MACHINING of Tomorrow
Transcript of MACHINING of Tomorrow
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
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-Cataloge ThreadMilling Advisor Tungaloy Atlas Insert Selection Guide Matrix
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Tungaloy’s Insights – Smart Manufacturing On the wave of digitalization, a full understanding of the
changes and opportunities digitalization brings is critical
for industries to function and stay competitive. Tungaloy
offers a portfolio of its latest digital services and products
to support our customers in making better tooling
decisions and to help heighten their competitiveness in a
world eager to embrace Industry 4.0 technology.
i ndust r y
4.0
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
Con t en t s
GRADESOutstanding Grades
More Robust than Ever
CBN - BXA20 with Wavy Joint
HardBreakers
5 Reasons Why!
High depth and High feed Turn ing
Vibrat ion-f ree for deep hole bor ing
Versat i le tools for grooving and
s ide turn ing operat ions
TURNING &GROOVING
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Faster,
Bett
er, S
tronger
End Mi l l
s
Facing N
ew C
hal lenges
A R
emark
able S
olut ion f
or Face M
i l lin
g
Face Mi l l
ing u
p to t
he Edge
Hig
h-Feed M
i lest
ones
Perf
ect Pi tch
Economic
al thre
ad-mi l l
ing s
olut ions
Masters of Hole Making
Unpara l le led solut ions for dr i l l ing
and deep hole dr i l l ing
DRILL ING
MIL
L ING
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150 ~ 300 m/min
100 ~ 250 m/min
80 ~ 250 m/min
60 ~ 200 m/min
T3225
TUNGALOY HIGHLIGHTS - FEED the SPEED!TUNGALOY HIGHLIGHTS - FEED the SPEED!
Ou
tsta
nd
ing
GR
ADES
Multi-layered PVD coating prevents crack expansion which causes chipping and fracture
APPLICATION AREA
DoPentFace Milling
Dramatically improved chipping and fracture resistance
Steel StainlessSteel
Cutt
ing s
peed
Vc (m
/ m
in )
Hig
hLow
Stable Unstable
7
300
150
100
0
150 ~ 300 m/min
100 ~ 250 m/min
80 ~ 250 m/min
60 ~ 200 m/min AH120
AH3135
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Extremely fracture resistant CVD-coatedgrade most suited for high speed milling of steel and stainless steel in stable condition.
APPLICATION AREA APPLICATION AREA
CVD-coated grade with superbresistance to wear and chipping in a broadrange of cast iron milling for medium to highcutting speeds.
DoTriple-MillFace Milling
DoForce-TriShoulder Milling
Best for cast iron at high-speed machining
Cast Iron
Most suited for steel and stainless steel at high-speed machining
Steel StainlessSteel
Cutt
ing s
peed
Vc (m
/ m
in )
Cutt
ing s
peed
Vc (m
/ m
in )
Hig
h
Hig
h
Low
Low
StableStable UnstableUnstable
MILL ING
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400
200
0
T9105
T9135
80
0
AH8005
AH8015t9225t9225
T9115
t9215t9215T9125
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New generation of CVD grade for steel turning with outstanding productivity
Introducing T9225 for improved machining efficiency
APPLICATION AREA
Cutt
ing s
peed
Vc (m
/ m
in )
Hig
hLow
Continuous Light Interrupted Interrupted
TURNING
APPLICATION AREA
Incredible reliability in heat-resistant alloy turning
Super alloys
High Al content nano-multilayer AlTiN coating, Tungaloy´s latest coating innovation, ensures long, stable tool life, while improving notch wear resistance, thanks to the coating´s increased hardness and adhesion strength.
StainlessSteel
StainlessSteel
Cutt
ing s
peed
Vc (m
/ m
in )
Hig
hLow
Continuous Light Interrupted Interrupted
Cast IronSteelT U N G A LOYT9200SERIES
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
MOR
EUnparal le led performance in hard-turning appl icat ions
ROBUST than Ever
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300
150
0
BXA20BXA20
Sta
nd
ard
Vs.
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Wavy Joint BXA20
CBN tip size: Up 200% for improved heat
control in the cutting zone
Brazing area: Up 160% for enhanced
brazing strength
Temperature during machining is concentrated on the CBN tip, reducing temperature issues in
the brazing zone.
