m

Tool Catalogue

M 25 / M 25 C

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Tool Catalogue

NOTE

The tools contained in this list represent the total range of all tools available for the engine type indicated on the cover sheet. For the exact scope of supply of your tool set please refer to the corresponding delivery notes. If you have any questions regarding prices and delivery times please contact your responsible sales organization. For different reasons not all of the tools are available ex stock. This particularly applies to tools that are subject to inspection. The tools contained in this list can normally be used for both in-line and V-engines. If any of the tools should be suitable for one type only, this will be specifically indicated in the text. You will receive all updates to this tool catalogue from your responsible sales organization.

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Tool Catalogue

Cylinder Head...............................................................................................................................6

Compressor for Valve Spring.............................................................................................................................................6 Socket Wrench for Relief Valve .........................................................................................................................................6 Valve Grinding Device .......................................................................................................................................................6 Valve Reseating Tool.........................................................................................................................................................6 Valve Seat Refacing Machine, 120 V.................................................................................................................................7 Valve Seat Refacing Machine, 230 V.................................................................................................................................7 Cutter Set...........................................................................................................................................................................7 Cylinder Head Lifting Device..............................................................................................................................................7 Peak Pressure Indicator - PREMET LS .............................................................................................................................7 Peak Pressure Indicator - PREMET XL .............................................................................................................................8 Valve Reseating Tool for Starting Valve Seat ....................................................................................................................8 Jacking Device for Valve Seat Insert .................................................................................................................................8 Turning Device for Cylinder Head......................................................................................................................................8

Main Running Gear ......................................................................................................................9

Piston Ring Mounting Clamp .............................................................................................................................................9 Piston Mounting Ring.........................................................................................................................................................9 Piston Ring Expander ........................................................................................................................................................9 Piston Suspension Device .................................................................................................................................................9 Crank Web Deflection Dial Gauge .....................................................................................................................................9 Mounting Clamp for Big-End Bearing Shells....................................................................................................................10 Mounting Device for Piston and Cylinder Liner ................................................................................................................10 Piston Lifting Device ........................................................................................................................................................10 Roller Support ..................................................................................................................................................................10 Round Sling .....................................................................................................................................................................10 Collecting Plate (4 pcs) ....................................................................................................................................................11

Engine Block ..............................................................................................................................12

Holding Device for Cylinder Liner (2 pcs).........................................................................................................................12 Ejector for Anti-Polishing Ring .........................................................................................................................................12 Mounting Device for Cylinder Liner ..................................................................................................................................12 Cylinder Liner Micrometer, 250 - 275 mm........................................................................................................................12 Measuring Ruler for Cylinder Liner ..................................................................................................................................13 Holding Device for Cylinder Liner.....................................................................................................................................13 Mounting/Removal Device for Main Bearing (set)............................................................................................................13 Supporting Arm................................................................................................................................................................13 Supporting Arm................................................................................................................................................................13 Device for Lowering Main Bearing Cap............................................................................................................................14 Mounting Device ..............................................................................................................................................................14 Dog ..................................................................................................................................................................................14

Engine Timing ............................................................................................................................15

Holding Device for Cam Follower.....................................................................................................................................15 Mounting/Removal Device for Camshaft Sections (set)...................................................................................................15 Table................................................................................................................................................................................15 Carriage ...........................................................................................................................................................................16 Limit Stop.........................................................................................................................................................................16 Mounting/Removal Device for Lower Valve Mechanism ..................................................................................................16

Engine Regulation .....................................................................................................................17

Pin Wrench for Master Starting Valve ..............................................................................................................................17 Fuel System................................................................................................................................18

Pneumatic Nozzle Tester.................................................................................................................................................18 Manual Nozzle Tester ......................................................................................................................................................18 Pump for Pneumatic Nozzle Tester .................................................................................................................................18 Pump for Manual Nozzle Tester.......................................................................................................................................18 Collecting Cup for Nozzle Tester .....................................................................................................................................19 Bracket for Nozzle Tester ................................................................................................................................................19 Support for Nozzle Tester ................................................................................................................................................19 High-Pressure Hose for Nozzle Tester ............................................................................................................................19 Bracket for Fuel Injector...................................................................................................................................................19 Removal Device for Fuel Injector .....................................................................................................................................20

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Tool Catalogue

Lifting Device for Injection Pump......................................................................................................................................20 Seat Cleaner for Nozzle Sleeve.......................................................................................................................................20 Tightening and Adjustment Wrench for Nozzles (Set) .....................................................................................................20 Socket Wrench.................................................................................................................................................................20 Wrench ............................................................................................................................................................................21 Offset Screwdriver HEX. W 12.........................................................................................................................................21 Nozzle Sleeve Key...........................................................................................................................................................21

Lubricating Oil System..............................................................................................................22

Ejector for Filter Candles .................................................................................................................................................22 Cleaning Gun for Lubricating Oil Filter .............................................................................................................................22 Cleaning Pipe ..................................................................................................................................................................22

Additional Installation ...............................................................................................................23

