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Transcript of MALAYSIAN CERTIFICATION SCHEME FOR HAZARD...
MCS 1/REV.1
MALAYSIAN CERTIFICATION SCHEME FOR HAZARD ANALYSIS AND CRITICAL
CONTROL POINT
GUIDELINES FOR HACCP CERTIFICATION
© Copyright
Food Safety and Quality Division,
Ministry of Health Malaysia
Table of Contents 1. INTRODUCTION ................................................................................................................................ 4
2. DEFINITION…………………………………………………………...…………………………….4
2.1 Adequacy audit ......................................................................................................................... 4
2.2 Audit ........................................................................................................................................... 4
2.3 Auditor ........................................................................................................................................ 4
2.4 Conformance............................................................................................................................. 4
2.5 Non-conformance (NC) ........................................................................................................... 4
2.5.1 Observation ..................................................................................................................... 4
2.5.2 Minor ................................................................................................................................ 5
2.5.3 Major ................................................................................................................................ 5
2.5.4 Serious ............................................................................................................................. 5
2.6 Corrective action request (CAR) ............................................................................................ 5
2.7 Checklist .................................................................................................................................... 5
2.8 Certification ............................................................................................................................... 5
2.9 Compliance ............................................................................................................................... 5
2.10 Compliance audit ...................................................................................................................... 5
2.11 Establishment ........................................................................................................................... 6
2.12 Follow-up audit ......................................................................................................................... 6
2.13 Food premises .......................................................................................................................... 6
2.14 HACCP Plan ............................................................................................................................. 6
2.15 On site-audit .............................................................................................................................. 6
2.16 Pre-requisite programmes (PRP) .......................................................................................... 6
2.17 Surveillance audit ..................................................................................................................... 6
3. OBJECTIVE ......................................................................................................................................... 6
4. SCOPE ................................................................................................................................................. 7
5. BENEFITS ........................................................................................................................................... 7
6. GENERAL REQUIREMENTS FOR APPLICATION ..................................................................... 7
7. NEW CERTIFICATION ...................................................................................................................... 8
7.1 Application Process................................................................................................................. 8
7.2 Fees and auditor expenditure ................................................................................................. 8
8. SURVEILLANCE ................................................................................................................................ 8
8.1 Application Process ................................................................................................................. 8
9. RENEWAL OF CERTIFICATION ..................................................................................................... 8
9.1 Application process .................................................................................................................. 9
9.2 Fees ............................................................................................................................................ 9
10. AUDITING PROCEDURES .............................................................................................................. 9
10.1 Preparation for Auditing ......................................................................................................... 9
10.2 On-site audit .............................................................................................................................. 9
10.3 Follow-up audit ....................................................................................................................... 10
11. EVALUATION PROCESS ............................................................................................................... 10
12. VALIDITY OF THE CERTIFICATE ................................................................................................ 11
13. REAPPLICATION OF NEW CERTIFICATION ............................................................................ 11
14. CERTIFICATION FOR ADDITIONAL PRODUCT(S) ................................................................. 11
15. APPEAL ............................................................................................................................................. 11
16. CONFIDENTIALITY ......................................................................................................................... 11
17. OTHER PROCEDURES.................................................................................................................. 12
17.1 Application of HACCP Certification for Certified Premise with the Different Premise
Name.…………………………………………………………………………………………………………………………………12
17.2 Change in Premise Name ..................................................................................................... 12
17.3 Change in Products Name .................................................................................................... 12
17.4 Application of GMP Certification for MOH HACCP Certified Premise ........................... 13
17.5 Loss/Damage of Certification ............................................................................................... 13
18. WITHDRAWAL OF HACCP CERTIFICATION ............................................................................ 13
19. OTHER CONDITIONS ..................................................................................................................... 13
20. ENQUIRY........................................................................................................................................... 14
21. REFERENCES ................................................................................................................................. 14
1. INTRODUCTION
The Malaysian Certification Scheme for Hazard Analysis and Critical Control Point
system (MCS HACCP) describes procedures which apply to food premises in
gaining HACCP certification. The scheme is administered by the Ministry of Health
(MOH), which requires the food premises to set up and implement a HACCP
system that meets the MCS HACCP criteria, followed by the application and
granting of the certification. The certification process includes adequacy,
compliance and any follow-up audits by appointed of certified auditors. The MOH
will verify the maintenance of the certified HACCP system through surveillance
audit. The certification is granted for specific food product and is not a blanket
certification for all types of food product from a food premise. The
2. DEFINITIONS
For the purpose of this scheme, the following definitions shall apply:
2.1 Adequacy audit
A desk-top/document audit to examine the contents of the HACCP Manual and
supportive document submitted and to verify that all elements of the MCS HACCP
have been addressed.
