MAN-QSCA-S-0008 - HMI V01.00.00 - Rev E

HIRSCHMANN MCS

qSCALE maestro PLC v01.00.00

Contents

Safety instructions 1

Product description 2

Service Menus 3

Service and Maintenance 4

Appendix 5

Service Manual

Issue E – 04/2018 HMI v01.00.00 This document has the order number: MAN-QSCA-S-0008

WIKA Mobile Control LP 1540 Orchard Drive Chambersburg, PA 17201

qSCALE maestro (PLC v01.00.00) Service Manual / Issue E (HMI v1.0.0) 04/2018 / rbm.

Service : (717) 217-2250 Parts / Sales : (717) 217-2269

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TABLE OF CONTENTS

1 Safety Instructions ........................................................................................... 7

2 Components ...................................................................................................... 8

2.1 Base Kit with vScale D2 or D3 (102125/102129) ...................................... 8

2.1.1 Junction Box, qSCALE maestro (061179) ............................................. 9 2.1.2 Pressure Sensor Kit (102121) ............................................................. 10

2.2 Boom Upgrade (102124) ......................................................................... 10

2.2.1 Sensor Assembly Length Angle WGX/CAN (061185) ......................... 11

2.3 Boom Kit, New Cable Reel (102126) ....................................................... 11 2.4 Indicator Kit, Light Tower (102127) ......................................................... 12

3 Description of the System ............................................................................. 13

3.1 Product Identification ............................................................................... 15 3.2 General Information ................................................................................. 15 3.3 EC Conformity Declaration ...................................................................... 15 3.4 Overview of Console Elements ................................................................ 16 3.5 Overview Feedback Elements ................................................................. 17

4 Service Menus ................................................................................................ 18

4.1.1 Password Entry .................................................................................... 18 4.1.2 Obtaining the Daily Password .............................................................. 19

4.2 System Settings ....................................................................................... 20

4.2.1 System Settings Breakdown ................................................................ 21 4.2.2 New Password Entry ........................................................................... 23

4.3 Sensor Calibration ................................................................................... 24

4.3.1 Calibrate Angle Sensors ...................................................................... 25 4.3.2 Calibrate Length Sensors .................................................................... 27 4.3.3 Luffing Cylinder Tuning ........................................................................ 29

4.4 Entering Measurements ........................................................................... 32 4.5 Alarm Volume .......................................................................................... 33

5 Service and Maintenance .............................................................................. 34

5.1 Download Application Data ...................................................................... 34 5.2 Reading the Event Recorder ................................................................... 35 5.3 Reset Hour meter .................................................................................... 36 5.4 Change Date and Time ............................................................................ 37 5.5 Rotate Display .......................................................................................... 38 5.6 Screen Capture ........................................................................................ 39




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5.6.1 Taking Screen Captures ...................................................................... 39 5.6.2 Saving Screen Captures ...................................................................... 39

5.7 Mismatched DA4 ..................................................................................... 40 5.8 Maintenance and Repair .......................................................................... 41

6 Troubleshooting ............................................................................................. 42

6.1 Identify the Problem ................................................................................. 42 6.2 Initial System Inspection .......................................................................... 44 6.3 Indicator Definitions ................................................................................. 45

6.3.1 Indicators on Central Control Unit........................................................ 45 6.3.2 Indicators on Console .......................................................................... 45

6.4 Boom Angle Sensing ............................................................................... 46 6.5 Boom Length Sensing ............................................................................. 48

6.5.1 Cable Reel Length Cable Replacement Procedure............................. 49

6.6 Pressure Sensing .................................................................................... 50 6.7 Load Sensing ........................................................................................... 51 6.8 Anti-Two Block Switch (A2B) ................................................................... 52

6.8.1 A2B Problem – Flow Chart .................................................................. 53

6.9 No Console Display ................................................................................. 54 6.10 CAN Bus Communications ...................................................................... 55 6.11 Troubleshooting Sensors With Display .................................................... 58

6.11.1 Readings of CAN Bus Sensors ........................................................ 58 6.11.2 Readings of Digital Inputs ................................................................ 59 6.11.3 Readings of Digital Outputs ............................................................. 60

7 Appendix ......................................................................................................... 61

7.1 Technical Data ......................................................................................... 61 7.2 System Layout Drawing ........................................................................... 62 7.3 Junction Box Wiring Diagram .................................................................. 65 7.4 vSCALE D2 Diagram ............................................................................... 66 7.5 vSCALE D3 Diagram ............................................................................... 67 7.6 Error Codes Table ................................................................................... 68




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VERSION OVERVIEW

Issue Date Description Editor

A 11/2017 Initial Release (HMI v01.00.00) RBM

B 12/2017 Updated Luffing Cylinder Calibration section and

Alarm Volume section.

RBM

C 01/2018 Added backup of product files to Service section RBM

D 04/2018 Added Parts list, troubleshooting and changed

numerical entry.

RBM

E 04/2018 Updated System Layout, added kit drawings RBM




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Introduction

This manual is a component of the equipment or systems supplied by WIKA Mobile Control LP. Keep

this manual in a safe place and ensure that it is available to all users.

The contents of this manual are subject to change. WIKA Mobile Control LP do not provide any guaran-

tee for this material, including the associated guarantee regarding marketability and suitability for cer-

tain intended purposes. WIKA Mobile Control LP accept no liability for errors in the contents of the

manual or for direct or indirect damage in connection with the provision and use of the manual.

This manual is protected by copyright. All rights reserved. The manual may not be duplicated, repro-

duced or translated into another language, either wholly or partly, without the prior written permission of

WIKA Mobile Control LP.

The rendition of common names, trade names, trademarks etc. in this documentation should not be

construed to mean that such names, even without special identification, are free in the sense of trade-

mark and trademark protection legislation and hence usable by anyone.

This device/system is intended exclusively for the tasks described in this manual. Any other use shall

be construed as being inappropriate. The manufacturer accepts no liability for damage caused by inap-

propriate or impermissible use. This device / system may only be used if it is in perfect technical condi-

tion.

Only appropriately qualified personnel may work with this

device / system, i.e. persons:

who are familiar with the operation or installation and commissioning

who know the current regulations for the prevention of accidents

About this manual

Liability disclaimer

Copyright notice

Trademarks

Use for the intended purpose

Qualification of the operating personnel




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Marking of Notices

Dangers and other important notices are marked as follows in this service manual:

WARNING

Warning of direct threat of personal injury and damage to property.

Instructions on precautions to avert the danger.

CAUTION

Warning of dangerous situations. Also warns of damage to property.

