SUPER FURNACE

A better idea

(MANUFACTURER OF ALL KINDS OF INDUSTRIAL FURNACES AND

SUPPLIER OF FURNACE REFRACTORIES AND FURNACE SPARE PARTS)

Website: http://www.superfurnace.hpage.co.in

http://faridabadfurnace.gnbo.com.ng/

http://superfurnace.gnbo.com.ng/

http://faridabad-furnace-manufacturer.blogspot.com/

E mail: - superfurnace.c@gmail.com

pankajchauhan.c@gmail.com

Mobile no: - +919958837764

+919810111914

(Plot no- 44, 16/2 karkhana bagh, Mathura road

Faridabad, Haryana) ……………………………………………………………………………………………………….

Dear Sir/Madam,

We would like to inform you that we are designing and manufacturing most modern, Sophisticated

& Advanced Oil fired; Gas fired Furnaces, especially for Stress relieving, LPG CYLINDER HEAT

TREATMENT FURNACE

Our firm is engaged in the manufacturing of LPG Cylinder furnaces and any other type of furnaces

for the heat treatment of cylinder.

Roll Down type Heat Treatment Furnace

Process Capabilities:

Stress Relieving

Tempering

Pre-heating

We manufacture fuel heated & fuel efficient roll down type furnace for stress relieving of cylindrical

shaped components. The furnace maintains high temperature uniformity through sophisticated

temperature control system. The furnace is manufactured in different capacities as per the

requirement.

Salient Features:

Simple design & easy to control

Heavy reinforced structure of rolled structural steel.

Available with high efficiency recuperative system, in fuel fired design.

High grade refractory lining ensures higher thermal efficiency.

Door sealing arrangement results lower heat losses.

Component Processed :

Stress Relieving LPG Cylinders

Heat Treatment of Cylinders shaped components

Pre-heating of C.I. sleeves / liners of cylinder blocks

Our firm has a full range of Cylinders Heat Treatment Furnaces up to a capacity of 60 cylinders per

hour to offer to Cylinders Manufacturing industries. Heat Treatment line comprises Hardening and

Tempering Furnaces with Quenching Facilities. The hardening furnaces can be walking beam type

with quenching system for polymer or oil as per process requirement and tempering furnaces can be

walking beam or conveyor type.

Cylinders can be manually placed on a charging conveyor in front of walking beam hardening

furnace. Walking beams of hardening furnace will pick-up the cylinders from the conveyor and will

move inside the hardening furnace at required spacing from charging to discharging end. The heated

cylinders will be discharged out of the hardening furnace one by one and will be placed over the

cradle of the hydraulically operated vertical or rotary type quenching system which will immerse the

cylinders into the quenching oil. After the quenching cycle is over, the cradle will lift-up from the

quenching tank and the cylinders will be moved forward to charge side of the tempering furnace by

means of electro-mechanical discharge conveyor.

Heat Treatment Furnaces � Heat Treatment Salts for Hardening, Tempering & Ovens & etc. � non-Ferrous Melting Furnaces. � Hot Air for blowing in pipe galvanizing. � Melting & holding Furnaces for Aluminium, Zinc, � Copper, Brass, Silver, Tin and gold etc. � Latest Zinc Oxide Plants.

� Control panels.

Profile

To fulfill the varied requirements of various industrial applications, we, Super furnace,

have come up with a wide range of industrial equipment that has been appreciated for their

smooth functionality, durability and reliability. The company is a growing manufacturer,

exporter and supplier of hi-tech machines and equipment meant for effective non

ferrous Smelting, Heating, Holding, Melting and Re-Cycling process, which are

encouraged and undertaken at almost every industrial house. We offer Al. Recycling

Plant, Lead Smelting Plant, Zinc & Copper Melting Plant, Electrical melting cum

holding Furnace, Billet Re-Heating Furnace and Air pollution control system. At our

company, the best of engineering and designing skill are materialized to fabricate a series

of world class furnaces and allied equipment.

The entire range of aforesaid industrial products is manufactured using latest technology

with qualitative range of raw materials and components that makes our products

distinguished from other similar products. We have always followed standard

manufacturing practices that have helped us in maintaining optimum quality standards. We

understand the value of money invested by our clients and ensure optimum clients

satisfaction.

