MAINTENANCE & INSTRUCTIONS MANUAL Skiving... · Allswage UK. Roebuck Street, West Bromwich, B70 6RB...

Allswage UK.

Roebuck Street,

West Bromwich, B70 6RB

Tel: 0121 553 5048 Fax: 0121 553 7644

Email: [email protected] www.allswageuk.co.uk

SKIVING MACHINE

ASSK2

MAINTENANCE & INSTRUCTIONS MANUAL

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


A. WARRANTY AND RESPONSIBILITY

Warranty: It's the supplier's responsibility to guarantee the conformity of the product, assuring that

it's manufactured without fault and that it meets the agreement settlements between both parts.

The warranty is valid for one year, beginning at the date of the sale document. In this warranty are

included all the pieces or parts of the components that may come to need replacement. Within the

warranty period the supplier is responsible for any lack of conformity found on the equipment, as

long as they are reported by written, within a maximum of 8 days from the delivery of the

equipment. Where it concerns to lack of conformity duly verified, the manufacturer undertakes the

responsibility to, within a reasonable period of time, to repair or replace the components, or parts of

these, that are proven to not be within normal standards.

The return of defective goods, must always be authorized in written by the supplier. Furthermore

the goods need to be returned in it's original packaging.

During the term of this warranty, Allswage UK will proceed to the replacement or repair of

equipment - according to it's option - assuming the costs that come from it. To this end, it must be

informed by the customer, within the 3 days after the malfunction started. All replaced parts are

property of Allswage UK.

The warranty is void when: The products have not be correctly assembled, or used for different

purposes that the intended; Have not received proper maintenance, or have been modified or

repaired without the authorization of the supplier. The manufacturer is not responsible for the

natural consumption of the components.

Supplier's Responsibility: the supplier shall be the solely responsible for the proper functioning of

the product and, for its characteristics and performances specifically stated by them. However, the

manufacturer takes no responsibility as long as it's identified third party interference.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


B. INSTRUCTIONS MANUAL PURPOSE

This manual was developed by the technical department of Allswage UK. Its purpose is to establish

guidelines, concerning the assembly, installation, maintenance and functioning of the marking

machine. Guidelines that are indispensable to assure and proper functioning of the machine,

maintaining the safety requirements needed. The marking machine was designed and manufactured

following the European Safety Standards Board. As long as it’s used properly, it’s function,

adjustment and maintenance do not present any danger to the operators.

B1. SAFETY REGULATIONS

DO NOT USE the equipment without reading this manual

and UNDERSTANDING ITS CONTENTS.

CAUTION! The misuse of this equipment can cause injury.

The operator shall never be in contact with the moving pieces or

work within their reach.

CAUTION! It's absolutely essential that the work

operations are performed by one single operator.

The owner needs to make sure that the manual is

kept in an appropriate manner and that the operator understands the whole

content of the manual, along with his/her responsibilities.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


Shields, protections and safety guards should never be removed.

Check if the pressure corresponds to the one mentioned on the characteristics

of the equipment.

Make sure skiving is always done under safe conditions. Never put your hands in

the skiving area while the machine is working. Keep a minimal distance of

200mm between your hands and moving parts.

Use gloves and appropriate protective gear.

While working, always follow the instructions shown in the

machine labels.

Always turn the power source off during maintenances that

should be done by specialized personal.

The skiving machine should only be operated by qualified adults.

The moving parts must be kept clean and well lubricated.

Original replacement parts must be used in order to maintain it's original

characteristics and it's certification and warranty.

Keep the power tube away from the work area and make sure that it doesn't

make the operations difficult.

Our equipment is designed according to the safety technical characteristics in

accordance with the EC normative.

The operators are advised to follow strictly the instructions supplied in this manual.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


C. TRANSPORTATION

Transportation and work place: Although the machine is easily located, ensure

the machine is safely moved and intact. Ensure the machine is placed on a

solid, level surface. Always work under safety conditions and with the

necessary space around the machine.

The Manufacturer is not liable for any damages caused by negligence.

