Manual - Bid on Equipmentbidonequipment.info/s/GW KENT Monobloc Filling...capping machine parts Ⅷ....
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Manual Beer Monobloc 2011
Transcript of Manual - Bid on Equipmentbidonequipment.info/s/GW KENT Monobloc Filling...capping machine parts Ⅷ....
Manual
Beer Monobloc
2011
Beer Monobloc 16x16x6 Page 1 of 37
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G.W. KENT, INC.
www.gwkent.com
1. Safety warning
2. Compendium
3. Main technical parameter
Ⅱ. Machinery’s description
1. Filling part’s configuration and function
2. Worktable part’s configuration and function
3. Capping part’s configuration and function
Ⅲ. Operation manual
1. Initial machine setup
2. Dailey startup
3. CIP cleaning and exterior cleaning
4.
Ⅳ. Adjustment
1. Filling and capping height adjustment
2. The measures of height adjustment
Ⅴ. Troubleshooting
1. Malfunction search support (Malfunction’s elimination)
2. In-phase error
3. Filling error
Ⅵ, Maintenance
1. Routine
2. Rule
3. Rubbish disposal
4. Lubrication
5. Maintenance schedule
6. Maintenance for bottle seal
7. Electrical maintenance
Ⅶ. Troubleshooting and maintenance.
1. Filling machine parts
2. capping machine parts
Ⅷ. Receiving of machine
1. Packing List
2. Drawings
3. Part list
Beer Monobloc 16x16x6 Page 2 of 37
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1. Safety Warning
Bottling Line Doors (Protective Covers): All protected glass covers on bottling line should be
properly installed and secured before power on machine for safety. All protected cover should
remain in place and closed while machine in running.
- Replacement safety glass would be available from your local glass supplier.
Emergency Shutdown: In case of emergency circumstances, use the emergency switch to shut down
bottling line.
EMERGENCY SWITCH SHOULD NOT BE USED IN NORMAL SHUTDOWN PROCESS.
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2. Bottling Line Overview
2.1 Design
Machines are divided into five main stations: (See Figure 1)
Bottling Rinsing
Filling
Crowner (Capping)
Working platform and conveyor
PLC controller
2.2 Bottle movement
The bottling line conveyor feed bottle to bottling rinsing station.
The bottle is rinsed with water.
Clean bottles are moved to filling station
They are elevated and secured to filler nozzles.
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When the bottle is in the fill position, filler nozzle opens and the bottle fills.
If no bottle is in the filler nozzle – the nozzle remains closed.
Filled bottles move to the capping station for crown caps
Then exit the bottling line on conveyor.
3. Main technical parameter
Rining nozzle 16
Filling nozzle 16
Capping heads: 6
Rated output (12 oz. Bottle): 70 bpm
Applicable bottle model: Bottle height 105 - 300 mm
Bottle diameter Φ50 - Φ85mm
Air Consumption: 0.2m3 / min (0.4～0.6Mpa)
CO 2 Consumption: 160g / 100L
Water Consumption:: Vacuum pump 0.20m3/h
Blower 0.8m3/h
Electr ical: 3-phase, 208V - 230V
Control: 24V DC
Power: 3.53KW
Main motor: 1.5KW
Hopper motor: 0.18KW
Vacuum pump motor: 1.1KW
Air Compressor 0.75KW (Not included, provided by end user)
Overall dimensions: 1850 L × 1650 W × 2750 H mm
Weight : 3000 Kg
Bottle Risner
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Bottle rinser parts are made of stainless steel to withstand corrosion
The mechanism is driven by gears.
Rinser assembly consists of:
star-wheel feed
bottle neck grabber
bottle turning device
cleaning pipe assembly.
Rinser height adjustment:
To adjust for different bottle height, loosing three nuts & bolts on elevating devise and adjust height to
desired level. Re-tighten nuts and bolts. (NEED MORE DETAL)
Rinsing procedure:
Bottles fed into the bottling line by the in-feed conveyor.
