Magnetic Stand SERIES 7 DIMENSION - sumipol · • Vertical travel of the gage holder — Dial Gage...

12
100 Dial Indicator Digimatic Indicator Accessories Dial Test Indicator Caliper Gauge Dial Thickness Gauge Signal & Micro Indicator Dial Gauge Accessories Tel. 0-2762-3000 www.sumipol.com Magnetic Stand SERIES 7 SPECIFICATIONS DIMENSION Mitutoyo's Magnetic Stands accept all dial indicators and dial test indicators. The ON-OFF switch offers instant mounting and dismounting without any adverse effect to the indicators or workpiece surface. ø4mm, ø8mm, ø9.53mm(3/8") ø4mm, ø8mm, ø9.53mm(3/8") ø6mm, ø8mm ø4mm, ø9.5mm ø8mm, ø9.53mm(3/8") ø6, ø8mm ø6, ø8mm, ø9.53mm(3/8”) - With fine adjustment Without magnet ON/OFF Without magnet ON/OFF With mechanical locking system With mechanical locking system With mechanical locking system - - Provided Provided Provided Provided Provided Dovetail groove Remarks Order No. Description Applicable holding stem dia. 7010S-10 7011S-10 7014 7014E 7033B 7031 7032 Magnetic stand Magnetic stand Mini magnetic stand Mini magnetic stand Universal magnetic stand Universal magnetic stand Universal magnetic stand M8×1.25 50 (W) ×60 (D) 7019B 6 6 150° 6° adjustable 360° 280° 360° (ø34) 431 136 102 55 112 12.7 180° 74 81 ø8 Stem hole ø9.53 (3/8”) Bush 340° ø30 25 106 ø6 ø6 ø6 ø8 7014 Dovetail Ball-joint 12 150° 6 6 M8x1.25 50 (W) ×61.5 (D) 360° 7032 0 7.5 70 101 111 13.5 55 (303) 8 340° 360° ø8 ø6 ø9.53 100° Dovetail 150° 4 4 13 37 51 (160) 43 57 15 30.4 (W)×35.7 (D) 7031 360° 340° 100° 100° ø8 Dovetail 12 ø6 Exchaning a Bush M8×1.25 50 (W)×58 (D) 7011S-10 150° 20 20° adjustable 47 232 177 150 55 ø12 ø10 5 5 Stem hole ø4 Stem hole ø8 (With bushing), ø9.53mm M8×1.25 50 (W)×58 (D) 7010S-10 150° 47 232 177 55 165 20 Stem hole ø4 Stem hole ø8 (With bushing), ø9.53mm ø12 ø10 5 5 Unit: mm www.sumipol.com

Transcript of Magnetic Stand SERIES 7 DIMENSION - sumipol · • Vertical travel of the gage holder — Dial Gage...

Page 1: Magnetic Stand SERIES 7 DIMENSION - sumipol · • Vertical travel of the gage holder — Dial Gage Stand: 100mm, Transfer Stand: 335mm • Fine-adjustment of 1mm available for zero-setting

100

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Accessories

Tel. 0-2762-3000 www.sumipol.com

Magnetic StandSERIES 7

SPECIFICATIONS

DIMENSION

Mitutoyo's Magnetic Stands accept all dial indicators and dial test indicators. The ON-OFF switch o�ers instant mounting and dismounting without any adverse e�ect to the indicators or workpiece surface.

ø4mm, ø8mm, ø9.53mm(3/8")ø4mm, ø8mm, ø9.53mm(3/8")ø6mm, ø8mmø4mm, ø9.5mmø8mm, ø9.53mm(3/8")ø6, ø8mmø6, ø8mm, ø9.53mm(3/8”)

-With �ne adjustmentWithout magnet ON/OFFWithout magnet ON/OFFWith mechanical locking systemWith mechanical locking systemWith mechanical locking system

--

ProvidedProvidedProvidedProvidedProvided

Dovetail groove RemarksOrder No. Description Applicable holding stem dia.7010S-107011S-1070147014E7033B70317032

Magnetic standMagnetic standMini magnetic standMini magnetic standUniversal magnetic standUniversal magnetic standUniversal magnetic stand