Standard
APPLICATION AREA
Cutt
ing s
peed
Vc (m
/ m
in )
Hig
hLow
Continuous Light Interrupted Interrupted
Wavy Joint
New brazing technology for increased machining efficiency - “Wavy Joint”
Wavy Joint BXA20Great performance for continuous to heavy interrupted cutting at low and medium speeds.
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1.0
0.8
0.6
0.4
0.2
0
1.0
0.8
0.6
0.4
0.2
0
0.05 0.1 0.15 0.2 0.25
0.05 0.1 0.15 0.2 0.25
HM
HFHP
HP
HP
HP
Feed: f (mm/rev)
Feed: f (mm/rev)
De
pth
of
cu
t: a
p (m
m)
De
pth
of
cu
t: a
p (m
m)
For negative insert
For positive insert
hardbreaker HPInnovative 3D chipbreaker on T-CBN inserts with efficient chip control for finishing hardened steels
HardBreakers Select ion Guide
NEW
NEW
NEW
Prevents chattering and provides the finest machined surface
Due to low cutting force, chatter stability is greatly improved
Optimized edgepreparation for lowcutting force
HP chipbreaker
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
5 REASONSWhy!
Pentagonal double-sided insert for h igh-feed and h igh-depth of cut in turn ing appl icat ions
T9215 GradeLong tool life and stable machining in a wide range of application areas compared to products equivalent to P15 grade
Feed rateHF type holder applicable for High Feed up to 2.0 mm for high productivity turning
Chip controlSuperb chip control due to the new MNW chipbreaker
10 cornersDouble-sided inserts with 10 cutting edges. Larger corner angle than ISO inserts provides high fracture resistance
Depth of CutHD type holder applicable for High Depth of cut up to 7 mm for high productivity turning
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BoreMeister offers the ultimate solution for overcoming tool overhang challenges of up to 10xBD, while enhancing stability in deep hole boring, which is not possible with traditional steel or carbide shanks.
Vibration and chatter are no longer an issue with Tungaloy’s new BoreMeister ID turning tool!
Shank diameters available in ø16 mm, ø20 mm, ø25 mm, ø32 mm, ø40 mm, ø50 mm, and ø60 mm.
Overhangs available in 7xBD or 10xBD depending on the tool diameter. Internal coolant supply for efficient chip evacuation.
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
VERSATILE TOOLSfor Grooving and Side-turning operat ionsEnhanced TungCut series provides high productivity, stability, and cost effectiveness.
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AH7025
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CHP, high-pressure internal coolant supply ensures smooth chip evacuation, while improving machining efficiency in higher parameter applications
New modular blade system provides machining security and efficiency as well as tool cost reduction
Enhanced chipbreaker selections in combination with AH7025 grade offers productivity and stability in a wide range of materials and applications.
New DTM Chipbreaker
First recommended grade for general purpose.
New PVD coating with high Al content provides excellent adhesion strength.
Improved wear and chipping resistance.
NEW Grade
StainlessSteel
Steel Super alloys
coolant supply
AH7025AH7025
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TUNGALOY HIGHLIGHTS - FEED the SPEED!TUNGALOY HIGHLIGHTS - FEED the SPEED!
Faster,BetterS T R O N G E R E N D M I L L S
Sharp cutting edge with positive rake face ensures smooth cutting.
Large screw improves clamping rigidity.
Cutter bodies: Shank type EPAV (DCX 8 - 32 mm), Modular type HPAV (DCX 10 - 16 mm), Bore type TPAV (DCX 40 mm)
V-shaped insert bottom guarantees excellent stability in high speed machining operations
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AH3135: Suitable for steel andstainless steel machining with hightoughness
AH120: Ideal for machining of castiron and heat resistant alloy
AH130: Optimized for titanium alloysand heat resistant alloy. First choice forwet machining
MJ type chipbreaker AJ type chipbreaker
Uncoated carbide grade, KS05F withfine grain cemented carbide has highwear resistance for non-ferrousmachining.
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TUNGALOY HIGHLIGHTS - FEED the SPEED!TUNGALOY HIGHLIGHTS - FEED the SPEED!
NewFacing Challenges
Brings a top performance in every operation: from high feed milling, scale removing, finish milling and more.
