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MONTH: OCTOBER ISSUE NO: 2015(3)
MAADHYAM
THEME
INSIDE HIGHLIGHTS:
Photovoltaic System
Recent Science Innovations
Research Institutes in India
News Corner
Nurturing Gifted Minds
Printed under Gifted Education Abhiyaan An initiative by the office of principal Scientific
Advisor to the Government of India
MONTH: OCTOBER ISSUE NO: 2015(3)
Silicon Wafers
Silicon is the second most
abundantly available material in
the earth’s Crust. The primary
source of silicon is quartzite,
found in ordinary sand.
A lot of energy is needed to
make a pure silicon wafer, which
is processed into a solar cell.
Silicon wafers are thin slices of
silicon that are used in integrated
circuits
Can you suggest any other
material instead of silicon to be
used in solar cells?
Now let’s explore about how solar energy or green energy is
converted into heat energy or electrical energy to fulfill energy
needs of our gene-next…..
What is photovoltaic system (PV)?
The term photovoltaic system (PV) is a combination of two words –photo, meaning light, and
voltaic, meaning electricity. PV technology refers to the hardware that converts incident
sunlight into usable electricity. At the core of PV technology is a semiconductor material that
undergoes an electronic process to release electrons. These negatively charged particles form
the basis of electricity production. The device that does this simple but inherent complex
function is known as solar cells.
Why are most of solar
cells made up of silicon?
What are silicon wafers?
In the last issue we have
discussed a lot of
information about Sun as
a source of energy and its
application in our day to
day life.
MONTH: OCTOBER ISSUE NO: 2015(3)
1. Preparation of crucibles: Silica crucibles are coated with an anti-adhesion material to
prevent molten silicon from adhering to them. Once the coating is complete, the crucibles
are baked for 24 h at high temperature in a kiln.
A crucible is a container that can withstand very high temperatures.
A kiln is a thermally insulated chamber.
2. Preparation of poly-silicon: the recycled polysilicon feedstock from previous growth as
well as newly purchased stock is cleaned (sand blasted and etched). It is then
characterized for resistivity and conductivity type. The target resistivity of the first 10
mixtures and the amount of dopant needed are automatically calculated by the system.
3. Loading of the crucibles: the crucibles are manually loaded by an operator with utmost
care, without scratching and coating.
4. Growth of ingot: a furnace known as the directional solidification system is used for
melting upto 450 kg of silicon in a crucible and grows a multi-crystalline ingot. The size
of the ingot and its cycle time varies from one case to another.
5. Sectioning the ingot: a wire saw is used to cut the ingot into blocks, known as bricks, of
suitable size.
6. Cropping the bricks: the top and bottom of the bricks are removed with a wire saw. The
top piece is discarded as it contains contaminants and the bottom is recycled (used for the
next growth run). The yield loss due to wafer breakage is reduced by polishing the brick
surfaces prior to sawing.
7. Wafering the ingot: the silicon bricks are glued to a glass carrier beam, which is
mounted in a wire saw. A wire saw generally has four cutting tables, each populated with
two blocks.
8. Cleaning the wafer: wafer cleaning comprises a pre-clean step and a final cleaning step.
In the pre-clean step, the cut wafers, still glued to the glass carrier beam, are cleaned from
most of the slurry using a hot ultrasonic detergent bath and rinsed in deionized water. The
final steps include alkaline cleaning and optional acidic cleaning. The wafer leaves the
system as a dry cleaned piece.
9. Characterization of wafer: the wafers are finally tested for proper thickness, thickness
variation, resistivity, and other parameters; they are then sorted into stacks.
The manufacturing process of silicon wafers (very thin slices of silicon) is described as:
MONTH: OCTOBER ISSUE NO: 2015(3)
The most important part of a PV system is the solar cell, which collects
sunlight. These form the basic building blocks of the modules which
ultimately run the PV. Solar cells are usually made either from crystalline
silicon (sliced from ingots or castings) or from growth ribbons.
1. Inspection of wafer: multi-crystalline wafers meeting specified characteristics are
unpacked and tested for basic properties such as resistivity and continuity.
2. Etching and texturing: cutting silicon into wafer leaves the surface covered with cutting
slurry. The surface is also damaged due to the action of the wire saw. The wafers are
cleaned in a hot solution of sodium hydroxide, which removes surface contamination and
other impurities.
3. Phosphorus dopping and emitter diffusion: the etched texturized wafer is transported
through a furnace, where phosphorus is diffused into the silicon wafer to provide the
emitter or P-N junction in common terms.
4. Phosphorus glass etching and emitter isolation: during the diffusion process, an oxide
is formed on the surface of the wafer. It is removed in a wet bench containing acid.