When bottles arrive at the riser, the grabber opens and close by spring action.
The bottle moves around the station - is turned upside down to face spray nozzles.
Bottle moves over the spray nozzles, water sprayed on both the inside and the outside of the bottle.
After rinsing and draining the bottle is rotated, to the upright position, and exits the station.
Rinser needs routine cleaning and lubrication
(DETAILS).
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If grabber is weak and unable to hold on to bottle - replace the grabber spring.
Grabbing gear assembly that controls the opening and closing of grabber is synchronize with turn
table. Proper position is important; please do not adjust its position.
(HOW IS THE POSITION ADJUSTED)
Spraying
Spraying assembly is connected via pipes to the water supply or cleaning agent
The spray nozzles direct the stream on both outside and inside the bottles.
The sprayer runs continuously.
Spring set up allows bottle neck to seal with spray nozzle.
There are 6 adjusting bolst, please balance spring pressure evenly.(???)
1. Filling part’s configuration and function
1.1 Filling machine components: (see Figure 2)
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The filler contains a) filling pipe、b) platform、c) filling tank support、d) filling tank、e) filling valve、f)
filling tank pipe、g) control assembly、h) elevating device、i) upper divider assembly、j) height adjustment,
k) cleaning tank, l) foaming device、m) vacuum assembly.
1.2 Adjusting height of filling station
Filling station height can be adjusted at center shaft, by loosen the nuts & bolts and adjusting to the
desired position then retighten the nuts and bolts. (DETAILS)
1.3 Adjusting height of filling nozzle
Fling nozzle is installed on two supports, and height can be adjusted by loosening the nuts & bolts to set the
desired position. When desired height is set tighten nuts & bolts. (DETAILS)
1.4 Filling tank assembly
Filling tank has two compartments,
one for liquid product and another compartment for the vacuum.
Liquid product is first feed to filling tank, then to filling valve.
Liquid level inside filling tank is controlled with a valve.
(PRESSURE IS ALSO INVOLVED IN SETTING THE LIQUID LEVEL)
CO2 used to pressurize bottle is returned to filling tank by the nozzle in filler.
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Pressure relief valve releases excess pressure.
The vacuum chamber provides a reservoir for supplying the vacuum for preevacuation.
(PRESSURE IS ALSO INVOLVED IN SETTING THE LIQUID LEVEL)
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1.5 Upper distributor (see Figure 3)
Configuration
Upper distributor mainly contains components as follows:
1. Distributor ’s internal components
(WHICH DOES WHAT?)
2. Distributor shell
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(WHICH DOES WHAT?)
The upper distributor is installed on the filling tank lid, all the fixed piping entrances from above, all the
discharge pipe leads to filling tank and arranged radially.
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1.6 Filling valve
1.6.1 Filling valve’s configuration and descriptions (see figure 4)
The filling valve’s components are as follows:
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1.6.2 Filling valve procedure:
CO2 Purging
C0 2 valve opens and, forms a pathway between bottle and filling tank’s CO2.
CO2 flow into the bottle.
The CO2 valve will be closed when the pre-set time is reach and CO 2 purging is finished.
(WHAT SETS THIS TIME?)
Vacuum
Vacuum valve is then open and forms a pathway between bottle and vacuum reservoir.
The CO2 and air will be vacuumed from the bottle.
Then vacuum valve will be closed when the pre-set time is reached and bottle vacuum is finished.
(BASED ON BOTTLE SPEED?)
(THIS ALL HAPPENS TWICE, CORRECT?)
Preparation of pressure
The CO 2 valve opens and forms a pathway between bottles and the return gas channel.
The CO2 fills the bottle until pressure in bottle equal to in filling tank.
Filling
Opening the liquid valve, forms a path between bottle and filling tank
As the liquid enters the bottle
The CO2 in the bottle will flow into filling tank through the return gas pipe until the bottle is full and
pressure is balanced.