Dovetail structure provides high clamping rigidity with only one screw.
Cutter bodies: Bore type TASN (DC 50 - 160 mm)
available in coarse-, close-, and extra close-pitch
designs.
SNMU13-MJ
8-cornered general purpose insert
Max. ap - 6 mm
ONMU05-MJ
16-cornered economical insert Max. ap - 3.4 mm
RNMU13-MJ
8-cornered radius insert for high feed and general machining
Max. ap - 6 mm
A remarkable solution for face milling
Face milling cutter with 3 types of double-sided inserts
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TUNGALOY HIGHLIGHTS - FEED the SPEED!TUNGALOY HIGHLIGHTS - FEED the SPEED!
888º face mill cutter featuring inserts with 8 cutting edges
theDouble
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Ideal for machining close to side walls and part-clamping systems.
Low cutting force ensures stability when machining workpieces with thin walls or weak fixtures
Cutter bodies:
Bore type : THSN (DCX 50-100 mm)
Face milling cutter with maximum clearance
SNMU1206… MM
With 8 cutting edges, Max DOC: 9 mmAvailable in R0.8 (with wiper), R1.2, and R2.0 Suitable for machining close to side walls in various workpieces
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
HIGH FEEDMilestones
the Go-to-Solution for Accelerated Machining
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Robust cutter body design and rigid insert retention ensure machining stability
Single-sided insert with high inclination angle for better chip evacuation
Free cutting geometry to ensure stability in long overhang applications
Available in a wide lineup of cutter bodies and inserts for various application needs
Cutter bodies:
Shank type EXLS DCX 8 – 16 mm,
Modular type HXLS DCX 8 – 16 mm
Small diameter high-feed milling cutter for increased productivity
LSMT02..
2-cornered insertMax. ap: 0.5 mm
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The large clamping screw and twisted contact surface increase reliability at high feed rates.
2 types of inserts fit into the same pocket, radius type for profile milling and high-feed type for high-feed milling.
Cutter bodies:
Bore type TXLN (DCX 40 - 63 mm),
Shank type EXLN (DCX 20 - 40 mm),
Modular type HXLN (DCX 20 - 32 mm)
Super high-feed cutter for profile milling with rigid clamping
LNMX04/05/06 MJ & ML
Radius type available in R4, R5, R6 corner radii for profile milling of various materials.
LNMX04/06-HJ
High-feed type applicable for depths of cut up to 1.3 mm and 2.0 mm respectively.
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Economical thread-milling solutions with versatility for high productivity
Indexable thread milling cutters – ETLN Various multi-point inserts fit one shank to cover a wide range of threading diameters and pitches, providing reduced tool inventory and costs.
Indexable threading mills – single-point insert designSuitable for deep hole and large-pitch threading. Its light cutting geometry ensures high stability and high accuracy threading up to 6 mm pitch.
TungMeisterHead-changeable milling tools for less downtime than solid tapping tools.
SolidThreadSolid carbide thread milling tool series for diameters as small as M1x0.25 and 0-80UNF.
ETLN type
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TUNGALOY HIGHLIGHTS - FEED the SPEED!
Excellent cutting performance and tool life due to new head geometries and innovative grade AH9130
Dovetail interlocking system prevents the drill head from falling during replacement, simplifying drill setup.
Drill bodies: TID flange type: Available in 1.5xD, 3xD, 5xD, 8xD, and 12xD (12xD to be used with collets or hydro-grips)
TIDC straight type: Suitable for use with TIDCF chamfer holders
TIDCF chamfer holder: Available with 3 types of inserts in chamfering angles of 30°, 45°, and 60°
Drill head: DMP... (AH725) DMC... DMH... (AH9130)DC: ø6 - ø25.9 mm in increments of 0.1 mm
Changeable head drill system for solid productivity
Mastersof Hole Mak ing
DMP (AH725)
General purpose for various materials and machining situations
DMH (AH9130)
Tough cutting edges and shoulder geometry for improved tool life
DMC (AH9130)
Self centering point and double margins ensure excellent hole diameter accuracy and roundness
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TOHT... FBH... FBM...