Instructions for averting the danger.

IMPORTANT

Warning of possibly damaging situation for the product.

Instructions for avoiding the possibly damaging situation.

NOTE

Usage instructions and information, but no dangerous situation.

HINT

Supplementary comments and recommendations for the user.




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1 Safety Instructions

WARNING

Imminent threat of personal injury and damage to property due to incorrect sys-

tem settings!

The correct adjustment of the RCL to the current set-up status is essential for the

correct function of the system and of the machine.

The RCL can only operate correctly if all settings are entered correctly according

to the current set-up status during the SETUP procedure.

The settings can only be carried out by operators who are completely familiar with

the operation and functions of the machine and the RCL.

The correctness of these settings must be guaranteed before starting the machine

operations!

IMPORTANT

Connection to the wrong power supply will cause damage to the device.

The device may only be connected to a DC voltage source of 10 V to 30 V!




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2 Components

Kit Name Kit Number QTY Section

BASE UPGRADE KIT W/ VSCALE D2 102125 1 Section 2.1

BASE UPGRADE KIT W/ VSCALE D3 102129 1 Section 2.1

BOOM UPGRADE (FROM EXISTING 200/208/209 REEL) 102124 1 Section 2.2

BOOM KIT, NEW CABLE REEL 102126 1 Section 2.3

INDICATOR, LIGHT TOWER, MAESTRO, 10M, 3 COLOR (RGY) 102127 1 Section 2.4

2.1 Base Kit with vScale D2 or D3 (102125/102129)

Component Name Part Number QTY Notes

SMC, POWER HARNESS, VSCALE CONSOLE, PWR ONLY, 12' 061106 1

SMC, CONSOLE, VSCALE, D2 - C1, 4.3" DISPLAY 608413 1 D2 kit only

SMC, CONSOLE, VSCALE, D3 - C2, 7", 3 CAM, 4x AI/DI, 3x DO 608416 1 D3 kit only

SMC, QSCALE MAESTRO S6, IP66/67 623029 1

JUNCTION BOX, QSCALE MAESTRO 061179 1 Section 2.1.1

0985 806 125/10M - 90 DEG BEND 900004191 1

ASBSV 4 5 P5 MCS CUSTOM 934637762 1

0935 253 103/3 10967 1

SCREW, SLOTTED PH 5mm x 16mm 002-050-206-112 11

NUT, 5MM HEX NYLON INSERT 031-300-050-468 11

WASHER, 5MM CONCAVE BELLVILLE 000-208-030-050 11

CONSOLE ACCY, KIT 2-1" BALL W/ 4.75" MTG. ARM 031-300-060-382 1 D2 kit only

CONSOLE ACCY, KIT 2 - 1.5 051170 1 D3 kit only

SMC, CONSOLE ACCY, RAM MOUNT ADAPTER, iSCOUT D2 608460 1 D2 kit only

SMC, CONSOLE ACCY, RAM MOUNT 608464 1 D3 kit only

SMC, DUMMY PLUG ASSY, 48-PIN 060980 1

BRACKET, EXTERNAL MOUNTING FEET 2/PACK, FOR MAESTRO 051309 1

SCREW M4X12MM NARROW HEAD PHILLIPS STAINLESS STEEL 051310 4

ZVK 12291 600000991 2

0909 UAC 101 600003038 2

KIT, QSCALE IX, LOAD, PSENS, DAVS, 300 BAR, SAE 6, ID 60/61 102121 1 Section 2.1.2

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-6.5MM 051292 7

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 1




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2.1.1 Junction Box, qSCALE maestro (061179)

Component Name Part Number QTY JUNCTION BOX, 160x240X81 061180 1

TERMINAL STRIP ACCY, RAIL MAESTRO 9IN 051295 1

HARNESS, QSCALE MAESTRO CONTROLLER TO JUNCTION BOX 061178 1

WASHER, LOCK 1/4 000-208-040-070 2

TERMINAL STRIP ACCY, BLOCK, PIK 4N W/BAR 051296 7

TERMINAL STRIP ACCY, BLOCK, PIK 4N WO/BAR 051297 12

TERMINAL STRIP ACCY, BLOCK PIK 4N W/DIODE 061181 1

EC, DIODE, 1N4003 200V/1A 000-430-104-003

TERMINAL STRIP ACCY, END PLATE, PIK 4N 051298 1

TERMINAL STRIP ACCY, END BRACKET, PIK 4N 051299 2

RELAY, SHUTOFF 12V 20/30A 000-304-140-112 1

EC, DIODE, 1N4003 200V/1A 000-430-104-003 2

KEYSWITCH, CENTRAL UNIT, NEW 024-350-100-768 1

CENTRAL UNIT ACCY, MEMBRANE 024-000-100-095 1

STRAIN RELIEF, PG13.5 12-15mm 021-441-161-213 1

STRAIN RELIEF, PG 9 4-6mm, 021-441-060-409 6

STRAIN RELIEF, PG 9 5.5mm, 021-441-090-709 1

TAPE, 3M, VHB 5925 1 031-300-050-765

STRAIN RELIEF, PG13.5 8-12mm 021-441-131-013 3

WIRE, HOOKUP 18 AWG BLUE 123-429-910-960 0.6 ft

WIRE, HOOKUP 20 AWG GREEN 123-429-901-830 0.6 ft

WIRE, HOOKUP 18 AWG BROWN 123-429-910-880 0.6 ft

WIRE, HOOKUP 18 AWG BLACK 123-429-907-280 3.6 ft

WIRING ACCY, CRIMP TERMINAL, 18-22AWG, INSULATED, RED 051304 4




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2.1.2 Pressure Sensor Kit (102121)

Component Name Part Number QTY SENSOR,PRESS,SINGLE,CAN,ID 60 061091 1

SENSOR, PRESS TRANS, CAN,ID 61 061092 1

0935 253 103/5 M 10968 2

SENSOR ACCY, CUTTING RING DKA 000-209-140-016 2

HYDR, ADAPTER, BULKHEAD 9/16- 000-214-600-093 2

HYDR, ADAPTER, 9/16-18 UNF-2B; 031-300-050-689 2

HYDR, FITTING, 1/4 NPT MALE TO 031-300-050-750 2

2.2 Boom Upgrade (102124)

Component Name Part Number QTY Notes STRAIN RELIEF, PG13.5/PG 9 000-214-261-309 1

