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Power Diesel engines for power generation MAN Engines A Division of MAN Truck & Bus Power generation Power

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 PowerDiesel engines for power generation

 MAN Engines A Division of MAN Truck & Bus

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MAN diesel engines for power generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Servicing concept . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Application type and product range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Description of enginesD2866 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6D2876 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8D2676 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10D2848 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12D2840  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14D2842  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17D2862 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

MAN diesel engines for power generationPower wherever neededMAN offers manufacturers of power generators all over the world a broad spectrum of 6-, 8-, 10- and 12-cylinder engines including radiators for peak load leveling as well as for supplying emergency power and base loads. Depending on their type of operation in PRP (Prime Power), ESP (Emergency Standby Power), COP (Continuous Power) or LTP (Limited Time Power), the engines can be run for a maximum of between 200 and 8 000 hours a year. Totally reliable and with dependable availability and exemplary economy, they provide limitless energy generation. Transforming night into day.

Customer Benefitsnn MAN is a strong and independent partner for

packagers and offers high quality engines made in Germany

nn Global after sales network guarentees short-term spare parts supply

nn Eco-friendly operation as a result of lower con-sumption of fuel and lubricating oil

nn MAN engines with high efficiency, reliability and low maintenace costs result in profitable prime power operation especially in emerging markets

nn MAN engines for standby operation to pro-vide maximum power output with quick load acceptance in case of power shortage

nn Ideal balance between compact design and robust construction allows smaller size of container gensets with high durability

Servicing conceptMAN offers power-unit manufacturers a tailor-made servicing concept. This is how MAN gives you the option of performing servicing for your end customers yourself, from start to finish. This is made possible by an extensive training offering which can be matched individually to your needs.

Power – Diesel engines for power generation 3

MAN diesel engines for power generationApplication type and product range

Emergency Standby Power (ESP)nn Power output available with varying load for

the duration of an emergency outage.Average power output is 70 % of the emergency standby power rating.

nn Typical operation is 50  hours per year with maximum expected usage of 200 hours per year.

nn Standby power in accordance with ISO 8528.nn Fuel stop power in accordance with ISO 3046.

Limited Time Power (LTP)nn Power output available with varying load for

the duration of the interruption of the normal source power.

nn Typical operation is 200  hours per year, with maximum expected usage of 500 hours per year, within the following limits of maximum operating time: 100 % load 50 hours per year and 90 % load 200 hours per year.

nn No overload available.nn Fuel stop power in accordance with ISO 3046.

Product range overview

Diesel engines for ESP, LTP, PRP and COP

Power rating (kW)

Engine type Cylinder(s) Arrangement Capacity (l) ESP LTP PRP COP

D2866 6 in-line 11.9 360–400 308–354 280–322 180–220D2876 6 in-line 12.8 451–507 391–446 355–405 220–265D2676 6 in-line 12.4 415–440 396 360–377 270–283D2848 8 V 90° 14.6 495–539 446–506 405–460 270–350D2840 10 V 90° 18.3 545–660 496–622 451–565 310–435D2842 12 V 90° 21.9 633–800 597–765 543–695 390–530D2862 12 V 90° 24.2 880–1 117 770–880 700–800 525–640

4 Power – Diesel engines for power generation

Prime Power (PRP)nn Power output available with varying load for

unlimited time. Average power output is 80 % of the prime power rating.

nn With 10 % overload capability for technical purposes for a maximum of one hour in twelve.Overload operation cannot exceed 50  hours per year.

nn Prime power in accordance with ISO 8528.nn Fuel stop power in accordance with ISO 3046.

Continuous Power (COP)nn Power output available without varying load for

unlimited time. Average power output is 100 % of the continuous power rating.

nn With 10 % overload capability for technical purposes for a maximum of one hour in twelve.

nn Continuous power is in accordance with ISO 8528. nn Fuel stop power in accordance with ISO 3046.

