MANITOU NORTH AMERICA, INC....1 R9481--15 Chain Assembly 2 K4802 1 R9481--18 Chain Assembly 2 K4804...

CATALOG R382R06--03

MANITOU NORTH AMERICA, INC.6401 IMPERIAL DRIVEWaco, TX 76712--6803

NOTE: Manitou Mast Manuals are continually updated and subject to changewithout prior notice. If your Mast Model or parts are not found in this manual,please contact your dealer or the Manitou North America Parts Department

for the latest information and parts availability.

4800 SERIES3 STAGE MASTS/N: 48263 thru 48266,

48268 & ABOVEPARTS MANUAL

For Parts Orders contact your Manitou North America Dealer or call:

Manitou North America, Parts Dept. 800--425--3727 or (254) 799--0232

Parts Dept. Fax: (254) 867--6504 Website: www.manitou--na.com

GENERAL INFORMATION

The purpose of this manual is to provide illustrations for identifying and ordering Mast compo-nents or parts. Many Mast Models and components listed, for this reason the illustrations provide ageneral description and thereforemay not show the exact shape or detail of the components or partsrepresented.

TheMast parts are identified by an ItemNumber on the illustrationor picturepage. Find the ItemNumber for the part desired, then locate that Item Number under the ”Items” column following theillustration. ThePart Numberwill be located directly to the right of the ItemNumber. Also provided is apart Description, Quantity of parts required and the mast Model number.

Most important when ordering parts, is providing the correct serial number as assigned to themast at the factory. Keep accurate records of all modifications or improvements made to the mastaftermanufacture. (AllMastmodificationsmust beauthorizedbyManitouNorthAmerica, Inc.) Notifythe Parts Dept. of any changes that may affect your parts order.

When ordering Mast parts or requesting technical information, the following numbers arerequired:

Mast Model Number:_____________________________________________

Mast Serial Number:______________________________________________

For quick reference it is recommended these numbers be recorded as soon as possible.

TheMast Model Number is stamped on theManitoumast identification plate located on theright side of the Outer Rail, at or above eye level.

K5705 -- K5797 -- K5755 -- K1479

MAST MODEL NO. DESCRIPTION(SAMPLE)

MODEL NO. OF MAST RAILS

MODEL NO. OF CARRIAGE MODEL NO. OF MOUNTING

MODEL NO. OF OPTIONAL EQUIPMENT

R/06--03CATALOG R382 -- 1 --

CONTENTS

RAIL SYSTEM ASSEMBLY 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIFT CYLINDER ASSEMBLY 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAIN ASSEMBLY, RAIL 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CHAIN ASSEMBLY, CARRIAGE 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM ASSEMBLY 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARRIAGE ASSEMBLY, MODEL K4890 & K4891 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CARRIAGE ASSEMBLY, MODEL K4892 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROTATOR CARRIAGE ASSEMBLY, MODELS K4870 & K4872 14. . . . . . . . . . . . . . . . . . . . . .

ROTATOR CYLINDER ASSEMBLY, FOR MODELS K4870 & K4872 ROTATORS 16. . . . . . .

ROTATOR CARRIAGE ASSEMBLY, MODELS K4882 & K4883 18. . . . . . . . . . . . . . . . . . . . . .

ROTATOR CYLINDER ASSEMBLY, EARLY MODELS K4882 & K4883 ROTATORS 22. . . .

ROTATOR CYLINDER ASSEMBLY, CURRENT MODEL K4882 ROTATOR 24. . . . . . . . . . . .

ROTATOR CARRIAGE ASSEMBLY, MODELS K4888 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ROTATOR CYLINDER ASSEMBLY, FOR MODEL K4888 ROTATOR 28. . . . . . . . . . . . . . . . .

HOSE REEL KITS, MAST S/N: 48997 & BELOW 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOSE REEL K4864, K4869--1, K4869--2, K4874--1, MAST S/N: 48997 & BELOW 32. . . . . .

HOSE REEL K4875, MAST S/N: 48997 & BELOW 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HOSE REEL KITS, RH MODELS K4874--1 & K4874--2, MAST S/N: 48998 & ABOVE 36. . .

HOSE REEL KIT, LH MODEL K4875, MAST S/N: 48998 & ABOVE 38. . . . . . . . . . . . . . . . . . .

HOSE REEL KITS, RH MODELS K4877--2 & K4877--4, MAST S/N: 48998 & ABOVE 40. . .

HOSE REEL KITS, LH MODELS K4878--2 & K4878--4, MAST S/N: 48998 & ABOVE 42. . .

