Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout...

97
Magnum DS and DSL Low Voltage Power Circuit Breaker Engineering Data T.D. 01301004E Supersedes T.D. 01301004E dated July 2003 Effective January 2005 Magnum DS Narrow Frame Breaker and Drawout Cassette Magnum DS Power Circuit Breaker Family Magnum DS Narrow Frame Drawout Cassette (rear view) T.D.01301004E

Transcript of Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout...

Page 1: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Magnum DS and DSL Low Voltage Power Circuit BreakerEngineering DataT.D. 01301004E Supersedes T.D. 01301004E dated July 2003Effective January 2005

Magnum DS Narrow Frame Breakerand Drawout Cassette

Magnum DS Power Circuit Breaker Family

Magnum DS Narrow FrameDrawout Cassette (rear view)

T.D.01301004E

Page 2: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance
Page 3: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 1Effective: January 2005

T.D. 01301004E

PURPOSE

This engineering data is expressly intended to provide outline drawings, connection diagrams, trip unit time-current characteristic curves, document references and other material not necessarily provided elsewhere for fixed and drawout Magnum DS/DSL Circuit Breakers and any associated drawout cassettes.

This information is also available from the Eaton website at www.Eaton.com

For application information, consult Eaton or see applicable Product Guides, Technical Documents, Application Publications and/or Industry Standards.

All possible contingencies which may arise during installation operation or maintenance, and all details and variations of this equipment do not purport to be covered by this appendix. If further information is desired by purchaser regarding his particular installation, operation or maintenance of particular equipment, contact the local Eaton representative.

SAFETY

All safety codes, safety standards and/orregulations must be strictly observed inthe installation, operation andmaintenance of this equipment.

ANY WARNINGS OR CAUTIONSINCLUDED AS PART OF THIS DOCUMENTARE FOR PERSONNEL SAFETY ANDPROTECTION OF EQUIPMENT FROMDAMAGE. AN EXAMPLE OF A TYPICALWARNING LABEL HEADING IS SHOWNABOVE TO FAMILIARIZE PERSONNELWITH THE STYLE OF PRESENTATION.THIS WILL HELP TO INSURE THATPERSONNEL ARE ALERT TO WARNINGS.IN ADDITION, CAUTIONS ARE ALL UPPERCASE AND BOLDFACE.

! WARNING

Page 4: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 2 Effective: January 2005

T.D. 01301004E

PAGE

SECTION 1: DOCUMENT REFERENCES

1-1 Document References ..................................................................................................................................................................................4

SECTION 2: CONNECTION DIAGRAMS

2-1 Connection Diagram for Narrow and Standard Frame with Digitrip 220/520/520M/520MC.............................................................72-2 Connection Diagram for Standard Frame with Digitrip 1150 .................................................................................................................82-3 Connection Diagram for Double-wide Frame with Digitrip 520/520M/520MC with ABCABC Configuration .................................92-4 Connection Diagram for Double-wide Frame with Digitrip 520/520M/520MC with AABBCC Configuration ...............................102-5 Connection Diagram for Double-wide Frame with Digitrip 1150 with ABCABC Configuration......................................................112-6 Connection Diagram for Double-wide Frame with Digitrip 1150 with AABBCC Configuration......................................................122-7 Connection Diagram for Magnum DSL with Blown Fuse Trip Digitrip 220/520/520M/520MC ........................................................132-8 Connection Diagram for Magnum DSL Digitrip 1150............................................................................................................................14

SECTION 3: TRIP UNIT TIME-CURRENT CURVES

3-1 Digitrip 220 - Long Delay and Instantaneous..........................................................................................................................................163-2 Digitrip 220+ - Long Delay ..........................................................................................................................................................................173-3 Digitrip 220+ - Instantaneous.....................................................................................................................................................................183-4 Digitrip 520/520M/520MC - Instantaneous ..............................................................................................................................................193-5 Digitrip 520/520M/520MC - Long Delay and Short Delay ......................................................................................................................203-6 Digitrip 520/520M/520MC - Ground (Earth)..............................................................................................................................................213-7 Digitrip 1150 - Instantaneous.....................................................................................................................................................................223-8 Digitrip 1150 - I2T and Short Delay ...........................................................................................................................................................233-9 Digitrip 1150 - I4T and Short Delay ...........................................................................................................................................................243-10 Digitrip 1150 - Ground (Earth) ....................................................................................................................................................................253-11 Digitrip 1150 - Moderately Inverse and Short Delay .............................................................................................................................263-12 Digitrip 1150 - Very Inverse and Short Delay..........................................................................................................................................273-13 Digitrip 1150 - Extremely Inverse and Short Delay ................................................................................................................................28

SECTION 4: DRAWOUT CIRCUIT BREAKER CASSETTE OUTLINES AND DIMENSIONS

4-1 800-1600A Narrow Frame Cassette (Mounting Locations)..................................................................................................................304-2 800-1600A Narrow Frame Cassette (Overall Dimensions)....................................................................................................................314-3 800-1600A Narrow Frame Cassette (Accessory Dimensions) .............................................................................................................324-4 800-1600A Narrow Frame Cassette (3-Pole Stab and Stab Bracing) .................................................................................................334-5 800-1600A Narrow Frame Cassette (Door Cutout and Breaker Positions)........................................................................................344-6 800-1600A Narrow Frame Cassette (Front Mount Terminal Locations) .............................................................................................354-7 800-3200A Standard Frame Universal Cassette (3-Pole Mounting Locations) .................................................................................364-8 800-3200A Standard Frame Universal Cassette (Overall Dimensions)...............................................................................................374-9 800-3200A Standard Frame Universal Cassette (Accessory Dimensions) ........................................................................................384-10 800-3200A Standard Frame Universal Cassette (3-Pole Vertical Stab)..............................................................................................394-11 800-3200A Standard Frame Universal Cassette (3-Pole Horizontal Stab) .........................................................................................404-12 800-3200A Standard Frame Universal Cassette (Door Cutout and Breaker Positions) ...................................................................414-13 800-3200A Standard Frame Universal Cassette (4-Pole Mounting Locations and Overall Dimensions) .....................................424-14 800-3200A Standard Frame Universal Cassette (4-Pole Accessory Information and Vertical Stabs)..........................................434-15 800-3200A Standard Frame Universal Cassette (4-Pole Horizontal Stabs and Front View) ...........................................................44

Page 5: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 3Effective: January 2005

T.D. 01301004E

PAGE4-16 4000-5000A Double-Wide Frame Universal Cassette (3-Pole Mounting Locations) ...................................................................... 454-17 4000-5000A Double-Wide Frame Universal Cassette (Overall Dimensions)......................................................................................464-18 4000-5000A Double-Wide Frame Universal Cassette (Accessory Dimensions) ...............................................................................474-19 4000-5000A Double-Wide Frame Universal Cassette (3-Pole Vertical Stabs)...................................................................................484-20 4000-5000A Double-Wide Frame Universal Cassette (3-Pole Horizontal Stabs) ..............................................................................494-21 4000-5000A Double-Wide Frame Universal Cassette (Door Cutout and Breaker Positions)..........................................................504-22 4000-5000A Double-Wide Frame Universal Cassette (4-Pole Mounting Locations and Overall Dimensions) ............................514-23 4000-5000A Double-Wide Frame Universal Cassette (4-Pole Accessory Information and Vertical Stabs).................................524-24 4000-5000A Double-Wide Frame Universal Cassette (4-Pole Horizontal Stabs and Front View) ..................................................534-25 800-3200A Standard Frame Basic Cassette (3-Pole Mounting Locations) ........................................................................................544-26 800-3200A Standard Frame Basic Cassette (Overall Dimensions)......................................................................................................554-27 800-3200A Standard Frame Basic Cassette (Accessory Dimensions) ...............................................................................................564-28 800-3200A Standard Frame Basic Cassette (3-Pole Stab and Stab Bracing) ...................................................................................574-29 800-3200A Standard Frame Basic Cassette (Door Cutout and Breaker Positions)..........................................................................584-30 4000-5000A Double-Wide Frame Basic Cassette (3-Pole Mounting Locations)...............................................................................594-31 4000-5000A Double-Wide Frame Basic Cassette (Overall Dimensions) ............................................................................................604-32 4000-5000A Double-Wide Frame Basic Cassette (Accessory Dimensions)......................................................................................614-33 4000-5000A Double-Wide Frame Basic Cassette (3-Pole Stabs and Stab Bracing)........................................................................624-34 4000-5000A Double-Wide Frame Basic Cassette (Door Cutout and Breaker Positions) ................................................................634-35 MDSL Cassette Overall Dimensions (800-2000 Amp) ............................................................................................................................644-36 MDSL Cassette 3-Pole Mounting Locations Dimensions (800-2000 Amp) ........................................................................................654-37 MDSL Cassette 3-Pole Vertical Stab Dimensions (800-2000 Amp) .....................................................................................................664-38 MDSL Cassette Door Cutout and Breaker Positions Dimensions (800-2000 Amp) ..........................................................................674-39 MDSL Cassette Accessory Dimensions (800-2000 Amp)......................................................................................................................68