2.2 Audit
An independent, systematic examination of objective evidence, performed by
trained personnel, to determine whether the activities of the HACCP systems and
the related results comply with planned arrangements and whether these
arrangements are implemented effectively and are suitable to achieve food safety
objectives.
2.3 Auditor
A person technically competent in the HACCP system and audit, and in a particular
food processing technology or field, formally appointed by MOH.
2.4 Conformance
Conformance means a c t i v i t i e s a r e c a r r i e d o u t a c c o r d i n g t o t h e
e s t a b l i s h e d procedures as laid out in the HACCP Plan and the PRP documents.
2.5 Non-conformance (NC)
Non-conformance means activities carried out are not in accordance to the
established procedures. Categories of non-conformance are:-
2.5.1 Observation
A recommendation given to affect an improvement.
2.5.2 Minor
A deviation of the HACCP-based system relative to HACCP procedures and
facility sanitation or others which are not likely to reduce materially the
facility's ability to meet acceptable sanitation requirements or ensure food
safety.
2.5.3 Major
A significant deviation from planned requirements MS1480, such that
maintenance of safety is inhibited. Major non-conformance represents an
unacceptable safety risk without constituting an overall system failure in the
area concerned.
2.5.4 Serious
A severe deviation from planned requirements MS1480, such that
maintenance of safety is impacted. Serious non-conformance represents a
very significant omission or failure in the food safety system, one that has a
direct and adverse effect on the safety of the product.
2.6 Corrective action request (CAR)
Non-conformances documented request by the auditor which must be satisfactorily
addressed or corrected by the auditee. All CARs must be closed before a
recommendation for the HACCP Certification can be made.
2.7 Checklist
A list that contains points/elements that may be considered during assessment. It is
used as aide-memoire to promote uniformity in assessment.
2.8 Certification
Procedure by which MOH as the officially recognized body provide written
assurance that the food safety control and management systems conform to MCS
HACCP requirements
2.9 Compliance
Compliance means the HACCP plan and pre-requisites and their implementation
meet MCS HACCP requirements.
2.10 Compliance audit
An activity to obtain evidence that the seven HACCP principles have been
effectively applied and the HACCP plan and pre-requisites correctly implemented
and that the system can be maintained. It includes adequacy, on-site and follow-up
audits. Compliance audit is conducted by means of an independent, impartial and
objective a u d i t t o a s c e r t a i n f u l l c o m p l i a n c e w i t h MCS HACCP
c r i t e r i a a n d requirements.
2.11 Establishment
Any premises comprising groups of people and facilities that are involved in the food
preparation, processing, manufacturing, packaging, storage, transportation,
distribution, handling or offering for sale or supply in any sector of the food chain.
2.12 Follow-up audit
The follow-up activity to obtain evidence that the non-conformances given as CAR
are being satisfactorily corrected and implemented and that the HACCP system has
been maintained. The follow-up audit can be on-site or document audit.
2.13 Food premises
Any building or factory used for or in connection with the preparation, preservation,
packaging, storage, conveyance, distribution or sale of any food, or re-labelling, re-
processing or re-packing or re-conditioning of any food.
2.14 HACCP Plan
A document describing the activities developed in accordance with the principles of
HACCP to ensure control of hazards which are significant for food safety in the
product under consideration and its intended use.
2.15 On site-audit
An audit that is conducted at the auditee's establishment.
2.16 Pre-requisite programmes (PRP)
PRP shall mean the universal steps or procedures that control the operational
conditions within a food establishment allowing for environmental conditions that are
favorable to the production of safe food as describe in the MS1480 or other related
document.
2.17 Surveillance audit
On-site audit of HACCP certified food premises by surveillance auditor(s) to verify
the effective and continuous maintenance of HACCP system.
2.18 Auditor expenditure
Auditor expenditure are including airfares, food, accommodation, mileage and other
cost incurred by the auditor(s) for compliance and follow-up onsite auditing will be
borne by the company.