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Deep hole drilling with remarkable productivity and stability
Good chip control and smooth chip evacuation achieved due to the special insert geometries
Drill bodies for lathes, machining centers, and gundrill machines:
MCTR... for machining centers: Stocked in 8xD, 10xD, 15xD, and 25xD for drilling depths from 170 to 775 mm, depending on the diameter.
TRLG... for gundrill machines: Offered up to the length of 2400 mm. The minimum length is 400 mm.
Also available in a variety of drill holding drivers for different types of spindle interfaces.
Guide pads GP...: Equipped with 2 usable edges.
Insert: TOHT... (with chip splitter) Available in 5 sizes to cover
DC 14.0 to 28.0 mm
Insert: FBH... FBM... Available in 3 and 4 sizes respectively to cover DC 29.0 to 40.0 mm
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Tungaloy America, Inc.3726 N. Ventura DriveArlington HeightsIL 60004, U.S.A.Phone: +1-888-554-8394Fax: +1-888-554-8392www.tungaloyamerica.com
Tungaloy Canada432 Elgin St. Unit 3, BrantfordOntario N3S 7P7, CanadaPhone: +1-519-758-5779Fax: +1-519-758-5791www.tungaloy.co.jp/ca
Tungaloy de Mexico S.A.C/ Los Arellano 113Parque Industrial Siglo XXIAguascalientes, AGSMexico 20290Phone: +52-449-929-5410Fax: +52-449-929-5411www.tungaloy.co.jp/mx
Tungaloy do Brasil Ltda.Avd. Independencia N4158Residencial Flora13280-000 VinhedoSão Paulo, BrazilPhone: +55-19-38262757Fax: +55-19-38262757www.tungaloy.com/br
Tungaloy CorporationHead Offi ce11-1 Yoshima KogyodanchiIwaki 970-1144 JapanPhone: +81-246-36-8501 Fax: +81-246-36-8542www.tungaloy.co.jp
Iwaki Plant Products: Cutting Tools
Nagoya Plant Products: Cutting Tools
Kyushu Plant Products: PCBN
PCD ToolsDeep Hole Drills
Nirasaki Plant Products: Cutting Tools
Friction Materials (TungFric)Wear Resistant ToolsCivil Engineering Tools
Tungaloy Germany GmbHAn der Alten Ziegelei 1D-40789 Monheim, GermanyPhone: +49-2173-90420-0Fax: +49-2173-90420-19www.tungaloy.de
Tungaloy France S.A.S.ZA Courtaboeuf - Le Rio1 rue de la Terre de feuF-91952 Courtaboeuf Cedex, FrancePhone: +33-1-6486-4300Fax: +33-1-6907-7817www.tungaloy.fr
Tungaloy Italia S.r.I.Via E. Andolfato 10I-20126 Milano, ItalyPhone: +39-02-252012-1Fax: +39-02-252012-65www.tungaloy.it
Tungaloy Czech s.r.oTuranka 115CZ-627 00 Brno, Czech RepublicPhone: +420-532 123 391Fax: +420-532 123 392www.tungaloy.cz
Tungaloy Ibérica S.L.C/Miquel Servet, 43B, Nau 7Pol. Ind. BufalventES-08243 Manresa (BCN), SpainPhone: +34 93 113 1360Fax: +34 93 876 2798www.tungaloy.es
Tungaloy Scandinavia ABBultgatan 38, 442 40Kungälv, SwedenPhone: +46-462119200Fax: +46-462119207www.tungaloy.se
Tungaloy Rus, LLCAndropova avenue, h.18/7, 11 fl oor, offi ce 3, 115432, Moscow, RussiaPhone: +7-499-683-01-80 Fax: +7-499-683-01-81www.tungaloy.co.jp/ru
Tungaloy East LLCStachek str., h.4, offi ce 2, Ekaterinburg, 620017, RUSSIAPhone: +7-343-389-13-22Fax: +7-343-278-94-35www.tungaloy.co.jp/rue
Tungaloy Polska Sp. z o.o.ul. Genewska 2403-963 Warszawa, PolandPhone: +48-22-617-0890Fax: +48-22-617-0890www.tungaloy.co.jp/pl
TUNGALOY HIGHLIGHTS - FEED the SPEED!