Mission & Vision

We have been setting a milestone of success and achievements owing to advanced

engineering works and fine designing skills since the day of inception. Serving clients to

their utmost satisfaction through a series of perfect machines and equipment is our

Mission. Our Vision is to fabricate an impressive line of smelting plant, recycling plant,

heating furnace, etc. in various designs and models as an absolute product solution for

every client. We focus on precision, perfection and total customer satisfaction at all stages.

VARIOUS PRODUCTS OFFERED BY US

FURNACES FOR NON FERROUS METALS

OIL FIRED FURNACE

1) Aluminium Melting Plant

Our clients can avail from us complete Aluminium Melting Plants that have been

manufactured using high-grade material.

a) Gas/oil fired and electric die casting furnaces/Crucible furnaces

We are instrumental in offering a comprehensive range of Crucible Furnaces. Offered at

cost effective prices, these are easy in operation thus demanding negligible maintenance.

Die casting furnaces which runs by Gas i.e. natural gas and also oil fired

furnaces. We made these furnaces in such a way that their consumption is very

low. Our product quality is very good in the market. Till date what ever furnace

we supply has given to our customers very good results.

Our Aluminium melting furnace are designed in such a way that the crucible

life increase.

Our organization offers a wide range of Crucible Tilting Furnace which is used

for melting or keeping the melted state of nonferrous metals. The range is

precisely designed by qualified engineers who make use of advanced machinery

for fabrication. We deliver high quality crucible tilting furnace which is widely

appreciated for robust construction and high performance.

Our range of Crucible Type Aluminum Melting Furnace is fabricated by using

quality components and is quality tested on different parameters to ascertain that

it is flawless and efficient. These products are basically energy saving aluminum

melting furnaces which are primarily used for various melting purposes.

b) Skelner Furnace Hydraulic Tilting Manually Door Skelner/ Hydraulic Door Skelner/ Sliding Door Operated Manually

i) Hydraulic Tilting Skelner Furnace with Hydraulic Doors

We also offer Hydraulic Tilting Skelner Furnace with Hydraulic Door operated for our

clients. Our clients can avail from us a wide range of Skelner furnaces that has been

manufactured using high-grade material for enhanced effectiveness. These furnaces have a

melting chamber that is equipped with burners & recuperator. A hydraulic is used to tilt the

melting chamber in order to discharge the molten metal.

ii) Hydraulic Tilting Dross Melting Furnace

Our company is also known for providing Hydraulic Tilting Hydraulic Dross Melting

Furnace at the best competitive prices. These dross melting furnaces are high power system

designed to deliver optimum melt rate and energy efficient performance. We offer our

range at industry leading prices.

iii) Skelner Furnace Sliding Door Operated Manually

We also undertake design, engineering & fabrication of these furnaces on turnkey basis to

ensure maximum utility to the client. Further, our technologically advanced manufacturing

facility enables us to offer custom designed Skelner furnaces as per the client’s

specifications.

iv) Aluminium Reverb Melting Furnace

Reverb furnaces are direct-fired, open hearth furnaces used for melting and holding

aluminum. Applications for the reverb furnace include melting sows, solids and scrap,

along with alloying the molten metal before casting into usable forms.

Our reverb furnaces have the reputation for premium equipment that delivers constant,

predictable pour rates for quality output. We provide central melt, stationary and tilting

reverbs, rotary furnaces, tilting barrels and holding furnaces.

We deliver complete solutions, offering superior construction, advanced control systems,

combustion alternatives, quality linings and professional installation services.

We offer the following three types of Skelner Furnaces:

• Hydraulic Tilting Manually Door Skelner

• Hydraulic Tilting Hydraulic Door Skelner

• Skelner Furnace Sliding Door Operated Manually

c) Rotary Furnace (Aluminium Melting Plant)

Our experts are occupied in manufacturing a wide range of Rotary Furnace that is available

in various capacities. Rotary furnace is gas fired, diesel fired of furnace or oil fired. The rotary furnace is rotated or tilted. We are a trusted name engaged in manufacturing superior

quality Rotary Furnace. Duly lined with refractory lining in combination with Castable of

wide grades, the ranges outstandingly perform, achieving the maximum efficiency of the

furnace. Further, the lining also reduces the skin temperature of the furnace. Precision

engineered product finds application in industries including forging industry, aluminum

industry. The furnace is very usable for melting the Aluminium especially in the case of

scrapmelting.

