Lubricants for Industrial Applications

Lubricantsfor IndustrialApplications

TELEX HVLP

ISO 46HYDRAULIC OILSHYDRAULIC OILS

TELEX HVLP

ISO 46HYDRAULIC OILSHYDRAULIC OILS

COMPRESSOR OILS....................................................................................................8

REPSOL MERAK VDLREPSOL ICE OIL

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INTRODUCTION ................................................................................................................2

INDUSTRIAL GEAR OILS .......................................................................................6

REPSOL SUPER TAURO REPSOL TAURO

CONTENTS

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HEAT TRANSFER OILS .........................................................................................10

REPSOL MULTIGRADO TERMICO 32

CIRCULATING OILS ..................................................................................................11

REPSOL CIRCULACION EPREPSOL CIRCULACION

REPSOL ARIES TURBO GAS CCREPSOL TURBO ARIES

TURBINE OILS...............................................................................................................13

TECHNICAL ASSISTANCE SERVICES........................................................17

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SPECIAL APPLICATIONS....................................................................................15

HYDRAULIC OILS...........................................................................................................3

REPSOL TELEX HVLPREPSOL TELEX EREPSOL HIDRAULICO SCREPSOL HYDROFLUX

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REPSOL TEXTILREPSOL ZEUS GUIAGASOMETRO

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1 / LUBRICANTS FOR INDUSTRIAL APPLICATIONS

INTRODUCTION

Repsol is the largest industrial lubricant manufacturer in Spain. Our expertise as a lubricant company lies in our aim to develop the highest quality lubricants and adopt the most appropriate lubrication solution to cover your needs. Together with our used oil analysis experience, we continuously strive to improve ourselves and create value-added services to all our industrial customers. Repsol lubricants with its forefront technology is ready to assist you in achieving lubrication excellence. An extensive range of industrial lubricants to meet the most demanding quality standards in the market is constantly developed to reach the maximum performance in the most challenging applications.

At our state-of-the-art research center, Repsol Technology Lab, our technicians and researchers are continuously improving each product to ensure maximum efficiency and the highest level of technical and environmental quality. By relying on Repsol lubricant technology developed in the lab, proven in in-house bench tests and finally tested in field trials at the customer sites, we guarantee that your equipment is perfectly lubricated and protected. As a customer, you will enjoy many advantages like durability, reduced equipment downtime, energy savings, cost savings due to extended oil service life and many more.

With a plethora of products to choose from, we seek to work with our industrial customers to implement lubrication and oil analysis best practices, aiming to achieve the right lubrication program. Our products ranges from mineral-based hydrotreated GII products for customers looking for cost effective optimized performance to semi-synthetic and synthetic formulation like GIII and PAO products with enchanced performance for the most demanding applications. Repsol aims to work with you to find the best lubrication plan for your company with our custom-centric approach.


HYDRAULIC OILS

Repsol’s hydraulic oils are formulated using specially selected hydrotreated base oils and cutting-edge additives that ensure all parts of your equipment are properly lubricated. A reliable technology to meet all your needs, even in extreme working conditions.

Repsol hydraulic industrial oil offers a wide variety of products ranging from extended oil service life, newest zinc free (ashless) technologies, high viscosity index products with outstanding shear stability to cost-effective and reliable solutions for less-demanding applications.

When developing new hydraulic fluids, Repsol products are tested for anti-wear, filterability, oxidation stability, demulsibility, and corrosion protection among other properties to ensure the right lubrication in all parts of the hydraulic system. Repsol adopts a generic approach by looking at your entire plant lubrication system rather than individual equipment, thereby ensuring the best lubrication practice.