Worldwide Network
Head Office & Production Facilities in Japan
Sales Channels
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Tungaloy Singapore(Pte.), Ltd.62 Ubi Road 1 #06-11 Oxley BizHub 2Singapore 408734Phone: +65-6391-1833Fax: +65-6299-4557www.tungaloy.co.jp/tspl
Tungaloy VietnamLE 04-38, Lexington Residence67 Mai Chi Tho, Dist. 2, Ho Chi Minh City, VietnamPhone: +84-8-37406660 Fax: +84-8-37406662www.tungaloy.co.jp/tspl
Tungaloy India Pvt. Ltd.Indiabulls Finance Centre,Unit # 902-A, 9th Floor,Tower 1, Senapati Bapat Marg,Elphinstone Road (West),Mumbai -400013, IndiaPhone: +91-22-6124-8804 Fax: +91-22-6124-8899www.tungaloy.co.jp/in
Tungaloy Korea Co., Ltd#1312, Byucksan Digital Valley 5-chaBeotkkot-ro 244, Geumcheon-gu153-788 Seoul, KoreaPhone: +82-2-2621-6161 Fax: +82-2-6393-8952www.tungaloy.co.jp/kr
Tungaloy Malaysia Sdn Bhd50 K-2, Kelana Mall, Jalan SS6/14, Kelana Jaya, 47301 Petaling Jaya, Selangor Darul Ehsan MalaysiaPhone: +603-7805-3222 Fax: +603-7804-8563www.tungaloy.co.jp/my
Tungaloy Australia Pty LtdPO Box 2232, RowvilleVictoria 3178, AustraliaPhone: +61-3-9755-8147 Fax: +61-3-9755-6070www.tungaloy.com.au
PT. Tungaloy IndonesiaKompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, IndonesiaPhone: +62-21-8261-5808 Fax: +62-21-8261-5809www.tungaloy.co.jp/id
Tungaloy U.K. LtdThe Technology CentreWolverhampton Science Park Glaisher Drive, WolverhamptonWest Midlands WV10 9RU, UKPhone: +44 121 4000 231Fax: +44 121 270 9694 www.tungaloy.co.jp/uk
Tungaloy Hungary KftErzsébet királyné útja 125H-1142 Budapest, Hungary Phone: +36 1 781-6846Fax: +36 1 781-6866www.tungaloy.co.jp/hu
Tungaloy TurkeyDudullu OSB 4. Cad No:4 34776 Ümraniye Istanbul, TURKEY Phone: +90 216 540 04 67 Fax: +90 216 540 04 87www.tungaloy.com.tr
Tungaloy Benelux b.v.Tjalk 70NL-2411 NZ Bodegraven Netherlands Phone: +31 172 630 420Fax: +31 172 630 429www.tungaloy-benelux.com
Tungaloy CroatiaJosipa Kozarca 410432 Bregana, Croatia Phone: +385 1 3326 604 Fax: +385 1 3327 683www.tungaloy.hr
Tungaloy Cutting Tool (Shanghai) Co.,Ltd.Rm No 401 No.88 ZhabeiJiangchang No.3 RdShanghai 200436, ChinaPhone: +86-21-3632-1880Fax: +86-21-3621-1918www.tungaloy.co.jp/tcts
Tungaloy Cutting Tool (Thailand) Co.,Ltd.Interlink tower 4th Fl. 1858/5-7 Bangna-Trad Road km.5 Bangna, Bangna, Bangkok 10260ThailandPhone: +66-2-751-5711 Fax: +66-2-751-5715www.tungaloy.co.th
Sunrox International, INCNo. 89, Chang An W. Road Taipei TW, Taiwan Phone: +886-2-2555-1111Fax: +886-2-2556-3333 www.sunroxm.com.tw
Star Tooling CC P.O. Box 11316 Selcourt 1567 Springs, South Africa Phone: +27 011 818-2259Fax: +27 011 818-2250www.startooling.co.za
Alfi ta Co.,ltd 1-1318, Melezha str. Minsk 220013, BelarusPhone: +375296400911Fax: +375172685054www.mtool.by
S.C.Plastteh SRLStr. Ioan Budai Deleanu Nr. 64 Cluj-Napoca 400474, RomaniaPhone: +40 364-148940Fax: +40 364-149956www.tungaloy.ro
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