3. OBJECTIVE
The objective of the scheme is to grant formal recognition to food establishment
that have effectively implemented and maintained the HACCP system for their
food product(s).
4. SCOPE
This guideline describes the requirements for food establishments to obtain and
maintain the HACCP certification from MOH.
5. BENEFITS
The benefits of a certified MOH HACCP system are as follows:
5.1 To facilitate and expedite the issuance of Health Certificate which is not
dependent on end product testing.
5.2 To reduce the frequency of regulatory inspection on food premises and
sampling.
5.3 To enhance safety of food produced by food premises.
5.4 To fulfill global requirements on food safety including the application for
Approval Number for the exporting of fish and fishery products to European
Union.
5.5 To promote the acceptance, both in Malaysia and overseas, of food produced
from food premises with certified HACCP system.
5.6 To improve marketability of the certified product.
5.7 To gain recognition by use the HACCP logo upon certification.
6. GENERAL REQUIREMENTS FOR APPLICATION
Food premises applying for HACCP Certification shall fulfill
the following requirements:
6.1 Premises shall be licensed with local authorities.
6.2 Premises shall be registered with Ministry of Health Malaysia via online system
at http://fosimdomestic.moh.gov.my/
6.3 Premise is registered with the Companies Commission of Malaysia
(Suruhanjaya Syarikat Malaysia (SSM)).
6.4 The HACCP system shall be developed based on the Malaysian Standard
1480- Food Safety according to Hazard Analysis and Critical Control Point
(HACCP) System and any other requirements imposed by the importing
country/countries.
6.5 GMP/PRP system shall be in place and documented based on the Malaysian
Standard 1514- Good Manufacturing Practice (GMP) for Food and any other
requirements imposed by the importing country/countries.
6.6 The HACCP and GMP/PRP Manual shall be available with the minimum
content as stated in Appendix 1. The Manual shall be duly signed and dated
by the company management with executive responsibility.
6.7 The HACCP system and GMP/PRP system should have been implemented
for a minimum of three (3) months prior to application.
7. NEW CERTIFICATION
7.1 Application Process
The application shall be made via online system at http://fosimdomestic.moh.gov.my/.
The application procedure is described in Appendix 2.
The premise shall submit the documents according to the checklist as in Appendix 3
within two (2) weeks after submission of online application. MOH will verify the
completeness of the application and issue the quotat ion to the appl icant.
*A registered company can have more than one establishment. The address can be
the same or different from one another. Choose only the establishment(s) that needs
to apply for HACCP Certification.
7.2 Fees and auditor expenditure
The premise shall pay the required fee as listed in Schedule 1 (See Appendix 7)
and the auditor expenditure within one (1) months from the quotation date. All fees
shall be made payable to “SECRETARY GENERAL, MINISTRY OF HEALTH
MALAYSIA”, by bank draft or postal order. Payment by personal or premise
cheque will not be accepted.
8. SURVEILLANCE
The surveillance audit is co ndu c ted to determine wh e t h e r t h e HA C CP
s ys t e m i s b e i n g maintained. The frequency of the audits will vary according to
the need and more frequent audit will be conducted based on the recommendation
of the compliance audit report and on cases such as rejection of products by importing
countries, customer complaints on products and additional of new processing
line/equipment/building for production of the certified products.
8.1 Application Process
The application for surveillance shall be made in written to MOH.
8.2 Surveillance Fee The premise shall pay the required fee as listed in Schedule 1 (See Appendix 7).
All fees shall be made payable to “SECRETARY GENERAL, MINISTRY OF
HEALTH MALAYSIA”, by bank draft or postal order. Payment by personal or
premise cheque will not be accepted.
9. RENEWAL OF CERTIFICATION
Certification is subject to renewal f o r every three (3) years. Application for
renewal of certification shall be made as early as six (6) months before expiry date.
9.1 Application process
Application for certification renewal shall be made v i a online system at
http://fosimdomestic.moh.gov.my/. The application of renewal procedure is described
in Appendix 6.
9.2 Fees
The premise shall pay the required fee as listed in Schedule 1 (See Appendix 7).
All fees shall be made payable to “SECRETARY GENERAL, MINISTRY OF
HEALTH MALAYSIA”, by bank draft or postal order. Payment by personal or
premise cheque will not be accepted.