Production waste: The production waste is compared to solid waste and can

be disposed without difficulty.

If the machine is installed in countries where there are specific rules, production

waste should be disposed of according to local regulations in force.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


D. EQUIPMENT CHARACTERISTICS

TECHNICAL

FILE/DIMENSIONS

SKIVING SKM100

SINGLE PHASE

SKIVING SKM100

THREE-PHASE

SKIVING CAPACITY Internal

1/4>2"

External

3/4>2"

Internal

1/4>2"

External

3/4>2"

ENGINE POWER

0.75KW 0.75KW

RPM 2 ways 275RPM 2 ways 275RPM

DIMENSIONS 804.5mmX560mmX411mm 804.5mmX560mmX411mm

VOLTAGE 220V 50-60HZ 230V 400V 50HZ

CONTROLS ELECTRICAL ELECTRICAL

WEIGHT 46KG 46KG

SOUND LEVEL 60dBA 60dBA

SAFETY

INTERRUPTOR

INCLUDED INCLUDED

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


E. MACHINE INSTRUCTIONS

Picture 1 – Skiving Machine

E1. MACHINE DESCRIPTION & PROTECTION SYSTEMS

This machine was designed for Hydraulic hose skiving.

The machine consists in a rotating blade connected to an electric geared engine, which

is used for stripping hydraulic pipes internally and externally. For each situation

different tools are used.

The equipment was designed with a protection to avoid it from tossing rubber or steel

to the operator.

This protection is prepared with a sensor that detects any movement and turns off.

The start system by pedal allows the machine to work without having to use hands

which will in turn avoid having them near the blade.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


E2. THREE PHASE ELECTRIC SCHEME

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F. WORKING INSTRUCTIONS

F1. FUNCTIONS OF THE CONTROLS

Picture 2 – Control Devices

Not all the machines commands are at the frontal panel. Besides the frontal panel commands

there is also the foot pedal.

1 ON/OFF BUTTON

2 START BUTTON

3 REVERSE BUTTON

4 EMERGENCY BUTTON

5 ON SIGNAL LIGHT

6 FOOT PEDAL

1

3

5 2

4

6

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F2. HOW TO TURN ON THE MACHINE

The skiving machine has an easy to understand control panel where turning on, reversing the

direction or turning office the machine can be easily performed.

Note: Before start using the machine check if:

The machine power cord is plugged

The emergency button is unlocked

The used tool is the correct for the wanted operation

The protection is well in place

F3. TURN ON THE MACHINE

Rotate the on/off button (1) (right, position 1) and pressing the start

button (2) the on signal light (5) will turn on. Afterwards, chose the

rotation direction by rotating the reverse button (3) (left/counter

clockwise, right/clockwise).

The machine will then be ready to work. The foot pedal is the last

command to use in order to operate the machine. It should only be used after checking if all

the above mentioned actions have been duly taken.

F4. SAFETY

If any safety mechanism is activated (emergency button or safety sensor) the foot pedal is

deactivated, forcing to press again the Start button in order to restart the skiving operation.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F5. TURNING OFF THE MACHINE

After making all skiving operations rotate the on/off button (1) (left,

position 0).

AFTER EACH USE, TURN OFF THE SKIVING MACHINE TO AVOID ENERGY

WASTE.

F6. CUTTING TOOLS

Picture 3 – External Skiving Set

F6A. REPLACE THE GUIDE IRON

Loosen the knob (9) until the guide tool comes (8) out. Choose the most adequate tool for the

hose on which you wish to perform the skiving. All the tools (8) are duly marked with the hose

dimensions.

F6B. EXTERNAL TOOL

The external tool comprises two parts. One is for guiding the hose (8) and the other is for

skiving (7) externally.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F6C. INTERNAL TOOL

Picture 4 – Internal Skiving Set

The internal tool has two pieces that are coupled to each other. This tool, apart from guiding

the hose (12) also has coupled the skiving tool (13).

The internal tool (12) has coupled the following parts:

Skiving tool (13)

The pin (14) to adjust the skiving tool

The stopper (16) of the tube to narrow the depth.