After filling, the liquid valve and CO 2 valve are closed, and cuts off the pathway between filling tank
and bottles.
CO 2 Pressure Relief
CO 2 relief valve is open allowing the bottle CO 2 pressure to be relieved.
The pressure relief process ended when the bottle leaves the filling station.
1.6.3 Blow the residual liquid in line
After the filled bottle leaves the filling station
The liquid product valve is open and closed quickly
To allow CO2 to blow out residual liquid product out of the return gas line.
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1.6.4 The filling valve’s control
1. No bottle signal
A proximity sensor is triggered by bottles passing from the Risner to the Filling station.
When no bottle is present the fill valve is deactivated for that position on that cycle.
3. In-phase signal
(NOT SURE HOW THIS WORKS?)
2. Worktable configuration and function 2.1 Transmission bottle’s parts
2.1.1 The configuration of transmission parts
Risner star wheel
Filler star-wheel
Filler transition star-wheel
Capper star-wheel
Bottle exit star-wheel
2.1.2 The bottle’s route
Beer filling
The bottles come into the machine on the in-feed conveyor.
They are space apart by a star-wheel, which feeds the Rinser.
Exiting the Rinser the bottles are moved - by another star-wheel to the elevating device.
The elevating device lifts the bottles slowly to the filling valves.
The bottles are then filled.
After the filling process the elevating device will lower the bottles.
A star-wheel moves the bottles to capping station.
As the bottles exit the crowner, via a star-wheel, that move the bottles to the out-feed conveyor.
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2.1.3 Function
2.1.3.1 Star-wheel parts (see figure 5)
3.1.3.2 The star-wheel is a mechanical control component that move bottle from rinser station, to
filling station and capping station. The Star-wheel’s installation and adjustment keep bottling
running smoothly.
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3.1.4 Star-wheel Installation and adjustment
Star-wheel is fixed and secured by the bolts in the seat of the star-wheel.
Proper gap between the star-wheel when installing bottle guide is important,
The gap should be about 1～1.5mm.
Star-wheel and bottle guide should be same level.
To adjust the star-wheel, loosen the bolts - then turn the seat of star-wheel.
Re-tighten the nuts & bolts after adjustment.
3.2 Motor Drive and drive gear
※ Summarize
A variable speed frequency drive the main motor which drives the gears.
It drives rinsing gear, filling gear, capping gear and conveyor.
Frequency drive does not require lubrication; it has special airproof setup connected with the center
lubrication system. (TELL ME MORE?)
Oil level should be checked every three months, add oil when oil level is low. (WHAT KIND OF OIL?)
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4. Crowner (Capping) part’s configuration and function
4.1 Configuration: (see figure 6)
The capping station consists: a) hopper, b) slide way, c) upper capper, d) lower capper, e) rise and
fall parts and f) preventing turning upright station.(???)
4.2 The requirements of crown cap:
Correct crown caps size (26 mm) should be used for a smooth capping run.
Crown cap should be stored in clean and low moisture location.
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Crown caps should be free of foreign particles.
4.3 The conveyor of capper
The capper up and down ram movement is driven by gears.
Crown caps are feed from hopper, down the slice way to the capper and position to capping cup.
4.4 Capping ram (see figure 7)
(NO FIG. 7?)
Capping ram is controlled by the gear drive.
As the capper rotates, each of the capper will go up and down once.
Cams controls the capping ram’s up and down movement,
These are installed above the capper ’s fixed parts.
Crowns are constantly feed to the capper.
When a bottle arrive for capping, the capping ram move up and down, to install the crown.
Ⅰ. Capping ram receive the crowns – crowns are held in place by a magnet.
Ⅱ. As the ram lowers it applies pressure to crown via a compression die.
Ⅲ. Distance is about 8mm for capping. (???)
Ⅳ. Crowner height must be 5 – 10 mm taller than the minimal bottle height so bottle can reach
capping ram. (???)