SECTION 5: FIXED CIRCUIT BREAKER OUTLINES AND DIMENSIONS

5-1 800-2000A Narrow Frame Fixed Breaker (Overall Dimensions and Mounting Locations)..............................................................705-2 800-2000A Narrow Frame Fixed Breaker (Door Cutout and Vertical Terminals) ..............................................................................715-3 800-2000A Narrow Frame Fixed Breaker (Enclosure and Horizontal Terminals) .............................................................................725-4 800-2000A Narrow Frame Fixed Breaker (Optional Arc Hood) ............................................................................................................735-5 800-2000A Narrow Frame Fixed Breaker (Optional Front Mount Terminals) ....................................................................................745-6 800-1600A Standard Frame Fixed Breaker (Overall Dimensions and Mounting Locations)...........................................................755-7 800-1600A Standard Frame Fixed Breaker (Door Cutout and Vertical Terminals)............................................................................765-8 800-1600A Standard Frame Fixed Breaker (Enclosure and Horizontal Terminals)...........................................................................775-9 800-1600A Standard Frame Fixed Breaker (Optional Front Mount Terminals)..................................................................................785-10 2000A Standard Frame Fixed Breaker (Overall Dimensions and Mounting Locations) ..................................................................795-11 2000A Standard Frame Fixed Breaker (Door Cutout and Vertical Terminals) ...................................................................................805-12 2000A Standard Frame Fixed Breaker (Enclosure and Horizontal Terminals) ..................................................................................815-13 2000A Standard Frame Fixed Breaker (Optional Front Mount Terminals) .........................................................................................825-14 2500-3200A Standard Frame Fixed Breaker (Overall Dimensions and Mounting Locations).........................................................835-15 2500-3200A Standard Frame Fixed Breaker (Door Cutout and Vertical Terminals)..........................................................................845-16 2500-3200A Standard Frame Fixed Breaker (Enclosure and Horizontal Terminals).........................................................................855-17 2500-3200A Standard Frame Fixed Breaker (Optional Front Mount Terminals)................................................................................865-18 4000-5000A Double-Wide Frame Fixed Breaker (Overall Dimensions and Mounting Locations) .................................................875-19 4000-5000A Double-Wide Frame Fixed Breaker (Door Cutout and Vertical Terminals) ..................................................................885-20 4000-5000A Double-Wide Frame Fixed Breaker (Enclosure and Horizontal Terminals) .................................................................89

SECTION 6: MDSL CURRENT LIMITER CURVES

6-1 Average Melting Time-Current Characteristic Curves..........................................................................................................................916-2 Peak Let Through Current Characteristic Curves..................................................................................................................................92

Page 6: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 4 Effective: January 2005

T.D. 01301004E

Reference # Product Description For Use with or Installation of:

Breaker Instruction Books

2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Trip Unit Instruction Leaflets

70C1036H03 Digitrip Models 1150 & 1150i Trip Units (includes 1150P) 2A11799G40 - G44

70C1037H04 Digitrip Models 220, 220+, 520, 520i, 520M, 520Mi, 520MC & 520MCi Trip Units 2A11799G01 - G33

70C1080H02 Ground Fault Alarm/Power Supply Modules into Digitrip 520M 7802C83G01/G02

Breaker Accessories & Option Kits

2C14766H01 Breaker Auxiliary Switch Field Option Kit 2A11796

2C14761H01 Breaker Spring Release Field Option Kit 2A11792

2C14762H01 Breaker Shunt Trip Field Option Kit 2A11791

2C14760H01 Breaker Under Voltage Release Field Option Kit 2A11793

2C12769H01 Latch Check Switch for use with Spring Release Field Option Kit 2C13797G01

2C12769H02 Latch Check Switch (accessible) Field Option Kit 2C13797G02

2C12895H01 Pushbutton Cover Field Option Kit 2C12890

2C13761H01 Breaker Kirk Key Interlock Provision Field Option Kit 2C12891G01

2C13763H01 Breaker Castell Key Interlock Provision Field Option Kit 2C12891G02

2C13760H01 Breaker Ronis Key Interlock Provision Field Option Kit 2C12891G03

2C13766H01 Breaker Pop-out Trip Indicator w/switches Field Option Kit 1B93491

2C13769H02 Breaker Motor Operator Merkle Korff Field Option Kit (New Type Motor) 2A11794G41 to G46

2C13769H01 Breaker Motor Operator Ryobi Field Option Kit (Old Type Motor) 2A11794G22 to G35

2C13795H03 Fixed Breaker Secondary Terminal Mounting Bracket Field Option Kit 2C13794

2C13820H01 Front Mounted Standard Terminal Field Option Kit 2A10820

2C14763H01 800-1600A Vertical Adapter Field Option Kit 2A11795G01, G11 & G41

2C14764H01 2000A Vertical Adapter Field Option Kit 2A11795G02,G12, & G42

2C14765H01 3000-3200A Vertical Adapter Field Option Kit 2A11795G48, G49, G53, G54, G56, & G58

2C12894H01 Door Escutcheon with Gasket Field Option Kit 2C12893

2C14767H01 Breaker Operations Counter Field Option Kit 2A10890

2C13764H01 Non-Auto Breaker Trip Unit Cover Field Option Kit 2A11797

Cassette Accessories & Option Kits

2C12093H01 3 Pole ANSI Cassette Shutters Field Option Kit 2C12998

2C12093H02 4 Pole ANSI Cassette Shutters Field Option Kit 2C12998

2C13860H01 Cassette Universal Bus Adapter Field Option Kit 2A10670

2C14691H01 Cassette Key Interlock Provision Field Option Kit 1B93091

2C14694H01 ANSI Cassette Cell Switch Field Option Kit 1B93090

2C14696H01 Cassette CT Shorting & Jumper Block Field Option Kit 1B93094

Miscellaneous Accessories

2C12766H01 Fixed Breaker 2-Way Cable Interlock Field Option Kit 2A11857G02, 2A11858G01

2C12767H01 Fixed Breaker 2-Way Rod Interlock Field Option Kit 2A11856G02, 2A11859G02

2C12768H01 Drawout Breaker 2-Way Rod Interlock Field Option Kit 2A11856G01, 2A11859G01

2C12860H01 Drawout Breaker 2-Way Cable Interlock Field Option Kit 2A11857G01, 2A11858

2C12861H01 Drawout Breaker MI31 3-Way Cable Interlock Field Option Kit 2A11857G03/G07, 2A11858

2C12862H01 Fixed Breaker MI31 3-Way Cable Interlock Field Option Kit 2A11857G04/G08, 2A11858

2C12863H01 Drawout Breaker MI32 3-Way Cable Interlock Field Option Kit 2A11857G05, 2A11858

2C12864H01 Fixed Breaker MI32 3-Way Cable Interlock Field Option Kit 2A11857G06, 2A11858

2C13790H01 Secondary Wiring Kit to 6 Point Termination Block Field Option Kit 1B93093

2C14695H01 6 Point Terminal Block Field Option Kit 1B93092

2C12896H01 Drawout Breaker 1100V Arc Hood Barrier Field Option Kit 2A10800G02

2C12896H02 Fixed Breaker 1100V Arc Hood Barrier Field Option Kit 2A10800G12

2C12898H01 Fixed Breaker Arc Hood Barrier Field Option Kit 2C12898

Page 7: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 5Effective: January 2005

T.D. 01301004E

Reference # Product Description For Use with or Installation of:

Renewal Parts Kits

2C12760H01 Breaker Stationary Contact Replacement Kit 2A10896

2C12761H01 Breaker Moving Contact Replacement Kit 2C12761

2C12762H01 Fixed Breaker Secondary Disconnect Block Replacement Kit 2A10899

2C12763H01 Fixed Breaker Terminal Block Replacement Kit 2A10854

2C12764H01 Breaker Accessory Tray Replacement Kit 2A10891

2C12866H01 Levering Mechanism Assembly Replacement Kit 2A10855

2C12867H01 Levering Door Mechanism Assembly Replacement Kit 2A10894

2C13762H01 Breaker Current Sensor & Rating Plug Replacement Kit 2A11798

2C12061H02 Hatchet Assembly Replacement Parts Kit 2A11855

2C12897H01 Drawout 2500-3200A Breaker Vertical Adapter Replacement Kit 2A11795G48-49, & G53-54

2C12899H01 Drawout Breaker Standard/Double Frame Rejection Bracket Replacement Kit 2A11893G01,G02

2C13767H01 Cassette Standard/Double Frame Rejection Bracket Replacement Kit 1B92695G01,G02, & G51

2C15860H01 Drawout Breaker Narrow Frame Rejection Bracket Replacement Kit 2A11893G92-G94

2C12865H01 Charging Handle Replacement Kit 2A10892

2A11851H10 Center Pull Handle Replacement Parts Kit 2A11851

Page 8: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 6 Effective: January 2005

T.D. 01301004E

Section 2: Connection Diagrams

The connection diagrams for all Magnum DS/DSLCircuit Breakers using Digitrip RMS trip units areshown in Figures 2-1 through 2-8.