REPSOL TELEX HVLP

ISO GRADE Viscosity at 40ºC (cSt) Viscosity index Pour point (°C) FZG, step 12

46 46 8.2 150 -33 PASS 8000

68 68 11.3 150 -33 PASS 8000

APPROVALS AND QUALITY LEVELS :DIN-51524 Part 3 HVLP, MAG IAS P-68, P-69 & P70, ISO 6743/4 HV, AFNOR NF E 48-603 HV, ISO 11158, Eaton Vickers I-286-S & M-2950-S

Telex HVLP is a high-performance hydraulic fluid with outstanding viscosity control across a wide range of temperatures. Hydraulic oil suitable for being use in hydraulic circuits subject to temperatures changes, exposed to outdoor conditions or cold weather. The additives used to achieve the high viscosity index have also outstanding shear stability features. It does not break down into smaller molecules due to shearing, thus preventing the viscosity to drop dramatically even working under heavy loads, thereby protecting the equipment against wear

TOSTOxidation Test (hours)

Viscosity at 100ºC (cSt)

HYDRAULIC OILS

68 68 8.6 PASS 0.38 PASS 8000

REPSOL TELEX E

ISO GRADE Viscosity at 40ºC (cSt)

Rust Protection( A & B methods) TAN (mgKOH/g) FZG, step 12

32 32 5.4 PASS 0.38 PASS 8000

46 46 6.8 PASS 0.38 PASS 8000

APPROVALS AND QUALITY LEVELS : ISO 6743/4 HM, DIN 51524 HLP, FIVES CINCINNATI P-68, P-69, P-70 PARKER DENISON HF-0, H-1, HF-1 EATON VICKERS I-286-S and M-2950-S AFNOR NF ISO 11158 HM, AFNOR NF E 48690/48691, VOITH 3625-006170 (ISO 22), VOITH 3625-006058, 006072, 006073, 008426 (ISO 32), VOITH 3625-006091, 006208 (ISO 46)

Premium hydraulic oil suited for use in hydraulic circuits and public works machinery equipped with all kinds of pumps. In general, the oil has excellent anti-wear and high thermal stability properties which lead to outstanding performance and longer service life: Suitable for use in circuits with piston and vane pumps and at high operating pressures, as well as, potentially, elevated temperatures. Excellent control of varnish formation, thereby improving lubrication in servo valves

TOSTOxidation Test (hours)



HYDRAULIC OILS

REPSOL HIDRAULICO SC

ISO GRADE Viscosity at 40ºC (cSt) Viscosity index Pour point (°C) FZG, step 11

46 46 6.6 98 -27 PASS 10

68 68 8.7 98 -24 PASS 10

Premium oils with zinc-free (ashless) additives that are suitable for use in lubrication circuits that require an oil with such characteristics. Cutting-edge lubricants that meet DENISON HF-0 quality levels. Suitable for lubricating circuits with very fine tolerance servo valves and where high filterability is required.

APPROVALS AND QUALITY LEVELS :ISO 6743/4 HM, DIN 51524 HLP PARKER DENISON HF-0, H-1 and HF-2 FIVES CINCINNATI P-68, P-69, P-70 AFNOR NF ISO 11158 HM,VOITH 3625-006210, VOITH 3525-006208

Zinc Metal Content(ppm)


REPSOL HYDROFLUX EP

ISO GRADE Viscosity at 40ºC (cSt) Viscosity Index Pour point (°C) FZG, step 11 TOST

Oxidation test (hours)

46 46 6.7 100 -24 PASS 2000

68 68 8.6 98 -24 PASS 2000

General purpose cost effective hydraulic oil with high resistance to rust and aging, anti-wear protection, good anti-foaming properties and excellent water separation. The hydrotreated base oil and the additives used bring outstanding antioxidant capabilities to avoid oxidation by-products keeping the system clean and the equipment protected.

APPROVALS AND QUALITY LEVELS :ISO 6743/4 HM, DIN 51524 HLP AFNOR NF ISO 11158 HM AFNOR NF E 48690/48691



INDUSTRIAL GEAR OILS

Range of gear oils developed by Repsol to lubricate enclosed industrial gears. Complete portfolio with top tier products for the most demanding applications such as high-loads and extended-duty conditions, and cost-effective solutions for industrial gears assembly for medium to high load requirements.

On the basic principle of protecting equipment against wear in boundary lubrication to avoid seizure and pitting, Repsol gear oils have the proper mix of additives tested in FZG and 4 ball wear tests to claim outstanding load capacity properties. The oil also undergoes stringent oxidation and corrosion bench tests to ensure the best lubrication performance in the harshest applications.

Repsol has designed a complete range of lubricating gear oils to overcome the technical challenges posed by the wide variety of industrial gearboxes and different operating conditions.