Ⅴ. When the capping ram moves up, the spring makes the die slide back up at the same time the
capping pole returns. (???)
VI. Capped bottle make a quiet exit.
IF BOTTLE STICK IN THE DIE . . .
4.5 Adjustment of height
To fit bottles of different height, the capper ’s height can be adjusted.
Loosen (4) bolts on the crowner column.
The capper ’s height is controlled by an adjustment wheel which located on top of capper
It move the crowner assembly up and down.
Retighten (4) bolts on the column.
AVOID OVER FILLING HYDRAULIC OIL IN THE CAPPING RAM, WHICH MIGHT LEAK INTO
CAPPING RAM.
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To lubricate capping ram, open the protective cover and lubricating the capping ram and guide
by hands. (WHAT TYPE OF LUBRICANT?)
Check the capper ram after lubricating.
Run the capper with empty bottles.
Wipe and clean any oil residues.
4.6 Hopper (see figure 8)
The hopper is installed on the top of the upright post, the crowns are dumped into the hopper. The motor
driven mixer organizes and flips the crowns to all the same direction. Crowns are sent to the slide chute
by mixer with magnetic drive. (???)
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Ⅲ. Operation manual 1. The preparation
Prior to turn on bottling line, please check following:
No personnel near the bottling line that can be endanger by machine.
All the protective covers are properly installed.
All the protective devices, control devices and equipments are all in order.
All the guide devices are installed correctly.
The bottle type and machine set up of bottle type must match.
All foreign objects, tools, rags etc. must be removed from bottling line.
Bottling material, caps have been filled.
Supply of compress air, water and electric power are in place.
Caution: Stainless steel pipe and surface area can be hot from cleaning and sanitizing
process. Touching machine may cause burn and injury, please post warning sign to personnel
until machine cool down.
2. Daily operating routine
2.1 Status
Test-drive
Test & run machine prior to scheduled bottling with qualified operator.
Prepare for running
Must follow operating procedues.
Available bottles
Maintain adquate supply of bottles for feeding into bottling line.
No bottle build up
Make sure no bottle build up in conveyor where bottles enter and exit bottling line.
2.2 Production monitoring
To prevent bottling down time, please check following
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Filling pressure
Filling temperature
Caps supply
Leak valve
Any unexpected machine noise
2.3 Start
When ready to bottle, press the start button, the machine begin to feed bottles,
and the machine controller begin to work automatically.
2.4 During the interuption time’s shut down
运行灌装机和压盖机至生产线空
?
Wait for all the bottles are sent out of the machine.
Shut down the filler
Press the “Stop machine” button.
2.5 The emergency shutdown
When man or machine are in the dangerous, please shutdown using emergency button
(Note: Emergency shutdown button is for emergency only, not for scheduled shutdown)
Press emergency shutdown button
Press the “emergency shutdown” button.
2.6 The emergency shutdown’s restarting.
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Dose the dangerous circumstance be relieved?
?
All protective cover is closed & no personnel near machine.
Prepare for running
Check and prepare machine to re-start
Unblocking the emergency shutdown button
Turn to right “Emergency shutdown (21)” button until
unblocking.
Switch on the control pressure
Press the “Malfunction reposition (11)” button until the light
on.
Open the filler
Press the “Running (9)” button.
Rinsing, filling & capping in operating mode
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?
Wait for all the bottles leave and clear from machine.
Important! Bottles remain in machine during emergency
shutdown can not be filled and capping.
2.7 Over filling
After the washer stop transmitting, the number of bottle can’t achieve the filler ’s high speed production,
waiting for the surplus bottles continue to filling. Then press “Stop” button, the machine will stop
running.
2.8 Cut off the machine
Cut off the control pressure
Press the “Control pressure (13)” button, restore the normal.
The main switch only during the maintance and repair time can be cut off.