Page 9: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 7Effective: January 2005

T.D. 01301004E

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Figure 2-1 Connection Diagram for Narrow and Standard Frame with Digitrip 220/520/520M/520MC

Page 10: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 8 Effective: January 2005

T.D. 01301004E

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LOS

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ON

TA

CT

)8.

NO

RM

ALL

Y O

PE

N C

ON

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CT

PR

OG

RA

MM

ED

AS

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LAY

C,

VIA

DIG

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IP F

RO

NT

PA

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LAT

CH

ING

CO

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AC

T)

9. T

HIS

LE

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PP

LIE

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62 S

TY

LE H

IGH

INS

TA

NT

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EO

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TR

IP M

OD

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ON

LY.

10. M

OT

OR

OP

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OR

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SP

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ISC

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.11

. ON

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BR

EA

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RS

, TH

E N

EU

TR

AL

CU

RR

EN

T S

EN

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TH

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ND

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ED

TH

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AM

E A

S T

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PH

AS

ES

EN

SO

R A

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AR

E L

OC

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WIT

HIN

TH

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AM

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TH

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EC

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CO

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AC

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, B-5

AR

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OU

T.

12. F

OU

R P

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T S

OC

KE

T U

SE

D H

ER

E.

13. S

EC

ON

D S

HU

NT

TR

IP M

AY

BE

INS

TA

LLE

D (

US

ING

A-7

,A-8

CO

NT

AC

TS

) IN

PLA

CE

OF

UV

R. T

HIR

D A

UX

SW

ITC

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OT

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AIL

AB

LE W

ITH

SE

CO

ND

SH

UN

T T

RIP

.14

. ON

LY O

NE

LA

TC

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HE

CK

SW

ITC

H M

AY

BE

INS

TA

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D.

US

E O

F C

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TO

ME

R-A

CC

ES

SIB

LE L

AT

CH

CH

EC

K S

WIT

CH

(B-2

9,B

-30)

IN S

ER

IES

WIT

H S

PR

ING

RE

LEA

SE

DE

FE

AT

SA

NT

I-P

UM

P F

UN

CT

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AN

D IS

NO

T R

EC

OM

ME

ND

ED

. SE

EN

OT

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FO

R S

PR

ING

RE

LEA

SE

LA

TC

H C

HE

CK

SW

ITC

H.

15. T

HE

OT

S (

OV

ER

CU

RR

EN

T T

RIP

SW

ITC

HE

S)

WIL

L O

PE

RA

TE

DIR

EC

TLY

FR

OM

TH

E D

IGIT

RIP

DR

IVIN

G T

HE

TA

(T

RIP

AC

TU

AT

OR

) T

O T

RIP

TH

E C

IRC

UIT

BR

EA

KE

R. T

HE

OT

SR

EQ

UIR

ES

A M

AN

UA

L LO

CA

L R

ES

ET

VIA

RE

D B

UT

TO

ND

EP

RE

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ION

.

SE

E N

OT

E 1

6

16. J

UM

PE

RIN

G B

-3 (

NP

OW

) T

O B

-7 T

ER

MIN

AL

WIL

L E

LIM

INA

TE

RE

VE

RS

E P

OW

ER

CO

ND

ITIO

N.

Figure 2-2 Connection Diagram for Standard Frame with Digitrip 1150

Page 11: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 9Effective: January 2005

T.D. 01301004E

5

I1-1

SE

E N

OT

E 1

2

OP

TIO

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TC

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CK

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(OP

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(OP

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UP

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UT

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+30

VD

C IN

PU

T (

520M

& 5

20M

C O

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)

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OM

BR

KC

LSD

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8

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9

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7

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6

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5

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4

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3

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2

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1

ST

B-1

1

UV

R

UV

R

ST

ST

G_A

LAR

M

OU

TP

UT

-

OU

TP

UT

+

G_A

LM 2

MC

R

52a

G_A

LM 1

21

H2

X2

X1

LB

1C

1L

A1

L

CS

AR

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R/1

CS

B

CS

CR

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1

1

1

X1

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H2

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N

BR

OW

NW

HIT

E

N2

N1

HIC

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H

INS

T.

MO

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(WH

EN

SU

PP

LIE

D)

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J2-5

J2-4

J2-3

J2-2

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J1-1

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J1-4

1 1 1 1 1 1

1 1 1

K1-

1

B-3

0

B-2

8

B-2

9

B-2

1B

-25

A-2

2A

-26

52b

52a

52b

52a

52b

A-2

1

A-1

9

A-2

0

A-2

5

A-2

3

A-2

4

A-2

9

A-3

0

B-1

8

B-1

9

A-2

8

A-2

7

B-1

7

B-1

6

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3

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2

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7

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6

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0B

-24

SR

CLO

SE

CO

NT

AC

T

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SE

CO

IL

B-1

2

B-1

3

B-1

B-2

RE

QU

IRE

D 5

20M

C)

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OM

P

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LCS

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EA

K

LCS

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3

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EE

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ED

13

(CO

M)

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)

(OP

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BR

IDG

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EC

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ES

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OR

(WH

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Q.)

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OR

SW

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UT

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(WH

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6

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TO

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TO

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SC

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B-1

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S:

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WIR

E C

RIM

P C

ON

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CT

ION

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3 W

IRE

CR

IMP

IF H

IGH

INS

T T

RIP

MO

DU

LE IS

SU

PP

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3. S

OC

KE

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SE

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ITH

DIG

ITR

IP 5

20M

GR

OU

ND

ALA

RM

PO

WE

R S

UP

PLY

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LE W

ILL

"HA

NG

CU

NC

ON

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CT

ED

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DIG

ITR

IP 2

20 O

R 5

20 IS

SU

PP

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D.

4. A

LL C

ON

TA

CT

S S

HO

WN

WIT

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RE

AK

ER

IN O

PE

NP

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N A

ND

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PR

ING

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T C

HA

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ED

AN

D W

ITH

TR

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NIT

IN "

NO

N-T

RIP

PE

D"

ST

AT

E (

OT

S S

WIT

CH

ES

).5.

TH

E S

PR

ING

RE

LEA

SE

AC

CE

SS

OR

Y C

ON

SIS

TS

OF

A "

SR

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AN

D A

P.C

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AR

D. T

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PR

INT

ED

CIR

CU

ITP

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ES

A 0

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SE

CO

ND

PU

LSE

FO

R T

HE

CLO

SIN

GO

PE

RA

TIO

N. V

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AG

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US

T B

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EM

OV

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AN

D T

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NR

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PP

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OR

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BS

EQ

UE

NT

OP

ER

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ION

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AN

OP

TIO

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L S

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AT

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CH

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(LC

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PU

LSE

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TIL

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ISM

ISR

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DY

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ES

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). (

TH

IS W

ILL

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UR

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LA

TC

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ILL

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TH

EP

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TA

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BE

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TH

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SE

PU

LSE

IS IN

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IF V

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MA

INT

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ED

TO

TH

ES

PR

ING

RE

LEA

SE

, TH

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LOS

ING

PU

LSE

WIL

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CC

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WH

EN

TH

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EC

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M IS

CH

AR

GE

D A

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RE

SE

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CS

OP

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). V

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SP

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TO

PR

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IDE

SE

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D T

IME

DE

LAY

S F

OR

SH

OR

T T

IME

AN

D/O

R G

RO

UN

D T

IME

FU

NC

TIO

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FO

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ES

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RN

ON

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NE

INT

ER

LOC

KIN

G A

PP

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AT

ION

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JU

MP

ER

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OM

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TO

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IS R

EQ

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ON

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RE

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ON

LY, H

AV

ING

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ND

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ULT

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NC

TIO

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GR

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. IN

PU

TS

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AN

D B

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ILL

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AS

SIG

NE

DF

OR

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GR

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ND

SE

NS

OR

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8. T

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LE

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PP

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62 S

TY

LE H

IGH

INS

TA

NT

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US

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9. M

OT

OR

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OR

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HO

WN

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RE

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PR

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CH

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10. O

N 4

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RE

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ER

S, T

HE

NE

UT

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L C

UR

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NT

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NS

OR

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HE

SA

ME

ST

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AN

D W

IRE

D T

HE

SA

ME

AS

TH

EP

HA

SE

SE

NS

OR

S A

ND

IS L

OC

AT

ED

WIT

HIN

TH

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RE

AK

ER

FR

AM

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HE

SE

CO

ND

AR

Y C

ON

TA

CT

S B

-4, B

-5, A

RE

NO

T W

IRE

D O

UT

.11

. SE

CO

ND

SH

UN

T T

RIP

MA

Y B

E IN

ST

ALL

ED

(U

SIN

G A

-7,A

-8C

ON

TA

CT

S)

IN P

LAC

E O

F U

VR

. TH

IRD

AU

X S

WIT

CH

NO

TA

VA

ILA

BLE

WIT

H S

EC

ON

D S

HU

NT

TR

IP.