M8×1.25

50 (W) ×60 (D)

7019B

66 150°

6° a

djus

tabl

e

360°280°

360°

(ø34

)

431

136

102

55

112

12.7

180°7481

ø8

Stem holeø9.53 (3/8”)

Bush340°

ø30

2510

6

ø6

ø6ø6

ø8

7014

Dovetail

Ball-joint

12

150°6 6

M8x1.25

50 (W) ×61.5 (D)

360°

70320

7.5

7010

111

113

.5

55(3

03)

8

340°

360°

ø8

ø6

ø9.53

100°

Dovetail

150°4 4

13

3751

(160

)43

5715

30.4 (W)×35.7 (D)

7031

360°

340°

100°

100°ø8Dovetail 12ø6 Exchaning a Bush

M8×1.25

50 (W)×58 (D)

7011S-10

150°

20

20° adjustable

47

232

17715

055

ø12 ø10

55

Stem hole ø4Stem hole ø8(With bushing), ø9.53mm

M8×1.25

50 (W)×58 (D)

7010S-10

150°

47

232

177

5516

5

20

Stem hole ø4Stem hole ø8(With bushing), ø9.53mm

ø12ø10

55

Unit: mm

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101

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Accessories

Dial Gage StandSERIES 7

DIMENSION

FEATURES• Vertical travel of the gage holder — Dial Gage Stand: 100mm, Transfer Stand: 335mm• Fine-adjustment of 1mm available for zero-setting of the indicator.• With an interchangeable anvil. Domed anvil (101463) is optional.

The Dial Gage Stands are designed forcomparison measurements of heightusing a dial indicator or Digimatic Indicator.

ø30

5016

045

205

ø58

80

Stem hole

Stem hole

Anvil

AnvilFlatness: 1.3µm

Flatness: 1.3µm

Fine adjustment

Fine adjustment

Column clamp

Column clamp

Indication clamp

Indication clamp

168 110

7001-10, 7002-10

7007-10

ø30

ø8, ø9.53

ø8, ø9.53

5016

045

205

90

80

168 110

Unit: mm

11

ø58

ø58

ø32

ø58

SR20 2614

14

101461

101462

101463

Metric

Remarkswith serrated anvilwith flat anvilwith square anvil

Stem holeø8mm, ø9.53mmø8mm, ø9.53mmø8mm, ø9.53mm

Order No.7001-107002-107007-10

SPECIFICATIONS

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Page 3: Magnetic Stand SERIES 7 DIMENSION - sumipol · • Vertical travel of the gage holder — Dial Gage Stand: 100mm, Transfer Stand: 335mm • Fine-adjustment of 1mm available for zero-setting

102

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Accessories

Tel. 0-2762-3000 www.sumipol.com

SERIES 215

DIMENSION

Granite Comparator Stand

Mitutoyo's Granite Comparator Stands arebasic building-blocks for the assembly ofspecial-purpose, precision measuring equipment.By mounting precision measuring instrumentssuch as Digimatic indicators, Mu-CheckerCartridge Heads, and Linear Gages onto the stands,it is possible to satisfy all manner of measuringassignment. The rigid granite base is free from burrs,pileups, rust, and deterioration over time.

SPECIFICATIONS

250mm260mm275mm

ø8mm, ø9.53mmø8mm, ø9.53mmø8mm, ø9.53, ø20mm

With �ne adjustment of 1mm rangeWith �ne adjustment of 1mm rangeWith �ne adjustment over the entire travel

150 x 200 x 50mm200 x 250 x 80mm300 x 250 x 80mm

215-151-10215-153-10215-156-10

RemarksGranite base size (W x D x H)Order No. Column travel Stem hole

Unit: mm

ø30

5030

050

80

200

215-151-10Column travel: 0 - 250mm

215-156-10Column travel: 0 - 275mm

215-153-10Column travel: 0 - 260mm

150

41

ø40

6032

080

95

250 200

46

100

400

80

ø50

115

300 250

51

Stem holeø8, ø9.53ø8

Stem hole

Stem hole

Flatness: 3.5µmBase

Base Flatness: 3.5µm

Flatness: 3µmBase

Bush

ø8, ø9.53ø8

Bush

ø8 ø9.53

BushBush

Fineadjustment

Fineadjustment Column

Indicator clampColumn clamp

clampColumnclamp

Indicationclamp

Indicationclamp

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DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Accessories