DECALS SUPPLEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PARTS INDEX SUPPLEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAST OPERATOR/SERVICE MANUAL APPENDIX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

R/06--03 -- 2 -- CATALOG R382

RAIL SYSTEM ASSEMBLY

1

2

3

6

7

4

5

89

1011

109

12

APPLY LUBRICATING GREASE

R12700)K

R/06--03-- 3 --CATALOG R382

ITEM PART NUMBER DESCRIPTION QTY MODEL

1 R12685--2 Outer Rail Assembly 1 K48021 R12685--4 Outer Rail Assembly 1 K4804

2 R12680--2 Center Rail Assembly 1 K48022 R12680--4 Center Rail Assembly 1 K4804

3 R12660--2 Inner Rail Assembly 1 K48023 R12660--4 Inner Rail Assembly 1 K4804

4 R426 Shim, .060” A/R4 R22 Shim, .015” A/R5 R2 Roller 86 R20016 Bolt, Stop 27 K34691 Nut, Stop 2

8 K87901 Grease Fitting 29 R106 Ring, Retaining 410 R4584 Wiper 411 R7638 Bearing 412 R20152 Spacer (use on mast w/o side--shift) 2

R/06--03 -- 4 -- CATALOG R382

LIFT CYLINDER ASSEMBLY

4*

1

2

3

4*

5*

7*

6

8

9

10

11

13*

12

14

15

16*

17*18

1920

21

22

R18360)B

R/06--03-- 5 --CATALOG R382


1 R18360--2 Lift Cylinder Assembly 2 K48021 R18360--4 Lift Cylinder Assembly 2 K4804

2 R18370--2 Barrel Assembly 1 K48022 R18370--4 Barrel Assembly 1 K4804

3 R18365--2 Piston Assembly 1 K48023 R18365--4 Piston Assembly 1 K4804

4* K8--331 Ring, Back Up 25* K331 O--Ring 16 R7528 Ring, Wear 17* R7529 Wiper 18 R10328 Shim A/R

9 K34809 Washer 110 R12708 Spacer, Flanged 111 R20526 Bolt 112 R7524 Ring, Modular 113* R7523 Seal 1

14 R18362 Ring, Wear 115 R7514 Snap Ring 116* K332 O--Ring 117* K8--332 Ring, Backup 118 R12709 Base 1

19 R12711 Washer 120 R2211--8 Lockwire 121 K87901 Grease Fitting 122 R18360K Seal Kit 1

* Items included in Seal Kit (Item 22).

R/06--03 -- 6 -- CATALOG R382

CHAIN ASSEMBLY, RAIL

CENTER RAIL

OUTER RAIL

INNER RAIL

1

2

3

45

6

6

5

7

R12700)K

R/06--03-- 7 --CATALOG R382


1 R9481--13 Chain Assembly 2 K48021 R9481--16 Chain Assembly 2 K4804

2 R186 Chain Sheave 23 K97541 Ring, Snap 24 R9484--2 Anchor, Chain 2

5 R189--3 Pin, Chain 46 K72106 Pin, Cotter 87 R32 Nut 2

R/06--03 -- 8 -- CATALOG R382

CHAIN ASSEMBLY, CARRIAGE

INNER RAIL

CENTER RAIL

CARRIAGE

1

2

3

45

67

8

9

10

11

11

12

12

13

10

APPLY LOCTITE 242R12700)K

R/06--03-- 9 --CATALOG R382


1 R9481--15 Chain Assembly 2 K48021 R9481--18 Chain Assembly 2 K4804

2 R186 Sheave Chain 23 R12648 Spacer 44 R12643 Pin, Sheave 25 K87901 Fitting, Grease 2

6 R12647 Washer, Retainer 27 K34807 Washer, Lock 28 K20388 Bolt, Hex 29 R9483 Anchor, Chain 2

10 R32 Nut 411 K72106 Pin, Cotter 812 R189--3 Pin, Chain 413 R9482 Anchor, Chain 2

R/06--03 -- 10 -- CATALOG R382

HYDRAULIC SYSTEM ASSEMBLY

1

2

3

3

4

5 6

7

3

8

9

10

11

12

13

14

RETURN TOHYD. TANK

2

11

16

TO TRUCK

12

15

17

LHCYLINDER

RHCYLINDER

R12700)K

R/06--03-- 11 --CATALOG R382


1 B760--1428 Hose 1 All2 R12256 Hose Nipple 23 B2236--1 Hose Clamp 4

4 R8540--6 Adapter 25 R9698--2 Tee 16 426191 Hose 1

7* R11561 Fuse 1 K48367** 425129 Fuse 1 K4837

8* B760--1134 Hose Assembly 1 K48368** B760--1635 Hose Assembly 1 K4837

9* K72--10 Fitting, Tee 1 K48369** R19831--3 Fitting, Tee 1 K4837

10* B7795 Tube Assembly 1 K483610** B760--1679 Tube Assembly 1 K4837

11* K62--10 Fitting, Tee 2 K483611** R19587 Fitting, Tee 2 K4837

12 K97612 Snap Ring 2 Sold Separately13 R5217 Regulator 114 R5003 Regulator Body 1

15* K62--12--10 Fitting 1 K483615** R18147--5 Fitting 1 K4837

16 R12734--9 Bar 117 B2236--6 Hose Clamp 1

* These Items are JIC Type Fittings, for use on ”T” Model Waco Forklift Truck Masts.** These Items are Face Seal Type Fittings, for use on ”M” Model Waco Forklift Truck Masts.

