Macalloy Stainless Cable Systems - CMD Group · 2014-11-19 · Macalloy offer three different types...

Feb 11

EXPERIENCE INNOVATION QUALITY

Macalloy Stainless Cable Systems:

Macalloy SC460 Architectural System Macalloy GL Architectural Cable System Macalloy GL Standard Cable System

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Stainless Cable

Macalloy cable systems offer a logical

extension of the Macalloy 460 and 520 bar

systems available.

These specially designed systems

incorporate swaged studs and cable

adapters, which allow standard swaged

cables to be connected to our range of

forks.

Stainless steel cable is manufactured

from high tensile, high quality austenitic

stainless steel grade 1.4401 (S316) to give

good corrosion resistance.

Macalloy offer three different types of

stainless steel cables in a range of sizes:

1 x 19 Strand is the most common cable

used. A rigid strand, with a high minimum

break load and low stretch characteristics.

The wires have a smooth bright finish. All

Macalloy cable tendon fittings are designed

to match the breaking load of the 1 x 19

strand cable.

7 x 19 Strand is the most flexible of the

cable types available. It has the lowest

break load of the three cable types but it is

often used in low load applications where

the flexibility is required.

Compact Strand is the most rigid of

cables with very low stretch characteristics

and high tensile strength. This cable has

a high resistance to wilful damage and

vandalism and in sizes 6mm and above

offers a breaking load approx. 25% higher

than the 1x19 wire strand. It has a smooth

and attractive flattened outer layer and

offers improved corrosion resistance.

Stretch in Stainless Cable

Wire cable undergoes two types of stretch

under load – an initial stretch and then a

conventional elastic stretch.

Initial Stretch

The stretch is dependent upon cable

construction and is caused by the

individual wires bedding down into a

loaded position. This is permanent stretch

and can be between 0.10% and 0.75%

of the cable length, depending on the

magnitude and frequency of loading.

This should always be considered when

designing tendons.

Elastic Stretch

Once a cable has bedded down the elastic

stretch will then be proportional to the load

applied. The elastic stretch of a cable can

be calculated by the use of the following

formula: -

d = Load (kN) x Length (mm)

E (k/Nmm2) x Cross Sectional Area (mm2)

Where E =1 x 19 Strand 107 kN/mm2

Compact Strand 133 kN/mm2 7 x 19 Strand 85 kN/mm2

Please note that the above E values have

been established empirically. No cable

will behave completely elastically and the

apparent E value will consequently change

over different stress ranges. Accurate

stiffness values can only be calculated

using a reduced cross sectional area.

Please contact our technical department

for further details if necessary.

Pre Stressed Cable

For applications where stretch is credited

to the construction it can be eliminated

by pre stressing the cable. In general pre

stressed cables are only necessary on

large diameters. The tensioning devices

available with small diameter stainless

cables are usually sufficient to remove any

stretch. If pre stressed cable is required

consult Macalloy Technical Department.

Standard Components

There are a range of different standard

components available, each to suit different

architectural preferences and different

budgets. Irrespective of the system chosen,

all components are made from austenitic or

duplex stainless steels. Swaged fittings are

factory swaged to the cable.

All components for our cable systems are

designed to match the minimum break

load of the 1x19 strand cable. If fittings are

required to match the minimum break load

of compact strand, please seek advice from

Macalloy Technical Department with regard

to component sizes.

Macalloy Cable Systems

Arena Poprad, Slovakia

M16 Guy Linking cable system was used in a truss formation to support the entrance roof.

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Macalloy Cable Systems

The standard cable systems that Macalloy

offer are:

Macalloy SC460 Architectural Cable

System – a system that offers the S460

bar forks in a cable system. Adjustment is

at both ends.

Macalloy SC460 Architectural Cable

System with Swaged Tensioner – this

system provides a fixed S460 fork at one

end and adjustment through the tensioner

at the other end. If preferred, the swaged

fork can be offered at both ends, with an

in-line tensioner in the middle of the cable.

Macalloy GL Architectural Cable System

– the GL refers to the original name of

the cable system, Guy Linking. Similar to

the Macalloy SC460 cable system, this

provides adjustment at both ends. The

forks are machined from round bar.

Macalloy GL Standard Cable System

with Swaged Tensioner – this system

provides a more basic swaged fork at one

end and adjustment through the tensioner

at the other end. If preferred, the swaged

fork can be offered at both ends, with an

in-line tensioner in the middle of the cable.

Connection Plates

All forks may be connected to either

carbon steel or stainless steel connection

plates with an equivalent strength to BS

EN 10025 grade S355 or duplex stainless

steel to BS EN 10088.