Power – Diesel engines for power generation 5

D2866Description of engines

Characteristicsnn Cylinders and arrangement: 6 cylinders in-line

nn Mode of operation: Four-stroke diesel engine with direct fuel injection

nn Turbocharging: Turbo charger with charge air cooling

nn Engine cooling: Water circulation by means of attached rotary pump and front end combination radiator

nn Injection: Bosch inline injection pump with electromagnetic actuator

nn Engine control: Various types of GAC control unit available on request

6 Power – Diesel engines for power generation

D2866Technical data

Technical features D2866

Mode of operation LTP COPESP PRP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 201 LE 201 LE 201 LE 201LE 203 LE 203 LE 201 LE 201

Bore mm 128 128 128 128 128 128 128 128Stroke mm 155 155 155 155 155 155 155 155Displacement l 11.9 11.9 11.9 11.9 11.9 11.9 11.9 11.9

blocked ISO effective power 1) kW 360 400 308 354 – – – –Torque Nm 2 292 2 122 1 961 1 879 – – – –ISO standard power 2) 3) kW – – – – 280 322 180 220Torque Nm – – – – 1 782 1 708 1 146 1 167Net engine power output kVA 410 450 350 400 310 350 200 240

1) Time-limited continuous output that must not be exceeded (IFN). 2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN). 3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).

Dimensions D2866

Type designation LE 203 / LE 201

A-Length with fan-cooled radiator mm 1 967B-Width with fan-cooled radiator mm 1 200C-Height with fan-cooled radiator mm 1 748D-Height of lower edge of engine to middle of crankshaft mm 454

Dry weight with cooling system kg 1 180

Power – Diesel engines for power generation 7

D2876Description of engines

Characteristicsnn Cylinders and arrangement: 6 cylinders in-line

nn Mode of operation: Four-stroke diesel engine with direct fuel injection

nn Turbocharging: Turbo charger with charge air cooling

nn Engine cooling: Water circulation by means of attached rotary pump and front end combination radiator

nn Injection: Bosch inline injection pump with electromagnetic actuator

nn Engine control: Various types of GAC control unit available on request

8 Power – Diesel engines for power generation

D2876Technical data

Technical features D2876

Mode of operation LTP COPESP PRP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 201 LE 201 LE 201 LE 201LE 203 LE 203 LE 201 LE 201

Bore mm 128 128 128 128 128 128 128 128Stroke mm 166 166 166 166 166 166 166 166Displacement l 12.8 12.8 12.8 12.8 12.8 12.8 12.8 12.8

blocked ISO effective power 1) kW 451 507 391 446 – – – –Torque Nm 2 871 2 690 2 486 2 363 – – – –ISO standard power 2) 3) kW – – – – 355 405 220 265Torque Nm – – – – 2 260 2 146 1 401 1 406Net engine power output kVA 510 570 440 500 400 450 240 280

1) Time-limited continuous output that must not be exceeded (IFN). 2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN). 3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).

Dimensions D2876

Type designation LE 203 / LE 201

A-Length with fan-cooled radiator mm 2 046B-Width with fan-cooled radiator mm 1 230C-Height with fan-cooled radiator mm 1 754D-Height of lower edge of engine to middle of crankshaft mm 454

Dry weight with cooling system kg 1 180

Power – Diesel engines for power generation 9

D2676Description of engines

Characteristicsnn Cylinders and arrangement: 6 cylinders in-line

nn Mode of operation: Four-stroke diesel engine with direct fuel injection

nn Turbocharging: Turbo charger with charge air cooling

nn Engine cooling: Water circulation by means of attached rotary pump and front end combination radiator

nn Injection: Common Rail injection system with an injection pressure of 1 800 bar

nn Engine control: EDC7 control unit with engine management computer

nn Monitoring: Operator panel available on request

10 Power – Diesel engines for power generation

D2676Technical data

Technical features D2676  1)

Mode of operation LTP COPESP PRP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 221 LE 221LE 231 4)

LE 221LE 241 4)

LE 221 LE 221 LE 221LE 223 LE 223

Bore mm 126 126 126 126 126 126 126 126Stroke mm 166 166 166 166 166 166 166 166Displacement l 12.4 12.4 12.4 12.4 12.4 12.4 12.4 12.4

blocked ISO effective power 2) kW 440 415 396 415 – – – –Torque Nm 2 801 2 200 2 521 2 200 – – – –ISO standard power 3) kW – – – – 360 377 270 283Torque Nm – – – – 2 292 2 000 1 719 1 500Net engine power output kVA 510 470 450 470 410 420 300 310

1) Data are with reservation and on request. 2) Time-limited continuous output that must not be exceeded (IFN). 3) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN). 4) Exhaust emissions according to EU 97/68 EC Level 2

Dimensions D2676

Type designation LE 223 / LE 221 /LE 231/LE 241

A-Length with fan-cooled radiator mm 2 518B-Width with fan-cooled radiator mm 1 080C-Height with fan-cooled radiator mm 1 406D-Height of lower edge of engine to middle of crankshaft mm 423