R/06--03 -- 12 -- CATALOG R382

CARRIAGE ASSEMBLY, MODEL K4890 & K4891

1

2

3

4

5

6

78

9

1011

1213

14

15

6

APPLY LOCTITE 242

R12760)E

16


1 R12760--1 Carriage Assembly 1 K48901 R12760--2 Carriage Assembly 1 K48912 R1187--6 Implement Bar 1 K48902 R1187--2 Implement Bar 1 K4891

3 K45548 Bolt 24 K34807 Washer, Lock 25 K33799 Nut 26 K304840 Bolt 87 R13490--3 Bracket Assembly 2

8 R1 Roller 49 K97535 Ring, Snap 410 R13496 Shim, 1/16” 410 R13494 Shim, 1/32” A/R11 R13490--1 Bracket Assembly 2

12 R22 Shim, .015” A/R12 R426 Shim, .060” A/R13 R2 Roller 614 R13452 Washer 215 R1811 Screw, Socket Head 216 R1188 Collar 2

CATALOG R382-- 13 --R/06--03

CARRIAGE ASSEMBLY, MODEL K4892

1

23

45

6

7

8

10

98

9, 10

113

2

APPLY LOCTITE 242R19190)D


1 R19190 Carriage Weldment 1 K48922 R2 Roller 63 R22 Shim, .015” A/R3 R426 Shim, .060” A/R4 R13452 Washer 2

5 R1811 Screw, Socket Head 26 R13496 Shim, 1/16” 46 R13494 Shim, 1/32” A/R7 R13490--1 Roller Assembly, Thrust 2

8 K304840 Bolt 89 K97535 Ring, Snap 410 R1 Roller 411 R13490--3 Roller Assembly, Thrust 2

R/06--03 -- 14 -- CATALOG R382

ROTATOR CARRIAGE ASSEMBLY,MODELS K4870 & K4872

APPLY

LOCTITE242

R13455)S

R/06--03-- 15 --CATALOG R382


R13455--3 Rotator Carriage Assembly, 48” 1 K4870R13455--4 Rotator Carriage Assembly, 60” 1 K4872

1 R13535 Rotator Carriage 1 All2 R13400--3 Face Frame, 48” 1 K48702 R13400--4 Face Frame, 60” 1 K48723 R1187--7 Implement Bar 2 K48703 R1187--8 Implement Bar 2 K4872

4 K45548 Bolt, Hex 25 K34807 Washer, Lock 26 K33799 Nut, Hex 27 R13441 Spindle 18 R13605 Retainer, Spindle (Top) 19 K34807 Washer, Lock 410 K20388 Bolt, Hex 411 R13612 Retainer, Spindle 112 R396 Collar, Set 4

13 R13414 Pin, Cylinder (Top) 114 K72171 Pin, Cotter 215 R13413 Pin, Cylinder (Bottom) 116 R14442 Pin, Spring 117 R5974 Roller 418 K97532 Ring, Snap 419 421583 Washer, Felt 120 K97638 Ring, Snap 1

21 R13448--8 Bearing, Spherical 122 R13495--6 Roller Assembly, Thrust (Inside) 223 R13495--5 Roller Assembly, Thrust (Outside)224 R1 Roller, Thrust 425 K97535 Ring, Snap 426 K304840 Bolt 827 R2 Roller 628 R13188 Shim, 1/16” A/R

29 R13189 Shim, 1/32” 430 R13452 Washer 231 R1811 Screw, Socket Head 232 R13430 Cylinder Assembly 133 K66--6 Fitting, Elbow 234 B760--1095 Hose Assembly 135 B760--1096 Hose Assembly 136 K87903 Fitting, Grease 137 R22 Shim, .015” A/R37 R426 Shim, .060” A/R

R/06--03 -- 16 -- CATALOG R382

ROTATOR CYLINDER ASSEMBLY,FOR MODELS K4870 & K4872 ROTATORS

APPLY LOCTITE 242. TORQUE TO 45 FT.LBS.

APPLY LOCTITE 242. TORQUE TO 225 FT.LBS.

1

2

3

4

6*

7*

8

6*

5*

9

10*

11*

12*

13

14

15

16

5*

5*

R13430)G

R/06--03-- 17 --CATALOG R382


R13430 Cylinder Assembly 1 K4870 & K48721 R13460 Barrel Assembly 12 R13451--1 Nut, Jam 13 R13438 Piston 14 R4573--4 Lockwire 15* K8--332 Ring, Back Up 3

6* K332 O--Ring 27* K018 O--Ring 18 R13412 Rod 19 R13436 Head 110* K322 O--Ring 111* K8--322 Ring, Back Up 1

12* R13444--17 Wiper 113 R13483 Washer A/R14 R13462 End, Rod 115 K302216 Screw, Socket Head 116 R13430K Seal Kit, Cylinder 1

* Included in Cylinder Seal Kit, R13430K (Item 16).

R/06--03 -- 18 -- CATALOG R382

ROTATOR CARRIAGE ASSEMBLY,MODELS K4882 & K4883

425046)J

NOT SHOWN:ITEM 39 Hose Assembly, 26 in. lg.ITEM 40 Hose Assembly, 29 in. lg.

R/06--03-- 19 --CATALOG R382

ROTATOR CARRIAGE MODELS K4882 & K4883 (cont.)