3. CIP cleaning and exterior cleaning
3.1 Cleaning foundation and purpose
Cleaning and steriline is part of quality standard for bottling.
During the cleaning process, all pipe line and valves connect to the products need to be cleaned using
hot water and cleaner.
Sufficient flow and pressure
Flux
temperature
Cleaning chemical
Cleaning time
3.2 Using acid cleaner
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Cleaner Max. concentration Max. contact
time
Max.
temperature
Using caustic cleaner (NaOH) 3.0 %
(30,000 ppm*)
45 min. 80o C
Phosphoric acid (H3PO4) and nitric acid
(HNO3)
2.0 %
(20,000 ppm*)
45 min. 60o C
Using hot water cleaning and sterilizing - 45 min. 95o C
*ppm = millionth
During sterilizing, do not exceed suggest contact time when using cleaning chemical to prevent
corrosion in stainless steel. Please follow cleaning chemical manufacturer ’s instruction.
3.3 Cleaning process
Also reference to the CIP manual
3.3.1 Prior cleaning process : Adjust the height in order to fit for the biggest bottle.
- Hang the cleaning cup when using the cleaner
- Cleaning cup can not touch the assistant piece.
- The assistant piece can not be heated.
- Before cleaning, removing the broken bottles and dunghill from the filler.
- Protect motor, switch and sensor from water, those parts are not water proof.
- Replace any worn or broken components.
- Don’t exceed the chemical maximum contact time, concentration and temperature.
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- Suggest cleaning pressure is 3 to 3.5 bar
3.3.2 The discription of cleaning process
3.3.2.1 Filler Cleaning
Install cleaning cup
Remove middle guide board in the filler ’s enter and exit
bottle part, install cleaning cup between bottle splint and
filling valve and adjust nut in order to fasten the cleaning cup
between bottle splint and filling valve.
Cleaning
..............
Turn on “Cleaning” button to cleaning position on controller
3.3.2.2 Cleaning
Open the filler
Press the “Machine running” button.
Begin cleaning process
..............
For details, see the CIP manual
3.3.3.3 The end of the cleaning
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The cleaning process will end automatically until received control signal by machine control system.
Shut off the filler
Press the “Stop the machine” button.
3.3.3.4 Cleaning the machine’s surface
Before and after production, the machine surface must be cleaned and wipe down.
3.3.3.5 Cleaning Chemicals
Please consult cleaning chemical company for alkaline and acid cleaner for use with bottling line.
Ⅳ. Adjustment
1. Filling machine and capping machine’s height adjustment
Please adjust filler and capper ’s height to approriate bottle.
2. The measures of height adjustment as follows
Warning:
All bottles must be clear from machine when adjust filler and capper height.
Before height adjustment, turn off machine.
Please make sure no personnel in working area of machine to prevent injury.
1. Malfunction support (Malfunction’s elimination)
This chapter helps you to find malfunction and eliminate it.
Following shows the origin of the malfunction, reasons and the resolve methods.
Most of malfunction only can be resolved by mechanical and electrical technicians.
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Warning:
Don’t conduct eliminate malfunction before you read the 《Beer filling factory’s safe principle》
manual.
Only press the analysis button, can the machine restart after eliminating a malfunction.
2. Operating error
STOP
The bottle can’t transmit normally or shake
Reasons
Resolve methods
There are some distant
between bottle in the bottle
screw drive entrance.
Wait for bottles stack full.
There are some bottles jam
on the conveyor before enter
bottle screw drive.
Remove the jam bottles.
Screw and star-wheel’s
orientation not in correct
position.
Remove the screw conveyor
device’s transition wheel,
readjust the screw and make
sure it’s level.
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3. Filling error
STOP There are some unfilled bottles
Reasons
Resolve methods
Filler tank is empty Check the entrance of products
and supplying equipment.
Insufficient back pressure Check supply line pressure
3.1 Find the empty and unfilled bottles in the same filling valve
repeatedly.