Tool Box...........................................................................................................................................................................23 Hand Oiler, 0.5 l ...............................................................................................................................................................23 Set of Feeler Gauges, DIN 2275-C..................................................................................................................................23 Grinding Paste, DP 30 /10-15MY Syringe, 5 g.................................................................................................................23 Silicone Rubber Sealing and Filling Compound, Grey .....................................................................................................23 Information Sign...............................................................................................................................................................24 Hook Wrench A 45-50......................................................................................................................................................24 DICARE Software for Engine Diagnosis and Preventive Maintenance ............................................................................24

Hydraulic Tools ..........................................................................................................................25

Storage Box for Hydraulic Tools ......................................................................................................................................25 High-Pressure Pump........................................................................................................................................................25 Portable Hydraulic Pump .................................................................................................................................................25 High-Pressure Hose, 1 m.................................................................................................................................................25 High-Pressure Hose, 3 m.................................................................................................................................................25 Hydraulic Distributor.........................................................................................................................................................26 Sealing Ring for Hydraulic Device (0.9213 C)..................................................................................................................26 Sealing Ring for Hydraulic Device (0.9213 C)..................................................................................................................26 Hydraulic Jack..................................................................................................................................................................26 Supporting Ring 115 .....................................................................................................................................................26 Supporting Ring 115 .....................................................................................................................................................27 Threaded Sleeve 90......................................................................................................................................................27 Threaded Sleeve 90......................................................................................................................................................27

DIN Standard Tools....................................................................................................................28

Set of Double-Head Wrenches, W 6-32 (12 pcs) .............................................................................................................28 Set of Double-Head Box Wrenches W 6-32 (12 pcs).......................................................................................................28 Tool Case with Socket Wrench Inserts, W 10-32.............................................................................................................28 Double Socket Wrench B 19 X 22 mm.............................................................................................................................28 Double Socket Wrench B 24 X 27 mm.............................................................................................................................28 Double Socket Wrench B 30 X 32 mm.............................................................................................................................28 Double Socket Wrench B 32 X 36 mm.............................................................................................................................29 Double Socket Wrench B 41 X 46 mm.............................................................................................................................29 General Purpose Pin 8..................................................................................................................................................29 General Purpose Pin 12................................................................................................................................................29 General Purpose Pin 16................................................................................................................................................29 Hexagon Socket Screw Key 4 mm (W 4).........................................................................................................................29 Hexagon Socket Screw Key 5 mm (W 5).........................................................................................................................29 Hexagon Socket Screw Key 6 mm (W 6).........................................................................................................................29 Hexagon Socket Screw Key 8 mm (W 8).........................................................................................................................29 Hexagon Socket Screw Key 10 mm (W 10).....................................................................................................................30 Hexagon Socket Screw Key 12 mm (W 12).....................................................................................................................30 Hexagon Socket Screw Key 14 mm (W 14).....................................................................................................................30 Hexagon Socket Screw Key 17 mm (W 17).....................................................................................................................30 Hexagon Socket Screw Key 19 mm (W 19).....................................................................................................................30 Hexagon Socket Screw Key 22 mm (W 22).....................................................................................................................30 Hexagon Socket Screw Key 24 mm (W 24).....................................................................................................................30 Hexagon Socket Screw Key 27 mm (W 27).....................................................................................................................30 Hexagon Socket Screw Key 32 mm (W 32).....................................................................................................................30 Hexagon Socket Screw Key 14 mm (W 14).....................................................................................................................31 Hexagon Socket Screw Key 8 mm (W 8) - Shortened .....................................................................................................31

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Tool Catalogue

Screwdriver A 0.6 x 3.5....................................................................................................................................................31 Screwdriver D 1.2 X 6.5 ...................................................................................................................................................31 Pliers for Circlips A 10......................................................................................................................................................31 Pliers for Circlips A 19......................................................................................................................................................31 Pliers for Circlips A 40......................................................................................................................................................32 Pliers for Circlips A 85......................................................................................................................................................32 Pliers for Circlips C 19 .....................................................................................................................................................32 Pliers for Circlips C 40 .....................................................................................................................................................32 Pliers for Circlips C 85 .....................................................................................................................................................32 Torque Wrench 300-800 Nm ...........................................................................................................................................33 Torque Wrench 200-500 Nm ...........................................................................................................................................33 Torque Wrench 100-400 Nm ...........................................................................................................................................33 Torque Wrench 60-320 Nm .............................................................................................................................................33 Torque Wrench 40-200 Nm .............................................................................................................................................33 Torque Wrench 40-180 Nm .............................................................................................................................................33 Torque Wrench 20-200 Nm .............................................................................................................................................33 Torque Wrench 20-120 Nm .............................................................................................................................................33 Socket for Torque Wrench W 32......................................................................................................................................33 Socket for Torque Wrench W 41......................................................................................................................................34 Socket for Torque Wrench W 55......................................................................................................................................34 Reversible Ratchet 1/2" ...................................................................................................................................................34 Reversible Ratchet 3/4" ...................................................................................................................................................34 Ring Spanner Insert W 19................................................................................................................................................34 Ring Spanner Insert W 22................................................................................................................................................34 Ring Spanner Insert W 24................................................................................................................................................34 Ring Spanner Insert W 30................................................................................................................................................34 Ring Spanner Insert W 41................................................................................................................................................35 Ring Spanner W 55..........................................................................................................................................................35 Open Jawed Spanner for Torque Wrench W 24 ..............................................................................................................35 Open Jawed Spanner for Torque Wrench W 46 ..............................................................................................................35 Bits Bracket for Camshaft Section ...................................................................................................................................35 Socket Wrench W 19 .......................................................................................................................................................35 Socket Wrench Insert W 19 .............................................................................................................................................35 Socket Wrench Insert W 36 .............................................................................................................................................36 Extension .........................................................................................................................................................................36 Socket W 22 ....................................................................................................................................................................36 Socket W 30 1/2" .............................................................................................................................................................36 Socket W 30 3/4" .............................................................................................................................................................36 Socket W 36 ....................................................................................................................................................................36 Socket W 41 ....................................................................................................................................................................37 Socket W 46 ....................................................................................................................................................................37 Socket for Single-Screw Piston DIN 3124 41 x 20 (1000 kW/cyl.) ................................................................................37 Adapter for Single-Screw Piston DIN 3123 A20 X 12.5 (1000 kW/cyl.).........................................................................37 Screwdriver Socket for Camshaft Section........................................................................................................................37 Square Drive....................................................................................................................................................................38 Extension 200 mm ...........................................................................................................................................................38 Extension 250 mm ...........................................................................................................................................................38 Hook Wrench A 45-50......................................................................................................................................................38 Washer ............................................................................................................................................................................38 Hexagon Screw ISO 4017-M6X12...................................................................................................................................38 Hexagon Screw ISO 4017-M16X170 ...............................................................................................................................39