10. AUDITING PROCEDURES
10.1 Preparation for Auditing MOH will appoint a t l e a s t two (2) auditors for the audit. The names of the
auditors will be made known to the premise by letter. For compliance audit the MOH
will send the applicant’s documentations to the audit team. Audit arrangements
will be made between the lead auditor and the applicant. Health State Department
will appoint at least two (2) auditors for surveillance audit
10.2 Compliance Audit Procedure
Compliance audit consist of adequacy and on-site audit. A summary of compliance
audit procedure is shown in Appendix 4.
10.2.1 Adequacy audit
Upon receipt of the complete documentations, the auditors conduct an
adequacy audit on the HACCP Manual and GMP/PRP Manual. The lead auditor
collates comments on the adequacy audit and prepares the Adequacy Report
on the Manual for the premise.
The applicant must submit updated HACCP Manual and GMP/PRP Manual to
the auditor. On-site audit will be carried out after receiving the updated HACCP
Manual and GMP/PRP Manual.
10.2.2 On-site audit
The lead auditor contacts the premise for the on-site compliance audit
appointment and sends out an audit plan to the premise and the auditor(s). A l l
the document and record sha l l be read i ly ava i lab le and the
p rocess ing ac t iv i t ies sha l l be ava i lab le dur ing on -s i te aud i t . The
auditors will present audit finding during the closing meeting.
The premise shall respond to correct ive action requests (CAR’s) issued
within two (2) weeks after the on-site audit. Corrective action shall be taken
within the stated period as agreed and a maximum of six (6) month will be given
to rectify the CAR. If the s ix (6 ) months period is exceeded without valid
justification, the premise would have to reapply.
10.2.3 Follow-up audit
Follow up audit shall be carried out within two (2) weeks after all CARs have
been rectified by the premise. Follow up audit can be on-site a u d i t
a n d / or document audit.
The lead auditor prepares final recommendation report to the MOH within five
(5) days after all CARs have been closed out.
The premise is given a maximum of one (1) year from the first on-site audit
for all the audit process to be completed and all corrective action to be closed
out. If the one (1) year period is exceeded, the premise would have to reapply.
10.3 Surveillance audit
The MOH w i l l conduct surveillance audits of the certified premises at least once
(1) a year. A summary of surveillance audit procedure is shown in Appendix 5.
10.4 Renewal Audit Renewal audit consist of on-site audit and follow-up audit. A summary of renewal audit procedure is shown in Appendix 9. 10.5 Audit finding
For major and minor NC, if corrective action taken is not satisfactory and/or exceed
the period given, the HACCP certificate shall be suspended for three (3) months
period. The CAR will be closed when corrective action taken is satisfactory. Failure
to rectify the NC shall result in withdrawal of the HACCP certificate.
For serious NC, the HACCP certification will be suspended immediately. Corrective
action shall be taken within the suspended period as agreed in the closing meeting.
Failure to rectify the NC and/or exceed the agreed period, shall result in
withdrawal of the HACCP certificate.
11. EVALUATION PROCESS
The HACCP Certification Committee will conduct a meeting twice (2) in a month or when
the need arises to approve recommendations given by the audit team leader. The
meeting will be chaired by the Director of the FSQD, Ministry of Health or appointed officer
and members of the committee will consist of officers from the FSQD.
12. VALIDITY OF THE CERTIFICATE
The HACCP Certification awarded shall be valid for three (3) years.
13. REAPPLICATION OF NEW CERTIFICATION
Reapplication for certification shall be necessary, if :
13.1 The certification fee and mileage fee are not paid by the premise within one (1)
months from the issuance date of quotation.
13.2 There is a delay of more than three (3) months on the part of the applicant to
agree with the date for compliance audit from the date of audit team appointed.
13.3 The findings of the compliance audit indicate total failure of the HACCP system
(failure to address all the seven HACCP principles)
13.4 The premise doesn’t rectify the CARs within six (6) month from the date of the
on-site compliance audit without valid justification.
13.5 Any of the CARs is not closed out within one (1) year, without a valid justification,
from the date of the on-site compliance audit.
14. CERTIFICATION FOR ADDITIONAL PRODUCT(S)
Application for HACCP certification of additional product(s) shall follow the same procedure
as application for new certification. The application shall be made via online system at
http://fosimdomestic.moh.gov.my/. Food premises wish to apply for HACCP certification of
additional product(s) shall fulfill the following requirements:
14.1 For MOH HACCP certified premise only
14.2 Involved additional of new facility (processing line, machinery etc) for the
production of new product(s) within the same HACCP certified premise.