ROTATOR -- SECTIONAL VIEW

425046)J


1 425044 Face Frame, 48” 1 K4882/K48832 425043 Carriage Weldment 13 R19571 Pin, Mounting 14 K20388 Bolt 15 K34807 Washer, Lock 1

6A 425000 Cylinder Assembly, 40° /40° 1 EARLY K48826B 803819 Cylinder Assembly, 40° /40° 1 CURRENT K48826C 425015 Cylinder Assembly, 18° /18° 1 K4883

7 R19593 Nut, Jam 28 R19592 Washer, Lock 19 425009 Pin, Mounting 110 425137 Nut 1

11 K72147 Pin, Cotter 112 425039 Axle 113 R19596 Seal 114 R19595 Bearing, Set 215 425101 Nut 1

R/06--03 -- 20 -- CATALOG R382


16 K301514 Screw, Set 1 K4882/K488317 R19558 Cap, Hub 118 425103 Screw 819 425100 Spacer, Hub 120 425124 Shim A/R

21 425051 Spacer 122 R22 Shim A/R23 R2 Roller 624 R13452 Washer 225 R1811 Screw 2

26 R13495--6 Roller Assembly 4(Includes Items 53, 54, & 55)

27 R13189 Shim (.03 in.) 228 R13188 Shim (.06 in.) A/R29 426235 Tube 2

30A R25488 Bar, Implement (Current) 1(Bar length -- 52.5 in., with 1/2 in. mounting holes)

30B R1187--6 Bar, Implement (Early Models) 1(Bar length -- 52 in., with 3/8 in. mounting holes)

31 426236 Tube 2

32A K45568 Bolt, 1/2” Hex (Current) 232B K45548 Bolt, 3/8” Hex (Early Models) 2

33A K34809 Washer, 1/2” Lock (Current) 433B K34807 Washer, 3/8” Lock (Early Models) 4

34A K55742 Nut, 1/2” Lock (Current) 234B K33799 Nut, 3/8” Lock (Early Models) 2

35A K87902 Grease Fitting (Current) 135B B114A4 Oil Plug (Early Models) 1

37 K304840 Bolt, Hex 838 425033 Washer, Axle 139 B760--1471 Hose Assembly, 26 in. lg. 140 B760--1472 Hose Assembly, 29 in. lg. 1

41 B3698--8 Clamp, Hose 242 K20346 Bolt, Hex 143 K34806 Washer, Lock 145 R12870 Bracket, Hose 1

R/06--03-- 21 --CATALOG R382


46 K20510 Bolt, Hex 2 K4882/K488348 R25457 Bushing, Retaining (Current) 249 R19452--6 Fitting, Elbow 2

50 425045 Wear Plate 151 425185 Weld Washer, Wear Plate 452 K34813 Washer 853 R13490--6 Thrust Roller Bracket 454 R1 Roller 455 K97535 Snap Ring 4

R/06--03 -- 22 -- CATALOG R382

ROTATOR CYLINDER ASSEMBLY,FOR EARLY MODEL K4882 & K4883 ROTATORS

12

34

5*7

8

11

1415

16

6*5*

9*10*

12*13*

IMPORTANT -- MUST MEASURE 1 1\2 inches**


425000 Cylinder Assembly, 40° /40° 1 K4882(Note: Barrel length -- 12 1/8”)

425015 Cylinder Assembly, 18° /18° 1 K4883(Note: Barrel length -- 10 1/8”)

1 425001 Barrel Assembly 1 K48821 425014 Barrel Assembly 1 K48832 B1655--10 Lockwire 1 All3 B5512 Nut, Jam 14 R19801 Piston 1

5* B1655--7 Seal 26* K022 O--Ring 17 B5521--3 Spacer 1 K48838 424999 Rod, Piston 1 K48828 425012 Rod, Piston 1 K48839* K236 O--Ring 1 All10* K8--236 Backup Ring 1

R/06--03-- 23 --CATALOG R382


11 425002 Head, Cylinder 1 All12* B1655--11 Rod Seal 113* B1655--12 Rod Wiper 114 425008 Nut, Jam 115 425006 End, Rod 116 B1655--13 Seal Kit 1


** IMPORTANT: Determine “Early” Model 425000 Cylinder Assembly.At the base of the cylinder (barrel), measure the thickness of the bearing housing as shown in thediagram, it should be 1 1/2 inches. If it measures 3/4 inch, see the following section --Rotator Cylinder Assembly for Current Model K4882.

R/06--03 -- 24 -- CATALOG R382

ROTATOR CYLINDER ASSEMBLY,FOR CURRENT MODEL K4882 ROTATOR

IMPORTANT -- MUST MEASURE3/4 inches**

MAY BE STAMPED“425000” or “803819” **

SIDE VIEW

9

803819)REL


803819 Cylinder Assembly, 40° /40° 1 K48821* 803818 Wiper, Seal 12* 803817 U--Cup, Seal 13* 803820 O--Ring 14* 803821 O--Ring 15* 803822 Backup, Seal 1

6* 803823 Cap Seal 17* 803824 O--Ring 18* 803825 Wear Ring 19 803826 Seal Kit 110 803841 Locknut 1

11 803840 Retaining Ring 113 803839 Tube 114 803838 Rod 115 803837 Head 116 803836 Piston 1

R/06--03-- 25 --CATALOG R382



** IMPORTANT: Determine “Current” Model 425000 or 803819 Cylinder Assembly.At the base of the cylinder (barrel), measure the thickness of the bearing housing as shown in thediagram, it should be 3/4 inches. If it measures 1 1/2 inches, see the previous section --Rotator Cylinder Assembly for Early Models K4882 & K4883.

