Making the O Benchtable
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http://www.instructables.com/id/Making-the-O-Benchtable/ Food Living Outside Play Technology Workshop Making the O Bench/table by ErnestoP1 on November 26, 2014 Table of Contents Making the O Bench/table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Intro: Making the O Bench/table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 1: The concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Step 2: 3d model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Step 3: Fabrication, from concept to reality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Step 4 : Metal structure and fiber glassing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Step 5: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Step 6: Sculpting the details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Step 7: Painting and finishing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Step 8: End result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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Making the O Benchtable
Transcript of Making the O Benchtable
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http://www.instructables.com/id/Making-the-O-Benchtable/
Food Living Outside Play Technology Workshop
Making the O Bench/tableby ErnestoP1 on November 26, 2014
Table of Contents
Making the O Bench/table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Intro: Making the O Bench/table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 1: The concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2: 3d model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 3: Fabrication, from concept to reality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 4: Metal structure and fiberglassing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 5: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 6: Sculpting the details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 7: Painting and finishing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 8: End result . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Related Instructables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Advertisements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
http://www.instructables.com/tag/type-id/category-food/http://www.instructables.com/tag/type-id/category-living/http://www.instructables.com/tag/type-id/category-outside/http://www.instructables.com/tag/type-id/category-play/http://www.instructables.com/tag/type-id/category-technology/http://www.instructables.com/tag/type-id/category-workshop/http://www.instructables.com/member/ErnestoP1/?utm_source=pdf&utm_campaign=title
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http://www.instructables.com/id/Making-the-O-Benchtable/
Intro: Making the O Bench/tableThe O Bench/table is a limited edition furniture, it can be used either as a bench or a table. It is available in white or black laquer, and silver, champange or coppermetallic colors. In this instructable I show a little bit of my design process, as well as the fabrication stages involved with this piece, the whole process required a lot ofexperimentation and constant trial and error, all its development was done using basic tooling and it was entirely hand-made.
Step 1: The conceptIt all started with the concept. For this design, I wanted to create a seamless and continuous looking structure. I started playing with pieces of paper, rolling and unrollinguntil I came up with a partial form that I liked. I decided to invert this shape on the opposite side and came up with an asymmetrical but balanced form.
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http://www.instructables.com/id/Making-the-O-Benchtable/
Step 2: 3d modelThe concept was then 3d modeled and further defined in 3d Max.
Step 3: Fabrication, from concept to realityNow is about turning this concept into a reality. The first challenge for developing the initial prototype, was to develop a structure that could ultimately be covered withfiberglass and shaped into the desired form. For the initial structure of the prototype, I decided to develop a metallic structure, the main reasons being the low cost, easeto manipulate the material and its structural qualities.
Step 4: Metal structure and fiberglassingFirst a rough layout of the shape was drawn on the metal sheet with chalk, it then was cut with pliers. To achieve the desired proportions the top and bottom of the metal"skin" where cut separately.
A thin metal profile was added to the edges and to the middle of the skin, to give support. At this stage the structure is self supportive, but not strong enough to supportthe weight of a person. This will be achieved with the fiberglass and resin on the next stage.
The metallic structure was then covered with 4 layers of fiberglass on top, and 14 layers on on the bottom, in total around 16 pounds of fiberglass where used togetherwith 6 gallons of resin. On the first prototype, pieces of plywood, where also strategically placed trough the piece to achieve a varying thickness and reduce the use of thefiberglass material. The pieces has a thickness of 1.5 cm on its widest and 0.5 cm on its thinnest. to better understand the shape, it looks like an airplane wing if cuttransversely.
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http://www.instructables.com/id/Making-the-O-Benchtable/
Step 5:
Step 6: Sculpting the detailsWith the fiberglass and resin cover concluded it was time for the final detailing of the design. This was also done manually with car putty, special attention was placed onthe edges where slight curves initiate and get softly lost on the rest of the design. It was a very dedicated but highly enjoyable process.
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http://www.instructables.com/id/Making-the-O-Benchtable/
Step 7: Painting and finishing.with the sculpting and carving stage phase done, the table/bench was now ready for the finishing part. A first layer of premiere was applied, plastic supports whereincluded in the bottom to avoid the painting from scratching.