No.101462

Hardened steel

11

ø58 ø58

ø32

ø58

SR20

26

1414

No.101461

11

ø58 ø58

ø32

ø58

SR20

26

1414

Hardened steelNo.101463

Hardened steel

11

ø58 ø58

ø32

ø58

SR20

26

1414

SERIES 215

DIMENSION

Comparator Stand

SERIES 519 — Transfer StandStands

The Comparator Stands consists of a verystable, cast-iron base and an upright columnwith a mounting bracket that features �neadjustment. The grid type anvil prevents theworkpiece from sticking to it.

FEATURES• Transfer Stands are designed for comparison measurements of size using a dial indicator or Digimatic Indicator.

* Perpendicularity of the mounting hole to the anvil: less than 0.4mm/100mm

SPECIFICATIONS

ø8mm, ø9.53mm With serrated anvil519-109-10

RemarksOrder No. Stem hole

Unit: mm

215-405-10Column travel: 0 - 235mm

215-505-10Column travel: 0 - 275mm

134

Fine adjustmentColumn clamp

Indication clamp

Column clamp

Indication clamp

179

110

ø4060

95

201

5432

0

Stem hole

Bush

Flatness: 2.3µmAnvil

ø8, ø9.53ø8

Bush BushStem hole

Flatness: 2.3µmAnvil

150

255

ø50

ø8

ø8, ø9.53, ø20

ø9.53

115

400

6410

0

519-109-10(with a serrated anvil)

Metric

SPECIFICATIONS

ø8mm, ø9.53mmø8mm, ø9.53mm, ø20mm

With �ne adjustment of 1mm rangeWith �ne adjustment over the entire travel

215-405-10215-505-10

RemarksOrder No. Stem hole110 x 110mm150 x 150mm

Square anvil size (W x D)235mm275mm

Column travelMetric

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Accessories

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Tel. 0-2762-3000 www.sumipol.com

Contact PointOptional Accessory for Digimatic and Dial Indicators and Linear Gages

MaterialCarbide

RubyCarbideCarbideCarbideCarbideCarbideRubyCarbideCarbideRubyCarbideRubyCarbideRuby

AM2.5 x 0.45M2.5 x 0.45#4-48UNFM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45

L7.3

7.38.38.3*12.1*14

1719.3*202225

Order No.90131290199490201812004721AZA31990211921AZA32021JAA22512004912005121JAA22421AZA32113739221JAA22612005521AAA25221AAA253

*For waterproof dial indicators

SPECIFICATIONS

A

Unit: mm

For waterproof model (w/ groove for rubber booth)

L

L

ø6

Sø3

Sø3 Sø3

L

Ball Points

L

R2.5 (.16")

ø5

A( ): For inch type

Unit: mm

Shell Type Points

L

ø5.2

A Unit: mm

ø2

92

90°

A

Unit: mm

Conical Points (Carbide)

8

0.5

15

90°

ø1

A

Unit: mm

15

ø4

8

A

Unit: mm

Knife Edge Point (Carbide)

L

ø5

A

Unit: mm

Flatness: 3µm

Flat Points

L

øD

AFlatness: 5µm

Unit: mm

A#4-48UNFM2.5 x 0.45M2.5 x 0.45#4-48UNFM2.5 x 0.45#4-48UNFM2.5 x 0.45M2.5 x 0.45#4-48UNFM2.5 x 0.45

L3.9751012.71519.05202525.430

Order No.10118410138610111810118513739310118610138710138810118721AAA254

AM2.5 x 0.45M2.5 x 0.45#4-48UNF#4-48UNF#4-48UNF#4-48UNF

L8105/16"1/2"3/4"1"

Order No.13136521AAA34013301721AAA04321AAA04421AAA045

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45#4-48UNF#4-48UNF

D10152025201/2"3/8"