R/06--03 -- 26 -- CATALOG R382

ROTATOR CARRIAGE ASSEMBLY, MODEL K4888

802607)C

2

27

3

1

5 -- Washer6 -- Bolt7 -- Nut15 -- Bushing

(4 Places)4 -- Bolt8 -- Shim9 -- Shim11 -- Roller Assembly

(2 Places)12 -- Screw10 -- Retainer13 -- Roller14 -- Shim

16

17

18

19

26 -- Cylinder22 -- Pin (Pivot)28 -- Bolt29 -- Washer23 -- Bearing

25 -- Cover Plate (Washer)30 -- Cotter Pin32 -- Nut35 -- Pin (Pivot)

31

33 -- Rod End34 -- Lock Nut36 -- Pin (Pivot)37 -- Spacer

(4 Places)13 -- Roller14 -- Shim

R/06--03-- 27 --CATALOG R382


1 426236 Tube 1 K48882 802607 Face Frame, Rotating 13 802631 Tube 24 K45770 Bolt 85 K34809 Washer, Lock 2

6 K45568 Bolt 27 K55742 Nut, Lock 28 R13188 Shim (0.06 in.) 109 R13189 Shim (0.03 in.) 810 800799 Retainer, Washer 2

11 R13495--6 Roller Assembly 412 R1811 Screw 213 R2 Roller 614 R22 Shim (0.015 in.) 1015 R25457 Shaft Retaining Bushing 2

16 R25488 Impliment Bar 117 803133 Elbow, Modified 218 802721 Hose Assembly 119 802722 Hose Assembly 1

22 801475 Pin 123 801486 Bearing, Thrust 324 802359 Face Frame, Rotating 125 802375 Plate, Cover 1

26 802389 Cylinder Assembly 127 802606 Static Frame 128 K20388 Bolt 229 K44732 Washer 230 K72147 Pin, Cotter 1

31 K87901 Grease Fitting 332 425007 Nut, Slotted 133 B5515 Rod End 134 K71B1393 Nut, Jam 135 803351 Pin Assembly 1

36 803357 Pin 137 803356 Spacer 1

R/06--03 -- 28 -- CATALOG R382

ROTATOR CYLINDER ASSEMBLY,FOR MODEL K4888 ROTATOR

STAMPED “802389”


802389 Cylinder Assembly 1 K48881* 803818 Wiper 12* 803817 Seal 13* 803816 O--Ring 14* 803815 O--Ring 15* 803814 Back--up Ring 16* 803813 Seal 1

7* 803812 Wear Ring 18 803811 Seal Kit 19 803846 Retaining Ring 110 803847 Locknut 112 803848 Plug 4

13 803849 Bushing 114 803850 PO Check Valve 215 803851 Tube Assembly 116 803852 Rod 117 803853 Piston 118 803854 Head 1


R/06--03-- 29 --CATALOG R382

THIS PAGE LEFT BLANK INTENTIONALLY

R/06--03 -- 30 -- CATALOG R382

HOSE REEL KITS, MAST S/N: 48997 & BELOW

1

8

9

18

7

13

TOTRUCK

17

14

23

4

5

6

6

11 12

10

11

15

16

17

15

8

[2.8 IN. WIDEHOSE REEL]

PART NUMBER DESCRIPTION QTY MODEL

(Use Model No.) Hose Reel Kit, L.H., Lo--Pro Forklift Truck 1 K4864--1(Use Model No.) Hose Reel Kit, L.H., Std. Forklift Truck 1 K4864--2(Use Model No.) Hose Reel Kit, R.H., Lo--Pro Forklift Truck 1 K4869--1(Use Model No.) Hose Reel Kit, R.H., Std. Forklift Truck 1 K4869--2(Use Model No.) Hose Reel Kit, R.H., Lo--Pro Forklift Truck 1 K4874--1(Use Model No.) Hose Reel Kit, L.H., Lo--Pro Forklift Truck 1 K4875

R/06--03-- 31 --CATALOG R382


1* B760--494 Hose Assembly 2 K4864--1, K4864--21* B760--1149 Hose Assembly. 2 K4869--1, --21* 425164 Hose Assembly 2 K4874--1, K4875

2* B760--147 Hose Assembly, 83” Lg. 1 K4864--12* B760--87 Hose Assembly, 77” Lg. 1 K4864--22* B760--1121 Hose Assembly, 83” Lg. 2 K4869--12* B760--1088 Hose Assembly, 66” Lg. 2 K4869--22* 425167 Hose Assembly, 76” Lg. 1 K4874--1, K4875

3* B760--147 Hose Assembly, 83” Lg. 1 K4864--13* B760--87 Hose Assembly, 77” Lg. 1 K4864--23* B760--1121 Hose Assembly, 83” Lg. 2 K4869--13* B760--1088 Hose Assembly, 66” Lg. 2 K4869--23* 425154 Hose Assembly, 70” Lg. 1 K4874--1, K4875

4 B760--1471 Hose Assembly 1 K4864, K4869--1, --24 425149 Hose Assembly 1 K4874--1, K48755 B760--1472 Hose Assembly 1 K4864, K4869--1, --25 425148 Hose Assembly 1 K4874--1, K48756 K66--6 Fitting, 900 2