12. O

NLY

ON

E L

AT

CH

CH

EC

K S

WIT

CH

MA

Y B

E IN

ST

ALL

ED

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SE

OF

CU

ST

OM

ER

-AC

CE

SS

IBLE

LA

TC

H C

HE

CK

SW

ITC

H(B

-29,

B-3

0) IN

SE

RIE

S W

ITH

SP

RIN

G R

ELE

AS

E D

EF

EA

TS

AN

TI-

PU

MP

FU

NC

TIO

N A

ND

IS N

OT

RE

CO

MM

EN

DE

D. S

EE

NO

TE

5 F

OR

SP

RIN

G R

ELE

AS

E L

AT

CH

CH

EC

K S

WIT

CH

.13

. TH

ES

E C

ON

TA

CT

S A

RE

PR

OV

IDE

D F

OR

DIG

ITR

IP 5

20M

C A

SS

TA

ND

AR

D 0

R 5

20M

AS

OP

TIO

NA

L A

CC

ES

SO

RY

. TH

EC

ON

TA

CT

S A

RE

AS

SIG

NE

D F

OR

GR

OU

ND

ALA

RM

ON

GR

OU

ND

TR

IP F

UN

CT

ION

S F

OR

LS

IG T

RIP

ST

YLE

. HO

WE

VE

R, F

OR

A L

SI

ST

YLE

TR

IP U

NIT

, TH

E C

ON

TA

CT

S A

RE

AS

SIG

NE

D A

S A

HIG

HLO

AD

ALA

RM

.14

. TH

E O

TS

(O

VE

RC

UR

RE

NT

TR

IP S

WIT

CH

ES

) W

ILL

OP

ER

AT

ED

IRE

CT

LY F

RO

M T

HE

DIG

ITR

IP D

RIV

ING

TH

E T

A (

TR

IPA

CT

UA

TO

R)

TO

TR

IP T

HE

CIR

CU

IT B

RE

AK

ER

. TH

E O

TS

RE

QU

IRE

S A

MA

NU

AL

LOC

AL

RE

SE

T V

IA R

ED

BU

TT

ON

DE

PR

ES

SIO

N.

Figure 2-3 Connection Diagram for Double-wide Frame with Digitrip 520/520M/520MC with ABCABC Configuration

Page 12: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 10 Effective: January 2005

T.D. 01301004E

6

I1-1

OP

TIO

NA

LLA

TC

HC

HE

CK

SW

ITC

H

SE

E N

OT

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2

INC

OM

WIR

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R D

IGIT

RIP

520

MC

ON

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I1-2

SE

E N

OT

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2

SE

E N

OT

E 1

0

SE

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OT

E 7

WH

ITE

WH

ITE

WH

ITE

WH

ITE

SE

E N

OT

E 8

WH

ITE

WH

ITE

2a2b

AU

X. S

WIT

CH

(OP

TIO

NA

LT

HIR

DIN

ST

ALL

ED

)

2a2b

AU

X. S

WIT

CH

(OP

TIO

NA

LS

EC

ON

DIN

ST

ALL

ED

)

2a2b

AU

X. S

WIT

CH

(OP

TIO

NA

LF

IRS

TIN

ST

ALL

ED

)

AC

AC

SE

E N

OT

E 1

1

AC

AC

SE

E N

OT

E 9

SE

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OT

E 1

4SE

E N

OT

E 5

SR

-LC

S(O

PT

ION

AL)

AC

AC

1

PC

B

AC

AC

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J1-3

J1-2

J1-1

J2-1

J2-2

J2-3

J2-4

J2-5

J2-6

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(WH

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HIG

H

A1

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B2

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2N

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R/1

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12

52a

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B-3

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R

UV

R

B-1

1

ST

K2-

1

K2-

2

K2-

3

K2-

4

K2-

5

K2-

6

K2-

7

K2-

9

K2-

8

BR

KC

LSD

Z_C

OM

+30

VD

C IN

PU

T (

520M

& 5

20M

C O

NLY

)

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N

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GF

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A-3

A-2

A-1

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T1_

MA

KE

OS

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BR

EA

K

RA

TIN

G

PLU

G

DIG

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IP

520/

520M

/520

MC

ST

1K

1-2

ST

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24 O

HM

B-8

B-7

B-9

B-6

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NE

UT

RA

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RA

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B-4

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2C

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2

N

LIN

E

LOA

D

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NE

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M

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NE

_IN

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NE

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T

GF

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ND

#22

AW

GS

EE

NO

TE

1

+

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CK

OT

S1

OT

S2

OS

T2_

BR

EA

K

OT

S2_

MA

KE

A-4

A-5

A-6

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T1_

CO

M

OS

T2_

CO

M

(OP

T.)

(OP

T.)

AC

TN

20:1

B-2

9

B-2

8

BR

OW

NW

HIT

EB

LAC

K

CS

A

CS

B

CS

C

WH

ITE

BR

OW

N

1

1

1

R/1

R/1

R/1

C1

K1-

5

C2

K1-

4

B1

K1-

7

B2

K1-

6

A1

K1-

9

A2

K1-

8

20:1

AC

TA

1

1A

CT

B

20:1

20:1

AC

TC

1

CS

AR

/1

R/1

CS

B

CS

CR

/1

1 1 1 1 1 1

111

K1-

1D

GN

D

G_A

LM 1

G_A

LM 2

OU

TP

UT

+

OU

TP

UT

-

G_A

LAR

M

J4-3

J4-1

J4-2

J4-4

J3-1

J3-2

J3-3

GR

OU

ND

ALA

RM

PO

WE

R S

UP

PLY

(OP

TIO

NA

L 52

0M,

MO

DU

LE

CLO

SE

CO

ILB

-13

AT

R_R

EL_

CO

M

AT

R_A

LAR

M

AT

R V

_CO

M

AT

R_V

OLT

A-1

4

A-1

5

A-1

1

A-1

0

CLO

SE

CO

NT

AC

TB

-12

SR

B-2

5

B-2

6

B-2

7

B-1

7

B-1

8

B-1

6

A-2

3

A-2

6

A-2

5

A-2

4

B-1

9

A-2

1

A-2

2

A-2

0

A-1

9

A-3

0

A-2

9

A-2

7

A-2

8

B-2

2

B-2

3

B-2

1

52b

52a

52b

52a

52b

52a

B-2

4B

-20

SE

E N

OT

E 3

B-1

B-2

RE

QU

IRE

D 5

20M

C)

GR

EE

NR

ED

(CO

M)

(N/O

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13

SE

E N

OT

E 1

3

INC

OM

P

INC

OM

N

LCS

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EA

K

LCS

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KE

LCS

_CO

M

(OP

T.)

(WH

EN

RE

Q.)

BR

IDG

E R

EC

TIF

IER R

ES

IST

OR

(WH

EN

RE

Q.)

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OR

SW

ITC

HLE

V-I

NS

WIT

CH

MO

TO

R C

UT

-OF

F

(WH

EN

RE

Q.)

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6

MO

TO

R+

MO

TO

R-

ELE

CT

RIC

OP

ER

AT

OR

MO

TO

R

SC

B-1

5

B-1

4

SE

E N

OT

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1

NO

TE

S:

1. 4

WIR

E C

RIM

P C

ON

NE

CT

ION

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3 W

IRE

CR

IMP

IF H

IGH

INS

T T

RIP

MO

DU

LE IS

SU

PP

LIE

D.

3. S

OC

KE

T U

SE

D W

ITH

DIG

ITR

IP 5

20M

GR

OU

ND

ALA

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PO

WE

R S

UP

PLY

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DU

LE W

ILL

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NG

UN

CO

NN

EC

TE

D"

IF D

IGIT

RIP

220

OR

520

IS S

UP

PLI

ED

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ALL

CO

NT

AC

TS

SH

OW

N W

ITH

BR

EA

KE

R IN

OP

EN

PO

SIT

ION

AN

D W

ITH

SP

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G N

OT

CH

AR

GE

D A

ND

WIT

HT

RIP

UN

IT IN

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ON

-TR

IPP

ED

" S

TA

TE

(O

TS

SW

ITC

HE

S).

5. T

HE

SP

RIN

G R

ELE

AS

E A

CC

ES

SO

RY

CO

NS

IST

S O

F A

"S

R"

CO

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ND

A P

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OA

RD

. TH

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RIN

TE

D C

IRC

UIT

PR

OV

IDE

S A

0.2

0 S

EC

ON

D P

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OR

TH

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LOS

ING

OP

ER

AT

ION

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LTA

GE

MU

ST

BE

RE

MO

VE

D A

ND

TH

EN

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AP

PLI

ED

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R S

UB

SE

QU

EN

T O

PE

RA

TIO

N.