L10101010109.539.53

Order No.1011721AAA34121AAA34221AAA34321AAA344101188101189

7.3

ø5

ø1.8

Unit: mm

6.35

900032ø4 A

A

Ball Point

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45

SøD1mm, carbide1.5mm, carbide1.8mm, steel2.5mm, carbide4mm, carbide

ød5mm5mm5mm5mm5mm

Order No.21AAA34921AAA35010112221AAA35121AAA352

L

Radius (SR)

øD

A

Unit: mm

Spherical Points

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45#4-48UNF#4-48UNF

D5.57.91012.79.53

SR55779

L3553.182.38

Order No.111460125258101119101205101204

L1.7

øD

Radius (SR)A

Unit: mm

Spherical Points (Carbide)

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45

D5.27.510.5

SR5710

L51010

Order No.120058120059120060

Unit: mmL

5

ø5.2

ø5

A

Conical Points

AM2.5 x 0.45#4-48UNF

Tip angle L101/2"

Order No.101120101190

60°60°

AM2.5 x 0.45#4-48UNF

Tip angle L51/4"

Order No.101385101191

90°90°

AM2.5 x 0.45

Order No.120057

AM2.5 x 0.45

Order No.120068

AM2.5 x 0.45

Order No.120067

Plastic7.31/4"

30

15

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105

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Accessories

8

Flatness: 3µm

ø2

A

Unit: mm

Flat Points (Carbide)Unit: mm

L

Radius (SR)

ø5

N

A

Lever Points

ø10

23

15

39

ø10

AUnit: mm

R5

Roller Points

L 5

ø5.2

A

Unit: mmExtension Rods

L 7

øD

A

Unit: mm

Needle Points (Carbide)

L

ødøD

1.7 A

Unit: mm

L32

ødøD

A

Unit: mm

36

26.3

ø3

A

Unit: mm

Lever Points

102.5

TD

A

Unit: mm

Blade Points (Carbide)

Interchangeable Contact Point Set (M2.5x0.45)

AM2.5 x 0.45

Order No.120056

AM2.5 x 0.45#4-48UNF

Order No.901954901991

AM2.5 x 0.45#4-48UNF

Order No.900391900393

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45

D5.2710.517222732

d4.3*6.5*9.5*15**20**25**30**

L5101010101010

Order No.12004112004212004321AAA34521AAA34621AAA34721AAA348

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45

N11132131

L15172535

SR0.40.20.40.4

Order No.10112113741321AAA25521AAA256

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45

D0.450.451111111.51.51.51.51.52222

L353581020405101320408182840

Order No.12006621AAA32912006521AAA33021AAA33121AAA33221AAA33321AAA33421AAA33521AAA33612006421AAA33721AAA33813725721AAA25721AAA25821AAA339

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45M2.5 x 0.45#4-48UNF#4-48UNF#4-48UNF

L101520253035404550556065707580901001"2"4"

Order No.30361121AAA259A30361221AAA259B30361321AAA259C21AAA259D21AAA259E21AAA259F21AAA259G30414621AAA259H21AAA259J21AAA259L21AAA259M304147303614301655301657301659

AM2.5 x 0.45M2.5 x 0.45M2.5 x 0.45

T0.40.61

W224

Order No.120061120062120063

Flatness: *3µm, **5µm

AM2.5 x 0.45M2.5 x 0.45

D79

d6.48

L1010

Order No.137255137399

ComponentsFlat Point (131365, ø5mm)Flat Point (101117, ø10mm)Needle Point (101121)Spherical Point (101119)Shell Type Point (101118)Shell Type Point (101387)

Order No.7822

Contact PointOptional Accessory for Digimatic and Dial Indicators and Linear Gages

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Page 7: Magnetic Stand SERIES 7 DIMENSION - sumipol · • Vertical travel of the gage holder — Dial Gage Stand: 100mm, Transfer Stand: 335mm • Fine-adjustment of 1mm available for zero-setting

106

Accessories

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Tel. 0-2762-3000 www.sumipol.com

Spindle Lifting Lever and CableOptional Accessory for Digimatic and Dial Indicators

Screw(M2.5)

Spindle LiftingCable

Spindle

Spindle Lifting Lever

Spindle Lifting Cable

Application

Application

21BZA205

902011

902100

903424

21AZB149

21AZB150

900527 : Lever101171 : Screw

903307 : Lever192686 : Screw

Spindle Lifting Knob137693

• The Spindle Lifting Lever is attached to the top end of the spindle for improved inspection efficiency when using a dial indicator mounted on a stand.