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 4-6.5MM

051292 2

STRAIN RELIEF ACCY, PFLITSCH RUBBER HOLE PLUG BO 9-13MM 051293 2

0935 253 103/15 M 27866 1

STRAIN RELIEF, PG13.5 HOLE 000-214-340-013 1

STRAIN RELIEF, PG11/PG 9 000-214-261-109 1

STRAIN RELIEF, PG11 HOLE PLUG 000-214-340-011 1

SENSOR ASSY, LENGTH/ANGLE, WGX/CAN 061185 1 Section 2.2.1

SCREW, 6mm X 12mm SOCKET CAP 002-050-206-012 3

WASHER, FLAT 6MM 000-207-010-064 3

SENSOR, LENGTH POT.W/O 067-000-100-204 1




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2.2.1 Sensor Assembly Length Angle WGX/CAN (061185)

Component Name Part Number QTY SENSOR, ANGLE, WGX 360/3510, ACTIVATED RESISTOR, 125KBPS, CA 061194 1

CONNECTOR ACCY, JST, EH 7POS 051207 1

BOARD, LENGTH & A2B CAN -120 535950 1

RSF 5/0.5M (#5 wire GY) 600000558 1

PLATE, CABLE REEL UPGRADE, MAESTRO 051307 1

CONN ACCY, TERMINAL CRIMP, EH 051208 5

M4x30mm BOLT 051278 3

HARDWARE, LOCKWASHER, M4 051177 3

NUT, 4mm, SELF LOCKING, S.S 002-060-500-402 3

HARDWARE, STANDOFF 3mm x 12 FF 000-212-020-312 3

SCREW,3mm x 10mm PANHD PHILLIP 002-053-703-101 6

WASHER, 3mm CONCAVE BELLVILLE 000-208-030-030 9

2.3 Boom Kit, New Cable Reel (102126)

Component Name Part Number QTY Notes CABLE REEL, KT200, STANDARD 006-820-006-002 1.00

SENSOR ACCY, GEAR WHEEL, KT200 068-000-110-038 1.00

STRAIN RELIEF, PG13.5/PG 9 000-214-261-309 1.00

0935 253 103/15 M 27866 1.00

SENSOR ASSY, LENGTH/ANGLE, WGX/CAN 061185 1.00 Section 2.2.1

SCREW, 6mm X 12mm SOCKET CAP 002-050-206-012 3.00

WASHER, FLAT 6MM 000-207-010-064 3.00

SENSOR, LENGTH POT.W/O 067-000-100-204 1.00




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2.4 Indicator Kit, Light Tower (102127)

Component Name Part Number QTY INDICATOR, LIGHT TOWER, 3 COLOR LED (GRN, YEL, RED) 051264 1.00

INDICATOR ACCY, POWER MODULE (FOR #051264 LIGHT TOWER) 051265 1.00

0935 253 105/10 M 15734 1.00




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3 Description of the System

The maestro system (also referred to as ‘RCL’) is a CAN bus system comprised of a central

microprocessor unit, operating console, angle sensor, tilt sensor, load pin, and anti-two block

switch. All components and sensors are equipped with CAN bus controllers.

When limits are reached an overload warning signal is generated at the operator’s console. At

the same time, the Function Kick Out (FKO) outputs are deactivated thus ‘locking out’ the opera-

tor and stopping aggravating machine movements. The fixed data regarding the machine (ex.

capacity charts, boom weights, centers of gravity, etc.) are stored in memory chips in the central

processor unit. This data is the reference information used to calculate the operating conditions.




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NOTE

This service manual contains information about the vSCALE D2 / D3 maestro con-

sole,

mode selection, operation, sensor calibration and maintenance.

WARNING

This service manual contains information about the vSCALE D2 / D3 maestro

console, mode selection, operation, sensor calibration and maintenance.

Although the system incorporates functions for monitoring adjustable geomet-

rical limit values with visual and audible warnings and a relay output in the event

of limit values being exceeded, the system cannot be used as an operational limit

switch.

The machine driver is responsible for the safe operation of the machine.




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3.1 Product Identification

The type plate carries the unique identification of the operating console. It is located on the back of the

device.

Please ensure you make a note of all the information on your type plate for queries about this product.

3.2 General Information

NOTE

Knowledge of how to use a voltmeter to measure both voltage and current is as-

sumed.

HINT

For general system operation, refer to the console Operator’s Manual.

3.3 EC Conformity Declaration

The technical design and construction of the qSCALE maestro system corresponds to requirements of

the EMC directive 2004/108/EC and therefore carries the CE symbol.

The device complies with the following standards:

EN 12895:200, EN 13309:2010, EN ISO 14982: 2009

The full conformity declaration is available from the manufacturer on request.

Type plate (Example for D3)




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3.4 Overview of Console Elements

Function Keys F1 to F12: Calls Functions

Encoder With Pushbutton Function: For Selection and Confirmation

SET key: Selects Settings / Silences Alarm

HOME key: Returns to Main Working Screen

ESCAPE key: Aborts Function

Display with RCL Main Menu

Rotary Encoder with Pushbutton Function For Selection and Con-firmation

"Set" Key Selects Settings / Silences Alarm

"Home" Key (Return to RCL Main Operating Screen)

"Escape" Key Aborts Function / Returns to

previous screeen

Feedback Elements (See Section 3.5)

Function Keys F1-F8 (F1 – F12 in 7” display ver-sion.) Function Varies by screen

USB 2.0 interface (used for service purposes)




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3.5 Overview Feedback Elements

Light Sensor: Not Used

Operating Display: Green While Supply Voltage is Connected

USB Data Display: Yellow During Data Exchange via Front USB Port

Wireless Indicator: Not Used

Multi-Function Light:

/ Flashes Red/White while in error state

Blue while setting the operating mode

Green while in operation

Yellow Machine nearing operational limit




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4 Service Menus

This chapter contains information, advice, and instructions for navigating and using the service menus.

4.1.1 Password Entry

In order to access certain menus it is necessary to enter a Service Password, Daily Password or LMI Password (See Section 4.1.2 for information on Obtaining the daily password.)

Password entry is done by the following instructions:

Use the rotary knob to select the numbers.

Pressing the knob moves to the next digit and selects right arrow.

Pressing the right arrow when the curser is to the right of the last number confirms the entry

Use the or buttons to select the number in the chosen direction. (The selected digit turns green and will be

replaced by the next selection.)

Use the button to delete the currently selected digit.

Press to confirm the password as displayed.




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CAUTION

Entering the Service Password will unlock all service functions on the console until it is reset.

Always reset the console when service is complete to lock access to service menus.

4.1.2 Obtaining the Daily Password

Summary In order to obtain the Daily Password you must find the Daily Password Seed in the Settings Menu and enter it into the excel sheet to be converted into a usable password that will last the entire day.