5. Rear side passivation: rear side passivation is obtained using aluminium oxide (Al2O3)
passivation layer in combination with silicon nitride (SiNx). The improved passivation of
the rear side of the cell as compared to conventional cell structure results in lower carrier
recombination, thus improving the cell performance.
6. Front side passivation: an anti-reflection coating is applied on the front of the cell in a
plasma-enhanced chemical vapour deposition (PECVD) reactor by applying plasma of
ammonia and silane, which forms silicon nitride. The cell acquires passivation property
and anti-reflective property by this method.
7. Annealing of the cell: in order to create charge separation between the interface of SiNx
and Al2O3, the cell is processed through heat chamber after the passivation process.
8. Laser action: lasers are used to drill holes to create contact area for the aluminium paste
with silver.
9. Screen printing: the solar cells are passed through a screen printer. Here, a silver paste is
used for printing the fine grid of metal contacts on the front side and aluminium paste on
the rear side of the cell.
10. Drying and firing: the screen printed cells are passed through a high temperature
furnace in a controlled manner so as to embed the contacts into its body.
11. Cell sorting, transferring, and sorting: the solar cells are finally cleaned and air-dried.
They are then automatically tested for their electrical characteristics and then sorted on
the basis of the properties
Solar Cells
The photovoltaic cells are manufactured by following steps:
MONTH: OCTOBER ISSUE NO: 2015(3)
APPLICATIONS OF PHOTOVOLTAIC SYSTEMS
Off grid systems for residential use such as solar home lighting systems and street lighting systems. These are also known as stand-alone systems.
Off-grid industrial power systems such as those used for water management, lighting, and telecommunications.
Small capacity grid connected PV systems such as those that can be integrated in roofs (that is, rooftop systems) and outer walls of a building or in noise barriers along highways. Building integrated PV is one of the fastest upcoming applications.
Megawatt-scale PV grid power plants such as large-sized solar farms and others directly connected to a locally available grid.
MONTH: OCTOBER ISSUE NO: 2015(3)
Bionic Leaf- Makes fuel from sunlight...
Let’s Explore About Recent Science Innovations in Solar Energy
Scientists from Harvard University's Faculty of Arts and
Sciences, Harvard Medical School and the Wyss Institute
for Biologically Inspired Engineering at Harvard University
recently created a bionic leaf, which uses a catalyst to
make sunlight split water into hydrogen and oxygen, then a
bacteria engineered to convert carbon dioxide and hydrogen
into a liquid fuel called isopropanol. They're almost at a 1%
efficiency rate of turning the sunlight into the fuel — in
other words; they've found a way to recreate the
efficiency of photosynthesis.
To Read More please
Visit:
http://harvardmag
azine.com/2015/0
5/the-bionic-leaf
https://hms.harvar
d.edu/news/bionic
-leaf
http://cleantechnic
a.com/2015/02/12/
harvard-scientists-
invent-bionic-leaf-
makes-rubbing-
alcohol/
Fig . The "bionic leaf" – a solar–to–chemical
conversion system – uses solar power to split
water into hydrogen and oxygen, which is
then fed to engineered bacteria that can
combine hydrogen with carbon dioxide to
produce liquid fuel isopropanol.
Source:http://wyss.harvard.edu/viewpressrelease/189/bionic-leaf-uses-bacteria-to-convert-solar-energy-into-liquid-fuel
Solar Energy-Harvesting 3 D Printed
Trees Can we imagine having trees around us providing charging
points? If possible, this would make people plant more and
more trees willingly! Scientists at VTT Technical Research
Centre of Finland have made the model of such a tree whose
leaves can produce electricity.
Scientists at VTT Technical Research Centre of Finland have
developed the prototype of Solar Energy Harvesting Tree.
The leaves of conventional trees perform photosynthesis to
convert light energy into chemical food energy. Analogically,
leaves of VTT’s tree convert energy from surroundings into
electricity for low power devices.
Fig 3D Printed Tree
Source:http://fossbytes.com/vtt-developed-
solar-energy-harvesting-trees
MONTH: OCTOBER ISSUE NO: 2015(3)
To read more please
visit:
http://fossbytes.c
om/vtt-
developed-solar-
energy-
harvesting-trees
http://3dprint.co
m/45558/finnish-
3d-printed-solar-
trees
http://www.vttres
earch.com/media
/news/solar-
power-from-
energy-
harvesting-trees
Figure 3. Vision of Space Solar
Power System (SPSS)
Source: Jaxa’s Vision of Space Solar
Power System (SPSS)
The leaves of the tree are made up of flexible solar panels. They
are fabricated of printed organic photo-voltaic cells. These
comprise of conductive organic molecules which absorb light,
transfer charge and produce electricity using photo-voltaic
effect. However, the leaves of VTT’s energy harvesting trees
convert energy from multiple sources. They absorb solar energy
from indoors as well as outdoors. The leaves use light energy
along with energy due to temperature fluctuations and pulsation
triggered by winds. Leaves are infinitely replicated and each leaf
has discrete multi-converter system. The trunks of trees are
made of 3D printed bio-composites.
