830 MANUAL page 1

830 CONTENTS

? COUNTER OPERATION

? RELAY LOGIC TROUBLESHOOTING CHART

? MOTOR CONTROL CALIBRATION

? ELECTRONIC DRAWER LAYOUT

? FRONT PANEL LAYOUT

? SIDE PANEL LAYOUT

? WEB THREADING DIAGRAM/AIR REQUIREMENTS

? MISCELLANEOUS INFORMATION AND DATA

? SUGGESTED MAINTENANCE SCHEDULE

830 MANUAL page 2

COUNTER OPERATION

830 MANUAL page 3

PREDET

CONVEYOR

TOTAL

FEET/MIN

METER/MIN

ENTER VAR

RESET. COUNT

MARK ANDY INC. MA8000 COUNTER

830 MANUAL page 4

MA-8000 MULTI-FUNCTION COUNTER Programming Job Process Settings Power - ON Readout PR - UP

8000-02

00000000

? or ? scrolls through functions. LED’S indicate function selected. To RESET any of the 3 functions, Display the function - press RESET. To START/STOP a count, Select the function - press COUNT. To set # of TEETH, P/D, CONVEYOR or CONVEYOR SURGE TIME, Press VAR - select function. ? or ? PR-01 = # of teeth ENTER ? or ? to set # - ENTER - VAR ? or ? PR-02 - P/D preset ENTER - ? or ? to set # - ENTER - VAR ? or ? PR-03 - Conveyor preset ENTER - ? or ? to set # - ENTER - VAR ? or ? PR-08 - Conveyor Surge Time ENTER - ? or ? to set time - ENTER - VAR

830 MANUAL page 5

MA 8000 COUNTER QUICK REFERENCE SHEET The following is a quick reference sheet for performing basic functions on the MA8000 Counter System.

KEYS

RESET THE COUNT

OR

ORUNTIL FUNCTION IS

HIGHLIGHTED... THEN RESET

COUNT ON/OFF

OR

UNTIL FUNCTION ISHIGHLIGHTED... THEN OROFF ON

SETTING A COUNT (VARIABLE)

VAR ORTHENUNTIL DESIRED VARIABLEIS HIGHLIGHTED... THEN ENTER THEN

ORTO SELECTDIGIT THENOR

TO CHANGE VALUEWHEN COMPLETE

PRESSENTER

PRO1 = REPEAT COUNTPRO2 = PREDET COUNTPRO3 = CONVEYOR COUNTPRO8 = SURGE TIME

CHANGING THE DISPLAY

830 MANUAL page 6

MARK ANDY 8000 COUNTER

SHIELD

PROX. SW.PINS

A B C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

RE

D

1

1

WH

T

3

GR

N

RE

D

109

+v

RE

D

99

AC AC GRDHOT N

BLK

1

07G

RD

WH

T

105

SIG

NA

LSTROBE

ACC.

WH

T

101

BLK

1

03

+9VDC

PR

OX

. SIG

NA

L GRD

1 2 3 4 5 6

ON

OFF RE

D

1

9

RE

D

2

1

WH

T

1

15

BLK

111

CONV.ACC.BYPASS

P/D

WIRING DIAGRAM

PROX. SW. - P21571BRACKET - 841031

830 MANUAL page 7

RELAY LOGIC TROUBLESHOOTING CHART

830 MANUAL page 8

830 RELAY LOGIC

TROUBLESHOOTING CHART

PRESS FUNCTIO

N

VR

JOG

IDLE

RUN

DYB

STOP

OFF

OFF

OFF

OFF

OFF

JOG

ON

ON

OFF

OFF

ON

IDLE

ON

ON

ON

OFF

ON

RUN

ON

ON

OFF

ON

ON

VS – 600 LED’S

PRESS FUNCTION

POWER (YEL)

ZERO SPEED (GRN)

RUN (GRN)

I LIMIT (RED)

STOP

ON

OFF

OFF

OFF

JOG

ON

OFF

OFF

OFF

IDLE

ON

ON

OFF

OFF

RUN

ON

OFF

ON

OFF

830 MANUAL page 9

MOTOR CONTROL CALIBRATION

830 MANUAL page 10

830 MOTOR CONTROL

CALIBRATION (VS-600)

NOTE: IR COMP AND I LIMIT POTS ARE FACTORY SET. DO NOT ADJUST. CALIBRATION PROCEDURE

? Prior to turning on power to the press, make sure that speed torque select jumper J1 has been removed.

? Prior to turning on power to the press, make sure that a jumper wire is installed between F1 and F2 (terminals #10 and #11) on the lower terminal strip.

? Turn on power to the press, and put the press in the RUN mode.

? Adjust the RUN SPEED potentiometer on the master control panel fully counterclockwise.

? Adjust the MIN potentiometer on the motor controller to obtain an indicated speed of 30 fpm on the digital display system.

? Adjust the RUN SPEED potentiometer on the master control panel fully clockwise.

?

? Adjust the RANGE potentiometer on the master controller to obtain an indicated speed of 300 fpm on the digital display system.