Where carbon steel plates are used,

isolation sleeves and washers may be

required to prevent bi-metallic corrosion.

Finish

All components are finished to a minimum

Grit 220. (N3) polished finish. Other

finishes are available on request. Please

contact a member of the sales team.

Table 1: Minimum Break Loads for Stainless & Cable

Cable Dia. mm 3 4 5 6 7 8 10 12 14 16 19 22 26

7 x 19 Strand kN 5.0 8.9 13.9 20.0 27.3 35.6 55.6 80.0 109.0 143.1 - - -

1 x 19 Strand kN 7.1 12.6 19.6 28.2 34.8 45.5 71.1 102.0 139.0 182.0* 212.0* 285.0* 398.0*

Compact Strand kN - 17.4 23.9 34.8 48.1 60.3 95.0 141.2 189.2 251.0 - - -

Stainless steel cable will begin to distort at around 50% of its breaking load. For this reason it is recommended to apply a factor of safety of 2 and not to load the cables to more than 50% of their breaking loads. *1 x 37 or 1 x 61 may also be offered.

James Joyce Bridge, Dublin, IrelandArchitect - Santiago CalatravaContractor - Irishenco ConstructionEngineer - Roughan and O'Donovan

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Macalloy SC460 Architectural Cable System

Table 5: Isolation Dimensions (SC460)M10 M10 M12 M16 M20 M24 M24 M30 M30 M36

Isolation Sleeve IS10 IS10 IS12 IS16 IS20 IS24 IS24 IS30 IS30 IS36

Length mm 9 9 10 13 16 21 21 23 23 31

ID mm 11.5 11.5 13 17 21 25 25 31 31 37

OD mm 14.5 14.5 16 20 24.5 29 29 35 35 41

Isolation Washer mm IW10 IW10 IW12 IW16 IW20 IW24 IW24 IW30 IW30 IW36

D mm 0.5 0.5 0.5 0.5 1.0 1.0 1.0 1.0 1.0 1.0

OD mm 26 26 30 41 46 57 57 74 74 83

OD

L

ODID

ID

OD

L

ODID

ID

Table 4: Gusset Plate B Dimensions when used with isolation (SC460)Gusset Plate M10 M10 M12 M16 M20 M24 M24 M30 M30 M36

T (thickness) mm 8 8 9 12 15 20 20 22 22 30

D mm 15.5 15.5 17.0 21.0 25.5 30.0 30.0 31.5 31.5 37.5

E mm 21 21 24 31 37 45 45 53 53 62

H (min) mm 34 34 38 49 58 69 69 81 81 95

The above dimensions should be used when connecting stainless forks to a carbon steel connection plate. This then allows space for isolation sleeves and washers. If connecting to a stainless connection plate where no isolation is required, please use dimensions in table 3.

Table 3: Gusset Plate A (SC460)Gusset Plate M10 M10 M12 M16 M20 M24 M24 M30 M30 M36

T (thickness) mm 10 10 10 12 15 20 20 22 22 30

D mm 11.5 11.5 13.0 17.0 21.5 25.5 25.5 31.5 31.5 37.5

E mm 18 18 22 29 34 42 42 53 53 62

H (min) mm 30 30 34 45 53 63 63 81 81 95

H (M

IN)

D

T

E

Table 2: Component Dimensions (SC460)Cable Dia. mm 4 6 8 10 12 14 16 19 22 26

Fork ref. FA10 FA10 FA12 FA16 FA20 FA24 FA24 FA30 FA30 FA36

L mm 63 63 75 99 122 148 148 178 178 204

G (min) mm 11 11 12 15 19 24 24 26 26 34

C Dia. mm 17 17 19 25 29 35 35 44 44 52

D Dia. mm 11.5 11.5 13.0 17.0 21.4 25.5 25.5 31.5 31.5 37.5

E mm 18 18 22 29 34 42 42 53 53 61

Y mm 20 20 22 28 37 44 44 50 50 64

H mm 30 30 34 45 53 64 64 81 81 94

L1 mm 95 112 132 163 207 251 251 304 304 356

L2 mm 173 225 270 354 417 499 507 614 630 722

‘+' Adjustment mm 9 14 16 21 24 30 30 38 38 45

‘-' Adjustment mm 18 26 32 43 48 62 62 76 76 90

H (M

IN)

D

T

E

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Macalloy SC460 Architectural Cable System with Swaged Tensioner

Urban Oasis, London, UKArchitect - ChetwoodsThe oasis is a 12m high kinetic structure that is supported by 12mm Guy Linking compact strand.

