Maintenance Friendly [email protected]. How They Working? A Compendium of DOT Bridge...

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Maintenance Friendly Joints Douglas Rose, P.E. Regional Bridge Maintenance Engineer Region One [email protected]

Transcript of Maintenance Friendly [email protected]. How They Working? A Compendium of DOT Bridge...

Page 1: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric

Maintenance Friendly Joints

Douglas Rose, P.E.Regional Bridge Maintenance EngineerRegion [email protected]

Page 2: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric

How They Working?

A Compendium of DOT Bridge Maintenance Experience

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Maintenance Friendly Joint Experiences

• Started using elastomeric concretes in the early 1990’s

• Industry and owners learned at same time and worked together

• Started to become NYSDOT’s joint of choice with Joint System Spec and Materials Approved List in 2004?

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Review of things that work……..and things that

don’t.

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Current Use of Maintenance Friendly Joint Materials by DOT

Bridge Maintenance

• UreFast “Liquid Concrete”• Watson Bowman “Wabo-Crete II”• RJ Watson “Tron Flex”• SSI “Sil-Spec”

Page 6: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric

Liquid Concrete

• Ure-Coat PF-60• Polyurethane-hybrid Polymer• Need to apply using FastCat application

equipment• Same product used for joint headers, deck

patches, or thin overlays

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Liquid Concrete

• Easy installation• Fast cure• Easy clean-up• Very expensive

–Resin shipped from CA

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Page 10: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
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Watson Bowman Wabo-Crete II

• 2 Component Polyurethane with Specialty Aggregate

• Fast cure• Self Leveling• 5 gallon bucket application• Needs good preparation

– Moisture sensitive– Bonding agent

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Page 20: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
Page 21: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
Page 22: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
Page 23: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
Page 24: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
Page 25: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
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RJ Watson Tron-Flex

• Two Component Polyurethane Elastomeric

• Fast cure• Moisture sensitive• Self Leveling• Primer required

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SSI Sil-Spec• Epoxy Polymer - Longer cure• Very Durable• Doesn’t Flow• Easy Preparation

– Not so moisture sensitive– No priming

• Messy• Expensive

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Keys to Success

• Use the right product for the site– Moisture, temperature, cure time, etc.

• Prep, prep, prep• Get the bad stuff out• Keep only what can be saved• And……….

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They can win without me

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Field Report on Bridge Overlays

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Types of Overlays in UseTypes of Overlays in Use

Thin PolymersThin PolymersHealer SealersHealer SealersRubberized Asphalt Surface Treatment Rubberized Asphalt Surface Treatment (RAST)(RAST)

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Thin PolymersThin Polymers

TranspoTranspo TT--4848Cargill Cargill SafelaneSafelaneCargill Cargill SmartlaneSmartlaneHyperlastHyperlastTrafficGuardTrafficGuard EPEP--3535DeneDeckDeneDeckPFPF--60 60 SSI SSI ReDeckReDeckQuikQuik Bond PolymerBond PolymerPoly Poly CarbCarb 154154

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Topical Healer/SealersTopical Healer/Sealers

TranspoTranspo T70T70--MX30MX30DeneDeckDeneDeckUrefastUrefast RR--6060SSI Deck SealSSI Deck SealSikaSika Pronto 19TFPronto 19TFWaboConWaboCon TreteTrete HEHEConcresiveConcresive 20702070XX--Shield Deck Sealer ATShield Deck Sealer ATXX--Roc CPRRoc CPRSikadurSikadur 55 SLV55 SLV

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Rubberized Asphalt Surface Rubberized Asphalt Surface Treatment (RAST)Treatment (RAST)

All States Asphalt (contractor)All States Asphalt (contractor)

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Thin PolymersThin Polymers

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Route 252 over Great Valley CreekRoute 252 over Great Valley CreekRegion 5Region 5TranspoTranspo TT--4848

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Route 36 over Pearl CreekRoute 36 over Pearl CreekRegion 4Region 4Poly Poly CarbCarb 154154

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Route 20A over Beards CreekRoute 20A over Beards CreekRegion 4Region 4

TrafficGuardTrafficGuard EP 35EP 35

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Route I 86 over Corbett Route I 86 over Corbett Region 5Region 5

TranspoTranspo TT--4848

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Performance of Thin PolymersPerformance of Thin Polymers

Overlays are performing as expectedOverlays are performing as expectedPreparation KeyPreparation KeyNo tolerance for moistureNo tolerance for moisture

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Healer SealersHealer Sealers

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DeneDeckDeneDeckRoute 242 over Irish Hill BrookRoute 242 over Irish Hill Brook

Region 5Region 5

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SSISSISchool House RoadSchool House Road

Region 5Region 5

Page 57: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
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UrefastUrefast R 60R 60I 190 South over Niagara Falls BlvdI 190 South over Niagara Falls Blvd

Region 5Region 5

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Performance of Healer SealersPerformance of Healer Sealers

Performing as expectedPerforming as expectedPreparation is keyPreparation is keyNo tolerance for moistureNo tolerance for moisture

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Rubberized Asphalt Surface Rubberized Asphalt Surface Treatment (RAST)Treatment (RAST)

Page 63: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric

Rubberized Asphalt Surface Rubberized Asphalt Surface Treatment (RAST)Treatment (RAST)

Route 5 over Black Creek, Region 4Route 5 over Black Creek, Region 4

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Performance of RASTPerformance of RASTRAST too new to evaluate at this RAST too new to evaluate at this pointpointUsed as bridge deck overlay in RI Used as bridge deck overlay in RI and MAand MA

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Concrete Repair Option

Joe IngallsBridge Maintenance Engineer

Region 6, N.Y.S.D.O.T.

Page 68: Maintenance Friendly Joints...drose@dot.state.ny.us. How They Working? A Compendium of DOT Bridge Maintenance Experience. Maintenance Friendly Joint Experiences • Started using elastomeric
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–THE END –• Thank you for your time.