MAN Turbo - Integrally Geared Centrifugal Compressors · PDF fileMAN Turbo AG CO2 Compr Pres...
Transcript of MAN Turbo - Integrally Geared Centrifugal Compressors · PDF fileMAN Turbo AG CO2 Compr Pres...
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MAN Turbo AG CO2 Compr Pres 09.04.2009 < >1
MAN TurboEngineering the Future –Since 1758.
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2< >MAN Turbo AG CO2 Compr Pres 09.04.2009
250 years of experience, knowledge, competence
250 years of innovation, technology and progress
250 years of reliability, profitability and economic success
The MAN Group250 Years MAN
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3< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Milestones
1758
1782
1805
1814
18571877
190319041906
1915
1934
1950
1952
1977
1991
1994
1996
2001
2004
2006
2006
Founding of theSt. Antony iron worksEstablishment „Gute Hoffnungshütte“(GHH) steel in SterkradeEstablishment of the Sulzer-Escher Wyss mechanical engineering works of ZurichStart of GHHsteam engine production First BORSIG compressorsEstablishment ofBlohm+Voss ShipbuildungFirst Sulzer turbocompressorFirst GHH steam turbineStart of Blohm & Voss steam turbine productionFirst process-gas turbine and firstisotherm compressorFirst Sulzer axial compressor(air blower)First GHH axial compressor
Production ofGHH screw compressorsFirst BORSIGMulti-shaft compressorDevelopment of the MOPICO sealed turbocompressor product lineDelivery of the first FT8 industrial gas turbine made by GHH Establishment of GHH BORSIG Turbomaschinen GmbH (integrationof the turbocompressor activitiesof Deutsche Babcock AG)Takeover of the Sulzer AGturbomachinery activities byMAN Turbomaschinen AG GHH BORSIGNew centre for the assembly and testingof large machine setsIntegration of MAN DWE GmbH intoMAN Turbo GroupAcquisition of steam turbine division ofB+V Industrietechnik GmbH
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4< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Employees (28.02.2009) : 522
Company Headquarters & Main LocationsBerlin
Small / mediumcentrifugalcompressors
ProductsDivisionOil & Gas
Multi-shaftcompressors
Refining & CO2 Applications
Competence centre for:
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5< >MAN Turbo AG CO2 Compr Pres 09.04.2009
LocationsSales and Service Centres
Location with productionMAN Turbo sales office
Major representative officeMAN Turbo Service ShopService Shop (cooperation)
Calgary
Houston
Mexiko
Caracas
Rio de Janeiro
BuenosAires
JohannisburgSydney
Jakarta
Taipeh
TokioBeijingSeoul
BarodaDubai
Teheran
Moskau
Kuala Lumpur
AthenMadrid
Paris
Berlin Oberhausen
RavensburgSchio
Mailand
LondonTeesside
HelsinkiOslo
Stockholm
Kopenhagen
Antwerpen
Zürich
Zoetermeer
Deggendorf
Changzhou
Doha
Hamburg
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6< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Compressors
Axial compressors Integrally geared
compressors Isotherm compressors Pipeline compressors Process-gas
screw compressors Centrifugal compressors Vacuum blowers MOPICO / HOFIM
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7< >MAN Turbo AG CO2 Compr Pres 09.04.2009
CompressorsTechnical data
Turbo-compressors
Max. dischargepressure (bar)
Max. suctionflow rate (m³/h)
Axial compressors
Single-shaft centrifugal compressors,horizontally splitSingle-shaft centrifugal compressors,vertically splitHigh-pressure barrelcompressors
Multi-shaft centrif. compressors
Isotherm compressors
TURBAIR® vacuum blowers
Pipeline compressors
1 500 000
660 000
230 000
35 000
350 000
660 000
200 000
85 000
25
80
300
1 000
225
20
Vakuum
130
Process-gasscrew compressors
Max. dischargepressure (bar)
Max. suctionflow rate (m³/h)
Screw compressors 100 000 50
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8< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-geared compressor
Refinery /Petrochemicals
Nitric acid
Oxygen
Terephthalicacid
Suction flow rates up to 350,000 m3/h
Max. discharge pressureup to 225 bar
Ammonia
Fuel gas
CO2 compression
Fluid catalyticcracking
Urea
Air separation
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9< >MAN Turbo AG CO2 Compr Pres 09.04.2009
4 STAGES15 bar
5 STAGES25 bar
6 STAGES40 bar
7 STAGES64 bar
10 STAGES200 bar
8 STAGES187 bar
8 STAGES80 bar
1977
1998
COMBIDESIGN
ONEBULLGEAR
TWOBULL
GEARS
PA
TEN
T O
NLY
BY
MA
N T
urbo
ONE BULLGEAR
3 STAGES6 bar
Integrally-Geared CentrifugalHistory
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10< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalBasic Design
Typical 4-Stage Arrangement
M
P 1
P 2
STAGE 1
4 3
2
P 1P 2
BG
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11< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalBasic Design
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12< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalBasic Design
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13< >MAN Turbo AG CO2 Compr Pres 09.04.2009
VoluteDiffuser Diaphragm
Inlet Guide VaneImpeller Seal
Impeller
Pinion ShaftCarbon Ring SealGearbox Flange
Impeller Fastening
Inlet Diaphragm
Integrally-Geared CentrifugalBasic Design
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14< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalBasic Design