Notes ...........................................................................................................................................39

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Tool Catalogue

Cylinder Head Benennung

Tool No. Illustration

Compressor for Valve Spring

Used for removing and installing the inlet and exhaust valve cones.

259222 A

Weight: 3.1 kg Dimensions: L 280 x W 90 x H 50 mm

Socket Wrench for Relief Valve

1.9100-060

Weight: 0.3 kg Dimensions: L 180 x W 90 mm

Valve Grinding Device

Used for maintenance and testing of the valve cones.

259224 A

Weight: 0.3 kg Dimensions: L 130 x W 100 x H 70mm

Valve Reseating Tool

Required for machining of the seat face of the valve seat insert.

259224 B

Weight: 8.9 kg Dimensions: L 595 x W 220 x H 140 mm

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Tool Catalogue

Description

Tool No. Illustration

Valve Seat Refacing Machine, 120 V

Required for machining of the seat face of the valve seat insert.

259224 D

Weight: 9.0 kg Dimensions: L 400 x W 350 mm

Valve Seat Refacing Machine, 230 V

Required for machining of the seat face of the valve seat insert.

259224 C

Weight: 9.0 kg Dimensions: L 400 x W 350 mm

Cutter Set

This tool is used for preparing the valve guide bush receiving the valve seat refacing machine (259224 C & 259224 D).

259225-081

Weight: 1.75 kg

Dimensions: 40 x L 800 mm Cylinder Head Lifting Device

0.9221 B

Weight: 8.3 kg

Dimensions: L 595 x W 220 x H 140 mm Peak Pressure Indicator - PREMET LS

Including small PREMET printer

1.9410 K

Weight: 9.1 kg Dimensions: L 520 x W 200 x H 440 mm

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Tool Catalogue

Description

Tool No. Illustration

Peak Pressure Indicator - PREMET XL

Including small PREMET printer Including PC interface cable and analysis

software

1.9410 H

Weight: 9.1 kg Dimensions: L 520 x W 200 x H 440 mm

Valve Reseating Tool for Starting Valve Seat

252100 A

Weight: 1.7 kg Dimensions: L 280 x W 260 x H 85 mm

Jacking Device for Valve Seat Insert

Required for maintenance / replacement of the valve seat insert (inlet/exhaust.

259222 B

Weight: 3.6 kg Dimensions: L 460 x W 90 x H 90 mm

Turning Device for Cylinder Head

252141 A

Description

Weight: 450 kg Dimensions: L 860 x W 810 x H 878 mm

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Tool Catalogue

Main Running Gear Description

Tool No. Illustration

Piston Ring Mounting Clamp

For pressing the piston rings into the piston ring grooves.

259220 A

Weight: 1.1 kg Dimensions: 350 x H 115 mm

Piston Mounting Ring

259220 B

Weight: 5.2 kg Dimensions: 340 x H 130 mm

Piston Ring Expander

Required for removal/mounting of the piston rings.

Piston rings may only be removed/mounted by means of the piston ring expander provided for this purpose.

259227 A

Weight: 0.95 kg Dimensions: L 350 x W 320 x H 30 mm

Piston Suspension Device

Used for inspection and removal of big-end bearings.

259226 A

Weight: 1.4 kg Dimensions: L 350 x W 60 x H 60 mm

Crank Web Deflection Dial Gauge

1.9425 A

Weight: 1.3 kg Dimensions: L 260 x W 170 x H 50 mm

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Tool Catalogue

Description

Tool No. Illustration

Mounting Clamp for Big-End Bearing Shells

259125 A

Weight: 0.85 kg Dimensions: L 310 x W 300 x H 120 mm

Mounting Device for Piston and Cylinder Liner

This tool is used for maintenance, removal and installation of the piston and cylinder liner.

