2

SAFAN Press Brakes TRUMPF TC 5000 Die-Cutting Presses Powder Paint Shop

MA

ND

ÍK, a

. s. The Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Photo Gallery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Product Range of the Air Handling Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Types of Internal Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Other Manufacturing Programme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Company Headquarters

CONTENTS

3

ABOUT MANDÍK, a. s.

MA

ND

ÍK, a

. s.Established in 1990, MANDÍK, a. s. is a Czech, family owned

company. At present it is one of the most significant manu-facturers of air-handling and fire fighting components, air handling units and industrial heating systems.

The company wins recognition on the European market above all by its focus on high quality, flexibility and ser-vices to support the delivered products. The current level of the company‘s technical ability is documented by sup-plies for subways, tunnels and nuclear power plants in many European countries.

The company observes the rules of quality management according to ISO 9001, KTA 1401, 10CFR APP10, and is a member of RLT, the German association of air-handling equipment manufacturers. The company has all the re-quired certificates according to European standards, and has been certified by TÜV SÜD Industrie Service GmbH according to EN 1886.

In addition to the domestic market, the sales activities of MANDÍK, a. s. also cover a number of other European countries, where its products are delivered in collabora-tion with our foreign partners.

At everyday work the company places emphasis on envi-ronment protection and occupational safety. Observance of strict European environmental and OHS standards is a common rule, which is uncompromisingly required by the company management. The company contributes to environment protection also by operating its own renew-able energy resources and by the widest possible use of energy-saving appliances.

Our objective is maximum satisfaction of our customers, and last but not least creating comfortable working envi-ronment for our employees.

Certificates

Product Certificate Hygienic Assessment RLT Membership Certificate TÜV SÜD

ISO 9001 KTA 1401 10 CRF50

4

Phot

o G

alle

ry

Air handling unit M3.15 with rotary heat exchanger, after-heating and cooling, and with control system Energy Class A+ according to requirements of EN 13053

5Air handling unit M4 with plate heat exchanger, after-heating and cooling, indoor design

Phot

o G

alle

ry

6

Uni

t Des

crip

tion Use and working conditions

MANDÍK air handling units of M series (square cross sec-tion) and P series (rectangular cross section) are intend-ed for distribution and conditioning of air in heating, ventilation and air-conditioning systems. Mechanical impurities and gaseous foreign matters, which could

cause clogging of built-in elements or corrosion of ma-terials the unit is made from must be separated from the air handled by the unit. The units are designed for non-explosive environment with temperatures around the unit from –30 °C to +40 °C.

Air handling unit variantsThe Mandík air handling units can be designed in various versions. It is possible to select surface finish of the internal and external side of the panels (galvanized steel sheet, stainless steel sheet and powder coated panels). Powder coating is performed in own powder paint shop and brings great advantage of corrosion protection of shear surfaces of the steel sheet after cut-

ting. Indoor version of the unit sections is designed for installation in closed machine rooms.Outdoor version of the unit sections is designed for installation in outdoor room. The units can also be de-signed in hygienic version. The Mandík air handling units of hygienic version have been certified by the Na-tional Institute of Public Health.

Unit casing parameters according to EN 1886. Tests performed by TÜV SÜD Munich:

Casing strength: D1 (M)Casing leakage class: L1 (M)Leakage between the filter and the frame < 0.5 % – F9 (M)Thermal insulation T3: (with standard insulation of specific density 50 kg/m3)

Thermal bridges: TB2Casing attenuation in the range Hz: 125 250 500 1000 2000 4000 8000 dB 15.8 23.6 31.3 37.3 39.5 39.7 43.2

Manufacture of air handling units

UNIT DESCRIPTION

7

Prod

uct R

ange

of T

he A

ir H

andl

ing

Uni

ts�� Product range of the units according to EN 12 7001

�� Base frame height:

– up to size M16/P16 – 120 mm– from size M20/P20 – 150 mm

Dimensions of the MANDÍK unit of M series – square cross section

size dimension A x B [mm] nominal airflow [m3/h]*

M2 550 × 550 2000

M2.5 600 × 600 2500

M3.15 650 × 650 3150

M4 730 × 730 4000

M5 800 × 800 5000

M6.3 900 × 900 6300

M8 1000 × 1000 8000

M10 1100 × 1100 10 000

M12.5 1200 × 1200 12,500

M16 1350 × 1350 16,000

M20 1500 × 1500 20,000

M25 1700 × 1700 25,000

M31.5 1900 × 1900 31,500

M40 2100 × 2100 40,000

M50 2300 × 2300 50,000

Dimensions of MANDÍK unit of P series – rectangular cross section

size dimension A x B [mm] nominal airflow [m3/h]*

P1 450 × 400 1000

P2 750 × 400 2000

P2.5 800 × 460 2500

P3.15 900 × 500 3150

P4 1000 × 550 4000

P5 1000 × 650 5000

P6.3 1100 × 730 6300

P8 1200 × 800 8000

P10 1350 × 900 10 000

P12.5 1500 × 1000 12,500

P16 1700 × 1100 16,000

P20 1900 × 1200 20,000

P25 2100 × 1350 25,000

P31.5 2300 × 1500 31,500

P40 2600 × 1700 40,000

P50 2600 × 2100 50,000

On the customer’s request it is possible to deliver air handling units of airflow from 800 to 100,000 m3/h.

PRODUCT RANGE OF THE AIR HANDLING UNITS

8

TYPES OF USED INTERNAL MODULES

Fan sections with direct-driven fan�� Compact built-in fan with backward- curved

blades

�� Composite or steel fan impeller

�� Fan parameters correspond to difficult working conditions (high air flows, high pressures, high efficiency, optimal acoustic characteristics)

�� The fans satisfy the requirements of ErP 2015 Directive

Filter sections with frame filters�� The most frequently used as the first filtration

stage – pre-filter

�� Filter class G2 to M5

�� Filtration medium from glass or synthetic fibre

�� Leakage between the filter element and the frame < 0.5 %

Filter sections with bag filters�� Filter class G3 to F9

�� Filter element length 360, 500 or 630 mm

�� Filtration medium from glass or synthetic fibre

�� Leakage between the filter element and the frame < 0.5 %

Filter sections with metallic filters�� The most frequently used for separation of fat

and oil aerosols

�� Filter class G3

�� Filtration medium from braided aluminium fi-bres

�� Leakage between the filter element and the frame < 0.5 %

Type

s uf

Use

d In

tern

al M

odul

es

9

Filter sections with active carbon�� Filtration medium is placed in metallic car-

tridges

�� It serves for separation of harmful substances and odour on molecular level

�� Possibility of recovery of the filtration medium

Steam heating sections�� Cu/Al plate heat exchanger

�� Heat carrier: saturated steam

�� Heat exchanger connections have threaded ends

Water heating sections�� Cu/Al plate heat exchanger

�� Heat carrier: water/anti-freeze mixtures

�� Heat exchanger connections have threaded ends

�� The heat exchangers are equipped with vent valves

Electrical heating sections�� Braided heating bars of various outputs

�� Stainless steel or iron

�� Connection of heating bar groups in sections

Type

s uf

Use

d In

tern

al M

odul

es

10

Water cooling sections�� Cu/Al plate heat exchanger

�� Heat carrier: water/anti-freeze mixtures

�� Heat exchanger connections have threaded ends

�� The heat exchangers are equipped with vent valves

�� The section is equipped with shaped tray for condensate removal

�� Optional droplet eliminator

Steam humidifying sections�� The section is designed for installation of dis-

tribution tubes of the steam humidifier

�� The section is equipped with shaped tray for condensate removal

Cooling sections with evaporator�� Cu/Al plate heat exchanger

�� Heat carrier: coolant R407C, R410A or other

�� Exchanger connections are ready for soldering

�� The section is equipped with shaped tray for condensate removal

�� Optional droplet eliminator

Gas heating sections�� Tubular two-draught heat exchanger with in-

direct air heating of own design

�� With or without by-pass

�� Stainless version of the heat exchanger

�� Working fuel: natural gas or propane, or other fuel

�� Optional delivery including flue gas exhaust

Type

s uf

Use

d In

tern

al M

odul

es

11

Typy

pou

žitý

ch v

esta

veb

Type

s uf

Use

d In

tern

al M

odul

es

Recuperation sections with plate heat exchanger�� Possibility of choice from various recuperation

efficiencies

�� Aluminium heat exchanger with optional anti-corrosive coating

�� The heat exchanger equipped with by-pass damper

�� Optional mixing damper

�� Optional droplet eliminator

Recuperation sections with liquid circuit�� Heat recovery by means of plate heat ex-