The pin (15) for fixing the stopper to the wanted position.

Choose the most adequate tool for the hose on which you wish to perform the skiving. All the

tools (12) are duly marked with the hose dimensions.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F7. ADJUSTING & TUNING

F7A. EXTERNAL SKIVING

To adjust the skiving the following steps need to be taken:

1 - Lift the protection

2 - Turn it to the desired direction (Right is up and left is down) (knob 10)

3 - Low Protection

4 - Push start (2)

5 - Chose the rotation direction (3)

6 - Push the foot pedal (6)

F7B. INTERNAL SKIVING

To adjust the skiving the following steps need to be taken:

1. Lift the protection

2. Loosen the pin (14 and 15)

3. Adjust the cutting tool (up or down) (10)

4. Tighten the pin (14)

5. Adjust the wheel that servers as a stopper (16)

6. Tighten the pin (15)

7. Low Protection

8. Push start (2)

9. Chose the rotation direction (3)

10. Push the foot pedal (6)

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F8. REPLACING EXTERNAL CUTTING TOOL

Picture 5 – External Skiving Set

1. Open the protection.

2. Loosen the four screws that hold the tool.

3. Insert the new tool.

4. Adjust the tool.

5. Tighten again the four screws.

6. The tool should be set up as shown in the picture (the rounded part of the tool

always to the front)

F9. REPLACE THE INTERNAL TOOL

1. Remove the complete tool from the tool holder by rotating the knob (9).

2. Loosen the pin (14).

3. Insert the new tool (rounded part always to the front).

4. Adjust the tool.

5. Tighten pin.

6. The removed tool should be placed at the tool holder.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F10. EMERGENCY STOP

Picture 5 – Emergency Stop

F9. PROHIBITED WAYS OF USING THE MACHINE

It's strictly forbidden to use the skiving machine for other ends besides the already

mentioned above.

It's forbidden to remove any of its original protection.

It's strictly forbidden using this equipment without reading the work instructions.

This machine can only be operated by qualified adults, and only after they have read the

work instructions.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


F5. POSSIBLE MALFUNCTIONS AND SOLUTIONS

If the engine won’t turn on:

o Check the fuses

o Check if all the cable are correctly plugged in

It’s not skiving:

o Check the height of the cutting tool

o Check the edge of the cutting tool (if the edge is worn replace the tool with a

new one).

F6. INSTRUCTIONS USING PROTECTION EQUIPMENT

Work wear

Work gloves

Under no circumstances can the operator stop using the personal

protection equipment mentioned above. Must always follow the basic

safety principles in the installation and use of the tools listed.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


G. INITIAL CHECK UP

Place the machine on top of a stable surface which provides a great support.

Make sure the power cord is equipped with a differential circuit breaker

for security and overload energy cut-out.

It is mandatory to connect to earth according to the methods

required by safety standards of electrical installations. The manufacturer

disclaims any responsibility for any damage to persons or property due

to the lack of connection or faulty connection of the ground line.

It's mandatory to plug the machine to the power supply.

Never connect the machine directly to the electrical framework.

The plug to be connected to the power cord and electrical socket should be the same

type and comply with the regulations. Verify that the values of voltage and network

frequency match those mentioned in the identification label. Avoid the use of

adapters or derivations. Never remove the plug by pulling the power cord.

After the installation the plug must be accessible. In the case of damage to the power

cord, it must be replaced by a qualified technician. After replacing the power cord,

make sure that the docking cradle cable is fixed properly.

Make sure that the moving parts are clean and lightly lubricated.

The engine does not work when the emergency switch is activated:

Make sure the wall switch corresponds to the poles of the machine.

Check if the wall switch fuse is burned.

Never remove the machine protections.

THE MANUFACTURER DISCLAIMS ANY LIABILITY FOR DAMAGE TO PERSONS OR PROPERTY,

CAUSED BY THE FAILURE TO FOLLOW THE ABOVE MENTIONED REQUIREMENTS OR

RESULTING FROM THE CHANGE IN EVEN IF ONLY ONE PIECE OF THE EQUIPMENT AND USE

OF SPARE PARTS WHICH ARE NOT ORIGINAL.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


H. LIGHTING

The equipment does not have its own lighting and so it should be used in

areas properly illuminated.