However, for the new plant within the same address, the premise shall apply for new
certification.
15. APPEAL
Technical Committee will be empowered to make decisions on any appeal lodged against
any application or certification. The appeal panel will consists of members who are
independent of the certification process, to ensure impartiality and prevent conflict of
interest.
16. CONFIDENTIALITY
It is the policy of the MOH to require its staff members and auditors to maintain confidentiality of information and documentation belonging to any organization. The auditor must not to disclose any information or documents obtained during the audit to the third party, without the approval of the organization, except as required by the laws. Auditors are also required to abide by the Ministry Code of Ethics for Auditors.
17. OTHER PROCEDURES
17.1 Application of HACCP Certification for Certified Premise with the Different
Premise Name
The premise shall follow the same procedure as new application and the MOH
shall conduct audit according to the new application procedure.
17.2 Change in Premise Name
The premise shall submit documents below to the MOH to change the premise
name:
a. A written request
b. Original copy of HACCP Certificate(s)
c. A copy of new Premise License from Local Authority
d. A copy of new food premise registration certificate from MOH
The MOH shall assess whether the requested changes merit an official
verification visit. If so, the MOH shall assign the auditor(s) to undertake
verification. Once approved, a new HACCP certificate will be issue by the MOH
with a copy sent to the relevant State Health Department
17.3 Change in Products Name
The premise shall submit documents below to the MOH to change the product
name.
a. A written request
b. A copy of HACCP Certificate(s)
c. HACCP Manual : Product Description, Process Flow, Hazard Analysis
Worksheet, HACCP Plan Summary
The MOH shall assess whether the requested changes merit an official
verification visit. If so, the MOH shall assign the auditor(s) to undertake
verification. Once approved, a supporting letter shall be issued with a copy sent
to the State Health Department.
17.4 Application of GMP Certification for MOH HACCP Certified Premise
The premise shall submit the GMP Application via online system and the MOH
shall assess whether the application merit an official verification visit. If so, the
MOH shall assign the auditor(s) to undertake verification. Once approved, GMP
Certificate will be issue by the MOH. The premise shall follow any rule
established for HACCP Certified Premise.
17.5 Loss/Damage of Certification
The premise shall submit documents below to the MOH to change the premise
name:
a. A written request
b. Original copy of HACCP Certificate(s) (if any)
The MOH shall assess whether the requested changes merit an official
verification visit. If so, the MOH shall assign the auditor(s) to undertake
verification. Once approved, a new HACCP certificate will be issue by the MOH
with a copy sent to the relevant State Health Department
18. WITHDRAWAL OF HACCP CERTIFICATION
The HACCP certification shall be withdraw from the company if : a. The premise fails to fulfill the requirements as describe in the guidelines b. The premise has fully stopped operating or doesn’t operating for a time period
greater than six (6) months. c. The premise has voluntarily requested withdrawal of its HACCP Certification. d. There is a change in location of the HACCP certified premise. e. There is a delay of more than three (3) months on the part of the applicant to
agree with the date for renewal audit from the date of HACCP Certificate. f. Food products is contravened with the Food Act 1983
MOH shall notify the affected the premise in writing to withdraw the HACCP Certification with a copy sent to the State Health Department. The premise shall not use the MOH HACCP Logo at any product produced by the premise
19. OTHER CONDITIONS
All the HACCP certified holders are subjected to the following condition:-
a. The HACCP Certificate and Logo shall not be transferred nor shall its content be altered.
b. Any changes to the name or address of the factory or premises, certification scope
or anything related thereto shall be informed in writing to the Senior Director of Food
Safety and Quality, Ministry of Health (MOH) for further action. Certification will be automatically void shall factory or premises ceased.
c. The Certificate holder shall at all times be subject to inspection, monitoring and
enforcement conducted either by MOH.
d. The Certificate holder shall be held responsible for any abuse or misappropriation of the Certificate. Any loss or damage of the Certificate shall immediately be informed in writing to the Senior Director of Food Safety and Quality, MOH.
e. The use of the Certificate is subject to the laws and regulations that are currently in force in the country.
f. The Certificate remains the property of Ministry of Health Malaysia. The Certificate may be withdrawn or terminated at any time if there is violation of any laws or regulations that are currently in force.
g. The use of the Logo is only allowed for food product that is being produced in the
premise as stated in the Certificate.