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15< >MAN Turbo AG CO2 Compr Pres 09.04.2009
intercoolersbaseframe
lube oil system
main motor coupling central gear box compressorstages
interconnectinggas pipings
Integrally-Geared CentrifugalBasic Design
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16< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalBasic Design
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17< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalInlet Guide Vanes
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18< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Source: Espey
Integrally-Geared CentrifugalTypical Shaft Seals
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19< >MAN Turbo AG CO2 Compr Pres 09.04.2009
1 2 3 4
1 Return to suction endStage 4 (161 psia)
2 Return to suction endStage 1 (17 psia)
3 Nitrogen barrier gas (19 psia)4 Atmospheric vent
DACOPIPE Stage 8 (2350 psia)
Swirl breaker
Chambers
Carbonrings
Sealing pockets/seal gas chambers
Casing
Integrally-Geared CentrifugalTypical Design of a Carbon Ring Seal
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20< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalThrust Collar
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21< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Urea Synthesis Process
RG 40-8
Gas Wet CO2 Mix
Flow 7,500 acfm
Pressure 15 – 2,320 psia (r = 160)
Power 5,700 HP
Integrally-Geared CentrifugalPerformance
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22< >MAN Turbo AG CO2 Compr Pres 09.04.2009
+1 2
3 4
2
3 4
Pinion 1
Pinion 2
Pinion 3
7 8Pinion 4
5 6
1
Typical 8-Stage Arrangement
Integrally-Geared CentrifugalBasic Design
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23< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Wet CO2Compressor
Model RG053-10
Inlet Volume13,800 acfm
Pressure15-2,900 psia(r=200)
Speed11,000-50,000 rpm
Power 6,200 HP
Integrally-Geared CentrifugalPerformance
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24< >MAN Turbo AG CO2 Compr Pres 09.04.2009
CO2 High Pressure Geartype CompressorsFirst steps in the early 90s
World`s first double bull-gear multishaftgeartype compressorpatented
1st 10 stagecompressor for wetCO2 service designed, fabricted and in operation for AZOT Nowomoskowsk
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25< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared CentrifugalTypical Installation
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26< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Case Study – High Pressure CO2Compressor
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27< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Enhanced Oil Recovery
Case Study – High Pressure CO2Compressor
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28< >MAN Turbo AG CO2 Compr Pres 09.04.2009
CO2Compressor
Model RG080-8
Inlet Volume34,242 acfm
Pressure17-2,717 psia(r = 160)
Speed7400-26,400 rpm
Power 15,150 HP
Integrally-Geared Centrifugal8 Stages
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29< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared Centrifugal
Integrally Geared Centrifugal Impellers: Stages 1 through 8
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30< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared Centrifugal8 Stages
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31< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared Centrifugal CompressorDGC - Beulah, North Dakota
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32< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared Centrifugal CompressorDGC - Beulah, North Dakota
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33< >MAN Turbo AG CO2 Compr Pres 09.04.2009
CO2 High Pressure Geartype CompressorsThermodynamic Design
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34< >MAN Turbo AG CO2 Compr Pres 09.04.2009
CO2 High Pressure CompressorsSensitivity of Real Gas Factors for Various Gases
0.6
0.65
0.7
0.75
0.8
0.85
0.9
0.95
1
1.05
0 10 20 30 40 50 60 70
Molar mass in kg/kmol
Com
pres
sibi
lity
fact
or
Built Stages
Nat
ural
Gas
Wat
er V
apou
r
Nitr
ogen
/ A
ir
Flas
h G
as
CO
2
H2-
Ric
h G
as
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35< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared Centrifugal CompressorCompression Path in Temperature-Entropie-Diagram
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36< >MAN Turbo AG CO2 Compr Pres 09.04.2009
CO2 High Pressure CompressorsThermodynamic Design
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37< >MAN Turbo AG CO2 Compr Pres 09.04.2009
Integrally-Geared Centrifugal8 Stages
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38< >MAN Turbo AG CO2 Compr Pres 09.04.2009
EnCanaWeyburn Oilfield Receiving Terminal
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39< >MAN Turbo AG CO2 Compr Pres 09.04.2009
The first two compressors in North Dakota have been in operation since 1997; the
third machine was installed in 2006.
Integrally-Geared Centrifugals
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MAN Turbo AG CO2 Compr Pres 09.04.2009 < >40
MAN TurboEngineering the future –since 1758.
Engineering the Future –Since 1758.
attentionThank you
for your