Use for S type Series 1 and F type Series 2(up to 10mm/.4” range) dial indicators.

Use for S type Series 2, 3, and 4 dial indicators(up to 10mm/.4”).

Use for F type Series 1 dial indicators.

Use for F type Series 2 dial indicators(up to 10mm/.4” range).

Use for F type Series 2 dial indicators(up to 20mm/.8” range) andSeries 3 and 4 dial indicators (up to 10mm/.4” range).

Use for S type Series 2 and 3 dial indicators(from 10mm/.4” up to 20mm/.8”).

901975: with auto-stop function

Applicable spindle diameter; 4.8mm

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Page 8: Magnetic Stand SERIES 7 DIMENSION - sumipol · • Vertical travel of the gage holder — Dial Gage Stand: 100mm, Transfer Stand: 335mm • Fine-adjustment of 1mm available for zero-setting

107

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Accessories

Serie 2(ø57mm)

Serie 3,4(ø77, 91mm)

Order No.Serie 1(ø41mm)

BackOptional Accessory for Digimatic and Dial Indicators

SPECIFICATIONS

Special order

Special order

101211 : a=2.2136872 : for water- proof type191559 : for 1911, 1913-10137906 : for 1003

101210 : metric type101307 : inch type190561 : for 1911, 1913-10137905 : for 1003

193173 : M6x1, made-to-order193174 : #1/4-28UNF, made-to-order

193172 made-to-order

136025 : M6x1129721 : #1/4-28UNF

900928

900008

901963

101040 : metric type101306 : inch type21AZB230 : for water-proof of S type

101039 : a=2.521AZB231 : for water-proof of S type

101167

101169

136023 : M6x1193174 : #1/4-28UNF

136026 : M6x1101168 : #1/4-28UNF

900929

Special order

100691 : metric type100797 : inch type

100836 : a=3.0

100837

100839

136024 : M6x1100840 : #1/4-28UNF

136027 : M6x1100838 : #1/4-28UNF

Description

Flat Back

a

Lug-on-Center Back

16

12ø6.5

ø20

45° 45°

5

Magnetic Back 8

ø44

Back with O�set Lug

16

12ø6.5

ø20

45° 45°

6.35

Back with Post

28

ø12.

7

Back with Screw Mount

ø12.

7

M6 X1

11.7

Adjustable Back

22.2

12.7

32M6 X1

5.3(6.4)

Back with Dovetail 6.4

60°

30

9.7

AFrom A

2.5

Back with Adjustable Bracket 50.2

7

18.5

ø7.1ø10.5

38

25.5

38

Unit: mm

Unit: mm

Unit: mm

Unit: mm

Unit: mm

Unit: mm

Unit: mm

Unit: mm

Unit: mm

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Page 9: Magnetic Stand SERIES 7 DIMENSION - sumipol · • Vertical travel of the gage holder — Dial Gage Stand: 100mm, Transfer Stand: 335mm • Fine-adjustment of 1mm available for zero-setting

108

Accessories

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

IndicatorCaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Tel. 0-2762-3000 www.sumipol.com

Contact Point, Stem and Clamp HolderOptional Accessory for Dial Test Indicator

Contact Points(for Metric Model Only*)

Stems with Knurled Clamp Ring

ø4mm(.157" DIA.)

ø8mm 3/8” DIA.

902802

902804 902805

Swivel Clamps

Holding Bars

9 x 9mm 953638 (Length: 50mm)900209 (Length: 100mm)

ø8mm 900211 (Length: 115mm/ 4.528” )(.315”DIA)

.25” x .5" 953639 (Length: 2")900306 (Length: 4")

Universal Holder

Universalholder

Centeringholder

Centering Holder

901916 (ø8mm stem)901459 (.25" DIA. stem)901461 (ø6mm stem)

901959 (ø8mm stem)901997 (.25" DIA. stem)

Spanner

102037

• Use a contact point with the proper length for accurate measurement.

