Managing Process Alarms & Bypasses

23
Managing Process Alarms & Bypasses Presented by: Bernard Kwek Confidential Property of Schneider Electric

Transcript of Managing Process Alarms & Bypasses

Page 1: Managing Process Alarms & Bypasses

Managing Process Alarms & Bypasses

Presented by: Bernard Kwek

Confidential Property of Schneider Electric

Page 2: Managing Process Alarms & Bypasses

Process Alarms & Bypasses Management with

Triconex Safety View

Keeping your operations safe and your business sound

Page 2 Confidential Property of Schneider Electric |

Page 3: Managing Process Alarms & Bypasses

Page 3 Confidential Property of Schneider Electric |

Triconex Safety View ABM

A discussion on the function and use of the Safety View Alarm &

Bypass Management software solution for Triconex Logic Solvers.

Provide a basic understanding on the following:

• Customer Situations

• Overview

– Product/Solution

– Components

• Solution Detail

– Small Solution Example

– Large Solution Example

• Value Delivered

– Solution Highlights

• Summary Tricon Tri-GP Trident

Page 4: Managing Process Alarms & Bypasses

Page 4 Confidential Property of Schneider Electric |

Customer Situations

“Our DCS/BPCS System is currently being

used to show both control and safety-

related alarms. We’d like to isolate our

safety system process alarms from the

DCS control system alarms.”

“We’d like to implement a better bypass

control strategy for our safety-layer field

instrumentation devices when we have to

do maintenance. We need a better way of

tracking when bypasses are enabled and

removed.”

Page 5: Managing Process Alarms & Bypasses

Page 5 Confidential Property of Schneider Electric |

Customer Situations

“Our hardwired annunciator panels are

aging and becoming unreliable. We’d like

to move to an HMI-style of interface, but

need for it to be easy to maintain and

change as necessary.”

Page 6: Managing Process Alarms & Bypasses

• A real-time situational awareness

solution based on software tools

developed for use with Triconex Logic

Solvers for Operators and

Maintenance Engineers to monitor

and respond to critical process

alarms.

• Provide Clients with a means to

perform and manage SIF Bypass

Management for critical situations and

plant maintenance activities.

Page 6 Confidential Property of Schneider Electric |

Overview: Products/Solution Safety View Alarm & Bypass Management (ABM) by Triconex

Page 7: Managing Process Alarms & Bypasses

• Independent of the Client’s DCS and

is TÜV certified for Safety Capability

Level 3 (SC3) in accordance to IEC

61508 for use in applications up to

Safety Integrity Level 3 (SIL3).

Page 7 Confidential Property of Schneider Electric |

Overview: Products/Solution Safety View Alarm & Bypass Management (ABM) by Triconex

Page 8: Managing Process Alarms & Bypasses

Page 8 Confidential Property of Schneider Electric |

Overview: Safety View Components Safety View Alarm & Bypass Management (ABM) by Triconex

Safety View ABM is comprised of:

• A standard Application Logic Library found

within the TriStation 1131 Developer’s

Workbench software.

• Wonderware’s ArchestrA IDE System

Platform & Configurator.

• Safety View Specific Wonderware InTouch

HMI Software.

Page 9: Managing Process Alarms & Bypasses

Page 9 Confidential Property of Schneider Electric |

Overview: Safety View Alarm Priorities Safety View Alarm & Bypass Management (ABM) by Triconex

P1

P2

P3

Priority Level 1

Alarms

Priority Level 2

Alarms

Priority Level 3

Alarms

Safety View

Distributed Control

System – Operator

Console

Page 10: Managing Process Alarms & Bypasses

Page 10 Confidential Property of Schneider Electric |

Overview: TriStation 1131 Alarm Blocks

Safety View utilizes eight (8) custom designed

Function Blocks for performing Process Alarms:

Page 11: Managing Process Alarms & Bypasses

Page 11 Confidential Property of Schneider Electric |

Overview: TriStation 1131 Bypass Blocks

Safety View utilizes four (4) custom designed

Function Blocks for performing SIF Bypassing:

Page 12: Managing Process Alarms & Bypasses

Page 12 Confidential Property of Schneider Electric |

Overview: TriStation 1131 Command Block

Safety View utilizes one (1) custom designed Function Block for

performing Command Button(s):

Page 13: Managing Process Alarms & Bypasses

Page 13 Confidential Property of Schneider Electric |

Overview: ArchestrA Develop/Design Environment

Page 14: Managing Process Alarms & Bypasses

Page 14 Confidential Property of Schneider Electric |

Overview: Safety View HMI Designer

Page 15: Managing Process Alarms & Bypasses

Page 15 Confidential Property of Schneider Electric |

Overview: Safety View Runtime HMI Environment

Page 16: Managing Process Alarms & Bypasses

Page 16 Confidential Property of Schneider Electric |

Solution Detail: Small Application Example

Page 17: Managing Process Alarms & Bypasses

Page 17 Confidential Property of Schneider Electric |

Solution Detail: Large Application Example

Page 18: Managing Process Alarms & Bypasses

• A TÜV approved SIL3 flexible & customizable HMI-based solution designed to meet the ANSI/ISA-18.1

Annunciator Sequence and Specifications Standard to display the status of critical process alarms.

(normal, alarm, acknowledged alarm, return to normal, & acknowledged return to normal)

• Independent solution to the DCS/BPCS thus providing isolation from general process operation alarms and

maintenance actions.

– reducing potential Human error situations that could impact Plant profitability.

• Embedded automatic audit trail maintains a log of all User actions. (Log On/Off, Alarm actions, Bypass

actions, First Out actions, Entering Comments/Notes)

• Replacement for costly traditional hard-wired alarm annunciator panels which are difficult to maintain and

modify as the Plant operational requirements change. Lower overall cost of ownership.

• Reduction in the Logic Solver System Architecture and potential energy savings. (elimination of external

lamps & annunciators)

Page 18 Confidential Property of Schneider Electric |

Value Delivered

Page 19: Managing Process Alarms & Bypasses

Page 19 Confidential Property of Schneider Electric |

Summary

• World’s First TÜV certified software based Alarm & Bypass

Management Operator Interface system.

• Approved by TÜV Rheinland for use in IEC 61511 SIL1-SIL3

applications.

• Designed to meet the ANSI/ISA-18.1 Annunciator Sequence and

Specifications Standard.

• Flexible and less costly than traditional process alarm

annunciator panels (less hardware, energy efficient, reduced

annual maintenance expenditures, easily modified).

• Engineered to work with Version 10.x and 11.x Tricon, Version

2.x and 3.x Trident, and Version 2.x and 3.x Tri-GP Logic

Solvers.

Safety View Alarm & Bypass Management (ABM) by Triconex

Page 20: Managing Process Alarms & Bypasses

Page 20 Confidential Property of Schneider Electric |

Summary

• Safety View allows our customers to manage their operational

risks with confidence while optimizing the total cost of ownership

of our automation system solutions.

Safety View Alarm & Bypass Management (ABM) by Triconex

Page 21: Managing Process Alarms & Bypasses

Questions?

Page 21 Confidential Property of Schneider Electric |

Page 22: Managing Process Alarms & Bypasses

THANK YOU.

Page 23 Confidential Property of Schneider Electric |

Page 23: Managing Process Alarms & Bypasses