Finding the Daily Password Seed

The Daily Password Seed is located in the Settings Menu in the bottom center of the screen above the Information Bar.

HOME SETTINGS

Converting the Seed into the Daily Password

Open the DailyPassword_maestro.xls document and enter the Daily Password Seed into the field beside the “Console” cell and then press the TAB key.

The DailyPassword_maestro.xlsx document will then generate a daily password next to the “Password” cell.

This password will allow access to service functions until the console’s internal clock reaches 12:00am at which time a new seed is created.

Daily Password Seed.




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4.2 System Settings

HOME SETTINGS SYSTEM SETTINGS

Function Keys

And

Choose option to adjust.

(See Section 4.2.1 for explanations of each option.)

And

Adjust chosen option.

(See Section 4.2.1 for explanations of each option.)

New Password Entry.

(See Section 4.2.2)




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4.2.1 System Settings Breakdown

Toggling Wind Speed Display

Use the or keys to select the Wind Speed option.

Use the or keys to set the Wind Speed display to 0 (off) or 1 (on).

Setting the Wind Speed Display to 0 (off) removes the Wind Speed Display from the Information Bar in the Main Operat-ing Screen.

Wind Speed Display On:

Wind Speed Display Off:

Toggling Jib Status Display

Use the or keys to select the Jib Status option.

Use the or keys to set the Jib Status display to 0 (off) or 1 (on).

Setting the Jib Status Display to 0 (off) removes the Jib Height and Jib Angle values from the Main Operating Screen.

Jib Status On: Jib Status Off:




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Toggling Cameras

Use the or keys to select the Camera option.

Use the or keys to set the Camera option to 0 (off) or select the number of cameras to activate.

Setting the Camera option to 1 or more enables the function key from the Main Operating Screen.

Camera(s) On: Camera Off:

Toggling Camera Full-Screen Style

Use the or keys to select the Full Screen option.

Use the or keys to set the Full Screen Style to 0 (partial full screen) or 1 (complete full screen).

Setting the Full Screen Style to 1 (complete full screen) causes the function key to fully fill the screen with the selected camera feed covering the function keys and Information Bar

Full Screen 0: Full Screen 1:




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4.2.2 New Password Entry

Summary You can change the active password, for example from a the Daily Password to the Service Password, using the New Password Entry button in the System Settings Screen

HOME SETTINGS SYSTEM SETTINGS

NEW PASSWORD

See Section 4.1.1 for instructions on entering the new password.




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4.3 Sensor Calibration

Summary To calibrate the sensors you must position the machine as directed to set minimum and maximum values. Calibrating the sensors can be accessed through the System Menu. To calibrate sensors an LMI or System Password is required.

HOME SETTINGS SENSOR CALIBRATION

Function Keys

Calibrate Angle Sensor

Calibrate Length Sensor

Luffing Cylinder Tuning




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4.3.1 Calibrate Angle Sensors

Summary This section describes how to calibrate the boom angle sensor. The machine must be on a level surface to calibrate this sensor.


ANGLE SENSOR

CALIBRATION

Fully retract the boom and press

Fully lower the boom and press




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Enter the Measured Angle of the Boom

Use the rotary knob to select the numbers. (See Section 4.4 for detailed instructions.)

Press to confirm the measured boom angle as entered.

Angle up the boom a minimum of 5 degrees.

The will turn into when the boom angle has been sufficiently changed.

Press

Calibration is complete.

Press to complete the boom angle calibration pro-cedure




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4.3.2 Calibrate Length Sensors

Summary This section describes how to calibrate the boom length sensor. The machine must be on a level surface to calibrate this sensor.


LENGTH SENSOR

CALIBRATION

Fully retract the boom and press

Enter the Measured Length of the Boom


Press to confirm the measured boom length as entered.




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Fully extend the boom and press

Enter the Measured Length of the Boom


Press to confirm the measured boom length as entered.

Calibration is complete.

Press to complete the boom angle calibration pro-cedure




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4.3.3 Luffing Cylinder Tuning

Description Luffing Cylinder Tuning adjusts the lift cylinder rod and piston geometric data to correct system-atic errors in the load display. The adjustment computed applies equally to all operating modes at all length and angle points.


LUFFING CYLINDER

TUNING

Function Keys

Set Empty Load Weight (Measurement A)

Set Fully Load Weight (Measurement B)

Compute Factors

Apply computed factors to controller

Function disabled until both loads measured

Function disabled until factors computed




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Before beginning perform the following

1) Configure the machine to a main boom operating mode.

2) Fully retract the boom.

3) Remove all weight from the main and auxiliary hoist hooks.

4) Configure the reeving to allow a pick of the largest known load available.

Remove any weight from the machine and fully retract the boom.

Press the function key to begin setting the Empty Load Weight

Allow a few moments for the measurement to complete.

The measurement will not complete if the piston pressure is 0 or the rod and piston pressure are changing outside of 5 bar

Enter the weight currently attached to the hook. If empty enter 0.


Press to confirm the weight as entered.

Pick a heavy and known weight.

Wait for the machine to settle.

Press the function key. Allow a few moments for the measurement to complete. The measurement will not complete if the piston pressure is 0 or the rod and piston pressure are changing outside of 5 bar.




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Enter the known weight of the load and any rigging added.


Press to confirm the load weight as entered.

Press the function key to begin computing the

factors.

Allow a few moments for the factors to compute.

Press the function key to save the configuration.

If the process fails due to communication errors, but the system acts correctly otherwise, a reboot is required.




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4.4 Entering Measurements

This section describes the process for entering numerical measurements into the dialog box while calibrating sensors.

Use the rotary knob to select the numbers.

Pressing the knob moves to the next digit and selects

right arrow.

Pressing the right arrow when the curser is to the right

of the last number confirms the entry

Press the button to add a decimal point.

Use the button to change the input between a nega-tive or positive value.

Use the or buttons to select the number in the chosen direction. (The selected digit turns green.)

Use the button to delete the currently selected digit.

Press to confirm the measurement value as en-tered.




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4.5 Alarm Volume

The Alarm Volume can be adjusted in the User Screen.

An OEM or LMI password must be entered in order to change the volume. (See section 4.1.1)

HOME SETTINGS OUTPUT

PREFFERENCES

ALARM

VOLUME

Use the rotary knob to adjust the volume.

Pressing the knob or to confirm.




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5 Service and Maintenance

5.1 Download Application Data

The system is able to store multiple Application Files (i.e. machine model and load charts).