7* K108--8 Fitting, Bulkhead 2 K48647* K108--6 Fitting, Bulkhead 2 K4869--1, --27* 425131 Fitting, Bulkhead 2 K4874--1, K48758* K62--8 Adapter 4 K48648* K62--6--8 Adapter 4 K4869--1, --28* R18147--4 Adapter 4 K4874--1, K4875

9* R2655--30 Reel, Hose, LH, 16 in. dia. 1 K48649* R2655--80 Reel, Hose, RH, 12.5 in. dia. 1 K4869--1, --2, K4874--19* R2675--30 Reel, Hose, LH, 16.5 in. dia. 1 K487510* K45569 Bolt, Hex 211* K34809 Washer, Lock 412* K33845 Nut, Hex 2

13* R12895 Bracket, Turn Around 1 K486413* R12870 Bracket, Turn Around 1 K4869--1, --2, K4874--113* R20495 Bracket, Turn Around 1 K487514* K20510 Bolt, Hex 215 B3698--8 Clamp 216 K20386 Bolt, Hex 117 K34806 Washer, Lock 1

18* K71--8 Fitting, Bulkhead 2 K486418* K71--6 Fitting, Bulkhead 2 K4869--1, --2

* Included in Hose Reel Kit (see previous page). All Kits are for 146” Max. Fork Height (MFH).

R/06--03 -- 32 -- CATALOG R382

HOSE REEL K4864, K4869--1, K4869--2, K4874--1MAST S/N: 48997 & BELOW

12

1

2

3

3

4

4

4

4

5

5

6

6

7

7

8

8

8

8

8

8

8

910

11

10

11

RIGHT HAND ASSEMBLY

LEFT HAND ASSEMBLY

[2.8 IN. WIDE MODELS]

R/06--03-- 33 --CATALOG R382


R2655--30 Hose Reel, LH, 16 in. dia. 1 K4864R2655--80 Hose Reel, RH, 12.5 in. dia. 1 K4869--1, --2, K4874--1

1 R2655--1 Spindle 12 R2655--2 Hub 13 R2655--3 Spring 1

4 R2655--44 Sheave, 16” 1 K48644 R2655--4 Sheave, 12.5” 1 K4869--1, --2, K4874--1

5 R2655--55 Divider, Center, 16” 1 K48645 R2655--5 Divider, Center, 12.5” 1 K4869--1, --2, K4874--1

6 K97573 Ring, Snap 17 R2655--7 Seal Kit 18 R2655--8 Screw 15 (RH), 9 (LH)9 R2655--9 Screw None (RH), 6 (LH)10 K904 O--Ring 2

11 R9929--3 Plug (Hex Socket) 2

R/06--03 -- 34 -- CATALOG R382

HOSE REEL K4875, MAST S/N: 48997 & BELOW

RIGHT HAND ASSEMBLY SHOWN

R2675)B

[2.8 IN. WIDE MODEL]

R/06--03-- 35 --CATALOG R382


R2675--30 Hose Reel, LH, 16.5 in. dia. 1 K4875

1 R2675--1 Outboard Flange 12 R2675--2 Divider 13 R2675--3 Inboard Flange 14 R2675--4 Hub 15 R2675--5 Snap Ring 2

6 R2675--6 Spring Assembly 17* R2668--216 Backup Ring 48* K216 O--Ring 39 R2675--9 Spring Retainer 110 R2675--10 Snap Ring 1

11 R2675--11 Felt Seal 112 R2675--12 Mounting Block 213 R2675--13 Capscrew 314 R2675--14 Capscrew 315 R2675--15 Capscrew 4

16 R2675--16 Roll Pin 117 R2675--17 Hose Guide 218 R2675--18 Nut 1019 R2675--19 Shaft Assembly 120 R2675--51 Seal Kit 1

* Included in Seal Kit Item 20.

R/06--03 -- 36 -- CATALOG R382

HOSE REEL KITS, RH MODELS K4874--1, K4874--2MAST S/N: 48998 & ABOVE

R20485)F

21

22

23

24

25

ASSEMBLY

SEAL KIT

SPINDLE

HUB

SPRING

SHEAVE[2 IN. WIDEHOSE REEL]

R/06--03-- 37 --CATALOG R382


1 R20490 Turn Around Bracket, RH 1 K4874--1, K4874--22 K20510 Bolt 23 K34809 Washer, Lock 44 802497 Hose Assembly (twin line) 15 R18147--3 Adapter 2

6 K44879 Washer 27 K33845 Nut 28 K20560 Bolt 29 425131 Fitting, 90° 210 496713 Hose Assembly (Mast K4804) 2

11 496712 Hose Assembly (Mast K4802) 212 R25423--80 Hose Reel, RH, 2 in. wide 113 K20386 Bolt 1 K4874--114 K34806 Washer, Lock 1 K4874--115 B3698--8 Clamp 2 K4874--1

16A 425149 Hose Assembly 1 K4874--116B 802721 Hose Assembly 1 K4874--217A 425148 Hose Assembly 1 K4874--117B 802722 Hose Assembly 1 K4874--218 K62--6 Adapter 219 496810 Tie, 15” 120 K71--6 Elbow, 90° 2 K4874--2

21 800804 Seal Kit 122 800837 Spindle 123 800838 Hub 124 800839 Spring Assembly 125 800840 Sheave 1