Energy is stored and then converted into electricity for small
power devices such as cell phones, thermometers, humidifiers and
LED lights. Researchers are looking forward to the day when
forests of such solar energy harvesting trees can be employed to
perform on larger scales.
Is It Possible to
Construct Solar power
station In Space?
Japan Hopes To
Have Solar Power
Transmission in
Space By 2030
The Japan Aerospace Exploration Agency (Jaxa) hopes that
the ambitious plans will help to ease the country’s energy
problems as well as providing a solution for global warming.
The plan is to create a miles-wide array of photovoltaic
panels, like the solar panels used on Earth, and place it in a
geostationary orbit.
Solar rays are at least five times as powerful
in space as they are at ground level, allowing the huge
panels to gather vast quantities of energy.
Figure Vision of Space Solar Power System
(SPSS)
Source: Jaxa’s Vision of Space Solar Power
System (SPSS)
MONTH: OCTOBER ISSUE NO: 2015(3)
SERIIUS—The Solar Energy Research Institute for India and the United States—is co-led by the Indian Institute of Science (IISc)—Bangalore, India, and the National Renewable Energy Laboratory (NREL), Golden, Colorado, USA.
Through an environment of cooperation and innovation "without borders," SERIIUS will develop and ready emerging and revolutionary solar electricity technologies—toward the long-term success of India's Jawaharlal Nehru National Solar Energy Mission and the U.S.
Department of Energy's Sun Shot Initiative.
SERIIUS will accelerate the development of solar electric technologies by lowering the cost per watt of photovoltaics (PV) and concentrated solar power (CSP). To read more please visit: http://www.seriius.org/
Fig: “Space Based Solar Power”
Source:http://billionyearplan.blogsp
ot.in/2010_08_01_archive.html
To Know more please visit:
http://news.discovery.com/space
/japan-solar-space-station.htm
http://spectrum.ieee.org/green-
tech/solar/how-japan-plans-to-
build-an-orbital-solar-farm
http://www.pocket-
lint.com/news/128894-japan-s-
jaxa-plans-to-build-a-solar-
power-station-in-space-by-2030
Solar Energy Research Institutes in India
India Need More Scientists for Future Innovations in Field of
Solar Energy – Let’s Explore About Some Solar Energy
Research Institutes in India
MONTH: OCTOBER ISSUE NO: 2015(3)
The Ministry of New and Renewable Energy (MNRE) is the nodal Ministry of the Government of India for all matters relating to new and renewable energy. The broad aim of the Ministry is to develop and deploy new and renewable energy for supplementing the energy requirements of the country.To read more please visit: http://nise.res.in
Sardar Patel Renewable Energy Research Institute (SPRERI) - A leading organization for research and development of renewable energy (RE) technologies, focuses on sustainable biomass conversion and solar energy based solutions, which are technically efficient, economically viable, environment friendly and which meet the needs of society.SPRERI is recognized by S.P. University, Vallabh Vidyanagar, Junagadh Agricultural University, Junagadh, Nirma University, and Ahmadabad as a Centre for M.Tech and Ph.D. Research.To read more please visit: http://www.spreri.org/
TERI ( The Energy and Resources Institute) – “Creating Innovative Solutions for a Sustainable Future.”
Tackle issues of concern to Indian society, and the world at large, and develop innovative and cost effective solutions.
Enhance networking for sustainable interventions.
Realize potential for national and international leadership as a knowledge based agent of change in the fields of energy, environment, other natural resources and sustain able development.
Inspire and reach out to diverse stakeholders for realising a shared vision of global sustainable development could be translated into action.
TERI, since 2001, annually organizes the Delhi Sustainable Development Summit (DSDS), an international platform to facilitate the exchange of knowledge on all aspects of sustainable development.
To read more please visit: http://www.teriin.org/
Interdisciplinary Centre for Energy Research (ICER) – ICER was set up in 2012. Research in Energy is interdisciplinary by its nature and needs expertise in many different domains. Taking into consideration the strengths of the Institute in various fields related to Energy and the present need for the country in Energy Research, IISc has created this interdisciplinary center. A wide range of research activities related to Energy are already being carried out by individual faculties, which is already serving as a base for energy research.