If the visibility at the site is not adequate, you should use artificial lighting

equipment.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


|. MAINTENANCE INSTRUCTIONS

In order to assure the correct operation of the marking machine, as well as its

long life, it's essential to carry out a series of maintenance activities. Where

such activities are not made, the manufacturer is not liable for damage caused

by the machine on their direct or indirect users.

I1. MAINTENANCE INSTRUCTIONS

The indicated activities must be performed by qualified personnel.

The following essential maintenance activities are therefore to take place every three months:

Check the tightness of all screws used;

Check the levelling of the machine making the necessary adjustments;

Clean inside the machine, engine and electrical boxes using compressed air (less than

2 bar) and not products that can cause adverse reactions to materials of the machine;

(You must use facial protection mask, safety goggles, gloves and work clothes)

Lubricate the joints and moving parts;

Check the components of the skiving machine and replace those that are damaged;

Check the circuit and electric components;

Check the wear of the cutting tool.

I3. MAINTENANCE ROUTINE

Make sure that the moving parts are always lightly lubricated.

Check from time to time the wear of the cutting tools.

Check the levelling of the machine.

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


J. REPLACEMENT PARTS

Picture 6 – Replacement Parts D

Picture 8 - Tools

Picture 7 Picture 8

D1 - Tool Holder D2 - Protection D3 - Tool Holder D4 - Internal skiving tool D5 - External skiving tool

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


Parts “M”

Picture 9 – Replacement Parts “M”

Picture 9

M1 - Tool Holder

M5 - Safety

Sensor M9 - Drawer

M13 - Engine

direction

button

M2 - Drive motor M6 - Side

covers

M10 - Drawer

Knob M14 - Light

M3 - Drive

motor base

M7 - Acrylic

protection

M11 - Machine

base M15 - ON button

M4 - Electrical

box M8 - Hinges

M12 - ON/OFF

Button M16 - Mixer

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


J2. PARTS

Picture 10 – Replacement Parts “G”

Picture 10

G1- Tool holder screw (internal

and external skiving)

G4 - Cutting door

support G7 - Fastening plate G10 - Top Mounting

G2 - Slot G5 - Tuning pin G8 - Cutting door G11 - Drive motor coupling

G3 - Fastening pin G6 - Tuning screw G9 - Cutting blade G12 - Skiving tools

Allswage UK.

Roebuck Street,


Tel: 0121 553 5048 Fax: 0121 553 7644


K. MANUFACTURER’S RECOMMENDATIONS

The marking machines were developed based on principles that ensure no risks to all the users

of these machines as long as it's correct use is followed by respecting it's safety rules. The lack

knowledge or failure of following these standards may put users and others in dangerous

situations likely to cause serious harm to people and objects. It is therefore crucial to

understand and respect the rules of usage, as well as performing the maintenance tasks

required to ensure the correct functioning of the machines and to safeguard the security of

the users.

Before using, the operators must be informed about it's correct use by reading carefully the

instructions manual provided with this equipment as well as knowing it's characteristics by

making sure that:

The machine will be exclusively installed by qualified and specialized personnel.

The installation of the machine will always be performed on a smooth and stable

workbench.

The machine is properly installed.

The light is sufficient to execute the operations securely, with no obstacles in the

work area or personnel not certified.

Understand well the work method as well as technical limitations.

Under no circumstances, proceed to modify the structure and components of the

equipment without authorization from the Manufacturer.

Know and respect the available signs on the machine.

Do not perform any tasks for which the machine was not designed.

MAINTENANCE & INSTRUCTIONS MANUAL Skiving... · Allswage UK. Roebuck Street, West Bromwich, B70 6RB...

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Transcript of MAINTENANCE & INSTRUCTIONS MANUAL Skiving... · Allswage UK. Roebuck Street, West Bromwich, B70 6RB...