable protection againstharmful interference when this equipment is operated in an industrial environment. Operationof this equipment in a residential area may cause harmful interference. This equipmentgenerates, uses, and can radiate radio frequency energy and may cause interference to radioand television reception when the equipment is used closer than 30 meters to the antenna(e).In special cases, when highly susceptible apparatus is used in close proximity, the user mayhave to employ additional mitigating measures to further reduce the electromagneticemissions of this equipment.


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Overview of Archi tecture

Description of ComponentsThe OI is an optional component of a control system that contains:

Controller- As the heart of the system, this supports the following features.

Control loops

Analog and digital I/O

Setpoint programming

Setpoint scheduler

Sequencer

Recipe management

Start/stop controls

Function blocks

Fast logic.

Hybrid Control Designer -An external PC based configuration tool that is used to graphicallyconfigure the control strategies used by the Controller. It is also used to configure displays and functionkeys on the OI. Control strategy configurations are downloaded from Hybrid Control Designer to theController Module through communications or are loaded via the disk drive on the OI.

Operator Interface- Provides the operator interface for the Controller Module. It lets the operator

Operate the process through various menus and displays,

Monitor the process with trends and other graphical displays,

View and acknowledge alarms.

See Figure 4.


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Overview of ArchitectureDescription of Components


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Hybrid Control Designer

Controller

Operator Interface - Example is Model 1042 View

Control Strategy Configuration

Operator Interface Display Configuration

Operator Interface Function Key Configuration

Configuration Upload/Download Test and Debug Control Strategies

Integrate Loops of Control with

Digital I/O Setpoint Programming

Setpoint Scheduling

Sequencing

Alarm Processing PID Control, Advanced Control,

and Auto-Tuning/Fuzzy Logic

Boolean Logic Via Function Blocks

Advanced Math Computations

Monitor and Control the Process

Load/Store/Run Recipes, Profiles, Data Storage Sets, Provide organized, visual presentation of information

Data Storage1 2 3 4 5 6 7 8

Honeywell

F4

ALARM?

ESC

F3

F2

F1

0

1

4

7

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5

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Hybrid Control Designer

Controller

Operator Interface - Example is Model 1042 View

Control Strategy Configuration

Operator Interface Display Configuration

Operator Interface Function Key Configuration

Configuration Upload/Download Test and Debug Control Strategies

Integrate Loops of Control with

Digital I/O Setpoint Programming

Setpoint Scheduling

Sequencing

Alarm Processing PID Control, Advanced Control,

and Auto-Tuning/Fuzzy Logic

Boolean Logic Via Function Blocks

Advanced Math Computations

Monitor and Control the Process

Load/Store/Run Recipes, Profiles, Data Storage Sets, Provide organized, visual presentation of information

Data Storage1 2 3 4 5 6 7 8

Honeywell

F4

ALARM?

ESC

F3

F2

F1

0

1

4

7

2

5

8

3

6

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Figure 4 Overview example of HC900 archi tecture


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Specifications/Mounting/Wiring/Startup

SpecificationsTable 1 Specifications

Design

CE Conformity (Europe) This product is in conformity with the protection requirements of the followingEuropean Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC,the EMC Directive. Conformity of this product with any other CE Mark Directive(s)shall not be assumed. EN61326: Electrical Equipment for Measurement, Control andLaboratory use. EMC requirements.

Installation Category(Overvol tage Category)

Category II: Energy-consuming equipment supplied from the fixed installation(Multiloop Process Controller). Local level appliances, and Industrial ControlEquipment. (EN 61010-1)

Pollution Degree Pollution Degree 2: Normally non-conductive pollution with occasional conductivitycaused by condensation. (ref. IEC 664-1)

EMC Classification Group 1, Class A, ISM Equipment

Operator InterfaceComponents

Model 559includes a Passive color LCD, 320 x 240 pixels ( VGA), full-function front panel keys,3.5 1.44 MB diskette for file load and store functions, data storage, and an optionalQWERTY keyboard port.

Model 1042Includes a TFT Active Matrix Color LCD, 640 x 480 pixels (Std VGA), full-function frontpanel keys, standard 3.5 1.44 MB disk for file load and store functions, data storage,QWERTY keyboard port, and an optional 100 mb Zip Drive.

The OI software provides a view into the controller, and allows the user to monitor andcontrol the process through predefined screens.