* Except for universal type dial test indicator (513-304G).• Can be used with Holding Bars.

• Allows the indicator to be set at the desired attitude to the workpiece.

• Allows large diameter cylinders or holes to be centered on a machine tool.

L

For ø4mm stem, ø8mmstem, and dovetail

For .157" DIA. stem, 3/8"DIA. stem, and dovetail

900321 900322

ø0.5mm ball-point ø0.7mm ball-point

ø1mm ball-point (Carbide) ø2mm ball-point (Carbide)

ø3mm ball-point (Carbide)ø2mm ball-point (Ruby)

190547 (L=14.7mm)190549 (L=20.9mm)190654 (L=22.3mm)190656 (L=44.5mm)

190548 (L=14.7mm)190550 (L=20.9mm)190653 (L=22.3mm)190655 (L=44.5mm)

21CZA044 (L=12.8mm)103017 (L=14.7mm)103013 (L=20.9mm)137558 (L=22.3mm)137746 (L=36.8mm)136235 (L=44.5mm)

21CZA036 (L=12.8mm)103010 (L=14.7mm)103006 (L=20.9mm)137557 (L=22.3mm)129949 (L=36.8mm)136013 (L=44.5mm)

21CZA045 (L=12.8mm)103018 (L=14.7mm)103014 (L=20.9mm)137559 (L=22.3mm)137747 (L=36.8mm)136236 (L=44.5mm)

21CZA212 (L=12.8mm)21CZA209 (L=14.7mm)21CZA201 (L=20.9mm)21CZA210 (L=22.3mm)21CZA211 (L=44.5mm)www.su

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109

DialIndicator

Digimatic

IndicatorAccessories

Dial Test

Indicator

CaliperGauge

DialThickness

Gauge

Signal &M

icroIndicator

DialGauge

Accessories

Contact Point, Stem and Clamp HolderOptional Accessory for Pocket Type Dial Test Indicator

Universal holder

Contact Points(for Metric Model Only)• Use a contact point with the proper length for accurate measurement.

ø0.5mm ball-point ø0.7mm ball-point

ø1mm ball-point (Carbide)

ø2mm ball-point (Ruby)

ø2mm ball-point (Carbide)

ø3mm ball-point (Carbide)

190547190549190656

(L=14.7mm)(L=20.9mm)(L=44.5mm)

190548190550190655

(L=14.7mm)(L=20.9mm)(L=44.5mm)

136756103017103013137746136235

(L=12.1mm)(L=14.7mm)(L=20.9mm)(L=36.8mm)(L=44.5mm)

21CZA20921CZA20121CZA211

(L=14.7mm)(L=20.9mm)(L=44.5mm)

136104103010103006129949136013

(L=12.1mm)(L=14.7mm)(L=20.9mm)(L=36.8mm)(L=44.5mm)

136758103018103014137747136236

(L=12.1mm)(L=14.7mm)(L=20.9mm)(L=36.8mm)(L=44.5mm)

Stems

ø4mm (.157" DIA.) ø8mm 3/8" DIA.

102389 102822 102081

Swivel Clamps• Can be used with Holding Bars.

For ø4mm stemand ø8mm stem, and dovetail

For .157" DIA. stem and 3/8" DIA. stem, and dovetail

900321 900322

Holding Bars

9 x 9mm 953638 (Length: 50mm)900209 (Length: 100mm)

ø8mm 900211 (Length: 115mm)(.315"DIA)

.25” x .5" 953639 (Length: 2")900306 (Length: 4")

Universal Holder• Since the Dial Test Indicator can be swiveled to a desired angle, the holder is useful for centering workpieces and installing workpieces on a milling machine.