changers�� Heat carrier: water/anti-freeze mixtures

Recuperation sections with rotary heat exchanger�� Possibility of choice from various recupe-

ration efficiencies�� Aluminium heat exchanger with optional

surface finish for transfer of moisture�� Optional flushing section�� The heat exchanger equipped with a mo-

tor and belt drive

Silencer sections�� Baffle silencers�� Baffle length 600, 1000, 1200, 1500 mm�� Baffle shape optimized to reduce own

aerodynamic noise

12

Type

s uf

Use

d In

tern

al M

odul

es

Damper sections�� The sections equipped with internal or exter-

nal regulation dampers

�� Optional tray for condensate removal

Empty sections�� Possibility to select section length

�� Optional tray for condensate removal

�� Optional service hole

End walls�� Various optional end elements

�� Regulation dampers, damping pads, rain protective and directing adapters

CUSTOM-MADE AIR HANDLING UNITS

CONTROL SYSTEM

Control system can be delivered to any variant of the MANDÍK air handling unit.

Documentation necessary for the connection and opera-tion of the control system is prepared for any application.

The system is delivered based on the Siemens platform.

Our company is ready to offer the customer the units which meet any performance or layout requirement.

That is why the company processes and strategy are implemented so that we are able to offer custom-made unit immediately.

Thus, individual internal modules can be put togeth-er with other modules to make a compact unit, and section length can be changed without substantial increase of price for atypical design and extension of delivery dates.

Thanks to unique firm know-how we can also offer atypical front cross section of the air handling unit.

13

Oth

er M

anuf

actu

ring

Prog

ram

me

OTHER MANUFACTURING PROGRAMME

Fire damper – FDMD

Silencer – SMR, SMRF

Constant airflow regulator – RPM-K

Whirling air outflow outlet – VVM

Perforated panel – DPM

Architectural anemostat – CHICAGO

Single compartment smoke extrac-tion damper – SEDS

Square regulation damper – RKM

Variable airflow regulator – RPM-V

Whirling air outflow outlet – VVDM

Disk valve – TVOM, TVPM

Whirling anemostat with adjustable blades– VASM

Fire damper – PKTM

Multi compartment smoke extrac-tion damper – SEDM

Square tight regulation damper – RKTM

Damping pad – TVM

Whirling air outflow vent with fixed blades – VVPM

Whirling anemostat with fixed blades– VAPM

Fire damper – PKTM III

Fire shutter – PSUM

Round regulation damper – RKKM

Overpressure damper – NKTM

Anemostat diffuser – ALCM

Whirling anemostat with fixed blades - linear – VAPM-L

Fire damper – FDMC

Fire valve – PVM

Round tight regulation damper – RKKTM

Evacuation (decompression) damper – DM-E

Anemostat diffuser – ALKM

Connection box to front panels – EKOBOX

14

Oth

er M

anuf

actu

ring

Prog

ram

me

Large-area vent – VPVM

Vent for round duct – VNKM

Gas hot-air unit – MONZUN

Hot air gas heater for HVAC ducts and air conditioning units – MONZUN – EUROKLIM

Covering grille – KMM

Long-reach nozzle – DDM II

Gas fired hot-air unit with mixing section – MONZUN – RTI

Fire damper resistant to seismic events, action of high pressure and higher air flow velocity – PKTMB – 120

Wall mounted grille – SMM, SMPM

Rain protective louver – PDZM

Hot-water air heater – MONZUN – TE

Fire damper resistant to seismic events, action of high pressure and higher air flow velocity – PKTMF – 120

Slot air outflow outlet – VSV

Wall vent – SVM

Dark gas-fired infra-red tube heater – HELIOS

Ceiling fan – STRATIFIER

Regulation damper resistant to seismic events, action of high pressure and higher air flow velocity. Usable as tight damper, overpressure damper, regulation and insulating damper – RKTMJ

Adjustable vent – VNM

Components of exhaust/air supply system

Fire damper resistant to seismic events, action of high pressure and higher air flow velocity – PKTMJ – 90/120

Overpressure damper for special applications – NKTMJ

Alnor Systemy Wentylacji Sp. z o.o.Aleja Krakowska 1005-552 Wola MrokowskaPolska

Tel.: +48 22 737 40 00Fax: +48 22 737 40 04E-mail: alnor@alnor.com.plwww.alnor.com.pl