Power External 24 Vdc +/- 10% @ 1.0 amp minimum

Enclosure Material:

Model 559 Type 12: Structural Foam (Glass filled polycarbonate, UL 94V-1)Model 559-Type 4: 304 Stainless SteelModel 1042 Type 4: Bezel - 20 % glass filled polycarbonate (GE Lexan 3412R)

Chassis - Zinc plated steel with Yellow Chromate coating

Dimensions:

Model 559 Type 12:Inches:11.3 wide x 5.7 high x 5.4 deepMillimeters: 288 wide x 144 high x 136 deep

Model 559-Type 4Inches:9.4 wide x 6.25 high x 5.5 deep (3.5" + 2" for Plug and Cabling)Millimeters: 240 wide x 159 high x 148 deep

Model 1042 Type 4Inches:15.8 wide x 9.8 high x 7.2 deepMillimeters: 400 wide x 248 high x 183 deep

System Interconnection Connected to controller through its dedicated RS485 port.Maximum Distance Between Controller and OI:601 meters (2000 feet.)Cable Type: 2 conductor with shield, Belden 9271 or equivalentCable termination:3 position connector at the controller end; screw type terminal striprequired at OI end


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Performance Average Screen Update Rate:1.0 secondsAverage Data Entry Response Time:1.5 secondsAverage Screen Call-up Time:1.5 seconds

Product Classification Class I: Fixed, Permanently Connected, Industrial Control Equipment with protectiveearthing (grounding). (EN 61010-1)

Mounting 559 Type 12:DIN (288 x 144) compatible panel mounted. May be panel mounted (IP54, NEMA 12) in indoor non-hazardous locations. This must be panel mounted for aType 12 rating.

559 Type 4:Panel mounted indoor only

Model 1042 Type 4: Panel mounted only. Indoor/outdoor.

Display Model 559Type:Color (passive LCD), 320 x 240 pixels resolutionViewing Area:119 mm wide x 90 mm high (4.7 inches wide x 3.5 inches high)

Model 1042Type:TFT Active Matrix Color LCD, 640 x 480 pixels resolutionViewing Area:211 mm wide x 158 mm high (8.3 inches wide x 6.2 inches high)

Back-Light Cold Cathode Fluorescent Lamp (CFL)

10K Hours to half brightness

Front Panel Model 559Keys: Membrane22 keys101-key ATKeyboard:Plug-in connector with front access (optional rear access on559 Type 4 model)

Model 1042Keys: Membrane37 keys101-key ATKeyboard:Plug-in connector with rear access

Disk Drive Format:3.5 inch, 1.44 megabytes

Model 559: StandardModel 1041: Standard (120mb Zip Drive is optional)

Certifications Model 1042 CSA C22.2 No. 1010-1, Safety Requirements for Electrical Equipment for

Measurement, Control, and Laboratory Equipment, Part 1: General Requirements.

UL 3121-1, Process Control Equipment

FM Class I, Div. 2 groups A, B, C, D

Environmental Conditions

Model 559 Type 12 Model 559 Type 4 Model 1042 Type 4Amb ient Operat ingTemperature

32 F to 122 F0 C to 50 C

41 F to 126 F5 C to 52 C

Floppy drive:32 F to 122 F0 C to 50 C

Zip drive:32 F to 113 F0 C to 45 C

Amb ient StorageTemperature

4 F to 140 F20 C to 60 C

4 F to 140 F20 C to 60 C

4 F to 140 F20 C to 60 C

Amb ient Operat ingRelative Humidity

10 % to 90 % RHnon-condensing



Amb ient StorageRelative Humidity




Specifications are subject to change without notice.


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Site Preparation

The cable that connects the OI to the controller module contains low voltages. Keep the cable away fromhigh voltage wires that can cause interference.

OI Mounting

The Operator Interface comes available in three models: Model 559 (type 12 enclosure),Model 559 (type 4 enclosure), and Model 1042. Refer to the section for your model.

Model 559 (Type 12)

The 559-T12 Operator Interface case can be mounted the following ways.

Panel-mounted using brackets

Panel-mounted using screws

Whichever mounting method you choose, the supplied mounting kit contains the following hardware to

secure the Operator Interface case.

Part Quantity

M6 Lock washer 2

M6 x 8 mm/0.312 long hex head screw 2

12.7 mm/0.500 long Plastite #6 screw 4

8 mm/0.312 long Plastite #6 screw 4

Mounting bracket 2

Procedures for each mounting method are given on the following pages.


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Panel mounting with brackets

The 559-T12Operator Interface case can be flush mounted in a cutout and secured using brackets suppliedwith the mounting kit.

Step Action

1 At the appropriate mounting location, make a rectangular cutout in the panel measuring10.625 0.030 inches by 5.190 0.030 inches (269.875 0.76 by 131.825 0.76millimeters). See Figure 5.

If you are mounting the Operator Interface to a side enclosure as in Figure 6, make sure thecutout allows for clearance from the enclosures internal panel. The left side of the rear ofthe Operator Interface is offset to the right to accommodate that internal panel.

2 Orient the Operator Interface properly and slide it into the cutout from the front of the panel.Support the panel as shown in steps 3 and 4.