We offer the following types of Rotary Furnaces:

i) One Side Cone Rotary Furnace

We also deal in One Side Cone Rotary Furnaces. These products are manufactured with the

most advanced technologies and high quality raw materials. They are commonly used for

precise heating of various types of materials. Our team of experienced professionals

conducts extensive research to provide a flawless product, which is with accordance to the

international standard.

ii) Hydraulic Tilting Rotary (TRF)

Our range of rotary furnace is offered with separate control panel & hydraulic / mechanical

tilting arrangement. Appreciated for excellent quality, these are used in Aluminium scrap

melting. We also offer customized form design according to the clients' details.

2) Copper Melting Plant

i) Rotary Type Melting Furnace

We are a prominent name engaged in manufacturing a qualitative range of medium

frequency Rotary Type copper melting furnace for melting copper and copper based alloys.

Offered at industry leading prices, our induction melting furnaces are superior with respect

to their productivity and energy efficient performance.

ii) Tilting-type copper Melting Furnace

We also provide our clients with Tilting-type melting Furnace which is used in Copper

melting plants. These furnace are available in various range various from 500 kg to 1000

kg. These furnace are available with us in crucible type, in this furnaces these are fired by

indirect firing that is flame is not in direct contact with the metal like in other cases and all

the metal will be melt in the crucible. These are very durable and made up of high quality

raw material.

3) Ingot Casting Machine (Aluminium Melting Plant)/(Copper Melting Plant)

Our continuous casting/ingot casting machines are available with different

moulds to suit many applications. Manufactured as per client's specifications and

requirements, our machine is superior in quality efficiency. These are used to

melt and cast in continuous lengths a wide range of copper/ Aluminium and

copper-based/Aluminium alloys and other application. Some features of our

products:

• Durable service

• Supreme strength

• Trouble free operation

• No maintenance

i) Aluminium Ingot Castor Chain Conveyor

Ingot Casting Conveyor:-

We are offering a wide range of Ingot Casting Conveyors that is appreciated by the clients

for confirming to international quality standards. These conveyors are considered to be

effective in pouring a number of moulds at a time. This is done with accurate control of the

volume of metal poured into each mould and makes sure minimum dross formation and

consistent ingots.

Ii) Roller Conveyer

We are engaged in offering an extensive range of Roller Conveyers, which is manufactured

in line with the latest technological advancements. When the material has to be moved,

conveyed, accumulated, fed or turned, Roller Conveyors are perfect for handling and

transport of unit loads. These are fabricated using high quality material, with roller

bearings, housings and seals specially designed for optimum quality performance for

meeting the requirements of modern material handling. Our range is widely used assembly

lines in the electronics industry and production plant in various industries.

iii) Cube Type Mould

We are offering to our clients with Cube type moulds. Made of high quality metal, these

are used for concrete strength testing, which requires test specimens to be cast in a number

of standard sizes for compression and flexible strength determination.

iv) Conveyor

Our conveyors are designed with advanced technology for its effective use in material

handling applications across various industries. These conveyors consist of two end-pulleys

and a continuous loop of material that rotates about them. The elevator belts are crafted for

vertical applications and have attachments such as buckets or trays. All conveyor units

have robust steel structure frame and rugged belt that guarantees long life performance. We

offer conveyors in different load carrying capacities based on the requirements of the

clients.

4) Crucible Furnace for Lead Plant

We also manufacture high quality Crucible Furnace for Lead Plant. These types of furnaces

are fabricated using premium quality raw material, which are procured from reliable

vendors of the industry. Our range is available in various dimensions, and can be

customized as per the client’s specifications.

5) Pollution Control & Monitoring Equipment We are a prominent name engaged in manufacturing Pollution Control & Monitoring

Equipment.

a) Settling Chambers

Dust Settling Chambers are required to discharge dust free gas. We manufactures dust

settling chambers for sponge iron plants. Dust settling chambers are also installed in all our

turnkey sponge iron plants.

b) Cooling Tower

We offer Round Bottle Shaped Cooling Towers. These are compact, heavy duty and

efficient cooling tower with a long services life & aesthetic design. Owing to these

features, these cater to various industries and HVAC applications. Due to the self rotating

sprinkler, the water is properly distributed over the PVC Fills. The shape facilitates in

desired airflow. Being round in structure, the air flow of the tower is properly distributed.