INDUSTRIAL GEAR OILS

REPSOL SUPER TAURO

ISO GRADE Viscosity at 40ºC (cSt) Viscosity at 100ºC (cSt) Viscosity index FZG Test Step 12 Flash point (°C)

150 150 14.5 97 PASS 260

220 220 19 95 PASS 260

320 320 23 93 PASS 260

460 460 30 92 PASS 260

The Super Tauro range of oils have been developed for industrial gear applications assembly with high load requirements. Lubricants with extraordinary performance in the 4 ball EP test machine, offering unbeatable results compared to other similar products on the market. Extremely high load capacity to protect your equipment in boundary lubrication. They are particularly suitable for all kinds of industrial reducers and multipliers, using splash or circulating lubrication. Very effective in all cases requiring maximum levels of Extreme pressure protection.

APPROVALS AND QUALITY LEVELS :DIN 51517 Part 3 CLP , AIST 224 (US Steel 224) , ISO-L-CKD , AGMA 9005-F16 (Former 9005-E02-EP) , ISO 12925-1 CKD ,Fives Cincinnati: P-34 (ISO 680); P-35 (ISO 460); P-59 (ISO 320); P-63 (ISO 68); P-74 (ISO 220); P-76 (ISO 100); P-77 (ISO 150); P-78 (ISO 1000),David Brown S1.53.101 , IBERCISA (ISO 220 & 320)* , Reintjes: BV1597/2 (ISO 100); BV2060/2 (ISO 100), BV1597/4(ISO 150); BV2060/4 (ISO 150)*

*FORMAL APPROVAL


REPSOL TAURO

ISO GRADE Viscosity at 40ºC (cSt) Viscosity at 100ºC (cSt) Viscosity index Pour point (°C) Flash point (°C)

150 150 15.1 100 -9 260

220 220 19 95 -9 260

320 320 23 93 -9 260

460 460 30 92 -9 260

General purpose oil suitable for the lubrication of gear assemblies with medium to high load requirements and working in the harshest environments and dusty conditions. Extreme pressure and anti-rust feature to provide optimized cost effective lubricant solution.It is suitable for all kinds of industrial gearboxes, bearings and multipliers, using splash or circulating lubrication without extremely high load requirements.

APPROVALS AND QUALITY LEVELS : AGMA 9005 - F16, US STEEL 224 / AISE 224, DAVID BROWN S1. 53. 101 (E)

COMPRESSOR OILS

Repsol oils for compressors and refrigeration equipment are designed to guarantee the optimal performance, maximize efficiency, reduce maintenance cost and unexpected shutdowns in the plant. The status of the equipment often holds the key to ensure a smooth operation in many industrial plants. Therefore, an essential part of maintaining the operating system is selecting the right lubricant with extra emphasis on antioxidant property.

Repsol has designed a range of high quality lubricants formulated using refined hydrotreated GII base oils and cutting-edge additives. This allows them to exceed all the requirements of different types of compressors in the market. Repsol compressor lubricant product range from optimized formulations for normal working conditions to long-life synthetic air compressor oils for severe operating conditions when reliability of the equipment is challenged.

The range is complemented by oils for refrigeration systems with naphthenic base oils. Such oils are miscible and compatible with freon and ammonia refrigerant gases which are commonly used to ensure the compressor is correctly lubricated at low temperatures.


COMPRESSOR OILS

REPSOL MERAK VDL

ISO GRADE Viscosity at 100ºC (cSt) Viscosity index Pour point (°C) Conradson carbon (%) RPVOT (min) (Oxidation Stability)

32 5.4 110 -24 0.05 1300

46 6.8 110 -21 0.05 1350

Merak VDL range of products is considered Repsol top tier product for compressor lubrication, specially recommended to be used in screw compressors (VG 32 & 46) and cylinders, rotary or reciprocating compressors (VG 68) for air or inert gascompression.Its extraordinary high-quality hydrotreated base oils and the additives selectedincrease its oxidation resistance, ensuring good protection against corrosion andwear along the compressor unit. The lubricant also helps to cool down thesystem very efficiently preventing overheating and reducing possible prematuredegradation of the oil. Thanks to its ashless additive technology, this lubricantperforms extremely good in exhaust valve lubrication, avoiding sticking due toelectric shocks deposits. The highest RPVOT in the market for GII technology willallow you to reach up to 6000 running hours in the most demanding screw aircompressors. The right choice for lubricating equipment with high dischargetemperatures ( up to 220 C).