Likelihood reasons:
a) Filler valve did not open.
b) The bottle mouth airproof nozzle is damaged.
c) Liquid valve blocked.
3.2 The bottle charged, but the liquid valve didn’t open
Likelihood reasons:
a) Valve seal stick.
b) The bottle mouth airproof nozzle has some mistake, so the compress air lost and the
bottle loose pressure.
c) The decompress valve’s air lost. Maybe there are some exotic entered or the exhaust
valve’s airproof parts damaged. Moreover, the damage of pressure spring will make
the decompress valve can’t close well. Under the all circs, the filling valve’s auto open
which needs pressure between filling and bottles can ’t build.
d) Before build equal pressure, the charge valve down and control system close.
Check the 外操 and valve. When you move 外操时,you must the feeling of the
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resistance. Compared with other 外操, the 外操’s resistance which have problems are
very little obviously.
3.3 Find the unfilled bottles in the same filling repeatedly.
Likelihood reasons:
a) The damage of diffusing umbrella. The beer down from outtake and blocked the
vent-pipe hole.
b) The blockage between bottles and filling valve made the open of liquid valve delay and
the filling process didn’t finish when close the valve.
c) Blockage of filler tube with particles.
3.4 The lathery beer bottles arise many times
Likelihood reasons:
a) The pressure in bottle released partly or none. Check weather the exhaust valve pole is
pressed at least 2mm, or else change the cap.
b) Exhaust vent valve has blockage. Unscrew bolts and use compress air to blow
and clean blockage.
c) Because the diffusing umbrella damaged, the beverage will be interrupted when flow in.
d) The airproof components on the charge valve pole have disfigurement. That’s to say
(even after valve closed during decompress phase) the compressed air still blow in
beverage. Check weather the compressed air transgressing from the vent-pipe.
3. Capping error
STOP
Capping loosely
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Reason
Resolve method
The capper’s head is
too high.
Lower the capper’s head.
STOP
The bottle broken easily when capping
Reasons
Resolve methods
The capper’s head too
low.
Higher the capper’s head.
The beer bottle’s
mouth is askew.
Remove them.
护瓶身护圈间隙太大 Readjust
STOP Cap malfunction
Reasons
Resolve methods
The broken caps are
blocked in capper.
Remove the blocked caps.
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The caps are blocked in
cap slider
Remove the blocked caps and make
sure the cap slider.
瓶盖检测开关或光栅故障。 检查瓶盖检测接近开关电路工作是否
正常，如有问题，进行更换。
4. The error of controller
STOP The machine can’t running
Reasons
Resolve methods
The pressure is
inefficiency or the
operation of electrical is
incorrect.
Check weather the motor
switch protection.
Hopper slideway lack of
caps.
a. Check the slideway
b. Check the number of
hopper’s caps.
STOP
Electrical machine protect switch
and conveyor device
The error of frequency conversion controller
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Reasons
Resolve methods
The electrical machine is
over loading.
Check the conveyor system, find
where make the conveyor over
loading, eliminate malfunction.
Electrical machine
protection switch turnoff.
Check the electrical machine
protection switch’s setting.
The electrical machine
connection has malfunction
or break line.
Check the electrical machine and
frequency conversion’s
connections.
The malfunction of
electrical machine’s
protection switch.
Check the electrical machine’s
protection switch and switch
circuit, change if necessary.
Malfunction of electrical
machine.
Change the electrical machine.
Frequency conversion
clews the mistakes.
See the relative frequency
conversion manual.
2. Lubricate Lubricate system is used for lubricating all the running machine during the capper ’s operation, mostly
are 干油 lubricating system, which used for axunge lubricating machine and system.(such as joggle
wheel, transmission shaft, glide and running machine etc.)
3.1 Bottle conveyor and worktable’s lubrication
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3.2 Filler ’s lubricating
1 Filler main axial Use high pressure oil gun adding
lubricant very month.