c) Centrifugal Air Blowers OUR firm offers an extensive range of high, medium and low pressure industrial fans

and blowers for combustion air, atomizing air, dilution air, recirculation, ventilation,

exhaust and high-temperature applications. Standard blowers are available in eight

discharge positions with options for direct, v-belt or coupling drive units. Optional

accessories include v-belts, pulleys, belt guards, motor slide rails, inlet air dampers,

outlet air dampers, anti-vibration pads, inlet air filters, access doors and transition

pieces. We also designs special fans to customer specifications from 50 to 3000

mmwg pressure and up to 335 horsepower, as well as stainless steel construction fans

for use at high temperatures up to 800°C.

c) I. D. Fan

Our ID Fans are high quality boiler spares that are widely used in various industry

applications. These are available varied dimensions and specifications to suit the demands

of customers. Based on advanced technology, our range can be availed at market leading

price.

d) Air Pollution Control System

Cleaning the environment and ensuring lesser air pollution is our prime motto. For this, we

offer cost effective and efficient Ventilation Systems, which are used for cleaning

contaminated air. The air around an industrial area is mainly polluted by harmful gases,

dust and other pollutant in particle or granule forms. Our ventilation systems are precision

engineered to meet the rigorous pollution control standards of various industries. We also

customize these systems as per the requirements and demands of our clients.

e) Chimney

Industrial chimney that is immensely used in various industries to expel out the poisonous

gases from the industry and keep the working environment safe. We are well renowned as

one of the distinguished chimney system manufacturers. We are engaged in manufacturing

a wide range chimney.

f) Wet Scrubber

We are offering a wide range of Wet Scrubber, which is designed to control and curb the

toxic fumes from the various processes. These scrubbers are fabricated using premium

grade raw material and are strictly in conformation with the international quality standards.

High performing and energy efficient, our range of scrubbers are also available in

customized options to the clients. The efficiency is as high as 95% for particle size up to 5

micron

g) Cyclone

We manufacture a quality range of Cyclone Dust Collectors, which is used in collection of

coarse dust particles. The procedure involves introduction of dusty air in the cyclone

separator from the top through the inlet pipe. The pipe is tangential to the cylindrical

portion of the cyclone. Our range is useful in vacuuming any type of dust or powder from

the powder coating plants. Customization and affordable prices are the factors behind our

highly demanded range.

6) Combustion Equipment

a) Heating & Pumping Equipment

We provides filtered and at preset pressures the light fuel oil like LDO, HSD etc to the

furnaces, kilns, ovens, dryers, boilers etc. Presized and completely assembled on a skid,

we are ready for connection to on-site fuel supply and electrical power. Depending upon

process application, simplex and duplex units are available.

b) Conductivity Type Heat Recovery System

We also offer our clients with Conductivity Type Heat Recovery System used to recover

the waste heat energy. We offer our clients a wide variety of super efficient Waste Heat

Recovery System that harnesses all types of heat, originating from various fuels, and from

different industry sources. These systems work on the basic principle of utilizing the heat

energy from exhaust gases that are produced from diesel engines, gas engines, gas turbines,

furnaces, or industrial process plants. The gases that are to be discharged into the

atmosphere are cooled down by this system, and converted into electricity, steam or hot

water.

c) Single Stage Blower

Our company offers a complete range of standard Single Stage Blower for flow rates from

25 cu. mt. /hr through 10,000 cu. mt. /hr in single stage and up to any capacity in parallel

configuration for working pressure range up to 1kg/sq. cm. These are available as total

package units, ready to install or as bare blower units for replacement.

e) Double Stage Blower

We bring forth an extensive range of Industrial blowers which provides free motion and

constant air flow. Our designed industrial blower completely meets the industry standards

for high efficiency and trouble free operation. Our industrial air blowers are available in

single and double stage. Our manufactured blowers are fabricated from quality raw

material like mild sheets and consist of dynamically balanced impellers.

f) Radiant Type Heat Recovery System

We are instrumental in designing and manufacturing a wide range of radiant tubes and

retort type that is used for indirect heating in various gas fired and control atmosphere

furnaces.

g) Recuperator

We are also one of the few names to offer premium Recuperator system at competitive

prices. This system is a heat recovery system which can be installed on exhaust path.