APPROVALS AND QUALITY LEVELS :DIN 51506-VDL and VCL ISO 46; 68 y 100 , ISO 6743/3 DAA, DAG , Certified results for OIL-TECH ref Al-34877

68 8.6 111 -15 0.05 1350

REPSOL ICE OIL

ISO GRADE Viscosity at 100ºC (cSt) Density (g/cm3) Pour point (°C) Flash point (°C)

32 4.7 32 2750 0.890 -45 185

General purpose naphthenic oils for refrigeration compressors using freon, R12, R22, ammonia, or carbon dioxide as refrigerant. Repsol Ice Oil guarantees that the compressors are protected at low temperatures. The oils are highly compatible but not miscible with the gases to create one lubrication phase keeping the right viscosity along its used. Suitable for all type of industrial equipment requiring oils with a very low pour point.

APPROVALS AND QUALITY LEVELS : DIN 51503 KAA , ISO 6743-3B-DRA

Viscosityat 40ºC (cSt)

Viscosityat -150ºC (cSt)

46 5.7 46 5700 0.893 -43 195

68 7 68 12000 0.896 -33 205


HEAT TRANSFER OILS

Repsol has brought the technology used in Europe and launch this product in Asia. Our heat transfer oil has shown extremely good results in heat transfer systems. It reduces adverse impact from coking deposits, improves detergency and dispersancy features to keep the pipes clean and avoids blockages which tend to reduce efficiency.

Repsol has also developed effective lubricants for use in closed heating systems. Our heat transfer oils offer you higher energy efficiency. Customers testimonies suggest long service life thanks to their resistance to degradation and sludge formation.

REPSOL MULTIGRADO TERMICO 32

APPROVALS AND QUALITY LEVELS : ISO 6743/12-QB , DIN 51522-Q

Viscosity at 40ºC (cSt) Viscosity at 100ºC (cSt) Viscosity index Pour point (°C) Flash point (°C) Thermal stability (°C)

37 5.8 102 -12 220 300

Mulitgrado Termico is a specially formulated industrial grade lubricant for use as a heat transfer oil. It is formulated using highly refined hydrocracked base oils with dedicated additive technology. This enhances the cleanliness throughout the system and minimises carbon deposits which tend to block the pipelines. Additionally, the superior base oil used, provides outstanding oxidation resistance and guarantees the right performance for a longer period. It is a top tier oil to be used in heat transfer systems where the temperature reaches up to 300 ºC.


CIRCULATING OILS

Repsol circulating range of products offer you the option to choose based on your load requirements. The CIRCULACION range has shown reliable performance when lubricating large bearings normally used in steel plants. They are designed to have appropriate viscosity/temperature characteristics, low foaming tendency and outstanding water separation properties (especially useful working in very humid environments with a lot of moisture). In addition, they protect equipment against corrosion and the hydrotreated Group II base oil used and the special antioxidant additives resulting in long service life and less unexpected maintenance shutdowns.

Enhanced demulsibility performance tested in in-house bench test especially developed in our R&D center to push our limits even further than Standard Specifications.

This range of products are especially developed to lubricate rolling mill bearing. It meets the requirements of MORGOIL bearing manufacturers.


CIRCULATING OILS

REPSOL CIRCULACION EP

APPROVALS AND QUALITY LEVELS : ISO 6743/2 – FC, DIN 51517 part 3 – CLP, load requirements according with DIN 51524 - HLP

Premium circulating oil for lubricating bearing subjected to very severe operating conditions (such as rolling mills) due to its extreme pressure property. Specially developed to lubricate rolling mill bearings where the moisture in the environment is especially high. Repsol Circulacion EP has outstanding demulsibility and allow water to be shed from the oil. The water may be easily removed by centrifuge from the system, protecting the equipment against corrosion, poor lubrication and premature wear. They are also suitable for the lubrication of many low-speed large-diameter plain bearings by means of drip feed, oil bath or oil ring lubrication

320 24 95 20 240 PASS

ISO GRADE Viscosity at 100ºC (cSt) Viscosity indexWater Separability

at 82 °C (Min) Flash point (°C) FZG (Step 12)