HOME SETTINGS SYSTEM INFORMATION

DOWNLOAD APP DATA

Adding machine project file packages to the console memory is done by the following instructions:

Insert a USB drive, with the desired project file packages, to the console’s USB port

Press the function key.

The machine project files will now be available.

The previous copy of the project files will be saved to the USB drive in a folder bkup_YYYY-MM-DD_HH-MM-SS If there were no files previously the folder will be empty.




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5.2 Reading the Event Recorder

The user is able to download the stored event records via the vSCALE console to a USB drive. The USB drive must be for-matted with a fat32 filesystem before downloading can be completed.


LOG DATA

Obtain a blank FAT32 USB drive.

Insert the blank USB drive into the USB port on the front of the vSCALE console.

Press the function button to download the record-ed events to the USB drive.




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5.3 Reset Hour meter


RESET HOUR METER

This resets the hours the system has been on to 0.

Press to confirm and reset the hour meter.

Press to cancel and return to the System Infor-mation Screen




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5.4 Change Date and Time


SET DATE/TIME

Adjust the date and time by using and

Use to move to the next value.

The date and time format is as follows:

HH:MM:SS DD-MM-YY

Press to confirm the new time and date.




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5.5 Rotate Display


ROTATE DISPLAY

The display can be rotated 90 degrees at a time by

pressing .

NOTE

The location of the function keys change as the screen

is rotated. When rotating the screen multiple times ensure

after each rotation that you are pressing the correct key.




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5.6 Screen Capture

The system has the capability of taking screenshots and saved to either:

1. USB Drive

2. Internal Memory

5.6.1 Taking Screen Captures

On any screen:

o Press and hold the “HOME” function button

o Press the “SET” function button

o Release both the “HOME” and “SET” function buttons simultaneously

o A screen shot of the current screen will be saved.

5.6.2 Saving Screen Captures

If a USB drive is installed in the console, the screen capture will be saved to the USB drive.

If a USB drive is not installed in the console, the image will be saved to the internal memory of the

console.

If using internal memory, only 20 images may be saved. After 20 images are saved, additional screen

captures will not be saved. The saved images can be transferred to a USB drive. This is done by:

1. Installing a USB drive

2. Take a new screenshot.

Once a screenshot is taken the images in internal memory are copied to the USB drive and

removed from internal memory.




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5.7 Mismatched DA4

One of the following messages may be displayed after an installation error or software corruption.

If an installation error is not suspected contact your service representative.

To resolve the error the project file must be reinstalled using the procedure described in section 5.1.




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5.8 Maintenance and Repair

The qSCALE S6 maestro central control unit and vSCALE D2 / D3 maestro console contain no

wearing parts and therefore cannot be opened. If you notice malfunctions or differences between

measured and displayed values, you should switch the device off and have it checked and, if neces-

sary, repaired immediately by an authorized WIKA service partner.

Clean the surface and the front screen of the device occasionally with a damp cloth and a mild deter-

gent. Never use abrasive or aggressive detergents as these may damage the device.

IMPORTANT

Device may be damaged by the use of high-pressure cleaners.

The device must not be treated with a high-pressure cleaner or similarly aggressive method

under any circumstances!

Condensation inside the vSCALE D2 / D3 maestro console can damage electronic components or the

LCD and can condense at the inner side of the front glass/touch. Although the vSCALE D2 / D3 maes-

tro console is designed as a closed housing with a Gore-Tex-Membrane for breathing, condensation

may occur as a physical effect, if the console is exposed to unfavorable temperature/humidity cycles,

which pumps humidity inside the housing.

Damage to the front foil can lead to the penetration of moisture and dirt into the interior of the device,

which must then be properly repaired without delay.

Keep the contacts and the area around the device connectors clean and check occasionally that all

connections are secure.

If parts are damaged, they must be properly repaired or replaced immediately.

Maintenance

Cleaning

Usage

Repair




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6 Troubleshooting

6.1 Identify the Problem

In most cases, your problem will fall under the following categories:

I HAVE AN ERROR CODE INDICATED ON THE CONSOLE

Please go to Section 7.6 Error Codes Table

THE DISPLAYED ANGLE DOES NOT MATCH THE MEASURED BOOM ANGLE

Start in Section 6.4 Boom Angle Sensing to troubleshoot possible problems with the boom angle

measurement.

THE DISPLAYED LENGTH DOES NOT MATCH THE MEASURED BOOM LENGTH

Start in section 6.5 Boom Length Sensing to troubleshoot possible problems with the boom length

measurement.

THE DISPLAYED PRESSURES DOES NOT MATCH THE MEASURED PRESSURES

Start in section 6.6 Pressure Sensing to troubleshoot possible problems with the pressure transducers.

THE DISPLAYED LOAD DOES NOT MATCH THE MEASURED LOAD

Please note that the indicated load is calculated by the system from the geometry information in the

computer, the operator’s selections, and all the sensor inputs. If the load display is off, it may be due to

an error in any or several of these inputs! Refer to section 6.7 Load Sensing to narrow down the source

of your problem.

Questions:




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THE CONSOLE DISPLAY IS BLANK

If the console does not show any sign at all (no lights, no buzzer, and no display), the problem is in the

wiring between console and central unit, or the console itself has a problem. Refer to section 6.9 No

Console Display for further troubleshooting.

I HAVE AN A2B PROBLEM

Please go to section 6.8 Anti-Two Block Switch (A2B).

I HAVE A CAN BUS PROBLEM

Please go to section 6.10 CAN Bus Communication.




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6.2 Initial System Inspection

Check all CAN cables for breaks, cuts or damage of any kind.

Check connections at sensors and at the CAN Junction Box

Check for water across the terminals in the CAN bus or inside the Junction Box

Cycle System Power. A Waiting for Connection error can be caused by cycling the system power off and on too quickly.

There must be a minimum of 10 seconds between powering off and back on again.

Low system voltage can cause CAN bus errors.

Off … Wait 10 Seconds…

On




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6.3 Indicator Definitions

Indicators are located on the Central Control Unit and the Console to assist with troubleshooting basic

power and software issues.

6.3.1 Indicators on Central Control Unit

Visual LED indicators are located on the top of the Central Control Unit.

PON Is lit solid when Power to the controller is ON

POK Is lit solid when Power is OK indicating that the power supply circuitry is good and the controller is providing the expected amount of power output to the rest of the system.

SR Is lit solid when the Safety Relay is Active. If this light is off it indicates a segmentation fault, memory leak, or another condition that prevents the system from showing safe working areas. A soft reset will not reset the safety relay, to do so you must fully power down the controller and power it back on.

RUN Is lit solid when CoDeSys Application is RUNning.