250930 A

Weight: 15.2 kg Dimensions: L 1000 x W 150 x H 130 mm

Piston Lifting Device

For mounting device for piston and cylinder liner (250930 A)

259223 A

Weight: 0.15 kg Dimensions: L 70 x W 55 x H 30 mm

Roller Support

For mounting device for piston and cylinder liner (250930 A)

259216 D

Weight: Dimensions:

Round Sling

For mounting device for piston and cylinder liner (250930 A)

1.9321 C

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Collecting Plate (4 pcs)

259214 B

Weight: 4.8 kg Dimensions: L 940 x W 109 mm

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Tool Catalogue

Engine Block Description

Tool No. Illustration

Holding Device for Cylinder Liner (2 pcs)

Also used for piston removal. This is a tool for holding down the cylinder

liner when removing a piston / anti-polishing ring.

259217 B

Weight: 4.9 kg Dimensions: L 375 x W 240 x H 70 mm

Ejector for Anti-Polishing Ring

Used for maintenance and removal of pistons.

259216 C

Weight: 0.5 kg Dimensions: 255 x H 20 mm

Mounting Device for Cylinder Liner

This tool is used for maintenance, removal and installation of the cylinder liner.

259216 E

Weight: 12.5 kg Dimensions: L 920 x W 130 x H 50 mm

Cylinder Liner Micrometer, 250 - 275 mm

Used for checking and measuring the cylinder liner

1.9419 K

Weight: 0.55 kg Dimensions: L 350 x W 60 x H 30 mm

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Tool Catalogue

Description

Tool No. Illustration

Measuring Ruler for Cylinder Liner

This tool is used for checking and measuring the cylinder liner.

259216-001

Weight: 0.95 kg Dimensions: L 560 x W 40 x H 55 mm

Holding Device for Cylinder Liner

259250 B

Kein Illustration verfgbar!

Weight: Dimensions:

Mounting/Removal Device for Main Bearing (set)

259214 A

Weight: 19.0 kg Dimensions: L 1200 x W 500 x H 300 mm

Supporting Arm

For mounting/removal device for main bearings (259214 A)

259214-001

Weight: Dimensions:

Supporting Arm

For mounting/removal device for main bearings (259214 A)

259214-002

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Device for Lowering Main Bearing Cap

For mounting/removal device for main bearings (259214 A)

259214-002

Weight: Dimensions:

Mounting Device

For mounting/removal device for main bearings (259214 A)

259214-005

Weight: Dimensions:

Dog

For mounting/removal device for main bearings (259214 A)

259119 A

Weight: Dimensions:

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Tool Catalogue

Engine Timing Description

Tool No. Illustration

Holding Device for Cam Follower

For relieving the injection cam in case of non C engines.

259235 B

Weight: 2.85 kg Dimensions: L 220 x W 150 x H 50 mm

Mounting/Removal Device for Camshaft Sections (set)

259230 A

Weight: 14.8 kg Dimensions: L 570 x W 450 x H 200 mm

Table

For mounting/removal device for camshaft sections (259230 A)

259230-001

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Carriage

For mounting/removal device for camshaft sections (259230 A)

259230-002

Weight: Dimensions:

Limit Stop

For mounting/removal device for camshaft sections (259230 A)

259230-003

Weight: Dimensions:

Mounting/Removal Device for Lower Valve Mechanism

251045 A

Weight: 0.2 kg Dimensions: 16 x L 150 mm

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Tool Catalogue

Engine Regulation Benennung

Tool No. Illustration

Pin Wrench for Master Starting Valve

Required for servicing the starting air valve

0.9105 A

Weight: 0.2 kg Dimensions: L 210 x W 50 x H 50 mm

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Tool Catalogue

Fuel System Description

Tool No. Illustration

Pneumatic Nozzle Tester

1.9470 L

Weight: 10.5 kg Dimensions: L 290 x W 200 x H 400 mm

Manual Nozzle Tester

1.9470 G

Weight: 15.1 kg Dimensions: L 610 x W 270 x H 285 mm

Pump for Pneumatic Nozzle Tester

1.9470-110

Weight: Dimensions:

Pump for Manual Nozzle Tester

1.9470-010

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Collecting Cup for Nozzle Tester

1.9470-020

Weight: Dimensions:

Bracket for Nozzle Tester

1.9470-030

Weight: Dimensions:

Support for Nozzle Tester

1.9470-049

Weight: Dimensions:

High-Pressure Hose for Nozzle Tester

1.9470-070

Weight: Dimensions:

Bracket for Fuel Injector

259208 B

Weight: 5.7 kg Dimensions: L 190 x W 100 x H 180 mm

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Tool Catalogue

Description

Tool No. Illustration

Removal Device for Fuel Injector

0.9111 E

Weight: 3.4 kg Dimensions: L 420 x W 140 x H 90 mm

Lifting Device for Injection Pump

259235 A

Weight: 0.2 kg Dimensions: L 80 x W 55 x H 30 mm

Seat Cleaner for Nozzle Sleeve

259122 A

Weight: 1.4 kg Dimensions: L 750 x W 240 x H 70 mm

Tightening and Adjustment Wrench for Nozzles (Set)