R/06--03 -- 38 -- CATALOG R382

HOSE REEL KIT, LH MODEL K4875MAST S/N: 48998 & ABOVE

R21920)D

21

22

23

24

25

ASSEMBLY

SEAL KIT

SPINDLE

HUB

SPRING

SHEAVE [2 IN. WIDEHOSE REEL]

R/06--03-- 39 --CATALOG R382


1 R20495 Turn Around Bracket, LH 1 K48752 K20510 Bolt 23 K34809 Washer, Lock 44 802497 Hose Assembly (twin line) 15 R18147--3 Adapter 2

6 K44879 Washer 27 K33845 Nut 28 K20560 Bolt 29 425131 Fitting, 90° 210 496713 Hose Assembly (Mast K4804) 2

11 496712 Hose Assembly (Mast K4802) 212 R25423--70 Hose Reel, LH, 2 in. wide 113 K20386 Bolt 114 K34806 Washer, Lock 115 B3698--8 Clamp 2

16 425149 Hose Assembly 117 425148 Hose Assembly 118 K62--6 Adapter 219 496810 Tie, 15” 1


R/06--03 -- 40 -- CATALOG R382

HOSE REEL KITS, RH MODELS K4877--2, K4877--4MAST S/N: 48998 & ABOVE

803215)B

16

17

18

19

20

ASSEMBLY

SEAL KIT

SPINDLE

HUB

SPRING

SHEAVE[2 IN. WIDEHOSE REEL]

R/06--03-- 41 --CATALOG R382


K4877--2 Hose Reel Kit, Complete RH 1 K4877--2K4877--4 Hose Reel Kit, Complete RH 1 K4877--4

1 R20490 Turn Around Bracket, RH 1 All2 K20510 Bolt 23 K34809 Washer, Lock 44 802497 Hose Assembly (twin line) 15 R18147--3 Adapter 2

6 K44879 Washer 27 K33845 Nut 28 K20560 Bolt 29 425131 Fitting, 90° 2

10 803216 Hose Assembly 2 K4877--411 803217 Hose Assembly 2 K4877--2

12 R25423--80 Hose Reel, 2 in. wide 113 K62--6 Adapter 214 496810 Tie, 15” 115 803288 Orifice Assembly 2

R/06--03 -- 42 -- CATALOG R382

HOSE REEL KITS, LH MODELS K4878--2, K4878--4MAST S/N: 48998 & ABOVE

R21920)D

16

17

18

19

20

ASSEMBLY

SEAL KIT

SPINDLE

HUB

SPRING

SHEAVE [2 IN. WIDEHOSE REEL]

R/06--03-- 43 --CATALOG R382


K4878--2 Hose Reel Kit, Complete LH 1 K4878--2K4878--4 Hose Reel Kit, Complete LH 1 K4878--4

1 R20495 Turn Around Bracket, LH 1 K48752 K20510 Bolt 23 K34809 Washer, Lock 44 802497 Hose Assembly (twin line) 15 R18147--3 Adapter 2

6 K44879 Washer 27 K33845 Nut 28 K20560 Bolt 29 425131 Fitting, 90° 2

10 803223--4 Hose Assembly (Mast K4804) 2 K4878--411 803223--1 Hose Assembly (Mast K4802) 2 K4878--2

12 R25423--70 Hose Reel, LH, 2 in. wide 113 K62--6 Adapter 214 496810 Tie, 15” 115 803288 Orifice Assembly 2


DECALS

1

2

3

48”

57”INDUSTRIAL

MAST

2, 3

1

2, 3ROUGH TERRAIN

MAST


1 426641 Decal, ”Fork Safety” 2 ALL2 426642 Decal, ”Pinch Point” (1.5x2 in.) A/R3 426643 Decal, ”Pinch Point” (2.5x4.5 in.) A/R

PARTS INDEX: Part no., Page(s)CATALOG R382, R/06--03

421583, 15424999, 22425000, 19, 22425001, 22425002, 23425006, 23425007, 27425008, 23425009, 19425012, 22425014, 22425015, 19, 22425033, 20425039, 19425043, 19425044, 19425045, 21425051, 20425100, 20425101, 19425103, 20425124, 20425129, 11425131, 31, 37, 39, 41,

43425137, 19425148, 31, 37, 39425149, 31, 37, 39425154, 31425164, 31425167, 31425185, 21426191, 11426235, 20426236, 20, 27426641, 51426642, 51426643, 51496712, 37, 39496713, 37, 39496810, 37, 39, 41, 43800799, 27800804, 37, 39, 43800837, 37, 39, 43800838, 37, 39, 43800839, 37, 39, 43800840, 37, 39, 43801475, 27801486, 27802359, 27802375, 27802389, 27, 28802497, 37, 39, 41, 43802606, 27802607, 27802631, 3, 27802721, 27, 37802722, 27, 37803133, 27

803216, 41803217, 41803223--1, 43803223--4, 43803288, 41, 43803351, 27803356, 27803357, 27803811, 28803812, 28803813, 28803814, 28803815, 28803816, 28803817, 24, 28803818, 24, 28803819, 19, 24803820, 24803821, 24803822, 24803823, 24803824, 24803825, 24803826, 24803836, 24803837, 24803838, 24803839, 24803840, 24803841, 24803846, 28803847, 28803848, 28803849, 28803850, 28803851, 28803852, 28803853, 28803854, 28B114A4, 20B1655--10, 22B1655--11, 23B1655--12, 23B1655--13, 23B1655--7, 22B2236--1, 11B2236--6, 11B3698--8, 20, 31, 37,