Under ICER, research on various fields, such as Concentrating Solar Power (CSP), Next-Generation Solar PhotoVoltaic (PV), High Storage Density Battery, Green Buildings, Sustainable Technologies, Combustion Science and Technology.
ICER provide PhD degree program in all areas of research in Energy Science and Technology including novel concepts of Energy Harvesting and Efficiency, developments of tools and systems for Solar, Thermal and other sources of energy.
To read more please visit: http://www.icer.iisc.ernet.in/admissions/interdisciplinary.htm
MONTH: OCTOBER ISSUE NO: 2015(3)
Maadhyam News Corner
Plan to honey trap dengue mosquitoes (Sterile Male
Insects to Slow down Breeding)
Scientists are planning to alter genetic composition of the
male mosquito. Male mosquitos infected with sterility-
causing bacteria and these Genetically Modified (GM)
mosquitoes will mate with the female (dengue causing)
mosquito. The resulting eggs contain the sterile gene. The
larva dies before developing into pupa, thus controlling the
population of dengue causing mosquito ( Aedes aegypti).
This technique has been tried successfully in a small island in
southern China where GM mosquitoes are being used to
reduce the population of dengue causing mosquito.
To read more: Times of India (13th Oct 2014) /
http://timesofindia.indiatimes.com/
Deleting genes could extend lifespan
Researchers have identified 238 genes linked to aging
and found that switching them off extends life in yeast
cells, an advance that provides new genomic targets
which could be used to boost human life span. Many of
genes are present in mammals, including humans,
suggesting that switching them off could dramatically
increase lifespan.
To read more: Times of India (13th Oct 2014) / http://timesofindia.indiatimes.com/
http://www.thebuck.org/
World’s smallest free-living bug is just 0.32 mm
A minute feather wing beetle found in Colombia and
Nicaragua is the world‟s smallest free-living insect,
measuring an astounding o.325 mm.
To read more: Times of India (13th Oct 2014) /
http://timesofindia.indiatimes.com/
http://www.msu.ru/en/
Soon, a tree-planting drone to counter deforestation
British engineering firm is seeking international
backing to develop the first automated tree-planting
drones in order to help counter deforestation across the
world.
To read more: Times of India (13th Oct 2014) /
http://timesofindia.indiatimes.com/
One in 13 World Cancer Patient is Indian: US
study
The National Cancer Institute (NCI), a unit of US
Department of Health and Human services
(USDHHS), has observed that India shares a large
proportion of the global cancer burden, with
dissemination of scientific information among the
general populace.
To read more: Times of India (13th Oct 2014) / http://timesofindia.indiatimes.com/ www.cancer.gov/
1st „in womb‟ stem cell trial next year (To Be Injected Into
Fetuses to Lessen Brittle Bone Disease Symptoms)
The first clinical trial to inject fetal stem cells into babies still
in the womb to lessen the symptoms of incurable brittle bone
disease will begin in January next year. The trial will be led
by sweden‟s karolinska Institute and in the UK by Great
Ormond Street Hospital and the stem cells will come from
terminated pregnancies. Officially called osteogenesis
imperfect, brittle bone disease affects around one in every
25,000 births.
To read more: Times of India (13th Oct 2014) /
http://timesofindia.indiatimes.com/
http://ki.se/en/startpage
MONTH: OCTOBER ISSUE NO: 2015(3)
RESPONSE SHEET
1. If you have to do some innovation in solar energy research or renewable energy research, what new you will plan
to fulfill energy needs of future generation?
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2. What can other countries learn from Japan mission to set up Solar Power Transmission in Space By 2030?
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3. Is it possible to create forest of Solar Energy-Harvesting 3 D Printed Trees? Give your opinion on this latest
innovation of VTT Technical Research Centre of Finland.
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If you are given an
opportunity to pursue
research work, what will be
your area of interest?
MONTH: OCTOBER ISSUE NO: 2015(3)
YOUR FEEDBACK:
My Name: _______________________________________________
I am in class: __________________
From School: ______________________________________________
Areas well explained in this issue:
____________________________________________________________
____________________________________________________________
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Areas need more explanation in this issue:
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Suggest next Theme:
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Any other:
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RESEARCH TEAM
Geetu Sehgal , Shilpi
Bariar, Jyoti Batra,
Uzma Masood ,Ritu
Verma,Meenakshi
Gifted Education Abhiyaan Project Team
Dr. Jyoti Sharma
Prof. Pankaj Tyagi
Prof. Shobha Bagai
Prof. Bibhu Biswal
Email id: [email protected]