? Stop the press, and then again put the press in the RUN mode. Adjust the ACCEL potentiometer on the motor controller as necessary to obtain an elapsed time of five to eight seconds from a stopped condition to full speed.

NOTE: Because adjusting maximum speed affects the setting of minimum speed and vice versa, it is necessary to repeat minimum and maximum setting procedures until neither potentiometer requires further adjustment. 3 HP calibration only – set I limit full CW. When replacing VS-600, do not use speed pot sent with it. Use standard 500K pot already in panel.

830 MANUAL page 11

ELECTRONIC DRAWER LAYOUT (7” & 10”)

830 MANUAL page 12

830-7”

ELECTRONIC DRAWER LAYOUT

2W

HTRSPEED

POT

BLW P/RE-STOP RUN .

STOP JOG .

IDLEP/D PRT

1PRT

1

COUNTER

1

2

3

4

5

6

7

8

9

10

11

12

13

1

2

3

4

5

6

79 81 3 3TDR

BALLAST RESISTOR

DYB

RUN IDLE JOG VR

RELAY LOGIC

?????

HTC

AIRSOLENOID

?

?

O.L.3.5 A

BL 2

O.L.3.5 A

BL 1

ADJ. FULLCCW

AIR

LIN

E

AIR LINE

TERMINAL STRIP F3 F4 F5 F6 F7 F8 F9 F10

FRONT

REAR

830 MANUAL page 13

830-10”

ELECTRONIC DRAWER LAYOUT

HTRSPEED

POT

BLW P/R

E-STOP RUN .STOP

JOG .IDLE

P/D PRT1

PRT1

COUNTER

1

2

3

4

5

6

7

8

9

10

11

12

13

1

2

3

4

5

6

TDRBALLAST RESISTOR

RUN IDLE JOG

RELAY LOGIC

DYBO.L.3.5 A

BL 2

O.L.3.5 A

BL 1

TERMINAL STRIPF3 F4 F5 F6 F7 F8 F9 F10

FRONT

REAR

MOTORCONTROLHAMPTON

VS-600

HTC

1 17 91

AIR

SO

LEN

OID

VR

79 81 3 3

830 MANUAL page 14

FRONT PANEL

LAYOUT

COUNTERSPEEDPOTE-STOP

RUN

STOP

JOG

IDLE

P/S 1

ON

OFF

P/S 1ANI

ON

OFF

P/D

AUTO

MAN

P/R

AUTO

MAN

BLWR

ON

OFF

HTR

ON

OFF

(MOM)

830 MANUAL page 15

SIDE PANEL LAYOUT

830 MANUAL page 16

830

SIDE PANEL

HOURMETER

JOG

IDLE

RUN

STOP

P/S 2 ANILOX

P/S 2 THROW OFF P/S 3 THROW OFF

P/S 3 ANILOX

830 MANUAL page 17

WEB THREADING DIAGRAM AND

AIR REQUIREMENTS

830 MANUAL page 18

Web threading diagram

830 MANUAL page 19

MISCELLANEOUS INFORMATION AND DATA

830 MANUAL page 20

830-7 FINAL DRYER

0 0 0 6 5 4

2 1 0 0

81 81

FEMALEPLUG ONDRYER

3.3?

3.3?

3.3?

3.3?

79 79

830 MANUAL page 21

830-10 FINAL DRYER

0 0 0 6 5 4

2 1 0 0

81 81

FEMALEPLUG ONDRYER

2.8?

2.8?

2.8?

2.8?

79 79

830 MANUAL page 22

SUGGESTED MAINTENANCE SCHEDULE

830 MANUAL page 23

830 PRESS MAINTENANCE SCHEDULE Lube gears and journals for EVERY job! DAILY (record date) MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY

Lube: Pin Rolls Spindle Bearings Tray Pins Baseroll Bearings Holddown Bearings Clean: Ink Trays Wipers Meter Rolls Nip Rolls Press Body Press Area 830 PRESS MAINTENANCE SCHEDULE WEEKLY (record date) MONDAY TUESDAY WEDNESDAY THURSDAY FRIDAY Lube Open Gears Bearer Wipers: Clean w/denatured alcohol Saturate w/ oil Clean / inspect nip rolls Anilox Rolls: Clean w/soap, water and w/anilox brush Journals: Keep clean and ink free Check allignment Check tightness Check station drive gears Ck impression cylinder Check drive gears Check exit pacing gears

830 MANUAL page 24

830 PRESS MAINTENANCE SCHEDULE MONTHLY: (record date) 1st 2nd 3rd 4th Gear Teeth Clean Lube Check for wear Check for set screws Check allignment Coreholders: Use Alcohol to: Clean disk Clean shaft Clean clutch face Clean bronze bearings Re-lube: Shaft Bearings Thrust bearing Plate Rolls: clean & lube: Air cylinder mounting and attachment points Pivot points Piston shaft Anilox motor mounts Exit Pacing Rollers: Shaft collar locks Frame bearings Fasteners Clean and lube belt Tightener, grease fittings Ck heat & exhaust hoses: Loose hose clamps & or air leaks