20. ENQUIRY
Further information on this scheme can be obtained from:
Food Safety and Quality Division, Ministry of Health Malaysia, Level 4, Menara Prisma No 26, Jalan Persiaran Perdana Presint 3, 62675, Putrajaya Tel : 03 – 8885 0797 Fax : 03 – 8885 0769 Web site : http://fsq.moh.gov.my Email : [email protected]
21. REFERENCES
21.1 Codex Basic Food Hygiene Texts/Annex to CAC/RCP 1-1969, Rev.3
.Codex
21.2 Alimentarius (1997).
21.3 Food Act 1983 and Food Regulations 1985, Malaysia.
21.4 Guidance on Regulatory Assessment of HACCP Report of a Joint
FAO/WHO Consultation on the Role of Government Agencies in Assessing
HACCP, Geneva (1998).
21.5 Laboratory Accreditation Scheme of Malaysia. Department of Standards
Malaysia.
21.6 Malaysian Standard MS 1480:2007. Food Safety According to Hazard
Analysis and Critical Control Point (HACCP) System (1st Revision).
Department of Standards Malaysia. (2007).
21.7 Guidelines on Good Hygiene Practice for Small and Medium Scale Food
Industry Towards HACCP (2002).
Appendix 1 A. MINIMUM CONTENTS OF HACCP MANUAL
1. COMPANY & FOOD SAFETY POLICY
1.1. Company profile – including plant location, products(s)/scope to be certified and export market (if applicable)
1.2. Organization chart – indicating line of responsibilities of team members and the link to top management
1.3. Food safety management policy 1.4. Plant layout – indicating material flow, employee traffic flow and
sanitary facilities
2. HACCP TEAM & RESPONSIBILITIES List the name of each team member, their position in the company, academic/technical qualification and their HACCP job function. Identify the HACCP coordinator/leader who will coordinate/lead the team.
3. SCOPE OF HACCP PLAN
4. FOOD SAFETY OBJECTIVE(S)
5. PRODUCT DESCRIPTION & INTENDED CONSUMER 5.1. Product Name 5.2. Raw Materials used 5.3. Sensitive ingredients identified 5.4. Reworked material (to be taken as ingredient) 5.5. Important product characteristics, where appropriate 5.6. Process type 5.7. Packaging and labeling 5.8. Shelf-life and storage conditions; 5.9. Handling and distribution 5.10. Intended Use & Consumer 5.11. Where the product will be sold
6. PROCESS FLOW DIAGRAM
7. HAZARD ANALYSIS WORKSHEET
8. HACCP SUMMARY PLAN
9. OVERALL VERIFICATION ACTIVITIES & SCHEDULE
B. MINIMUM CONTENTS OF PRP/GMP MANUAL
1. ESTABLISHMENT : DESIGN AND FACILITIES 1.1 Location 1.2 Premises and rooms 1.3 Equipment 1.4 Facilities
2. CONTROL OF OPERATION
2.1 Control of Food Hazards 2.2 Key aspects of hygiene control systems 2.3 Incoming Materials requirements 2.4 Supplier assurance programme 2.5 Packaging and storage 2.6 Water, steam and ice 2.7 Management and supervision 2.8 Documentation and records 2.9 Customer feedback and complaints 2.10 Recall procedures and traceability
3. ESTABLISHMENT : MAINTENANCE AND SANITATION 3.1 Maintenance and cleaning 3.2 Cleaning programmes 3.3 Chemical control 3.4 Pest Control 3.5 Waste Management 3.6 Sanitation systems
4. ESTABLISHMENT : PERSONAL HYGIENE 4.1 Health Status 4.2 Illness and injuries 4.3 Personal cleanliness 4.4 Personal behavior 4.5 Visitors and workmen
5. TRANSPORTATION AND DISTRIBUTION 5.1 General 5.2 Requirements 5.3 Use and maintenance
6. PRODUCT INFORMATION AND CONSUMER AWARENESS
6.1 Batch Identification 6.2 Product information 6.3 Labelling 6.4 Consumer education
7. TRAINING
7.1 Awareness and responsibilities 7.2 Training programmes 7.3 Instruction and supervision 7.4 Refresher training
8. INTERNAL INSPECTION
9. MANAGEMENT REVIEW
Appendix 2
FLOW CHART FOR APPLICATION OF NEW CERTIFICATION
Documents received
Login to FoSIM Domestik (http://fosimdomestic.moh.gov.my/)
Not
registered berdaftar
Choose the Premise Menu
and complete the registration
Food Premise Registration
Registered
Registered
Applicant
Choose the HACCP/GMP Certification
Choose HACCP New Application
Complete the form and submit
Check for completeness of application
No
Inform
Premise MOH
Yes
Inform applicant for payment
Reject Application
Applicant
No
Payment
Yes
Acceptance of Application
Submission of supporting documents
Not approved
Appoint Certification Audit Team
Conduct Compliance Audit
Evaluation of Auditor’s
Recommendation by
HACCP Certification
Committee
Issuance of HACCP Certificate
Inform Applicant
Approved
Appendix 3
FOOD SAFETY AND QUALITY DIVISION MINISTRY OF HEALTH MALAYSIA HACCP CERTIFICATION SCHEME NEW / ADDED PRODUCT APPLICATION CHECKLIST
MCS HACCP appcklist(1/00) For APPLICANT use
Premise Name
Premise Address
Submission Date
A.