Dry weight with cooling system kg 1 165

Power – Diesel engines for power generation 11

D2848Description of engines

Characteristicsnn Cylinders and arrangement: 8 cylinders in 90° V arrangement

nn Mode of operation: Four-stroke diesel engine with direct fuel injection

nn Turbocharging: Turbo charger with charge air cooling

nn Engine cooling: Water circulation by means of attached rotary pump and front end combination radiator

nn Injection: Bosch inline injection pump with electromagnetic actuator

nn Engine control: Various types of GAC control unit available on request

12 Power – Diesel engines for power generation

D2848Technical data

Technical features D2848

Mode of operation LTP COPESP PRP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 211 LE 211 LE 211 LE 211LE 213 LE 213 LE 211 LE 211

Bore mm 128 128 128 128 128 128 128 128Stroke mm 142 142 142 142 142 142 142 142Displacement l 14.6 14.6 14.6 14.6 14.6 14.6 14.6 14.6

blocked ISO effective power 1) kW 495 539 446 506 – – – –Torque Nm 3 151 2 859 2 836 2 684 – – – –ISO standard power 2) 3) kW – – – – 405 460 270 350Torque Nm – – – – 2 578 2 440 1 719 1 857Net engine power output kVA 560 600 500 560 450 510 300 380

1) Time-limited continuous output that must not be exceeded (IFN). 2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN). 3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).

Dimensions D2848

Type designation LE 213 / LE 211

A-Length with fan-cooled radiator mm 1 850B-Width with fan-cooled radiator mm 1 400C-Height with fan-cooled radiator mm 1 700D-Height of lower edge of engine to middle of crankshaft mm 467

Dry weight with cooling system kg 1 250

Power – Diesel engines for power generation 13

D2840Description of engines

Characteristicsnn Cylinders and arrangement: 10 cylinders in 90° V arrangement

nn Mode of operation: Four-stroke diesel engine with direct fuel injection

nn Turbocharging: Turbo charger with charge air cooling

nn Engine cooling: Water circulation by means of attached rotary pump and front end combination radiator

nn Injection: Bosch inline injection pump with electromagnetic actuator

nn Engine control: Various types of GAC control unit available on request

14 Power – Diesel engines for power generation

D2840Technical data

Technical features D2840

Mode of operation LTPESP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 201 LE 211 LE 201 LE 211LE 203 LE 213 LE 203 LE 213

Bore mm 128 128 128 128 128 128 128 128Stroke mm 142 142 142 142 142 142 142 142Displacement l 18.3 18.3 18.3 18.3 18.3 18.3 18.3 18.3

blocked ISO effective power 1) kW 545 610 585 660 496 545 567 622Torque Nm 3 470 3 883 3 104 3 501 3 158 3 466 3 005 3 297ISO standard power 2) kW – – – – – – – –Torque Nm – – – – – – – –Net engine power output kVA 630 700 660 750 570 620 640 700

Mode of operation COPPRP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 201 LE 211 LE 201 LE 211LE 201 LE 211 LE 201 LE 211

Bore mm 128 128 128 128 128 128 128 128Stroke mm 142 142 142 142 142 142 142 142Displacement l 18.3 18.3 18.3 18.3 18.3 18.3 18.3 18.3

blocked ISO effective power 1) kW – – – – – – – –Torque Nm – – – – – – – –ISO standard power 2) 3) kW 451 495 515 565 310 350 390 435Torque Nm 2 871 3 151 2 732 2 997 1 974 2 228 2 069 2 308Net engine power output kVA 520 570 580 640 350 400 440 480

1) Time-limited continuous output that must not be exceeded (IFN). 2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN). 3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).

Power – Diesel engines for power generation 15

D2840Technical data

Dimensions D2840

Type designation LE 203 / LE 213 / LE 201/ LE 211

A-Length with fan-cooled radiator mm 2 125B-Width with fan-cooled radiator mm 1 600C-Height with fan-cooled radiator mm 1 826D-Height of lower edge of engine to middle of crankshaft mm 453.5

Dry weight with cooling system kg 1 480

16 Power – Diesel engines for power generation

D2842Description of engines

Characteristicsnn Cylinders and arrangement: 12 cylinders in 90° V arrangement

nn Mode of operation: Four-stroke diesel engine with direct fuel injection

nn Turbocharging: Turbo charger with charge air cooling

nn Engine cooling: Water circulation by means of attached rotary pump and front end combination radiator

nn Injection: Bosch inline injection pump with electromagnetic actuator

nn Engine control: Various types of GAC control unit available on request

Power – Diesel engines for power generation 17

D2842Technical data

Technical features D2842

Mode of operation LTPESP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 201 LE 211 LE 201 LE 211LE 203 LE 213 LE 203 LE 213