39B5512, 22B5515, 27B5521--3, 22B760--1088, 31B760--1095, 15B760--1096, 15B760--1121, 31B760--1134, 11B760--1149, 31

B760--1428, 11B760--147, 31B760--1471, 20, 31B760--1472, 20, 31B760--1635, 11B760--1679, 11B760--494, 31B760--87, 31B7795, 11K018, 17K022, 22K108--8, 31K20346, 20K20386, 31, 37, 39K20388, 9, 15, 19, 27K20510, 21, 31, 37, 39,

41, 43K20560, 37, 39, 41, 43K216, 35K236, 22K301514, 20K302216, 17K304840, 12, 13, 15,

20K322, 17K331, 5K332, 5, 17K33799, 12, 15, 20K33845, 31, 37, 39, 41,

43K34691, 3K34806, 20, 31, 37, 39K34807, 9, 12, 15, 19,

20K34809, 5, 20, 27, 31,

37, 39, 41, 43K34813, 21K44732, 27K44879, 37, 39, 41, 43K45548, 12, 15, 20K45568, 20, 27K45569, 31K45770, 27K4877--2, 41K4877--4, 41K4878--2, 43K4878--4, 43K55742, 20

7, 27K62--10, 11K62--12--10, 11K62--6, 37, 39, 41, 43K62--6--8, 31K62--8, 31K66--6, 15, 31K71--6, 31, 37K71--8, 31K71B1393, 27

K72--10, 11K72106, 7, 9K72147, 19, 27K72171, 15K8--236, 22K8--322, 17K8--331, 5K8--332, 5, 17K87901, 3, 5, 9, 27K87902, 20K87903, 15K904, 33K97532, 15K97535, 12, 13, 15, 21K97541, 7K97573, 33K97612, 11K97638, 15R1, 12, 13, 15, 21R10328, 5R106, 3R11561, 11R1187--2, 12R1187--6, 12, 20R1187--7, 15R1187--8, 15R1188, 12R12256, 11R12643, 9R12647, 9R12648, 9R12660--2, 3R12660--4, 3R12680--2, 3R12680--4, 3R12685--2, 3R12685--4, 3R12708, 5R12709, 5R12711, 5R12734--9, 11R12760--1, 12R12760--2, 12R12870, 20, 31R12895, 31R13188, 15, 20, 27R13189, 15, 20, 27R13400--3, 15R13400--4, 15R13412, 17R13413, 15R13414, 15R13430, 15, 17R13430K, 17R13436, 17R13438, 17R13441, 15R13444--17, 17

R13448--8, 15R13451--1, 17R13452, 12, 13, 15, 20R13455--3, 15R13455--4, 15R13460, 17R13462, 17R13483, 17R13490--1, 12, 13R13490--3, 12, 13R13490--6, 21R13494, 12, 13R13495--5, 15R13495--6, 15, 20, 27R13496, 12, 13R13535, 15R13605, 15R13612, 15R14442, 15R1811, 12, 13, 15, 20,

27R18147--3, 37, 39, 41,

43R18147--4, 31R18147--5, 11R18360--2, 5R18360--4, 5R18360K, 5R18362, 5R18365--2, 5R18365--4, 5R18370--2, 5R18370--4, 5R186, 7, 9R189--3, 7, 9R19190, 13R19452--6, 21R19558, 20R19571, 19R19587, 11R19592, 19R19593, 19R19595, 19R19596, 19R19801, 22R19831--3, 11R2, 3, 12, 13, 15, 20,

27R20016, 3R20152, 3R20490, 37, 41R20495, 31, 39, 43R20526, 5R22, 3, 12, 13, 15, 20,

27R2211--8, 5R25423--70, 39, 43R25423--80, 37, 41

R25457, 21, 27R25488, 20, 27R2655--1, 33R2655--2, 33R2655--3, 33R2655--30, 31, 33R2655--4, 33R2655--44, 33R2655--5, 33R2655--55, 33R2655--7, 33R2655--8, 33R2655--80, 31, 33R2655--9, 33R2668--216, 35R2675--1, 35R2675--10, 35R2675--11, 35R2675--12, 35R2675--13, 35R2675--14, 35R2675--15, 35R2675--16, 35R2675--17, 35R2675--18, 35R2675--19, 35R2675--2, 35R2675--3, 35R2675--30, 31, 35R2675--4, 35R2675--5, 35R2675--51, 35R2675--6, 35R2675--9, 35R32, 7, 9R396, 15R426, 3, 12, 13, 15R4573--4, 17R4584, 3R5003, 11R5217, 11R5974, 15R7514, 5R7523, 5R7524, 5R7528, 5R7529, 5R7638, 3R8540--6, 11R9481--13, 7R9481--15, 9R9481--16, 7R9481--18, 9R9482, 9R9483, 9R9484--2, 7R9698--2, 11R9929--3, 33

MANITOU NORTH AMERICA, INC....1 R9481--15 Chain Assembly 2 K4802 1 R9481--18 Chain Assembly 2 K4804...

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