AN

OP

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NA

L S

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AT

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CH

EC

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(LC

S)

AC

CE

SS

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AY

BE

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NN

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HE

SP

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GR

ELE

AS

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HE

(C

LOS

ED

) LC

S D

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YS

TH

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PR

ING

RE

LEA

SE

PU

LSE

UN

TIL

TH

E B

RE

AK

ER

ME

CH

AN

ISM

ISR

EA

DY

TO

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SE

(C

HA

RG

ED

AN

D R

ES

ET

). (

TH

IS W

ILL

INS

UR

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HA

T T

HE

LA

TC

H W

ILL

ALW

AY

S B

E IN

TH

EP

RO

PE

R S

TA

TE

BE

FO

RE

TH

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PR

ING

RE

LEA

SE

PU

LSE

IS IN

ITIA

TE

D.)

IF V

OLT

AG

E IS

MA

INT

AIN

ED

TO

TH

ES

PR

ING

RE

LEA

SE

, TH

E C

LOS

ING

PU

LSE

WIL

L O

CC

UR

WH

EN

TH

E M

EC

HA

NIS

M IS

CH

AR

GE

D A

ND

RE

SE

T(L

CS

OP

EN

). V

OLT

AG

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US

T B

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AN

DR

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SP

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OR

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BS

EQ

UE

NT

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ION

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TO

PR

OV

IDE

SE

LEC

TE

D T

IME

DE

LAY

S F

OR

SH

OR

T T

IME

AN

D/O

R G

RO

UN

D T

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NC

TIO

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FO

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RN

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NE

INT

ER

LOC

KIN

G A

PP

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AT

ION

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MP

ER

FR

OM

B-8

TO

B-9

IS R

EQ

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ED

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ON

TH

RE

E P

OLE

BR

EA

KE

RS

ON

LY, H

AV

ING

GR

OU

ND

FA

ULT

FU

NC

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NA

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Y, A

JU

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ER

INS

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MB

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RC

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AB

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AL

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ING

. IN

PU

TS

B-4

AN

D B

-5 W

ILL

BE

RE

AS

SIG

NE

DF

OR

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CE

GR

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ND

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NS

OR

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UT

S.

8. T

HIS

LE

AD

SU

PP

LIE

D O

N G

62 S

TY

LE H

IGH

INS

TA

NT

AN

EO

US

TR

IP M

OD

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ON

LY.

9. M

OT

OR

OP

ER

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OR

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ITC

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WN

WIT

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RE

AK

ER

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PR

ING

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CH

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N 4

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LE B

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S, T

HE

NE

UT

RA

L C

UR

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NT

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NS

OR

IS T

HE

SA

ME

ST

YLE

AN

D W

IRE

D T

HE

SA

ME

AS

TH

EP

HA

SE

SE

NS

OR

S A

ND

IS L

OC

AT

ED

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HIN

TH

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AK

ER

FR

AM

E. T

HE

SE

CO

ND

AR

Y C

ON

TA

CT

S B

-4, B

-5, A

RE

NO

T W

IRE

D O

UT

.11

. SE

CO

ND

SH

UN

T T

RIP

MA

Y B

E IN

ST

ALL

ED

(U

SIN

G A

-7,A

-8C

ON

TA

CT

S)

IN P

LAC

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F U

VR

. TH

IRD

AU

X S

WIT

CH

NO

TA

VA

ILA

BLE

WIT

H S

EC

ON

D S

HU

NT

TR

IP.

12. O

NLY

ON

E L

AT

CH

CH

EC

K S

WIT

CH

MA

Y B

E IN

ST

ALL

ED

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SE

OF

CU

ST

OM

ER

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CE

SS

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TC

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HE

CK

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ITC

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-29,

B-3

0) IN

SE

RIE

S W

ITH

SP

RIN

G R

ELE

AS

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EF

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TS

AN

TI-

PU

MP

FU

NC

TIO

N A

ND

IS N

OT

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CO

MM

EN

DE

D. S

EE

NO

TE

5 F

OR

SP

RIN

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ELE

AS

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AT

CH

CH

EC

K S

WIT

CH

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. TH

ES

E C

ON

TA

CT

S A

RE

PR

OV

IDE

D F

OR

DIG

ITR

IP 5

20M

C A

SS

TA

ND

AR

D O

R 5

20M

AS

OP

TIO

NA

L A

CC

ES

SO

RY

. TH

EC

ON

TA

CT

S A

RE

AS

SIG

NE

D F

OR

GR

OU

ND

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ON

GR

OU

ND

TR

IP F

UN

CT

ION

FO

R L

SIG

TR

IP S

TY

LE. H

OW

EV

ER

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OR

A L

SI S

TY

LE T

RIP

UN

IT, T

HE

CO

NT

AC

TS

AR

E A

SS

IGN

ED

AS

A H

IGH

LO

AD

ALA

RM

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. TH

E O

TS

(O

VE

RC

UR

RE

NT

TR

IP S

WIT

CH

ES

) W

ILL

OP

ER

AT

ED

IRE

CT

LY F

RO

M T

HE

DIG

ITR

IP D

RIV

ING

TH

E T

A (

TR

IPA

CT

UA

TO

R)

TO

TR

IP T

HE

CIR

CU

IT B

RE

AK

ER

. TH

E O

TS

RE

QU

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S A

MA

NU

AL

LOC

AL

RE

SE

T V

IA R

ED

BU

TT

ON

DE

PR

ES

SIO

N.

Figure 2-4 Connection Diagram for Double-Wide Frame with Digitrip 520/520M/520MC with AABBCC Configuration

Page 13: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 11Effective: January 2005

T.D. 01301004E

7

LIN

E S

IDE

(S

TA

ND

AR

D)

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24 O

HM

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9

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I1-1

I1-2

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INC

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INC

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I1-4

I1-6

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J0-2

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A B

US

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J0-7

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T_L

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J9-2

J9-1

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P3-

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P3-

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P3-

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OR

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15. J

UM

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NP

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AL

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L E

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INA

TE

RE

VE

RS

E P

OW

ER

CO

ND

ITIO

N.

Figure 2-5 Connection Diagram for Double-wide Frame with Digitrip 1150 with ABCABC Configuration

Page 14: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 12 Effective: January 2005

T.D. 01301004E

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S)

AC

CE

SS

OR

Y M

AY

BE

CO

NN

EC

TE

D T

O T

HE

SP

RIN

GR

ELE

AS

E. T

HE

(C

LOS

ED

) LC

S D

ELA

YS

TH

E S

PR

ING

RE

LEA

SE

PU

LSE

UN

TIL

TH

E B

RE

AK

ER

ME

CH

AN

ISM

ISR

EA

DY

TO

CLO

SE

(C

HA

RG

ED

AN

D R

ES

ET

). (

TH

IS W

ILL

INS

UR

E T

HA

T T

HE

LA

TC

H W

ILL

ALW

AY

S B

E IN

TH

EP

RO

PE

R S

TA

TE

BE

FO

RE

TH

E S

PR

ING

RE

LEA

SE

PU

LSE

IS IN

ITIA

TE

D.)

IF V

OLT

AG

E IS

MA

INT

AIN

ED

TO

TH

ES

PR

ING

RE

LEA

SE

, TH

E C

LOS

ING

PU

LSE

WIL

L O

CC

UR

WH

EN

TH

E M

EC

HA

NIS

M IS

CH

AR

GE

D A

ND

RE

SE

T(L

CS

OP

EN

). V

OLT

AG

E M

US

T B

E R

EM

OV

ED

AN

DR

E-A

PP

LIE

D T

O T

HE

SP

RIN

G R

ELE

AS

E F

OR

SU

BS

EQ

UE

NT

OP

ER

AT

ION

.4.

TO

PR

OV

IDE

SE

LEC

TE

D T

IME

DE

LAY

S F

OR

SH

OR

T T

IME

AN

D/O

R G

RO

UN

D T

IME

FU

NC

TIO

NS

FO

R T

ES

TIN

G O

RN

ON

-ZO

NE

INT

ER

LOC

KIN

G A

PP

LIC

AT

ION

S, A

JU

MP

ER

FR

OM

B-8

TO

B-9

IS R

EQ

UIR

ED

.5.

3 W

IRE

CR

IMP

IF H

IGH

INS

TA

NT

AN

EO

US

TR

IP M

OD

ULE

IS S

UP

PLI

ED

.6.

NO

RM

ALL

Y O

PE

N C

ON

TA

CT

PR

OG

RA

MM

ED

AS

RE

LAY

A,

VIA

DIG

ITR

IP F

RO

NT

PA

NE

L. (

ALA

RM

CO

NT

AC

T)

7. N

OR

MA

LLY

CLO

SE

D C

ON

TA

CT

PR

OG

RA

MM

ED

AS

RE

LAY

B, V

IA D

IGIT

RIP

FR

ON

T P

AN

EL.

(B

LOC

K C

LOS

EC

ON

TA

CT

).8.