Designed in accordance to air/fuel ratio, it consists of a recuperator that is selected

according to air/fuel ratio the shell and tube type. It is to be noted that the recuperator can

pre-heat the combustion air to the tune of 250 C to 300 C and preheated combustion gases

are used along with the fuel as combustion fuel mixer. Its chimney is designed up to 1

meter level from the furnace top and atmosphere temperature can be felt by the operator or

shop level from the furnace top. In addition to this the carbon content is very much less and

is within the population control board norms.

7) Furnace Oil Handling System

a) Oil Tank

A well established name; we are engaged in providing oil tank. These are known for large

storage capacity (upto 25 KL), compact design and sturdy construction. Our furnace tanks

are made as per the industrial quality standards.

b) Oil Filter With Out Flow Heater

Our ranges of Furnace Oil Filters are designed according to international standards.

Designed in compliance with various industrial standards our array is provided with

convenient spin on design that helps to lessen the wear and tear of engine.

c) Out Flow Heaters

Out flow heaters are used to reduce the viscosity of the furnace oil and thereby enabling an

easy flow through pipelines and exerting fewer loads on transfer pumps. They consist of

one or more renewable cartridge type heating elements , thermostat , indicating bulb, dial

thermometer , air break contactor and matching flange in outflow heater, only that quantity

of oil is heated upto about 50 degree c, which is flowing out of the tank

d) Oil Pumping System

Oil Pumping System allows supply of oil to burners at specified pressures & temperatures.

Furnace oil heating pumping filtering unit is used for oil preparation-a vital phenomena for

the efficient operation of low air pressure and pressure jet oil burner. It's available as a

factory finished unit in duplex versions. They comprise of oil heater fitted with renewable

cartridge type heating element, gear oil pump with motor, oil filters, ball valves, pressure

regulating valves & instrumentation

FURNACES FOR FERROUS METALS

8) Billet Re-heating Furnace

Pusher Type Billet Reheating Furnace upto 50 Tonnes/hr. capacity. These furnaces are mostly used in Steel Rolling Mills.

Our firm is actively engaged in consultancy, manufacturing

and supply of complete rolling mill plant, combustion

equipment and billet re-heating in India and abroad for the

last several years. Our clients are in all over India, Middle East Countries of Asia and Eastern Countries of Africa. We are

capable of manufacturing billet reheating furnace. These are qualitative in

terms of their technical accuracy and design efficiency. The salient features are:

• Capacity: 5 to 50 Metric ton / hr. • Temperature: 1300°C • Design: Pusher Type Double Zone Pusher Type Triple Zone. Pusher Type Triple

• Bottom fired.

• Low fuel consumption of 0.3 x 106 K.Cal/tonne. • Burning losses are minimum (less than 1%). • These furnaces are either oil fired or gas fired.

• Continuous availability of stock at the rated capacity.

Capable of heating billets/ingots upto 200 mm sq. for top firing and upto 300 mm sq. for top and bottom firing furnaces.

9) Metal Handling Equipment

In a typical heating application of ladles in steel plants our film burners can save as much

as 50-60% of fuel. The ladle heating time has been reduced substantially and a specific fuel

consumption of about 3-3.5 liters per tonnes of ladle capacity has been achieved.

a) Horizontal Ladle Preheating Systems

We are engaged in offering a superior quality Horizontal Ladle Preheating Systems that can

be run by various fuels like HFO, Coke Oven Gas and Oxy Fuel. It is designed and

produced in compliance with highest quality standard using finest material at vendor's end.

Preheating system we offer comprise ceramic fiber lining, frame of SAIL steel, standard

electrical/ fuel motor and standard bearings.

b) Molten Metal Transfer Ladle

Molten Metal Transfer Ladle is a refractory product, which is basically used for molten

metal transfer. Ladles enable molten Aluminium to be held at temperature for extended

periods, keeping metal clean.

10) Conveyorized Furnace for Spring Tempering Our conveyorized furnaces are used for continuous heat treatment of smaller

components such as motor laminations, automotive springs or other critical items in

normal or special atmospheres. We have a large reference base of users for our

conveyorized tempering furnace designs.

Thanks & Regards Super furnace

Pankaj chauhan 09958837764

Plot no 44, 16/2 Karkhana bagh, Mathura road Faridabad(Haryana) 121003