Table 6: Swaged Tensioner (SC460/ST)

Tensioner ref.SCST/4 SCST/6 SCST/8 SCST/10 SCST/12 SCST/14 SCST/16 SCST/19 SCST/22 SCST/26

L mm 288 288 333 435 511 674 668 859 851 931

C mm 17 17 19 25 29 35 35 43 43 52

‘+' Adjustment mm 43 43 58 73 87 106 126 135 164 164

‘-' Adjustment mm 43 43 58 73 87 106 126 135 164 164

Table 7: In-line Tensioner (SC460/IT)

Tensioner ref. SCIT/4 SCIT/6 SCIT/8 SCIT/10 SCIT/12 SCIT/14 SCIT/16 SCIT/19 SCIT/22 SCIT/26

L mm 327 327 386 505 587 740 742 944 956 1068

'+' Adjustment mm 13 13 22 31 39 46 60 54 74 56

'-' Adjustment mm 43 43 58 73 87 106 126 135 164 164

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Macalloy GL Architectural Cable System

Table 8: Swaged Adjustable Fork (GLF/A)Nominal Cable Ø 4 6 8 10 12 14 16 19 22 26

Swaged Adj. Fork Ref.

GLF/A 6/4

GLF/A 10/6

GLF/A 12/8

GLF/A 16/10

GLF/A 20/12

GLF/A 24/14

GLF/A 24/16

GLF/A 30/19

GLF/A 30/22

GLF/A 36/26

L mm 121 178 215 279 330 398 398 510 510 572

Adjustment ± mm 12 20 22 32 36 45 45 55 55 60

G mm 7 11 13 17 21 26.5 26.5 35 35 37

ØD mm 7 9.5 12 16.5 19.5 26 26 33.5 33.5 36

E mm 8.5 12 18 21 26.5 36 36 48 48 52

OD mm 16 23 29.5 38 47.5 57 57 76 76 83

ØP mm 6.5 9 11.5 15.5 19 25.5 25.5 33 33 35

PL mm 21.5 28.5 35 44.5 56 70 70 92 92 98.5

Table 10: Gusset Plate A (GLF/A)Gusset Plate A(for GLF/A)

4 6 8 10 12 14 16 19 22 26

T (Thickness) mm 6 8 10 15 16 25 25 30 30 35

ØD mm 7 10 12.5 16.5 19 26.5 26.5 33 33 36.5

E mm 11 17 20 23 30 32 32 40 40 44

H mm 17 27 30 36 46 52 52 66 66 71

Table 9: Swaged Stud (GLS)GLS6/4

GLS 10/6

GLS 12/8

GLS 16/10

GLS 20/12

GLS24/14

GLS 24/16

GLS30/19

GLS 30/22

GLS 36/26

L mm 93.5 137 166 218 254 302 310 378 394 447

Lt mm 40 64 71 103 116 146 146 180 180 196

OD mm 7.5 12.5 16 18 21.5 25 28 34.5 40 46

Table 11: Gusset Plate B Dimensions when used with isolation (GLF/A)

Gusset Plate B(for GLF/A)

4 6 8 10 12 14 16 19 22 26

T (Thickness) mm 6 8 10 15 16 25 25 30 30 35

ØD mm 11 13.5 16 21 24 31 31 38 38 42

E mm 12 19 20 23.5 30 32 32 40 40 46

H mm 20 30.5 33 43.5 50.5 54 54 64.5 64.5 73.5

H (M

IN)

D

T

E

H (M

IN)

D

T

E

Table 12: Isolation Dimensions (GLF/A)4 6 8 10 12 14 16 19 22 26

Isolation Sleeve IS/A4

IS/A6

IS/A8

IS/A10

IS/A12

IS/A14

IS/A16

IS/A19

IS/A22

IS/A26

Length mm 6 8 10 15 16 25 25 30 30 35

ID mm 6.6 9.2 11.7 16 19.2 26 26 32.5 32.5 35.5

OD mm 10 12.5 14.9 20 23 30 30 37 37 41

Isolation Washer mm IW/A4

IW/A6

IW/A8

IW/A10

IW/A12

IW/A14

IW/A16

IW/A19

IW/A22

IW/A26

D mm 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1 1 1

OD mm 13 18 24 25 40 48 48 72 72 78

OD

L

ODID

ID

OD

L

ODID

ID


8 and 13 needs rotation an fixing

PL OD

D

L

EP

G

Pin set not shown in this view

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Macalloy GL Standard Cable System with Swaged Tensioner