NO

RM

ALL

Y O

PE

N C

ON

TA

CT

PR

OG

RA

MM

ED

AS

RE

LAY

C,

VIA

DIG

ITR

IP F

RO

NT

PA

NE

L. (

LAT

CH

ING

CO

NT

AC

T)

9. O

N 4

PO

LE B

RE

AK

ER

S (

AC

TU

ALL

Y 8

PH

YS

ICA

L P

OLE

S),

TH

E N

EU

TR

AL

CU

RR

EN

T S

EN

SO

RS

AR

E L

OC

AT

ED

WIT

HIN

TH

E B

RE

AK

ER

FR

AM

E. T

HE

SE

CO

ND

AR

Y C

ON

TA

CT

SB

-4, B

-5 A

RE

NO

T W

IRE

D O

UT

.10

. MO

TO

R O

PE

RA

TO

R S

WIT

CH

SH

OW

N W

ITH

BR

EA

KE

RC

LOS

ING

SP

RIN

G D

ISC

HA

RG

ED

.11

. FO

UR

PO

INT

SO

CK

ET

US

ED

HE

RE

.12

. SE

CO

ND

SH

UN

T T

RIP

MA

Y B

E IN

ST

ALL

ED

(U

SIN

G A

-7,

A-8

CO

NT

AC

TS

) IN

PLA

CE

OF

UV

R. T

HIR

D A

UX

SW

ITC

HN

OT

AV

AIL

AB

LE W

ITH

SE

CO

ND

SH

UN

T T

RIP

.13

. ON

LY O

NE

LA

TC

H C

HE

CK

SW

ITC

H M

AY

BE

INS

TA

LLE

D.

US

E O

F C

US

TO

ME

R-A

CC

ES

SIB

LE L

AT

CH

CH

EC

KS

WIT

CH

(B

29-B

-30)

IN S

ER

IES

WIT

H S

PR

ING

RE

LEA

SE

DE

FE

AT

S A

NT

I-P

UM

P F

UN

CT

ION

AN

D IS

NO

TR

EC

OM

ME

ND

ED

. S

EE

NO

TE

3 F

OR

SP

RIN

G R

ELE

AS

ELA

TC

H C

HE

CK

SW

ITC

H.

14. T

HE

OT

S (

OV

ER

CU

RR

EN

T T

RIP

SW

ITC

HE

S)

WIL

L O

PE

RA

TE

DIR

EC

TLY

FR

OM

TH

E D

IGIT

RIP

DR

IVIN

G T

HE

TA

(T

RIP

AC

TU

AT

OR

) T

O T

RIP

TH

E C

IRC

UIT

BR

EA

KE

R. T

HE

OT

SR

EQ

UIR

ES

A M

AN

UA

L LO

CA

L R

ES

ET

VIA

RE

D B

UT

TO

ND

EP

RE

SS

ION

.

SE

E N

OT

E 1

5

15. J

UM

PE

RIN

G B

-3 (

NP

OW

) T

O B

-7 T

ER

MIN

AL

WIL

L E

LIM

INA

TE

RE

VE

RS

E P

OW

ER

CO

ND

ITIO

N.

Figure 2-6 Connection Diagram for Double-wide Frame with Digitrip 1150 with AABBCC Configuration

Page 15: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 13Effective: January 2005

T.D. 01301004E

Figure 2-7 Magnum DSL Connection Diagram with Blown Fuse Trip Digitrip 220/520/520M/520MC

NO

TE

S:

1. 4

WIR

E C

RIM

PC

ON

NE

CT

ION

2. 3

WIR

E C

RIM

PIF

HIG

H I

NS

TT

RIP

MO

DU

LE I

S S

UP

PLI

ED

.3.

SO

CK

ET

US

ED

WIT

H D

IGIT

RIP

520M

GR

OU

ND

ALA

RM

PO

WE

R S

UP

PLY

MO

DU

LE W

ILL

“HA

NG

UN

CO

NN

EC

TE

D”

IFD

IGIT

RIP

220

OR

520

IS

SU

PP

LIE

D.

4. A

LLC

ON

TAC

TS

SH

OW

N W

ITH

BR

EA

KE

R I

N O

PE

N P

OS

ITIO

N A

ND

WIT

H S

PR

ING

NO

TC

HA

RG

ED

AN

D W

ITH

TR

IPU

NIT

IN“N

ON

-TR

IPP

ED

” S

TAT

E (

OT

S S

WIT

CH

ES

).5.

TH

E S

PR

ING

RE

LEA

SE

AC

CE

SS

OR

YC

ON

SIS

TS

OF

A“S

R”

CO

ILA

ND

AP.

C.

BO

AR

D. T

HE

PR

INT

ED

CIR

CU

ITP

RO

VID

ES

A.2

0 S

EC

ON

D P

ULS

E F

OR

TH

E C

LOS

ING

OP

ER

AT

ION

. V

OLT

AG

E M

US

TB

E R

EM

OV

ED

AN

D T

HE

N R

EA

PP

LIE

D F

OR

SU

BS

EQ

UE

NT

OP

ER

AT

ION

.

AN

OP

TIO

NA

LLA

TC

H C

HE

CK

SW

ITC

H (

LCS

) A

CC

ES

SO

RY

MA

YB

E C

ON

NE

CT

ED

TO

TH

E S

PR

ING

RE

LEA

SE

. TH

E (

CLO

SE

D)

LCS

DE

LAY

S T

HE

SP

RIN

G R

ELE

AS

E P

ULS

E U

NT

ILT

HE

BR

EA

KE

R M

EC

HA

NIS

M I

S R

EA

DY

TO

CLO

SE

(C

HA

RG

ED

AN

DR

ES

ET

). (

TH

IS W

ILL

INS

UR

E T

HA

TT

HE

LA

TC

H W

ILL

ALW

AY

S B

E I

N T

HE

PR

OP

ER

STA

TE

BE

FO

RE

TH

E S

PR

ING

RE

LEA

SE

PU

LSE

IS

IN

ITIA

TE

D).

IF

VO

LTA

GE

IS

MA

INTA

INE

D T

O T

HE

SP

RIN

G R

ELE

AS

E, T

HE

CLO

SIN

G P

ULS

E W

ILL

OC

CU

R W

HE

N

TH

E M

EC

HA

NIS

M I

S C

HA

RG

ED

AN

D R

ES

ET

(LC

S O

PE

N).

VO

LTA

GE

MU

ST

BE

RE

MO

VE

D A

ND

RE

AP

PLI

ED

FO

RS

UB

SE

QU

EN

TO

PE

RA

TIO

N.

6. T

O P

RO

VID

E S

ELE

CT

ED

TIM

E D

ELA

YS

FO

R S

HO

RT

TIM

E A

ND

/OR

GR

OU

ND

TIM

E F

UN

CT

ION

S F

OR

TE

ST

ING

OR

NO

N-

ZO

NE

IN

TE

RLO

CK

ING

AP

PLI

CA

TIO

NS

, AJU

MP

ER

FR

OM

B-8

TO

B-9

IS

RE

QU

IRE

D.

7. O

N T

HR

EE

PO

LE B

RE

AK

ER

S O

NLY

, H

AV

ING

GR

OU

ND

FA

ULT

FU

NC

TIO

NA

LIT

Y, A

JUM

PE

R I

NS

TALL

ED

FR

OM

B-6

TO

B-7

WIL

LE

NA

BLE

SO

UR

CE

GR

OU

ND

FA

ULT

SE

NS

ING

AN

D D

ISA

BLE

RE

SID

UA

LG

RO

UN

D F

AU

LTS

EN

SIN

G.

INP

UT

S B

-4 A

ND

B-5

WIL

LB

E R

EA

SS

IGN

ED

FO

R S

OU

RC

E G

RO

UN

D S

EN

SO

R I

NP

UT

S.

8. F

OR

NO

N-A

UT

O,

OM

ITD

IGIT

RIP

UN

ITA

ND

RE

LAT

ED

CO

MP

ON

EN

TS

AN

D W

IRIN

G F

RO

M A

SS

EM

BLY

.9.

MO

TO

R O

PE

RA

TO

R S

WIT

CH

SH

OW

N W

ITH

BR

EA

KE

R C

LOS

ING

SP

RIN

G D

ISC

HA

RG

ED

.10

. F

OR

RE

SID

UA

LG

RO

UN

D F

AU

LTS

EN

SIN

G, T

HE

NE

UT

RA

LS

EN

SO

R M

US

TM

AT

CH

TH

E P

HA

SE

CU

RR

EN

TS

EN

SO

R A

ND

RA

TIN

G P

LUG

VA

LUE

.11

. S

EC

ON

D S

HU

NT

TR

IPM

AY

BE

IN

STA

LLE

D (

US

ING

A-7

, A-8

CO

NTA

CT

S)

IN P

LAC

E O

F U

VR

. TH

IRD

AU

X S

WIT

CH

NO

TA

VA

ILA

BLE

WIT

H S

EC

ON

D S

HU

NT

TR

IP.