220 18 95 20 235 PASS

460 30 95 -9 265 0.1 20

320 24 95 -9 235 0.1 20

REPSOL CIRCULACION

ISO GRADE Viscosity at 100ºC (cSt) Viscosity index Pour point (°C) Flash point (°C) TAN

(mg/KOH/g)Water separability

at 82° (min)

220 18 95 -9 230 0.1 20

APPROVALS AND QUALITY LEVELS : ISO 6743/2 - FC , DIN 51517 part 2-CL , DIN 51524 - HL

General purpose fluid for lubricating bearing subjected to medium to high load conditions. The enhanced protection by Repsol Circulacion increases the service life of the equipment. It has the same water separability function as Repsol Circulacion EP.

Repsol Circulacion is highly recommended in non-EP applications where the water separation is a critical issue.


TURBINE OILS

Repsol’s range of turbine oils covers all the lubrication needs of modern equipment, ranging from the turbines in hydroelectric plants to steam turbines and gas turbines in combined cycle power plants, ensuring optimal lubricant performance during its service life, while protecting the critical units and maintaining long drain intervals.

Repsol turbine oils fulfill majority international quality standards, as well as the most demanding requirements of original equipment manufacturers such as Alstom, Siemens, Solar and General Electric. Furthermore, we have developed more stringent anti-oxidant in-house tests to push the limits of these oils.

The high temperatures that can be reached in some gas turbine bearing requires high thermal-resistant lubricant against oxidation. Thanks to the synthetic GIII technology used in our lubricants, Repsol has a wide variety of high performance products in the control of Varnish and Sludge build-up to achieve exceptional result in the most demanding turbine lubrication challenge.

REPSOL ARIES TURBO GAS CC 32

APPROVALS AND QUALITY LEVELS :GEK 101941 A & 28143b , GEK 32 568 F , Siemens / KWU TLV 9013/04 and 9013/05 - , BS 489 (CIGRE) , Alstom HTGD 90 117 ,DIN 51515 Part 2 L-TGP , ISO 8068 L-TGSE , SOLAR ES 9-224Y Class II , MAN D&T SE TED

Top tier turbine lubricant developed to meet and exceed the demands of latest high efficiency gas turbine systems. Repsol Aries Turbogas CC exhibits exceptional antioxidant resistant under extremely high oxidative conditions, providing enhanced equipment protection and extending oil drain intervals. Showing outstanding bench test results in particularly TOST and RPVOT, the premium turbine oil demonstrates this property by extending service life, providing large savings to plant maintenance budget. The excellent sludge and varnish control allow the lubricant to perform in the turbine bearings at high temperature, with minimal deposits build up. It has a balanced formulation with EP properties to lubricate the gearbox coupled in the turbine shaft. Gathering all the key features this lubricant can provide such as strong resistance to oxidation, good deposit control and long drain oil interval, Repsol offers enhanced anti-wear protection for such heavy load equipment, helping our customers to maintain the optimum operating condition under very challenging situations.

ISO GRADE Viscosity at 40ºC (cSt) Viscosity at 100ºC (cSt) Viscosity index Pour point (°C) Flash point (°C)

32 32 5.9 120 -15 230


TURBINE OILS

REPSOL TURBO ARIESTurbo Aries technology has been developed to comply with the stringent requirements in the lubrication of steam and medium-duty gas turbines stated by major turbine manufacturers. It has been designed to exceed the highest oxidation performance required by modern turbine Specifications.

Turbo Aries have outstanding filterability, excellent resistance to rust and corrosion and good air release features. Turbo Aries contains anti-wear protection and can be used also in geared turbine applications.

More than 11.000 running hours are attained in the toughest bench test performed, to confirm its antioxidant capability. This is TWO times more than what was stated in the harshest OEM specification for gas turbines. Outstanding RPVOT result is 4.5 times better antioxidant performance than the values requested in GEK specifications for gas turbines.