CHECKLIST FOR APPLICATION FORM
Please tick *Yes (√) / No (X)
Applicant
Officer
1. Online Application Form
2. A copy of SSM Certificate (Suruhanjaya Syarikat Malaysia)
3. A copy of Premise Licence from Local Authority
4. A copy of Company Audited Account
5. Two (2) copies of HACCP Manual (Refer to Annex B below for minimum content of HACCP Manual)
6. Two (2) copies of PRP/GMP Manual (Refer to Annex C below for minimum content of PRP/GMP Manual)
Annex B.
CHECKLIST FOR MINIMUM CONTENTS OF HACCP MANUAL AND SUPPORTIVE DOCUMENTS
Please tick *Yes (√) / No (X)
Applicant Officer
1. Company & Food Safety Policy
Company profile
Organization chart
Food safety management policy
Plant layout
2. HACCP Team & Responsibilities
3. Scope of HACCP Plan
4. Food Safety Objective(s)
5. Product Description & Intended Consumer
6. Process Flow Chart
7. Hazard Analysis Worksheet
8. HACCP Plan Summary
9. Overall Verification Activities & Schedule
10. Summary of Pre-requisite Programmes
Annex C.
CHECKLIST FOR MINIMUM CONTENTS OF PRP/GMP MANUAL
Please tick *Yes (√) / No (X)
Applicant Officer
1. Establishment : Design and Facilities a. Location b. Premises and rooms c. Equipment d. Facilities
2. Control of Operation a. Control of Food Hazards b. Key aspects of hygiene control systems c. Incoming Materials requirements d. Supplier assurance programme e. Packaging and storage f. Water, steam and ice g. Management and supervision h. Documentation and records i. Customer feedback and complaints j. Recall procedures and traceability
3. Establishment : Maintenance and sanitation a. Maintenance and cleaning b. Cleaning programmes c. Chemical control d. Pest Control e. Waste Management f. Sanitation systems
4. Establishment : Personal Hygiene a. Health Status b. Illness and injuries c. Personal cleanliness d. Personal behaviour e. Visitors and workmen
5. Transportation and Distribution a. General b. Requirements c. Use and maintenance
6. Product information and consumer awareness a. Batch Identification
b. Product information c. Labelling d. Consumer education
7. Training a. Awareness and responsibilities b. Training programmes c. Instruction and supervision d. Refresher training
Please submit all the documents above within two (2) weeks after submission of online application to the address below : Senior Director Food Safety and Quality Division Ministry of Health Level 4, Menara Prisma No 26, Jalan Persiaran Perdana
Presint 3, 62675 Putrajaya (Att : HACCP Certification Unit) The application will be processed once completed documents are received. Failure to submit the documents will affect your application. ____________________________________________________________________ FOR OFFICER USE Status : COMPLETE REJECT KIV Note : _________________________________________________________________________ ________________________________________________________________________ Processed By : .................................................... (Signature and Official Stamp) Date :
Appendix 4
FLOW CHART FOR COMPLIANCE AUDIT
MOH to seek approval from finance department
MOH to appoint the audit team to conduct the audit
Auditor to prepare adequacy audit report within five (5) days after receipt of documents and submit to the premise
Auditor to contact premise within two(2) weeks after adequacy audit to agree on the date for on-site audit
Premise to respond within two
(2) weeks and completion of CARs
within six(6) month
Auditor to prepare init ial audit
report within five (5) days after on-
site audit date.