ERR Software ERRor

The system software controls this LED; the normal case is that the LED is off. If the LED is ON, or a flashing code is shown, then there is an error. Note: The ERR light will turn on briefly during start-up and then turn off. This is normal behaviour.

S1 Application-Specific control indicator.

If the LED is ON solid, the application is running; if it is flashing, there is a safety system malfunction or missing crane information.

6.3.2 Indicators on Console

See Section 3.5 for definitions of indicators on the console.




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Cable Reel

6.4 Boom Angle Sensing

The system measures the angle of the main boom of the machine with an angle sensor. The angle

sensor is contained within the cable reel, located on the main boom.

Start by verifying the measured angle to display the angle at several positions. The CAN Bus is digital

and as such will either transmit the signal correctly or not at all. The scaled value of the sensor can be

monitored and should be checked against a digital level outside of the system mounted on the boom. If

the scaled value varies from the measured value, replace the angle sensor. Refer to sensor documen-

tation for expected accuracy values.

The voltage supplied to either sensor should ideally be between 11.0 and 26.0V. The angle sensor is

located within a cable reel where it is connected to an LGH board and then to a CAN bus. This board

will supply the sensor with power.

The signal runs from the angle sensor to the LGH Board, both located in the cable reel. From there, it

travels as digital information to the central processing unit.

Basic Troubleshooting

Block Diagram

Angle Sensor

LGH Board

CAN Bus

qSCALE




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BR

NW

HT

YE

LR

ED

Measure the voltage between pins 3 (GND) and 2 (+) while the angle sensor is still connected to the

LGH Board. If the voltage is not within the acceptable range, unplug the sensor and re-measure. If

unplugging the sensor resolved the voltage issue, replace the sensor. If the voltage is still outside of the

acceptable range, unplug the power source to the LGH Board and re-measure. If unplugging the board

resolved the voltage issue, replace the board. If the voltage is still outside of the acceptable range,

power to the CAN line may be the issue. Check the entire CAN Bus system to ensure proper wiring and

connections.




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Cable Reel

6.5 Boom Length Sensing

The system measures the length of the main boom of the machine with a length sensor. The length

sensor is contained within the cable reel, located on the left side of the main boom.

Start by verifying the measured length to the display. Boom length is the short and long distance shown

on the load chart. The boom length is displayed on the working screen of the console. The LGH Board

is digital and as such will either transmit the signal correctly or not at all. If the length measurement

does not match the displayed length, start troubleshooting by fully retracting the boom and checking the

length cable tension. If tension is lacking, check the cable reel to ensure it has the proper pretension.

This varies upon the type of cable reel used.

The voltage supplied to the length sensor will be through the LGH Board.

The sensor outputs a CAN signal directly and plugs into an LGH Board. The ideal voltage supplied to

the rotary encoder should be between 11.0 and 26.0V.

Measure the voltage between pins 3 (GND) and 2 (+) while the rotary encoder is still connected to the

LGH Board. If the voltage is not within the acceptable range, unplug the sensor and re-measure. If

unplugging the sensor resolved the voltage issue, replace the sensor. If the voltage is still outside of the

acceptable range, unplug the power source to the LGH Board and re-measure. If unplugging the board

resolved the voltage issue, replace the board. If the voltage is still outside of the acceptable range,

power to the CAN line may be the issue. Check the entire CAN Bus system to ensure proper wiring and

connections.

Basic Troubleshooting

Block Diagram

Length Sensor

LGH Board

CAN Bus

qSCALE




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6.5.1 Cable Reel Length Cable Replacement Procedure

Replace the length cable using the following procedure:

1. Fully retract the boom and lock cable reel from rotating.

2. Cut old cable at cable drum.

3. Remove length cable from cable guides and disconnect from boom tip connection.

4. Open the junction box on the bottom of the reel.

5. Take note of the wiring of the length cable to the terminal strip!

6. Loosen the strain relief and remove damaged length cable from terminal strip

7. Feed new length cable through hole on reel drum through the strain relief on the junction box.

8. Rewire terminal strip according to wiring noted in step 4.

9. Close junction box and tighten strain relief.

10. Remount cable reel to the boom.

11. Re-spool the drum by rotating the reeling drum clockwise (reverse) until all cable length is

neatly wrapped in drum.

12. Let the reel unwind to a neutral state after drum has been re-spooled.

13. Set pre-tension on cable reel by rotating the drum counterclockwise (forward) 3 rotations.

14. After setting pre-tension, hold the reel in place so that the cable can be unwound to run it

through the boom.

15. Remove appropriate number of cable wraps from the drum to get enough cable length to run

through the boom.

16. Connect the length cable to the appropriate boom tip connection.

Procedure for Length Cable Replacement




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6.6 Pressure Sensing

The System measures the pressure of the boom lift cylinder for both rod and piston side. Both sensors

communicate on the CAN Bus.

The signal runs from the pressure transducer as digital information on the CAN Bus to the central unit. Note that the load displayed on the LMI is not a direct measurement when using pressure transducers; rather, it is a calculated value. Ensure that the hydraulic system is functioning as intended and that sensor values, mainly length and angle, are functioning correctly prior to troubleshooting the pressure transducers.

HOME SETTINGS MACHINE INFO

ANALOG INPUTS

Possible Error Symbols

Short to Ground

Short to Battery

Not

Calibrated

Deactivated

Open Circuit

Response Timeout No Signal From

Sensor

Confirm that the Rod and Piston pressure sensors initialized without errors in the Analog Inputs screen. See Section 6.11.1 for details on the meanings of possible error codes.

Block Diagram

Rod Pressure Sensor

CAN Bus

qSCALE

Piston Pressure Sensor




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6.7 Load Sensing

Please note that the load displayed by the RCL is not a direct measurement, but a calculated value

that is based on many factors. Factors included that are outside of the measured values include:

Operator settings such as:

Operating mode/configuration

Parts of Line/Reeving

Outrigger position

Rigging parts such as:

Hook block weight

Sling weights, etc.

Tip height (length of load line used)

Boom weights

Boom attachments such as:

Stowed jibs

Glass jib, telescopic jib, etc.

Before checking the system for a load-reading problem, make sure all of the above has been ruled out.

When you still feel the system is reading a sensor wrong and thus displaying an incorrect load, use the

following:

Use the previous sections and the individual sensor signal displayed on the screen to double-check the

following:

boom length reading

angle transducer reading

pressure transducer readings

If all are correct, use the zero setting and calibration screens to zero pressure transducers, calibrate

angle, and length. If you still have a problem, replace pressure transducer(s).