259222 D

Weight: 2.7 kg Dimensions: L 270 x W 100 x H 70 mm

Socket Wrench

For tightening and adjustment wrench for nozzles (259222 D)

259222-401

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Wrench

For tightening and adjustment wrench for nozzles (259222 D)

259222-402

Weight: Dimensions:

Offset Screwdriver HEX. W 12

For tightening and adjustment wrench for nozzles (259222 D)

259222-403

Weight: Dimensions: L 250 mm

Nozzle Sleeve Key

259222-301

Weight: 1.35 kg Dimensions: L 280 x W 70 x H 70 mm

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Tool Catalogue

Lubricating Oil System Description

Tool No. Illustration

Ejector for Filter Candles

Required for servicing and cleaning of the lubricating oil filter

1.9100-120

Weight: 0.3 kg Dimensions: L 115 x W 100 x H 20 mm

Cleaning Gun for Lubricating Oil Filter

Used for cleaning the filter candles of the lubricating oil filter.

1.9100-114

Weight: 0.9 kg Dimensions: L 800 x W 220 x H 35 mm

Cleaning Pipe

1.9100-115

Weight: 0.05 kg Dimensions: L 320 x W 20 x H 20 mm

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Tool Catalogue

Additional Installation Description

Tool No. Illustration

Tool Box

1.9498-001

Weight: 3.3 kg Dimensions: L 480 x W 210 x H 190 mm

Hand Oiler, 0.5 l

1.9490-001

Weight: 0.1 kg Dimensions: 70 x L 250 mm

Set of Feeler Gauges, DIN 2275-C

Used for purposes such as servicing of the lubricating oil pump

1.9075-003

Weight: Dimensions:

Grinding Paste, DP 30 /10-15MY Syringe, 5 g

1.9493-002

Weight: Dimensions:

Silicone Rubber Sealing and Filling Compound, Grey

1.9492-002

Weight: 0.5 kg Dimensions: 50 x L 325 mm

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Tool Catalogue

Description

Tool No. Illustration

Information Sign

ATTENTION! When carrying out welding work in the area of the engine, disconnect the electric power supply on both sides!

0.9570A

Weight: 0.5 kg

Dimensions: L 300 x W 200 x H 20 mm Hook Wrench A 45-50

1.9001-050

Weight: 0.2 kg Dimensions: L 210 x W 40 x H 10 mm

DICARE Software for Engine Diagnosis and Preventive Maintenance

By means of accurate information on the current condition and operating mode of the diesel engine DICARE provides for condition-based, adjusted maintenance intervals. Progress of fouling and wear can be identified at an early stage through trend charts.

By means of different comparison charts

and condition-based maintenance recommendations DICARE supports optimum operating conditions.

More information is available on the

Internet. Address: http://marine.cat.com/dicare

However, we will be pleased to inform you

personally. E-mail: dicare_support@cat.com

Weight: Dimensions:

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Tool Catalogue

Hydraulic Tools Description

Tool No. Illustration

Storage Box for Hydraulic Tools

259101 B

Weight: 28.0 kg Dimensions: L 1150 x W 460 x H 460 mm

High-Pressure Pump

0.9204 D

Weight: 10.5 kg Dimensions: L 800 x W 160 x H 270 mm

Portable Hydraulic Pump

0.9204 N

Weight: 12.3 kg Dimensions: L 340 x W 220 x H 240 mm

High-Pressure Hose, 1 m

0.9205 B

Weight: 0.9 kg Dimensions: 30 x L 1100 mm

High-Pressure Hose, 3 m

0.9205 A

Weight: 1.85 kg Dimensions: 30 x L 3100 mm

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Tool Catalogue

Description

Tool No. Illustration

Hydraulic Distributor

Operating pressure 1500 bar

0.9203-008

Weight: 1.8 kg Dimensions: L 210 x W 140 x H 35 mm

Sealing Ring for Hydraulic Device (0.9213 C)

0.9213-022

Weight: 0.05 kg Dimensions: 100 x H 10 mm

Sealing Ring for Hydraulic Device (0.9213 C)

0.9213-023

Weight: 0.05 kg Dimensions: 125 x H 10 mm

Hydraulic Jack

0.9213 C

Weight: 6.7 kg Dimensions: 220 x W 80 x H 160

Supporting Ring 115

0.9203-209

Weight: 1.95 kg Dimensions: 115 x H 55 mm

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Tool Catalogue

Description

Tool No. Illustration

Supporting Ring 115

0.9203-018

Weight: 6.3 kg Dimensions: 115 x H 310 mm

Threaded Sleeve 90

0.9206-002

Weight: 5.7 kg Dimensions: 90 x H 330 mm

Threaded Sleeve 90

0.9206-001

Weight: 2.1 kg Dimensions: 90 x H 90 mm

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Tool Catalogue

DIN Standard Tools Description

Tool No. Illustration

Set of Double-Head Wrenches, W 6-32 (12 pcs)