2 Wheel for riser Spurt water
3 Lifting wheel’s lubricating. Use oil gun lubricating.
4 Upper distributor
Use the appointed lube lubricating by the
distributor ’s oil mouth two times every
week.
3.3 Capper’s lubricating
1 Principal axial
lubricating.
Use high pressure oil gun adding
lubricant every month.
① Transmission shaft’s
lubricating
Use high pressure oil gun
adding lubricant
Once a month. ②
Transmission wheel’s
lubricating
③ Conveyor shaft
lubricating
Loosen bolt, fetch the coping,
add the lubricant, every 3
month.
④ Gear lubrication Add gear lubricant every 6
month.
⑤ Bottle screw’ drive
lubrication
Use high pressure oil gun
adding lubricant every month.
Beer Monobloc 16x16x6 Page 33 of 37
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G.W. KENT, INC.
www.gwkent.com
2 Joggle wheel’s
lubrication Use high pressure oil gun adding
lubricant every month. 3
Rotor axletree’s
lubrication
4 Capping cam
lubrication
Apply lubricant with daily use.
4. Maintenance schedule
The maintenance alternation subject to 8 hours working time.
If you cut down the main switch during maintenance process, some module still
have electricity. Such as control tank light, control tank electrical outlet, etc.
Wipe off excess lubricaant.
Everyday or every 8 hours working time
Clean filler’s
outside Use water and cleaner to wipe down surface machine.
Filling valve Check if the diffusing umbrella, circle trachea, alignment cup，and
bottle mouth’s airproof mat broken.
Clean the filler’s
inside. Clean and sterile filler tank and filler line (CIP)
Every week or every 40 hours working time
Beer Monobloc 16x16x6 Page 34 of 37
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G.W. KENT, INC.
www.gwkent.com
Water segregator Check air adjustment part’s water segregator, if needed eject empty.
Lifing wheel’s
lubricating Check the idler wheel’s agility and add rare lube.
Inhaler Check air feed filter and control tank aerator filter.
5. Bottle alignment cup and bottle mouth airproof mat’s maintanence
During the filling process, bottle mouth is kept in filling valve by alignment cup and airproofed by bottle
mouth airproof mat.
These two parts are all touch with the bottle mouth, they must be in clean and sanitize with every use.
So we advise adoptint following procedure in order to keep alignment cup and bottle mouth airproof
mat’s in good working condition.
During the glass bottle filling process, alignment cup and bottle mouth airproof mat will arise cut and
worn which increase possibility of contaimination.
In order to protect such risk, proper maintenance is necessary:
1. Sterilize alignment cup and bottle mouth airproof mat with 85°C water for 40 minuets with every
use.
2. Change the airproof mat after 1000 working hours.
Attention:
Check all the bottle mouth airproof mat every week.
If any cut or scratch on the bottle mouth touch surface, part need to be change.
6. Electrical maintenance
Beer Monobloc 16x16x6 Page 35 of 37
_________________________________________________________________________________________
G.W. KENT, INC.
www.gwkent.com
Switch equipment
Mechanism
switch
equipment
The switch mechanism is subject to wear & tear. The factory’s
specification has equipment’s efficiency life and rating times of switch.
Electric switch
equipment The electric switch should not be exposed to high humidity.
Filter Clean and change filter and tank’s aeration equipment.
Motor
motor Keep motor in clean & dry condition, and check motor’s ball
bearing regularly.
3. Chart Chart 1. Machine drawing and components list.
Chart 2-9. Main components chart and accessory list
Chart 10. Machine’s appearance dimension chart
Chart 11. Machine’s installment dimension chart
Chart 12. The position of operator and the explain chart about the space needed in operation
Chart 13. Waring & instruction chart
Chart 14. Machine convey chart
Chart 15. Machine lubrication chart
Chart 16. Pneumatic chart
Beer Monobloc 16x16x6 Page 36 of 37
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G.W. KENT, INC.
www.gwkent.com