APPROVALS AND QUALITY LEVELS :DIN-51515 Part 1 L-TD and Part 2 , DIN-51506 VDL , AGMA 9005-F16 , British Standard BS 489 , ISO 8068 TGA/TGE & TSA/TSE ,GEK 101941A; 107935A; 27070; 28143B; 32568J; 46506 , SIEMENS FLUID SPEC 65/007 , SIEMENS AG TLV 9013 04; 9013 05 , Indian Standard IS 1012

68 8.6 111 -15 246 >10 000

ISO GRADE Viscosity at 100ºC (cSt) Viscosity index Pour point (°C) Flash point (°C)

32 5.4 110 -24 210 11602

46 6.8 110 -21 226 >10 000

Hours to reach TAN = 2 mg KOH/g


SPECIAL APPLICATIONS OILS

A preview of some oils that Repsol has developed for some specific customers to highlight our custom-centric approach. Repsol lubricating oils for special applications are developed to cover most of the industry’s needs in your transformation process.


REPSOL TEXTIL Lubricant oil made with high quality base oils undergoes a stringent refining process and a final hydro-finishing step, to which rust-inhibiting additives are included, and whose rust protection and anti-foaming properties provide the product with excellent lubrication properties and ideal performance during use. Light-colored, low viscosity oil designed to meet the maximum quality standards of the equipment used in the textile industry without staining the material. A product with high chemical stability and excellent antioxidant

ISO GRADE Viscosity at 40ºC (cSt) Viscosity at 100ºC (cSt) Viscosity Index Pour point (°C) Pour point Open Cup(°C)

22 22 4.4 109 -15 215

capacities that guarantees long periods of the lubricant’s applicable service life. Special anti-drip characteristics, that prevent the lubricant from splashing and dripping, thus avoiding staining the material that is being woven.Oil recommended for use in all textile industry machines that perform at high speeds and low load: spindles, twisters, needles in knitting machines, etc

SPECIAL APPLICATIONS OILS

REPSOL ZEUS GUIA

APPROVALS AND QUALITY LEVELS :ISO 6743/4-HG, DIN 51524, Part 2 HLP 68, ISO 6743/13-G, Cincinnati Lamb P-47 (ISO 68)

Premium slideway oils for the lubrication of horizontal and vertical machine-tool slideways with enhanced stick-slip feature to provide the right lubrication without oil losses. Oil suitable to protect the hydraulic system providing the expected anti-wear and antirust protection.

ISO GRADE Viscosity at 40ºC (cSt) Viscosity at 100ºC (cSt) Flash point (°C) Stick-slip ratio Wear 4 Ball test (mm)

68 68 8.8 220 0.77 0.43

GASOMETRO

APPROVALS AND QUALITY LEVELS : ISO 6743/2 – FC, DIN 51517 – CL

Premium Product specifically designed to seal gas storage tanks. Performs exceedingly well due to its excellent demulsibility and outstanding antioxidant features to deal with the harsh environment the oil must face in the application. Viscosity stable product to reach longer and seal the tank properly while avoiding gas leakages.

ISO GRADE Viscosity at 40ºC (cSt) Viscosity at 100ºC (cSt) Flash point (°C) Pour point (°C)

100 100 11.5 262 -19


IN-SERVICE OIL ANALYSIS

At Repsol, we are aware of how important it is to guarantee that your machinery and mechanisms operate in top condition. To do so, we must ensure that they are properly lubricated.

The ADOC program is an exclusive service that we

of experience analyzing lubricants. Through regular analyses of in-service oil samples in our lab, the ADOC program tells you about the current condition of your machinery and mechanisms, as well as any changes, while predicting mechanical failures before they occur.

Advantages of the ADOC program:

• Improves equipment performance and productivity.• Reduces maintenance costs and unscheduled downtime.• Prolongs the useful life of lubricants and mechanical components, thereby minimizing the associatedreplacement costs and the capital tied up in spare parts.• Allows for maintenance and control interventions to be scheduled.• Brings about a significant improvement to the optimal working conditions of lubricants and components.

Other services:

Technical assistance

specialized training on lubricants.

On-site assistance services

performance, sample selection, and the solution of machinery-related problems to help increase

On-site lubrication servicesWe take care of everything to ensure that lubricants are not a cause for concern

sample taking, collection of used oils, etc.

Development of customized lubricants to overcome specific problems

TECHNICAL ASSISTANCE SERVICES



Scan the QR code to find out more about our products for different segments through our interactive REPSOL catalogue

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EPSO

L. J

ULY

2020

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Lubricants for Industrial Applications

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