1.9456 A

Weight: Dimensions:

Set of Double-Head Box Wrenches W 6-32 (12 pcs)

1.9456 B

Weight: Dimensions:

Tool Case with Socket Wrench Inserts, W 10-32

1.9457 A

Weight: Dimensions:

Double Socket Wrench B 19 X 22 mm

1.9096-019

Weight: Dimensions:

Double Socket Wrench B 24 X 27 mm

1.9096-124

Weight: Dimensions:

Double Socket Wrench B 30 X 32 mm

1.9096-030

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Double Socket Wrench B 32 X 36 mm

1.9096-032

Weight: Dimensions:

Double Socket Wrench B 41 X 46 mm

1.9096-041

Weight: Dimensions:

General Purpose Pin 8

0.9203-110

Weight:

Dimensions: 8 x L 130 mm General Purpose Pin 12

1.9090-112

Weight: Dimensions: 12 x L 130 mm

General Purpose Pin 16

1.9090-116

Weight: Dimensions: 16 x L 130 mm

Hexagon Socket Screw Key 4 mm (W 4)

1.9039-004

Weight: Dimensions:

Hexagon Socket Screw Key 5 mm (W 5)

1.9039-005

Weight: Dimensions:

Hexagon Socket Screw Key 6 mm (W 6)

1.9039-006

Weight: Dimensions:

Hexagon Socket Screw Key 8 mm (W 8)

1.9039-008

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Hexagon Socket Screw Key 10 mm (W 10)

1.9039-010

Weight: Dimensions:

Hexagon Socket Screw Key 12 mm (W 12)

1.9039-012

Weight: Dimensions:

Hexagon Socket Screw Key 14 mm (W 14)

1.9039-014

Weight: Dimensions:

Hexagon Socket Screw Key 17 mm (W 17)

1.9039-017

Weight: Dimensions:

Hexagon Socket Screw Key 19 mm (W 19)

1.9039-019

Weight: Dimensions:

Hexagon Socket Screw Key 22 mm (W 22)

1.9039-022

Weight: Dimensions:

Hexagon Socket Screw Key 24 mm (W 24)

1.9039-024

Weight: Dimensions:

Hexagon Socket Screw Key 27 mm (W 27)

1.9039-027

Weight: Dimensions:

Hexagon Socket Screw Key 32 mm (W 32)

1.9039-032

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Hexagon Socket Screw Key 14 mm (W 14)

Specifically for M 43

436500 A

Weight: Dimensions:

Hexagon Socket Screw Key 8 mm (W 8) - Shortened

9.9236-080

Weight: Dimensions:

Screwdriver A 0.6 x 3.5

1.9065-135

Weight: Dimensions:

Screwdriver D 1.2 X 6.5

1.9065-165

Weight: Dimensions:

Pliers for Circlips A 10

For circlips DIN 471 For shafts with 10 - 25 mm

1.9067-010

Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips A 19

For circlips DIN 471 For shafts with 19 - 60 mm

1.9067-019

Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm

m M25/M25C

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Tool Catalogue

Description

Tool No. Illustration

Pliers for Circlips A 40

For circlips DIN 471 For shafts with 40 - 100 mm

1.9067-040

Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips A 85

For circlips DIN 471 For shafts with 85 - 165 mm

431020 A

Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips C 19

For circlips DIN 472 For holes with 19 - 60 mm

1.9067-419

Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips C 40

For circlips DIN 472 For holes with 40 - 100 mm

1.9067-440

Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm

Pliers for Circlips C 85

For circlips DIN 472 For holes with 85 - 165 mm

1.9067-485

Weight: 0.55 kg Dimensions: L 320 x W 170 x H 20 mm

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Tool Catalogue

Description

Tool No. Illustration

Torque Wrench 300-800 Nm

1.9454-800

Weight: 7.2 kg Dimensions: L 1320 x W 100 x H 80 mm

Torque Wrench 200-500 Nm

1.9454-500

Weight: 6.0 kg Dimensions: L 1320 x W 100 x H 80 mm

Torque Wrench 100-400 Nm

1.9454-400

Weight: 4.0 kg Dimensions: L 835 x W 100 x H 80 mm

Torque Wrench 60-320 Nm

1.9454-320

Weight: 2.15 kg Dimensions: L 780 x W 80 x H 80 mm

Torque Wrench 40-200 Nm

1.9454-200

Weight: 1.8 kg Dimensions: L 640 x W 80 x H 80 mm

Torque Wrench 40-180 Nm

1.9454-040

Weight: 1.8 kg Dimensions: L 252 x W 60 x H 60 mm

Torque Wrench 20-200 Nm

1.9454-202

Weight: 1.8 kg Dimensions: L 510 x W 80 x H 80 mm

Torque Wrench 20-120 Nm

1.9454-120

Weight: 1.55 kg Dimensions: L 540 x W 80 x H 80 mm

Socket for Torque Wrench W 32

435102 A

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Socket for Torque Wrench W 41

435102 B

Weight: Dimensions:

Socket for Torque Wrench W 55

439208 - 001

Weight: Dimensions:

Reversible Ratchet 1/2"

1.9459-033

Weight: Dimensions:

Reversible Ratchet 3/4"

1.9495-036

Weight: Dimensions:

Ring Spanner Insert W 19

1.9459-019

Weight: Dimensions:

Ring Spanner Insert W 22

1.9459-022

Weight: Dimensions:

Ring Spanner Insert W 24

1.9459-034

Weight: Dimensions:

Ring Spanner Insert W 30

1.9459-030

Weight: Dimensions:

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Tool Catalogue

Description

Tool No. Illustration

Ring Spanner Insert W 41

1.9459-041

Weight: Dimensions:

Ring Spanner W 55

0.9100-055

Weight: Dimensions:

Open Jawed Spanner for Torque Wrench W 24

1.9459-024

Weight: Dimensions:

Open Jawed Spanner for Torque Wrench W 46

1.9106 A

Weight: Dimensions:

Bits Bracket for Camshaft Section

1. For M 20 / M 20 C

1.9459-008

Weight: Dimensions:

Socket Wrench W 19

0.9123-001

Weight: Dimensions:

Socket Wrench Insert W 19

1.9024-019

Weight: Dimensions:

m M25/M25C

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Tool Catalogue

Description

Tool No. Illustration

Socket Wrench Insert W 36

1.9024-036

Weight: Dimensions:

Extension

1.9482-094

Weight: 0.75 kg Dimensions: 35 x L 200 mm

Socket W 22

1.9450-395

Weight: Dimensions:

Socket W 30 1/2"

1.9424-030

Weight: Dimensions:

Socket W 30 3/4"

1.9450-030

Weight: Dimensions:

Socket W 36

1.9450-036

Weight: Dimensions:

m M25/M25C

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Tool Catalogue

Description

Tool No. Illustration

Socket W 41

1.9450-041

Weight: Dimensions:

Socket W 46

1.9450-046

Weight: Dimensions:

Socket for Single-Screw Piston DIN 3124 41 x 20 (1000 kW/cyl.)

For M 43 / M 43 C / VM 43 / VM 43 C

1.9024-041

Weight: Dimensions:

Adapter for Single-Screw Piston DIN 3123 A20 X 12.5 (1000 kW/cyl.)

For M 43 / M 43 C / VM 43 / VM 43 C

1.9023-017

Weight: Dimensions:

Adapter 3/4" x 1/2"

1.9459-035

Weight: Dimensions:

Screwdriver Socket for Camshaft Section

For M 20 / M 20 C

1.9459-010

Weight: Dimensions:

m M25/M25C

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Tool Catalogue

Description

Tool No. Illustration

Square Drive

1.9459-006

Weight: Dimensions:

Extension 200 mm

Replaces extension 1.9482-094

1.9023-241

Weight: Dimensions:

Extension 250 mm

1.9023-243

Weight: Dimensions:

Hook Wrench A 45-50

1.9001-050

Weight: 0.2 kg Dimensions: L 210 x W 40 x H 10 mm

Washer

For assembly of hydraulic jack and supporting rings

1.0058-457

Weight: 0.05 kg Dimensions: 12 x H 1.6 mm

Hexagon Screw ISO 4017-M6X12

For assembly of hydraulic jack and supporting rings

1.1387-240

Weight: Dimensions:

m M25/M25C

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Tool Catalogue

Description

Tool No. Illustration

Hexagon Screw ISO 4017-M16X170

For camshaft section M 32/M 32 C/VM 32/VM 32 C

1.1367-387

Weight: Dimensions:

Notes

Caterpillar Motoren GmbH & Co. KGFalckensteiner Str. 2 D-24159 Kiel - Germany

Phone +49(0)431-3995-01 Telefax +49(0)431-3995-2010

M 25 / M 25 C Cylinder HeadIllustrationCompressor for Valve SpringSocket Wrench for Relief ValveValve Grinding DeviceValve Reseating ToolIllustration

Valve Seat Refacing Machine, 120 VValve Seat Refacing Machine, 230 VCutter SetCylinder Head Lifting DevicePeak Pressure Indicator - PREMET LSIllustration

Peak Pressure Indicator - PREMET XLValve Reseating Tool for Starting Valve SeatJacking Device for Valve Seat InsertTurning Device for Cylinder Head

Main Running GearIllustrationPiston Ring Mounting ClampPiston Mounting RingPiston Ring ExpanderPiston Suspension DeviceCrank Web Deflection Dial GaugeIllustration

Mounting Clamp for Big-End Bearing ShellsMounting Device for Piston and Cylinder LinerPiston Lifting DeviceRoller SupportRound SlingIllustration

Collecting Plate (4 pcs)

Engine BlockIllustrationHolding Device for Cylinder Liner (2 pcs)Ejector for Anti-Polishing RingMounting Device for Cylinder LinerCylinder Liner Micrometer, 250 - 275 mmIllustration

Measuring Ruler for Cylinder LinerHolding Device for Cylinder LinerMounting/Removal Device for Main Bearing (set)

Supporting Arm

Supporting Arm Illustration

Device for Lowering Main Bearing Cap

Mounting Device

Dog

Engine TimingIllustrationHolding Device for Cam FollowerMounting/Removal Device for Camshaft Sections (set)TableIllustration