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Cable Reel

6.8 Anti-Two Block Switch (A2B)

The system measures the load block and its relationship to the head of the boom. The A2B switch is

located at the tip of the boom.

The signal runs from the A2B as a CAN Bus input of the central unit.

NOTE

Some systems have two (2) A2B switches wired in series.

Block Diagram

A2B Sensor

LGH Board

CAN Bus

qSCALE




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6.8.1 A2B Problem – Flow Chart

Use the following flow chart to troubleshoot errors with A2B switch input.

Flow Chart




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6.9 No Console Display

If the console never displays an image, check if power is being supplied to the console. Measure the

voltage between Pin 1 (+) and Pin 3 (GND). If power is being supplied, the console must be replaced.

If power is not being supplied, trace the wiring to determine why.




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6.10 CAN Bus Communications

CAN Bus - a serial bus protocol to connect individual systems and sensors as an alternative to con-

ventional multi-wire cables. It allows crane components to communicate on a single bus: a dual-wire

networked data bus with speed up to 1Mbps.

The use of a CAN Bus design allows for all nodes (sensor, controller and console) signals to be net-

worked over a common pair of cables. The signals generated by all sensors are slave signals sent with

a digital identifier over common cables. The data transmitted is used by the controller (master). The

data can be interpreted, and information and controls sent from the controller to provide crane safety

functions. Each node has a unique identifier. This allows for a common pair of shielded wires (the bus)

to carry all signals.




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The CAN Bus requires that 120 Ohm resistors be at each end of the CAN bus The resistors in parallel

yield 60 Ohms of resistance between the CAN High and CAN Low cables.

One of these resistors is located inside the qSCALE maestro S6 Controller. The other is in the WGX

angle sensor contained in the Cable Reel.

The signals are generated by nodes on the CAN BUS. The nodes generate, consume, or both generate

and consume data over a CAN Bus. The CAN High signal is a mirror image of the CAN Low signal.

Adequate voltage supply is required for power to the sensor and all nodes on the CAN Bus. A common

source of problems over a CAN Bus is a Voltage drop because of resistance when a connection is

corroded. As resistance increases, a corresponding voltage drop occurs corrupting the signal generat-

ed. The CAN signal will begin to lose the top of the high signal and no longer mirror the reflection (pari-

ty) of the CAN low signal.




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NOTE

See Appendix for System Layout

You can verify that power is being supplied to the sensor by testing the CAN connectors per this layout:

Connector M12, 5 contacts

Pin Layout (CiA DR-303-1 7.2)

(Female Sockets shown)

Pin 1 Shield

Pin 2 + Ub

Pin 3 Ground

Pin 4 CAN High

Pin 5 CAN Low

Connector M12, 5 contacts

Pin Layout (CiA DR-303-1 7.2)

(Solid for Male Pins)

(Hollow for Female Sockets)

Pin 1 Shield

Pin 2 + Ub

Pin 3 Ground

Pin 4 CAN High

Pin 5 CAN Low

Male Female

(Pins) (Sockets)

Measure between pins 3 and 2 for crane voltage. If you see voltage, check all pins for continuity.

X1 Pin CAN

1 CAN_SHLD 2 CAN +UB 3 CAN GND 4 CAN_H 5 CAN_L




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6.11 Troubleshooting Sensors With Display

The status of all inputs and outputs of the system can be checked using several screen displays on the

console.

6.11.1 Readings of CAN Bus Sensors

To determine whether there is a problem with a sensor, the system has a built in “Analog Input” screen

to make trouble-shooting easier. This is the place to start if you suspect a problem with a sensor.


ANALOG INPUTS

The Analog Inputs screen shows the current readings from each Analog Sensor. The raw value is displayed on the left and the measured value is displayed on the right.

If any problems are detected with a sensor an error icon will appear in the box to the right:

Short to Ground Open Circuit Short to Battery

Not Calibrated Deactivated Response Timeout No Signal From Sensor




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6.11.2 Readings of Digital Inputs

To determine whether there is a problem with a digital input, the system has a built in “Digital Input”

screen to make trouble-shooting easier.


DIGITAL INPUTS

The Digital Inputs screen shows the current readings from each Digital Sensor.

The colored box on the left indicates the status of the input.

Red for Low.

Green for High.

If any problems are detected with the input an error icon will appear in the box to the right:


Not Calibrated Deactivated Response Timeout No Signal From Sensor




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6.11.3 Readings of Digital Outputs

To determine whether there is a problem with a digital output, the system has a built in “Digital Output”

screen to make trouble-shooting easier.


DIGITAL OUTPUTS

The Digital Outputs screen shows the current values from each Output.

The colored box on the left indicates the status of the output.

Red for Low.

Green for High.

If any problems are detected with the output an error icon will appear in the box to the right


Not Calibrated Deactivated Response Timeout




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7 Appendix

This appendix contains additional technical information and the full table of error codes.

7.1 Technical Data

Operating voltage 9…36 V DC,

suitable for 12 and/or 24 V on-board power supply

Overvoltage protection overvoltage up to max. 48V DC / 2 minutes

Reverse polarity protection up to -48V DC

Display 4.3“ TFT Color Graphic LCD, 480 x 272 Pixel (WVGA) Or 7“ TFT Color Graphic LCD, 800 x 480 Pixel (WVGA)

Brightness 400 cd/m²

Contrast 400:1 or 500:1

Illumination LED, adjustable brightness

Audible alarm built-in, output for external horn

Dimensions See drawings below.

Operating temperature range -40ºC to +75ºC

Protection class IP66 and IP67 according to ISO 20653: Road Vehicles – Degrees of

protection (IP-Code) – Protection of electrical equipment against for-eign

objects, water and access

Scope of supply - vSCALE D2 / D3 maestro console (depending on scope

of delivery with pre-fitted bracket for RAM Mount)

- Mount articulated mounting

- User manual (PDF file or on data storage device)




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7.2 System Layout Drawing




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7.3 Junction Box Wiring Diagram




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7.4 vSCALE D2 Diagram




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7.5 vSCALE D3 Diagram




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7.6 Error Codes Table

The first one or two digits of an error code can determine what type of error is occurring

00xx

General Error

Other

2xxx Module Error

3xxx Module Error

1Fxx System

01xx

Limiter Error

Global Cut

02xx Single Cut

03xx Error

04xx Warning

05xx Pre-Warning

0Axx Kinematic Error

Kinematic

0Bxx Kinematic

11xx

Parameter Errors

Cable Break / Lower Limit

12xx Short-Circuit to Ground

13xx Short-Circuit / Upper Limit

14xx Module Error

15xx Output Deactivated

16xx Sensor Supply Voltage Error

17xx Data Error / CAN Error

18xx Timeout / CAN Timeout

19xx Safety Error

1Axx Parameter Error

1Bxx Unspecified Error




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Error Code Description Solution