Auditor to contact auditee within
two(2) weeks after completion of
CARs to agree on date for follow-up
audit
Adequacy audit
On-site audit
CARs
Response to CARs
Initial on-site audit report
Follow-up audit (if applicable) (onsite audit and/or documents audit)
Appointment of audit team
B
Approval to use auditors expenditure
Auditor to prepare f inal audit report within five (5) days after closed-out of all CARs
Final Audit Report and Recommendation
Evaluation of Auditor’s
Recommendation by
HACCP Certification
Committee
Issuance of HACCP Certificate
Inform Applicant
Surveillance Audit
Not approved
Approved
B
Appendix 5
FLOW CHART FOR SURVEILLANCE AUDIT
Health State Department to appoint the audit team to conduct the audit
Auditor to contact premise to agree on the date for on-site audit
Premise to respond within two (2) weeks and completion of CARs w i t h i n s t a t e d p e r i o d (maximum six (6) month)
Auditor to prepare init ial audit
report within five (5) days after on-
site audit date
Auditor to contact auditee within two
(2) weeks after completion of CARs
to agree on date for follow-up audit
Auditor to prepare f inal audit report within five (5) days after closed-out of all CARs
Appointment of audit team
On-site audit
CARs
Response to CARs
Initial on-site audit report
Follow-up audit (if applicable) (Onsite audit and/or documents audit)
Final Audit Report and Recommendation
Appendix 6
FLOW CHART FOR APPLICATION OF RENEWAL CERTIFICATION
Payment received.
Login to FoSIM Domestik
(http://fosimdomestic.moh.gov.my/)
Applicant
Choose the HACCP/GMP Certification
Choose HACCP Renewal Application
Complete the form and submit.
MOH
Acceptance of Application
Submission of payment
Appoint Certification Audit Team
Conduct Renewal Audit
Approved
Surveillance Audit
Evaluation of Auditor’s
Recommendation by
HACCP Certification
Committee
Issuance of HACCP Certificate
Inform Applicant
Not approved
Details as in Appendix 6
Appendix 7
Schedule 1 : HACCP Certification Cost Item BI (RM)1 SMI (RM)2
New application 5,400.00 4,000.00
Renewal 4,000.00 3,000.00
Certification for additional products from certified company (separated)
2,750.00 2,550.00
Surveillance 1,800.00 1,800.00
Item Peninsular Malaysia, (RM)
Sabah & Sarawak, (RM)
Auditor expenditure* 3,420.00 4,040.00
Definition: 21.1.1.1 Big Industry (BI) : Comprises 150 full time workers with an annual sale
turn-over of RM25 million
21.1.1.2 Small and Medium : Comprises less than 150 full time workers with an
annual sale Industry (SMI) turn-over of not more than RM25 million Note:
(*) Auditor expenditure is applicable for new application and certification for additional products. It’s includes airfares, food, accommodation, mileage and other cost incurred by the auditor such as follow-up audit.
Appendix 8
FLOW CHART FOR APPLICATION OF SURVEILANCE AUDIT
Formal letter request for audit surveillance
Applicant
Submission of payment
Acceptance of Application
Inform Health State Department
Health State Department
Appoint Certification Audit Team
Conduct Surveillance Audit
CAR
Final Audit Report
Inform Applicant
Inform MOH
Details as in Appendix 5
Payment received.
MOH
Appendix 9
FLOW CHART FOR RENEWAL AUDIT
MOH to appoint the audit team to conduct the audit
Auditor to contact premise to agree on the date for on-site audit
Premise to respond within two (2) weeks and completion of CARs w i t h i n s t a t e d p e r i o d (maximum six (6) month)
Auditor to prepare init ial audit
report within five (5) days after on-
site audit date
Auditor to contact auditee within
two(2) weeks after completion of
CARs to agree on date for follow-up
audit
Auditor to prepare f inal audit report within five (5) days after closed-out of all CARs
Appointment of audit team
On-site audit
CARs
Response to CARs
Initial on-site audit report
Follow-up audit (if applicable) (onsite audit and/or documents audit)
Final Audit Report and Recommendation
B