12.

ON

LYO

NE

LA

TC

H C

HE

CK

SW

ITC

H M

AY

BE

IN

STA

LLE

D.

US

E O

F C

US

TO

ME

R A

CC

ES

SIB

LE L

AT

CH

CH

EC

K S

WIT

CH

(B

-28,

B-2

9, B

-30)

IN

SE

RIE

S W

ITH

SP

RIN

G R

ELE

AS

E D

EF

EA

TS

AN

TI-

PU

MP

FU

NC

TIO

N A

ND

IS

NO

TR

EC

OM

ME

ND

ED

. S

EE

NO

TE

5F

OR

SP

RIN

G R

ELE

AS

E L

AT

CH

CH

EC

K S

WIT

CH

.13

. TH

ES

E C

ON

TAC

TS

AR

E P

RO

VID

ED

FO

R D

IGIT

RIP

520M

C A

S S

TAN

DA

RD

OR

520

M A

S O

PT

ION

AL

AC

CE

SS

OR

Y.

TH

EC

ON

TAC

TS

AR

E A

SS

IGN

ED

FO

R G

RO

UN

D A

LAR

M O

N G

RO

UN

D T

RIP

FU

NC

TIO

N F

OR

LS

IG T

RIP

ST

YLE

. H

OW

EV

ER

, F

OR

ALS

I S

YLE

TR

IPU

NIT

, TH

E C

ON

TAC

TS

AR

E A

SS

IGN

ED

AS

AH

IGH

LO

AD

ALA

RM

.14

. TH

E O

TS

(O

VE

RC

UR

RE

NT

TR

IPS

WIT

CH

ES

) W

ILL

OP

ER

AT

E D

IRE

CT

LYF

RO

M T

HE

DIG

ITR

IPD

RIV

ING

TH

E T

A(T

RIP

AC

TU

AT

OR

) T

O T

RIP

TH

E C

IRC

UIT

BR

EA

KE

R. T

HE

OT

S R

EQ

UIR

ES

AM

AN

UA

LLO

CA

LR

ES

ET

VIA

RE

D B

UT

TO

N

Page 16: Magnum DS and DSL low voltage power circuit breakers · 2C12060H06 Magnum DS/DSL Fixed/Drawout Power Circuit Breakers (ANSI) Instructions for Installation, Operation and Maintenance

Engineering DataPage 14 Effective: January 2005

T.D. 01301004E

Figure 2-8 Magnum DSL Connection Diagram Digitrip 1150, Current Sensors 200-2000 Amp

NO

TE

S:

1. 3

WIR

E C

RIM

PIF

HIG

H I

NS

TT

RIP

MO

DU

LE I

S S

UP

PLI

ED

.2.

ALL

CO

NTA

CT

S S

HO

WN

WIT

H B

RE

AK

ER

IN

OP

EN

PO

SIT

ION

AN

D W

ITH

SP

RIN

G N

OT

CH

AR

GE

D A

ND

WIT

H T

RIP

UN

ITIN

“NO

N-T

RIP

PE

D”

STA

TE

(O

TS

SW

ITC

HE

S).

3. T

HE

SP

RIN

G R

ELE

AS

E A

CC

ES

SO

RY

CO

NS

IST

S O

F A

“SR

” C

OIL

AN

D A

P.C

. B

OA

RD

. TH

E P

RIN

TE

D C

IRC

UIT

PR

OV

IDE

S A

.20

SE

CO

ND

PU

LSE

FO

R T

HE

CLO

SIN

G O

PE

RA

TIO

N.

VO

LTA

GE

MU

ST

BE

RE

MO

VE

D A

ND

TH

EN

RE

AP

PLI

ED

FO

RS

UB

SE

QU

EN

TO

PE

RA

TIO

N.

AN

OP

TIO

NA

LLA

TC

H C

HE

CK

SW

ITC

H (

LCS

) A

CC

ES

SO

RY

MA

YB

E C

ON

NE

CT

ED

TO

TH

E S

PR

ING

RE

LEA

SE

. TH

E (

CLO

SE

D)

LCS

DE

LAY

S T

HE

SP

RIN

G R

ELE

AS

E P

ULS

E U

NT

ILT

HE

BR

EA

KE

R M

EC

HA

NIS

M I

S R

EA

DY

TO

CLO

SE

(C

HA

RG

ED

AN

DR

ES

ET

). (

TH

IS W

ILL

INS

UR

E T

HA

TT

HE

LA

TC

H W

ILL

ALW

AY

S B

E I

N T

HE

PR

OP

ER

STA

TE

BE

FO

RE

TH

E S

PR

ING

RE

LEA

SE

PU

LSE

IS

IN

ITIA

TE

D).

IF

VO

LTA

GE

IS

MA

INTA

INE

D T

O T

HE

SP

RIN

G R

ELE

AS

E, T

HE

CLO

SIN

G P

ULS

E W

ILL

OC

CU

R W

HE

N

TH

E M

EC

HA

NIS

M I

S C

HA

RG

ED

AN

D R

ES

ET

(LC

S O

PE

N).

VO

LTA

GE

MU

ST

BE

RE

MO

VE

D A

ND

RE

AP

PLI

ED

FO

RS

UB

SE

QU

EN

TO

PE

RA

TIO

N.

4. T

O P

RO

VID

E S

ELE

CT

ED

TIM

E D

ELA

YS

FO

R S

HO

RT

TIM

E A

ND

/OR

GR

OU

ND

TIM

E F

UN

CT

ION

S F

OR

TE

ST

ING

OR

NO

N-

ZO

NE

IN

TE

RLO

CK

ING

AP

PLI

CA

TIO

NS

, AJU

MP

ER

FR

OM

B-8

TO

B-9

IS

RE

QU

IRE

D.

5. O

N A

BR

EA

KE

R E

MP

LOY

ING

TH

E G

RO

UN

D F

AU

LTF

UN

CT

ION

, AJU

MP

ER

IN

STA

LLE

D F

RO

M B

-6 T

O B

-7 W

ILL

EN

AB

LES

OU

RC

E G

RO

UN

D F

AU

LTS

EN

SIN

G A

ND

DIS

AB

LE R

ES

IDU

AL

GR

OU

ND

FA

ULT

SE

NS

ING

. IN

PU

TS

B-4

AN

D B

-5 W

ILL

BE

RE

AS

SIG

NE

D F

OR

SO

UR

CE

GR

OU

ND

SE

NS

OR

IN

PU

TS

.6.

NO

RM

ALL

YO

PE

N C

ON

TAC

TP

RO

GR

AM

ME

D A

S R

ELA

YA

VIA

DIG

ITR

IPF

RO

NT

PA

NE

L(A

LAR

M C

ON

TAC

T).

7. N

OR

MA

LLY

CLO

SE

D C

ON

TAC

TP

RO

GR

AM

ME

D A

S R

ELA

YB

VIA

DIG

ITR

IPF

RO

NT

PA

NE

L(B

LOC

K C

LOS

E C

ON

TAC

T).

8. N

OR

MA

LLY

OP

EN

CO

NTA

CT

PR

OG

RA

MM

ED

AS

RE

LAY

C V

IAD

IGIT

RIP

FR

ON

TP

AN

EL

(LA

TC

HIN

G C

ON

TAC

9. M

OT

OR

OP

ER

AT

OR

SW

ITC

H S

HO

WN

WIT

H B

RE

AK

ER

CLO

SIN

G S

PR

ING

DIS

CH

AR

GE

D.

10.

ON

4 P

OLE

BR

EA

KE

RS

, TH

E N

EU

TR

AL

SE

NS

OR

IS

TH

E S

AM

E S

TY

LE A

ND

WIR

ED

TH

E S

AM

E A

S

TH

E P

HA

SE

SE

NS

OR

AN

DA

RE

LO

CA

TE

D W

ITH

IN T

HE

BR

EA

KE

R F

RA

ME

. TH

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Section 3: Trip Unit Time-Current Curves

The time current curves shown in Figures 3-1through 3-13 are for particular trip unitmodels. All protection function time-currentsettings should be made following therecommendations of the specifying engineerin charge of the installation.

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Figure 3-1 Digitrip 220 - Long Delay and Instantaneous

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Figure 3-2 Digitrip 220+ - Long Delay

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Figure 3-3 Digitrip 220+ - Instantaneous

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Figure 3-4 Digitrip 520/520M/520MC - Instantaneous

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Figure 3-5 Digitrip 520/520M/520MC - Long Delay and Short Delay

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Figure 3-6 Digitrip 520/520M/520MC - Ground (Earth)

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Figure 3-7 Digitrip 1150 - Instantaneous

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Figure 3-8 Digitrip 1150 - I2T and Short Delay

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Figure 3-9 Digitrip 1150 - I4T and Short Delay

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Figure 3-10 Digitrip 1150 - Ground (Earth)

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Figure 3-11 Digitrip 1150 - Moderately Inverse and Short Delay

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Figure 3-12 Digitrip 1150 - Very Inverse and Short Delay

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Figure 3-13 Digitrip 1150 - Extremely Inverse and Short Delay

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Section 4: Drawout Circuit Breaker CassetteOutlines and Dimensions

The Magnum DS/DSL Circuit Breakerconnects to the fixed primary stabs of thedrawout cassette through the primary fingerclusters attached to the rear of the circuitbreaker. Two different frame sizes cover allMagnum DS Circuit Breakers and one framesize covers all Magnum DSL Circuit Breakersfrom an overall dimensional standpoint.Circuit breaker drawings are not providedhere, since the drawout breaker fits into thecassette, and it is the cassette which ismounted to accommodate the circuitbreaker. The cassette drawings shown inFigures 4-1 through 4-39 provide all thedimensional information required for allmounting configurations. Review carefullyfor a specific installation.