CarriageLimit StopMounting/Removal Device for Lower Valve Mechanism

Engine RegulationIllustrationPin Wrench for Master Starting Valve

Fuel SystemIllustrationPneumatic Nozzle TesterManual Nozzle TesterPump for Pneumatic Nozzle TesterPump for Manual Nozzle TesterIllustration

Collecting Cup for Nozzle TesterBracket for Nozzle TesterSupport for Nozzle TesterHigh-Pressure Hose for Nozzle TesterBracket for Fuel InjectorDescriptionIllustration

Removal Device for Fuel InjectorLifting Device for Injection PumpSeat Cleaner for Nozzle SleeveTightening and Adjustment Wrench for Nozzles (Set)Socket WrenchIllustration

WrenchOffset Screwdriver HEX. W 12Nozzle Sleeve Key

Lubricating Oil SystemIllustrationEjector for Filter CandlesCleaning Gun for Lubricating Oil FilterCleaning Pipe

Additional InstallationIllustrationTool BoxHand Oiler, 0.5 lSet of Feeler Gauges, DIN 2275-CGrinding Paste, DP 30 /10-15MY Syringe, 5 gSilicone Rubber Sealing and Filling Compound, GreyIllustration

Information SignHook Wrench A 45-50DICARE Software for Engine Diagnosis and Preventive Maintenance

Hydraulic ToolsIllustrationStorage Box for Hydraulic ToolsHigh-Pressure PumpPortable Hydraulic PumpHigh-Pressure Hose, 1 mHigh-Pressure Hose, 3 mIllustration

Hydraulic DistributorSealing Ring for Hydraulic Device (0.9213 C)Sealing Ring for Hydraulic Device (0.9213 C)Hydraulic JackSupporting Ring 115Illustration

Supporting Ring 115Threaded Sleeve 90Threaded Sleeve 90

DIN Standard ToolsIllustrationSet of Double-Head Wrenches, W 6-32 (12 pcs)Set of Double-Head Box Wrenches W 6-32 (12 pcs)Tool Case with Socket Wrench Inserts, W 10-32Double Socket Wrench B 19 X 22 mmDouble Socket Wrench B 24 X 27 mmDouble Socket Wrench B 30 X 32 mmIllustration

Double Socket Wrench B 32 X 36 mmDouble Socket Wrench B 41 X 46 mmGeneral Purpose Pin 8General Purpose Pin 12General Purpose Pin 16Hexagon Socket Screw Key 4 mm (W 4)Hexagon Socket Screw Key 5 mm (W 5)Hexagon Socket Screw Key 6 mm (W 6)Hexagon Socket Screw Key 8 mm (W 8)Illustration

Hexagon Socket Screw Key 10 mm (W 10)Hexagon Socket Screw Key 12 mm (W 12)Hexagon Socket Screw Key 14 mm (W 14)Hexagon Socket Screw Key 17 mm (W 17)Hexagon Socket Screw Key 19 mm (W 19)Hexagon Socket Screw Key 22 mm (W 22)Hexagon Socket Screw Key 24 mm (W 24)Hexagon Socket Screw Key 27 mm (W 27)Hexagon Socket Screw Key 32 mm (W 32)Illustration

Hexagon Socket Screw Key 14 mm (W 14)Hexagon Socket Screw Key 8 mm (W 8) - ShortenedScrewdriver A 0.6 x 3.5Screwdriver D 1.2 X 6.5Pliers for Circlips A 10Pliers for Circlips A 19Illustration

Pliers for Circlips A 40Pliers for Circlips A 85Pliers for Circlips C 19Pliers for Circlips C 40Pliers for Circlips C 85Illustration

Torque Wrench 300-800 NmTorque Wrench 200-500 NmTorque Wrench 100-400 NmTorque Wrench 60-320 NmTorque Wrench 40-200 NmTorque Wrench 40-180 NmTorque Wrench 20-200 NmTorque Wrench 20-120 NmSocket for Torque Wrench W 32Illustration

Socket for Torque Wrench W 41Socket for Torque Wrench W 55Reversible Ratchet 1/2"Reversible Ratchet 3/4"Ring Spanner Insert W 19Ring Spanner Insert W 22Ring Spanner Insert W 24Ring Spanner Insert W 30Illustration

Ring Spanner Insert W 41Ring Spanner W 55Open Jawed Spanner for Torque Wrench W 24Open Jawed Spanner for Torque Wrench W 46Bits Bracket for Camshaft SectionSocket Wrench W 19Socket Wrench Insert W 19Illustration

Socket Wrench Insert W 36ExtensionSocket W 22Socket W 30 1/2"Socket W 30 3/4"Socket W 36Illustration

Socket W 41Socket W 46Socket for Single-Screw Piston DIN 3124 41 x 20 (1000 kW/cyl.)Adapter for Single-Screw Piston DIN 3123 A20 X 12.5 (1000 kW/cyl.)Screwdriver Socket for Camshaft SectionIllustration

Square DriveExtension 200 mmExtension 250 mmHook Wrench A 45-50WasherHexagon Screw ISO 4017-M6X12Illustration

Hexagon Screw ISO 4017-M16X170

Notes