Fiberglass molds where later taken from the outer side of the piece, the inner side was remodeled further polishing the gentle curves and reducing some sharp edges leftby metallic structure in the initial prototype. The pieces are now reproduce using these molds, fiberglass is the main material used.
The design won the ICFF Studio competition in 2012, and has since received a lot of press. it is available as a limited edition on silver, copper, champagne metallicfinishes or in white or black lacquer.
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http://www.instructables.com/id/Making-the-O-Benchtable/
Step 8: End result
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Comments
35 comments Add Comment
graydog111 says: Mar 7, 2015. 1:10 PM REPLYBeautiful. Did you use fiberglass mat or cloth? Using mat will result in a better gloss paint job.
Either one will cover you with microscopic glass chards when sanding or sawing. Blowing it off of yourself with compressed air will only make it worse. I buyold clothes at thrift store and then throw them away after working with fiberglass. Using a breathing mask is a must. You don't want that stuff in your lungs oreyes.
Bigfoot51 says: Mar 7, 2015. 2:49 AM REPLYI like it looks cool
http://www.instructables.com/id/Hockey-Stick-Bench/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Hockey-Stick-Bench/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Hockey-Stick-Bench/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/member/matthewtmead/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/The-Dining-Table-which-is-Divided/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/The-Dining-Table-which-is-Divided/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/The-Dining-Table-which-is-Divided/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/The-Dining-Table-which-is-Divided/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/The-Dining-Table-which-is-Divided/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/member/ishiyasu/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Make-a-simple-stoolbenchcoffee-tablesideboard/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Make-a-simple-stoolbenchcoffee-tablesideboard/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Make-a-simple-stoolbenchcoffee-tablesideboard/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Make-a-simple-stoolbenchcoffee-tablesideboard/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/member/tessew/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/work-bench-pic-nic-table/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/work-bench-pic-nic-table/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/work-bench-pic-nic-table/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/member/paolobertoncin/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/3-Garage-Sale-Table-Frame-Turned-Bench/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/3-Garage-Sale-Table-Frame-Turned-Bench/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/3-Garage-Sale-Table-Frame-Turned-Bench/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/3-Garage-Sale-Table-Frame-Turned-Bench/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/member/lscrandall/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Picnic-table-with-detached-benches/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Picnic-table-with-detached-benches/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Picnic-table-with-detached-benches/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Picnic-table-with-detached-benches/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/member/arcandor/?utm_source=pdf&utm_campaign=relatedhttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#commentshttp://www.instructables.com/member/graydog111/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/graydog111/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/Bigfoot51/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/Bigfoot51/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSS
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AustynR says: Mar 6, 2015. 11:29 PM REPLYWhat was the total cost, and if you sold it, for how much?
noelsgordon says: Mar 6, 2015. 5:19 PM REPLYNice job Ernesto. Now make a 3 piece mold to lay up into and reduce the manufacturing labour of your future production models by at least 80%.
actionjksn says: Mar 6, 2015. 4:14 AM REPLYI thought the O meant something else. I thought this was a device for setting your girlfriends hind end on while having some fun. Still a nice coffee table.
noelsgordon says: Mar 6, 2015. 5:10 PM REPLYIf it was a prop from 'The Story of O' it would have attachment points for handcuffs silly.
nchey says: Mar 6, 2015. 9:54 AM REPLYhi
i love it!
how much it cost to realized it with all the material?
SMU79 says: Mar 5, 2015. 3:41 PM REPLYI am a fan of clean lines, less is more mentality of modernistic design. Your Bench/table is outstanding.
nsoutter says: Mar 5, 2015. 12:51 PM REPLYThat is absolutely beautiful!
vipercmd says: Mar 5, 2015. 8:37 AM REPLYThank you for sharing! Your pictures and descriptions are quite detailed.
MonolithFab says: Mar 5, 2015. 8:08 AM REPLYWow! Beautiful and inspiring. As a weekend hobbyist with an interest in design I'd love to know more about the process of transitioning this from a customone-off to a commercial product. Good luck on the business side of things!
mayej says: Mar 5, 2015. 7:13 AM REPLYI think while colors would look nice, these metallic ones don't cheapen it.