Bore mm 128 128 128 128 128 128 128 128Stroke mm 142 142 142 142 142 142 142 142Displacement l 21.9 21.9 21.9 21.9 21.9 21.9 21.9 21.9

blocked ISO effective power 1) kW 633 702 718 800 597 649 682 765Torque Nm 4 030 4 469 3 809 4 244 3 803 4 132 3 618 4 056ISO standard power 2) kW – – – – – – – –Torque Nm – – – – – – – –Net engine power output kVA 730 810 820 920 700 750 780 870

Mode of operation COPPRP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 201 LE 211 LE 201 LE 211LE 201 LE 211 LE 201 LE 211

Bore mm 128 128 128 128 128 128 128 128Stroke mm 142 142 142 142 142 142 142 142Displacement l 21.9 21.9 21.9 21.9 21.9 21.9 21.9 21.9

blocked ISO effective power 1) kW – – – – – – – –Torque Nm – – – – – – – –ISO standard power 2) 3) kW 543 590 620 695 390 446 470 530Torque Nm 3 457 3 756 3 289 3 687 2 483 2 840 2 494 2 812Net engine power output kVA 630 680 700 790 450 510 530 600

1) Time-limited continuous output that must not be exceeded (IFN). 2) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN). 3) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).

18 Power – Diesel engines for power generation

D2842Technical data

Dimensions D2842

Type designation LE 203 / LE 213 / LE 201/ LE 211

A-Length with fan-cooled radiator mm 2 342B-Width with fan-cooled radiator mm 1 600C-Height with fan-cooled radiator mm 1 845D-Height of lower edge of engine to middle of crankshaft mm 480

Dry weight with cooling system kg 1 770

Power – Diesel engines for power generation 19

D2862Description of engines

Characteristicsnn Cylinders and arrangement: 12 cylinders in 90° V arrangement

nn Mode of operation: Four-stroke diesel engine with direct fuel injection

nn Turbocharging: Turbo charger with charge air cooling

nn Engine cooling: Water circulation by means of attached rotary pump and front end combination radiator

nn Injection: Common Rail injection system with an injection pressure of 1 600 bar

nn Engine control: EDC7 control unit with engine management computer

nn Monitoring: Operator panel available on request

20 Power – Diesel engines for power generation

Technical features D2862 1)

Mode of operation LTP COPESP PRP

at engine speed rpm (Hz)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

1 500 (50)

1 800 (60)

Engine version LE 221 LE 221 LE 221 LE 221LE 223 LE 223 LE 221 LE 221

Bore mm 128 128 128 128 128 128 128 128Stroke mm 157 157 157 157 157 157 157 157Displacement l 24.2 24.2 24.2 24.2 24.2 24.2 24.2 24.2

blocked ISO effective power  2) kW 880 1 117 770 920 – – – –Torque Nm 5 603 5 926 4 902 4 880 – – – –ISO standard power 3) 4) kW – – – – 700 836 525 640Torque Nm – – – – 4 457 4 435 3 342 3 395Net engine power output kVA 1 000 1 250 880 1 040 800 930 600 700

1) Data are with reservation and on request. 2) Time-limited continuous output t hat must not be exceeded (IFN). 3) Variable continuous output during PRP operation, can be exceeded by 10 % for limited period (ICXN). 4) Variable continuous output during COP operation, can be exceeded by 10 % (ICXN).

Dimensions D2862

Type designation LE 223 / LE 221

A-Length with fan-cooled radiator mm 2 660B-Width with fan-cooled radiator mm 1 540C-Height with fan-cooled radiator mm 1 920D-Height of lower edge of engine to middle of crankshaft mm 594

Dry weight with cooling system kg 2 240

D2862Technical data

Power – Diesel engines for power generation 21

Notes

22 Power – Diesel engines for power generation

MAN Truck & Bus – a member of the MAN Group

D 114.578/e · mu 11132 · Printed in GermanyAll data provided in this document is non-binding. This data serves informational purposes only and is especially not guaranteed in any way. Depending upon the subsequent specific individual projects, the relevant data may be subject to changes and will be assessed and determined individually for each project. This will depend on the particular characteristics of each individual project, especially specific site and operational conditions.

MAN Truck & Bus AGVogelweiherstr. 3390441 Nuremberg, [email protected]

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