Limiter Errors 0100 – 05FF

E0100 Min radius limit underrun (global cut) Boom down to a valid load-chart radius and angle

E0101 Max radius limit exceeded (global cut) Boom up to a valid load-chart radius and angle

E0102 Main boom angle too low (global cut) Boom up to a valid load-chart radius and angle

E0103 Main boom angle too high (global cut) Boom down to a valid load-chart radius and angle

E0104 Jib angle limit underrun (global cut) Move the jib up to a load chart permissible radius or angle

E0105 Jib angle limit exceeded (global cut) Move the jib down to a load chart permissible radius or angle

E010A Slew angle left to large (global cut) Return to the permitted Working Range (load chart)

E010B Slew angle right to large (global cut) Return to the permitted Working Range (load chart)

E010C Min length limit underrun (global cut) Telescope into the permitted Working Range (load chart)

E010D Max length limit exceeded (global cut) Telescope into the permitted Working Range (load chart)

E010E Min height limit underrun (global cut) Move the boom into the permitted Working Range (load chart)

E010F Max height limit exceeded (global cut) Move the boom into the permitted Working Range (load chart)

E012D Max length limit exceeded (global cut) Telescope into the permitted Working Range (load chart)

E0140 Min radius limit underrun (global cut) Move the Jib down to a valid radius and angle

E0141 Max radius limit exceeded (global cut) Boom up to a valid radius and angle

E0142 Main boom angle too low (global cut) Boom up to a valid radius and angle

E0143 Main boom angle too high (global cut) Move the Jib down to a valid radius and angle

E0144 Jib angle limit underrun (global cut) Move the jib up to a valid radius or angle

E0145 Jib angle limit exceeded (global cut) Move the jib down to a valid radius or angle

E0146 Jib angle limit underrun (global cut) Move the jib up to a valid radius or angle

E0147 Jib angle limit exceeded (global cut) Move the jib down to a valid radius or angle

E014A Slew angle left to large (global cut) Rotate to the permitted Working Range

E014B Slew angle right to large (global cut) Rotate to the permitted Working Range

E014C Min length limit underrun (global cut) Telescope into the permitted Working Range

E014D Max length limit exceeded (global cut) Telescope into the permitted Working Range

E014E Min height limit underrun (global cut) Move the boom into the permitted Working Range (load chart)

E014F Max height limit exceeded (global cut) Move the boom into the permitted Working Range

E0150 Min wind speed limit underrun (global cut) Operation is restricted to permitted conditions

E0151 Max wind speed limit exceeded (global cut) Operation is restricted to permitted conditions

E0411 Max wind speed limit exceeded (Warning) Operation is restricted to permitted conditions (load chart)




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Kinematic Errors 0A00 – 0AFF

E0A00 Capacity utilization >= 100% Lay down the load. Only operate within allowed parameters

E0A08 Capacity utilization >= 90% Warning: Operating close to Cut-off

E0A20 Shutdown due to overload Lay down the load. Only operate within allowed parameters

E0A21 Overload Warning Warning: Operating close to Cut-off

E0A24 A2B switch Lower the load

E0A33 System Bypass Warning: Load monitoring inactive

E0A35 Bypass A2B switch Warning: Load Lift not monitored




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Sensor & I/O Errors 1100 – 1BFF

E1X00 Sensor Error: IOLength1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X01 Sensor Error: IOAngle1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X02 Sensor Error: IOPiston1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X03 Sensor Error: IORod1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X04 Sensor Error: IOLength2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X05 Sensor Error: IOAngle2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X06 Sensor Error: IOPiston2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X07 Sensor Error: IORod2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X18 Sensor Error: IOInput1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X19 Sensor Error: IOInput2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X1A Sensor Error: IOInput3 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X1B Sensor Error: IOInput4 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X1C Sensor Error: IOInput5 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X1D Sensor Error: IOInput6 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X1E Sensor Error: IOInput7 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X1F Sensor Error: IOInput8 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X20 Sensor Error: IOForce1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X21 Sensor Error: IOForce2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X28 Sensor Error: IOSlew1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X2C Sensor Error: IOMAngle1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X2D Sensor Error: IOMAngle2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X2E Sensor Error: IOMAngle3 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X2F Sensor Error: IOMAngle4 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor




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E1X34 Sensor Error: IOWind1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X38 Sensor Error: IOIncX1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X39 Sensor Error: IOIncY1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X3C Sensor Error: IOMaxA2B1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X44 Sensor Error: IOCutByp1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X61 Actuator Error: IOCut Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X63 Actuator Error: IORigging Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X6C Actuator Error: IOLampGreen Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X6D Actuator Error: IOLampYellow Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X6E Actuator Error: IOLampRed Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X7E Actuator Error: IOOutput1 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X7F Actuator Error: IOOutput2 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor

E1X80 Actuator Error: IOOutput3 Check the CAN connections and wiring, the sensor calibration, and the CAN configuration. Replace faulty sensor




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General Errors

E0090 Operating mode changed Not Available

E00FC Controller Not Initialized The error will clear when the system finishes the initialization process

E1F00 System Error Turn the Ignition off and on again. Consult Customer Service if the error occurs again

E1F01 Timeout Check the bus cabling or connector. Try turning the Ignition off and on again. Consult Customer Service if the error occurs again

E1F02 Timeout Turn the Ignition off and on again. Consult Customer Service if the error occurs again






E1F10 Computer operation error Turn the Ignition off and on again. Consult Customer Service if the error occurs again

E1F18 Serial Number wrong or not set Set Serial Number to valid entry

E1F1F Outputs deactivated Information: Subsequent errors resulting from another system error

E1F2F Outputs deactivated Information: Subsequent errors resulting from another system error

E1F41 Battery voltage Call Customer Service to have the unit replaced

E1F44 CAN bus network error Check the CAN cabling and supply voltage. Try turning the Ignition off and on again. Consult Customer Service if the error occurs again

E1F4F Version Error Call Customer Service to have the unit or software replaced

E2001 Module Error Turn the Ignition off and on again. Consult Customer Service if the error occurs again


E2015 Module Error Select a valid Operating Mode





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Notes

MAN-QSCA-S-0008 - HMI V01.00.00 - Rev E

Documents

Transcript of MAN-QSCA-S-0008 - HMI V01.00.00 - Rev E