It also gives the illusion of being made OF metal. Diggin it.
mayej says: Mar 5, 2015. 7:09 AM REPLYHaving worked on aircraft in the Navy and built hotrods and motorcycles off and on my whole life, I FINALLY got myself into college at age 46...lol. Pursuinga couple of CAD degrees, etc.
So, with that, I want to say I just saw the picture in an email from Instructables and clicked on it cuz it reminded me of the TriMagnum Kit Car I built with myDad back in the 80's. I'm diggin' it, very neo-mod.
Here is a pic from the site that still sells the plans of that car...
http://www.instructables.com/member/AustynR/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/AustynR/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/noelsgordon/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/noelsgordon/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/actionjksn/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/actionjksn/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/noelsgordon/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/noelsgordon/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/nchey/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/nchey/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/SMU79/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/SMU79/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/nsoutter/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/nsoutter/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/vipercmd/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/vipercmd/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/MonolithFab/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/MonolithFab/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/mayej/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/mayej/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://www.instructables.com/member/mayej/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/member/mayej/?utm_source=pdf&utm_campaign=commentshttp://www.instructables.com/id/Making-the-O-Benchtable/?utm_source=pdf&utm_campaign=comments#DISCUSShttp://cdn.instructables.com/F26/25Y7/I6RT2TUX/F2625Y7I6RT2TUX.LARGE.jpg
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maniacse says: Mar 5, 2015. 5:09 AM REPLYNice design and fabrication as well! (Beetle looks also great!) What is the weight of the table? Steel construction looks a bit heavy.
crank_girl says: Feb 22, 2015. 2:01 AM REPLYI like that even though this is a commercial product you've kept with the Instructable spirit and fully shared your process. Looks great and seems like you'vealready drummed up some business. :
ErnestoP1 says: Feb 23, 2015. 8:07 AM REPLYThank you! yes, I am trying!
bcavaciuti says: Feb 21, 2015. 5:54 PM REPLYawesome, very inspiring to a wannabe designer. It reminds me of the air intakes on sports cars or jet planes, optimised and streamline very nice form.
ErnestoP1 says: Feb 23, 2015. 8:04 AM REPLYthank you!! haha Ive heard that before!
amberrayh says: Feb 19, 2015. 2:39 PM REPLYWow, this is a really cool design. Thanks for sharing your process and welcome to Instructables! I hope we see more from you in the future!
ErnestoP1 says: Feb 20, 2015. 3:53 PM REPLYThank you! I will keep posting!
ous_laden says: Feb 21, 2015. 2:43 PM REPLYgood job (y)
ErnestoP1 says: Feb 23, 2015. 7:47 AM REPLYthanks!
sgecas says: Feb 21, 2015. 9:57 AM REPLYhow can one purchase a ready made table?
ErnestoP1 says: Feb 23, 2015. 7:43 AM REPLYHi sgecas please email me to [email protected] for the details. many thanks!
scarecreaux says: Feb 20, 2015. 6:58 PM REPLYVery nice! Thanks.
bwright28 says: Feb 20, 2015. 8:59 AM REPLYLove this! Very modern & cool! A shorter version would make a great tv stand (for most tvs).
ErnestoP1 says: Feb 20, 2015. 3:57 PM REPLYThanks! thats a good idea!
Mr.Sanchez says: Feb 20, 2015. 8:17 AM REPLYGenial ! Felicitaciones y bienvenido a esta comunidad, donde se puede demostrar el talento y creatividad que poseemos
ErnestoP1 says: Feb 20, 2015. 3:54 PM REPLYMuchas gracias!!
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http://www.instructables.com/id/Making-the-O-Benchtable/
aheibi says: Feb 20, 2015. 1:31 AM REPLYNice design! I love it :-)
ErnestoP1 says: Feb 20, 2015. 3:54 PM REPLYthanks! :)
robokop says: Feb 20, 2015. 1:15 AM REPLYgood ;)
ErnestoP1 says: Feb 20, 2015. 3:53 PM REPLYthanks!:)
miah77 says: Feb 19, 2015. 3:46 PM REPLYI have to admit, this was a great read! Very informative and great pictures. Thanks for sharing.
ErnestoP1 says: Feb 20, 2015. 3:53 PM REPLYThanks for your comments!
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