Table 16: Gusset Plate A (GL/SF)

Gusset Plate A(for GL/SF)

6 8 10 12 14 16 19 22 26

T (Thickness) mm 8 10 12 15 16 18 25 28 30

ØD mm 10 12 16 20 23 26 29 33 36

E mm 17 21 27 31 39 45 41 48 59

H mm 22 28 34 41 48 55 70 72 83

H (M

IN)

D

T

E

Table 17: Gusset Plate B Dimensions when used with isolation (GL/SF)

Gusset Plate B (for GL/SF)

6 8 10 12 14 16 19 22 26

T (Thickness) mm 8 10 12 15 16 18 25 28 30

ØD mm 14 16 20 24 27 30 33 37 40

E mm 19 23 29 35 41 47 49 52 64

H mm 26 31 39 47 55 62 61 71 84

H (M

IN)

D

T

E

Table 13: Swaged Fork (GL/SF)

Nominal Cable Ø 6 8 10 12 14 16 19 22 26

Swaged Fork Ref.

GL/SF6

GL/SF 8

GL/SF10

GL/SF12

GL/SF14

GL/SF 16

GL/SF19

GL/SF 22

GL/SF 26

L mm 107 151 185 226 238 286 335 379 445

G mm 10 12 14 17 20 22 28 30 33

ØD mm 10 12 16 20 23 26 29 33 36

E mm 14 16 20 25 28 33 38 40 45

OD mm 22 28 34 41 48 54.5 69.5 72 83

ØP mm 9.5 11.5 15.5 19.5 22.5 25.5 28.5 32.5 35.5

PL mm 28 34 41 50 57 68 83 88 99


Table 14: Swaged Tensioner (GL/ST)

Tensioner ref. GL/ST6

GL/ST8

GL/ST10

GL/ST12

GL/ST 14

GL/ST 16

GL/ST 19

GL/ST 22

GL/ST 26

L mm 273 318 413 481 637 649 830 832 908

C mm 19 20 25 28 40 40 54 54 60

'+' Adjustment mm 13 22 31 39 46 60 54 74 56

'-' Adjustment mm 43 58 73 87 106 126 135 164 164

Table 15: In-line Tensioner (GL/IT)

Tensioner ref. GL/IT6

GL/IT8

GL/IT 10

GL/IT 12

GL/IT 14

GL/IT 16

GL/IT 19

GL/IT 22

GL/IT 26

L mm 327 386 505 587 740 742 944 956 1068

'+' Adjustment mm 13 22 31 39 46 60 54 74 56

'-' Adjustment mm 43 58 73 87 106 126 135 164 164

C

L

PL

G

E

Pin set not shown in this view

L

OD

D

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Nokia Building, Sweden26mm 1x19 strand cable in Nokia HQ.

This publication provides the technical details currently used by Macalloy in the manufacture of its components. The company reserves the right to amend technical details as and where necessary in line with its policy of continuous development.

Macalloy, Caxton Way, Dinnington, Sheffield S25 3QE, U.K. Tel: +44 (0)1909 519200. Fax: +44 (0)1909 519201

Website: www.macalloy.com Email: [email protected]

is a Registered Trade Mark of McCalls Special Products Ltd.

York Millennium Bridge, UK Architect - Ramboll UK Contractor - Barhale Construction Plc.

The York Millennium Bridge uses compact strand cable with the Guy Linking fork to maintain the tension in the bridge arch.

LED Chandelier, QatarInstallation by Unusual Rigging & Engineering LCCDesigner – Beau McClellan

36 No. 14mm 1x19 cables used to support the world’s largest LED chandelier.

Table 18: Isolation Dimensions (GL/SF)6 8 10 12 14 16 19 22 26

Isolation Sleeve IS/SF6

IS/SF8

IS/SF10

IS/SF12

IS/SF14

IS/SF16

IS/SF19

IS/SF22

IS/SF26

Length mm 8 10 12 15 16 18 25 28 30

ID mm 10 12 16 20 23 26 29 33 36

OD mm 13 15 19 23 26 29 32 36 39

Isolation Washer mm IW/

ST6IW/SF8

IW/SF10

IW/SF12

IW/SF14

IW/SF16

IW/SF19

IW/SF22

IW/SF26

D mm 0.5 0.5 0.5 0.5 0.5 0.5 0.5 1 1

OD mm 36 44 56 68 80 92 96 102 126

OD

L

ODID

ID

OD

L

ODID

ID

Macalloy Stainless Cable Systems - CMD Group · 2014-11-19 · Macalloy offer three different types...

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