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Figure 4-1 800-1600A Narrow Frame Cassette (Mounting Locations)

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Figure 4-2 800-1600A Narrow Frame Cassette (Overall Dimensions)

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Figure 4-3 800-1600A Narrow Frame Cassette (Accessory Dimensions)

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Figure 4-4 800-1600A Narrow Frame Cassette (3-Pole Stab and Stab Bracing)

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Figure 4-5 800-1600A Narrow Frame Cassette (Door Cutout and Breaker Positions)

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Figure 4-6 800-1600A Narrow Frame Cassette (Front Mount Terminal Locations)

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Figure 4-7 800-3200A Standard Frame Universal Cassette (3-Pole Mounting Locations)

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Figure 4-8 800-3200A Standard Frame Universal Cassette (Overall Dimensions)

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Figure 4-9 800-3200A Standard Frame Universal Cassette (Accessory Dimensions)

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Figure 4-10 800-3200A Standard Frame Universal Cassette (3-Pole Vertical Stab)

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Figure 4-11 800-3200A Standard Frame Universal Cassette (3-Pole Horizontal Stab)

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Figure 4-12 800-3200A Standard Frame Universal Cassette (Door Cutout and Breaker Positions)

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Figure 4-13 800-3200A Standard Frame Universal Cassette (4-Pole Mounting Locations and Overall Dimensions)

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Figure 4-14 800-3200A Standard Frame Universal Cassette (4-Pole Accessory Information and Vertical Stabs)

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Figure 4-15 800-3200A Standard Frame Universal Cassette (4-Pole Horizontal Stabs and Front View)

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Figure 4-16 4000-5000A Double-Wide Frame Universal Cassette (3-Pole Mounting Locations)

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Figure 4-17 4000-5000A Double-Wide Frame Universal Cassette (Overall Dimensions)

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Figure 4-18 4000-5000A Double-Wide Frame Universal Cassette (Accessory Dimensions)

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Figure 4-19 4000-5000A Double-Wide Frame Universal Cassette (3-Pole Vertical Stabs)

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Figure 4-20 4000-5000A Double-Wide Frame Universal Cassette (3-Pole Horizontal Stabs)

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Figure 4-21 4000-5000A Double-Wide Frame Universal Cassette (Door Cutout and Breaker Positions)

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Figure 4-22 4000-5000A Double-Wide Frame Universal Cassette (4-Pole Mounting Locations and Overall

45

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Figure 4-23 4000-5000A Double-Wide Frame Universal Cassette (4-Pole Accessory Information and Vertical Stabs)

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Figure 4-24 4000-5000A Double-Wide Frame Universal Cassette (4-Pole Horizontal Stabs and Front View)

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Figure 4-25 800-3200A Standard Frame Basic Cassette (3-Pole Mounting Locations)

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Figure 4-26 800-3200A Standard Frame Basic Cassette (Overall Dimensions)

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Figure 4-27 800-3200A Standard Frame Basic Cassette (Accessory Dimensions)

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Figure 4-28 800-3200A Standard Frame Basic Cassette (3-Pole Stab and Stab Bracing)

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Figure 4-29 800-3200A Standard Frame Basic Cassette (Door Cutout and Breaker Positions)

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Figure 4-30 4000-5000A Double-Wide Frame Basic Cassette (3-Pole Mounting Locations)

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Figure 4-31 4000-5000A Double-Wide Frame Basic Cassette (Overall Dimensions)

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Figure 4-32 4000-5000A Double-Wide Frame Basic Cassette (Accessory Dimensions)

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Figure 4-33 4000-5000A Double-Wide Frame BasicCassette (3-Pole Stabs and Stab Bracing)

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Figure 4-34 4000-5000A Double-Wide Frame Basic Cassette (Door Cutout and Breaker Positions)

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Figure 4-35 MDSL Cassette Overall Dimensions (800-2000 Amp Frame)

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Figure 4-36 MDSL Cassette 3-Pole Mounting Locations Dimensions (800-2000 Amp Frame)

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Figure 4-37 MDSL Cassette 3-Pole Vertical Stab Dimensions (800-2000 Amp Frame)

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Figure 4-38 MDSL Cassette Door Cutout/Breaker Positions Dimensions (800-2000 Amp Frame)

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Figure 4-39 MDSL Cassette Accessory Dimensions (800-2000 Amp Frame)

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Section 5: Fixed Circuit BreakerOutlines and Dimensions

The standard Magnum DS Circuit Breaker issupplied with horizontally mounted primaryconnections. Optional vertical primaryadaptors are available for different busconfigurations. Refer to Figures 5-1 through5-20 for fixed circuit breaker dimensions,vertical adaptor dimensions and verticaladaptor assembly details. A fixed version ofthe Magnum DSL Circuit Breaker is notavailable

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Figure 5-1 800-2000A Narrow Frame Fixed Breaker (Overall Dimensions and Mounting Locations)

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Figure 5-2 800-2000A Narrow Frame Fixed Breaker (Door Cutout and Vertical Terminals)

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Figure 5-3 800-2000A Narrow Frame Fixed Breaker (Enclosure and Horizontal Terminals)

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Figure 5-4 800-2000A Narrow Frame Fixed Breaker (Optional Arc Hood)

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Figure 5-5 800-2000A Narrow Frame Fixed Breaker (Optional Front Mount Terminals)

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Figure 5-6 800-1600A Standard Frame Fixed Breaker (Overall Dimensions and Mounting Locations)

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Figure 5-7 800-1600A Standard Frame Fixed Breaker (Door Cutout and Vertical Terminals)

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Figure 5-8 800-1600A Standard Frame Fixed Breaker (Enclosure and Horizontal Terminals)

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Figure 5-9 800-1600A Standard Frame Fixed Breaker (Optional Front Mount Terminals)

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Figure 5-10 2000A Standard Frame Fixed Breaker (Overall Dimensions and Mounting Locations)

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Figure 5-11 2000A Standard Frame Fixed Breaker (Door Cutout and Vertical Terminals)

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Figure 5-12 2000A Standard Frame Fixed Breaker (Enclosure and Horizontal Terminals)

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Figure 5-13 2000A Standard Frame Fixed Breaker (Optional Front Mount Terminals)

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Figure 5-14 2500-3200A Standard Frame Fixed Breaker (Overall Dimensions and Mounting Locations)

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Figure 5-15 2500-3200A Standard Frame Fixed Breaker (Door Cutout and Vertical Terminals)

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Figure 5-16 2500-3200A Standard Frame Fixed Breaker (Enclosure and Horizontal Terminals)

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Figure 5-17 2500-3200A Standard Frame Fixed Breaker (Optional Front Mount Terminals)

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Figure 5-18 4000-5000A Double-Wide Frame Fixed Breaker (Overall Dimensions and Mounting Locations)

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Figure 5-19 4000-5000A Double-Wide Frame Fixed Breaker (Door Cutout and Vertical Terminals)

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Figure 5-20 4000-5000A Double-Wide Frame Fixed Breaker (Enclosure and Horizontal Terminals)

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Section 6: MDSL Current Limiter Curves

Magnum DSL Drawout Circuit Breakersutilize integrally mounted current limiterswith 800 through 2000 ampere framebreakers . Characteristic curves applicableto the available current limiters arepresented in this section (Figures 6-1 and6-2). Also refer to the table below fornominal ampere squared second values.

Nominal Ampere Squared Second Valuesfor

Type Magnum MDSL Limiters

Clearing

166230383

12703220466070009700

3870061700

Melting

375496

314932

1330220033007900

13500

LimiterSelection

MA250MA300MA400MA600MA800

MB1200MB1600MB2000MD2500MD3000

I2t x 10

3

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Figure 6-1 Average Melting Time-Current Characteristic Curves

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Figure 6-2 Peak Let Through Current Characteristic Curves

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Engineering DataMagnum DS and DSL Low Voltage PowerCircuit Breaker Engineering Data

© 2005 EatonAll Rights ReservedPrinted in USAPublication No. TD01301004E (ISI) January 2005

Eaton1000 Cherrington Parkway Moon Township, PA 15108-4312 USAtel: 1-800-525-2000www.Eaton.com

Effective: January 2005