3 Refer to Figure 7. From the back of the panel, attach a mounting bracket to the top andbottom of the interface case. Insert the provided M6 hex head screw and lock washerthrough the slotted hole in each bracket. Leave the screws slightly loose so you can adjust

the brackets.

4 While holding the Operator Interface firmly against the panel, slide each bracket against theback of the panel and tighten the screws.

10.625

269.875

5.190

131.825

inches

Dimensions =_________

millimeters

Figure 5 Cutout dimensions for bracket mounting - Model 559 Type 12


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Processbeingcontrolled

EnclosurecontainingOperator InterfaceandController Module

OperatorInterface

Figure 6 Mounting in a side enclosure - Model 559 Type 12


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Install Mounting Brackets

on top and bottom of caseMounting

Panel

Rear View

Insert screw in slot

Figure 7 Panel mounting with brackets - Model 559 Type 12

Panel mounting with screws

The 559-T12Operator Interface can also be panel mounted using screws.

ATTENTION

Make sure you have a clearance of at least 5.35 inches (135.9 millimeters) behind the panel toaccommodate the case of the Model 559-T12 Operator Interface.

Step Action

1 At the appropriate mounting location, make a rectangular cutout in the panel measuring10.625 0.030 inches by 5.190 0.030 inches (269.875 0.76 by 131.825 0.76millimeters). See Figure 8.

2 Measure and make four cutouts in the panel to accommodate the mounting screws. Refer toFigure 9for dimensions.

3 Orient the Operator Interface properly and slide it into the cutout from the front of the panel.See Figure 9.


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Step Action

4 Orient the Operator Interface case against the mounting surface and attach using 4 screwsfrom the rear.

For panels up to 3 mm (0.125) thick, use 9.5 mm (0.375) long Plastite screws provided.

For panels 3 mm (0.125) to 6.4 mm (0.25) thick, use 12.5 mm (0.5) long Plastite screwsprovided.

For panels greater than 6.4 mm (0.25) thick, tap the case holes with M3.5 or #6-32 threadsand use screws of appropriate length.

5 Position the Operator Interface firmly against the panel and tighten the screws.

10.625

269.875

5.190

131.825

inchesDimensions =_________

millimeters

3.67 + .03

93.218 + 0.76

0.76

19.3

0.156

3.96(4 places)

10.808

274.52

Figure 8 Cutout for panel mounting with screws - Model 559 Type 12


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5.35135.9

5.669

144

inchesDimensions =_________

millimeters

Panel

OperatorPanelCase

3.67 + 0.15

93.2 + 3.8

Figure 9 Panel mounting with screws - Model 559 Type 12


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Model 559 (Type 4)

The 559-T4Operator Interface must be panel mounted using the supplied hardware.

ATTENTION

Make sure you have a clearance of at least 5.5 inches (140 millimeters) behind the panel toaccommodate the case of the Model 559 Type 4 Operator Interface.

Step Action

1 If installing new button label below the display, do so now before continuing this procedure.See Relabeling Display Group Keys(page 31) for details.

2 See Figure 10. Make a cutout in the panel as shown. Drill 12 holes as shown.

3 Install gasket over the 12 threaded studs on the front.

4 Install spacers on each of the 12 studs. If there are 14 spacers (2 extra), install one per

stud.5 Insert Operator Interface into the panel, left side (latch side) first.

6 Have a helper hold the unit snugly against the panel. Attach the 12 nuts to the 12 threadedstuds.

7 Tighten nuts to 12 inch-lbs. (1 ft.-lb.)

8.44

214.3

5.25

133.3

0.242

6.15

0.241

6.12

2.87

72.8

2.87

72.8

2.23

56.6

2.23

56.6

2.23

56.6 2.23

56.6

0.189

4.8

inches

millimetersDimensions =

Figure 10 Model 559 Type 4 operator interface panel cutout


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Model 1042

The 1042 OI case can be panel mounted using the supplied clamps.

ATTENTION

Make sure you have a clearance of at least 7.2 inches (183 millimeters) behind the panel toaccommodate the case of the 1042 OI.

The 1042 OI must be panel mounted in a suitable enclosure to maintain the Type 4 enclosurerating. Failure to follow these mounting instructions could impair the Type 4 enclosure rating.

Table 2 Mounting

Step Action

1 If installing new button label below the display, do so now before continuing this procedure.See Relabeling Display Group Keys(page 31)for details.

2 See Figure 11. Make a cutout in the panel using cutout dimensions shown.

3 Carefully assemble the gasket into the groove molded into the back of the bezel. Theadhesive side should contact the bezel.

4 Insert OI into the panel. Have a helper hold the unit snugly against the panel.

Manual de Hybrid Designer y HC900

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