901917 (ø8mm stem)901546 (.25" DIA. stem)901547 (ø6mm stem)

Spanner

301336

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110

Technical Tips

Tel. 0-2762-3000 www.sumipol.com

Bore GaugeDial IndicatorIDC Series Dial Thickness Gage

ID-N Series ID-H Series IDF Series

DIAL INDICATOR• Dial or digimatic indicators / gauges are widely used as compact, lightweight accurate measuring devices. However this cannot be achieved without attachment to an auxiliary tool such as jig or stand. On a dial indicator, a minute displacement of the spindle is magnified by internal gearing and converted into a change of the pointers angular position dial face, whereas on a digital indicator the mechanical magnifying principle is replaced by a much higher accuracy linear encoder, and the measured values are displayed on a LCD (Liquid Crystal Display) or LED (Light Emitting Diode) digital display. • The dial face or digital display is easy to read, for example to perform comparative measurement, variations in the run-out of revolving parts or flatness of a continuous surface. Length of displacement (range or travel) graduation or resolution (digital), gauging force, size etc vary and dependant upon model selection.

BASIC CONSTRUCTION OF A DIAL INDICATOR• The linear movement of the spindle and its contact point is transmitted to the grand gear and pinion, via a rack on the spindle. Then it is magnified and transmitted to the centre pinion (which is co-axial to the dial pointer) to show the angular displacement on the dial. • In the above described structure, there is some play in the engagement between rack and pinion (intermediate pinion) and the engagement between the grand gear and the centre pinion. In order to eliminate the play (backlash), the centre pinion is engaged with another gear (take-up gear) against which it is held by the tension of the hair spring.

DIAL INDICATORPRECISION MEASURING INSTRUMENTS

DIAL POINTER

HAIR SPRING

TAKE-UP GEAR

GRAND GEAR AND PINION

HAND (Counter)

REVOLUTION COUNTER

SPINDLE GUIDE PIN

SPINDLE RACK

SPINDLE SPRING

TRAVEL / RANGE

SPINDLE PIN

SPINDLE

DIAL

GRADUATION

HAND, TOLERANCE BEZEL CLAMP

BEZEL

BACK MOUNTING LUG

CONTACT POINT

STEM

DUST CAP

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111

Technical Tips

DIAL INDICATORPRECISION MEASURING INSTRUMENTS

7 4

CARE FOR YOUR DIAL INDICATOR

Preparing for Measurement

Use the Right Tool

Use of Appropriate Stand

Correct Mounting

Bezel Clamp

Lifting Lever

INDICATOR STAND

Turning the back so thatits lug is oriented to theside.

JIG FOR STEP MEASUREMENTA simple ring holder enables the indicator to be usedas step gauge. A stem fastening screw provides easysetting of the indicator.

JIG FOR DEPTH MEASUREMENTPointer Take-up gear with

hair spring

Centre pinion with a pointer

Grand gearIntermediate pinion

Rack provided on the spindle

Central and o�set stem holding positions allow depth andstep measurement. A stem fastening screw provides easysetting of the indicator.

Magnifying mechanism of 0.01mm dial indicator (typical)

When measuring thedepth of a hole in a

small-sized part, aring-type jig that has

a side screw hole issu�cient.

A suitable dial indicator stand, for which themounting position can be adjusted either upand down or right and left, can be made fromonly two pieces of steel.

Inspect the instrument for appearance and operation. Wipe the indicator and the work to be measured perfectly clean before taking measurement. Such preparation will ensure you get trouble-free performance of your indicator.

Select the indicator or gaugethat best �ts the application.Make sure that the type,measuring range, graduationand other speci�cations of the indicator are appropriate for your application. A wide selection of contact points is available.

The indicator may be mountedon a stand or �xture by the stem(clamp the stem as close to thedial as possible) or using the back plate mounting lug. Both has its merits and demerits. Select one that suits your needs.

Always hold the indicator ona jig, otherwise mount it on arigid stand, but ensure that thecentre of gravity of indicator isdirectly above the base. Set up the indicator so that the distance from the column to the indicator is minimised.

For easy zero adjustment, thebezel of the indicator is generallydesigned so that it can be rotatedtogether with the dial face andyet be clamped by the bezelclamp when the clamp screwis fastened. This clamp ensuresthat the zero position will not alter during measurement.

At the top of the indicator alifting lever can be mountedfor lifting the spindle to allow aworkpiece to be easily inserted,as well as to move the spindleup and down several times toensure a stable reading.

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