low-voltage MOTORS - Siemens Türkiye · made special designs. There are motors for every sector,...

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low-voltage MOTORS Breathtakingly powerful Drive solutions in their element

Transcript of low-voltage MOTORS - Siemens Türkiye · made special designs. There are motors for every sector,...

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low-voltageMOTORS

Breathtakingly powerfulDrive solutions in their element

Page 2: low-voltage MOTORS - Siemens Türkiye · made special designs. There are motors for every sector, ... we offer energy-saving motors for an efficient energy balance, ... Enclosure

Contents

Compact power without limits 2/3

Motors that certainly won’t leave you cold

Energy-saving motors 4/5

Operate to your advantage

Explosion-protected motors 6/7

Maximum safety with high efficiency

NEMA motors 8/9

Powerful, robust, reliable

Modular installation concept 10/11

The building block system for all requirements

Sector-specific motors 12/13

Tailor-made for every application

Customized motors 14/15

Special solutions

Always the right drive system 16

Complete solutions from a single source

Worldwide service 17

Everything to support you

Page

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Finding a solution for a drive task is always exciting because

each one is different. But one thing remains the same: the need

for a viable, safe and integrated solution. Siemens offers this so-

lution using drive systems and automation technology ranging

from frequency inverters and distributed drive systems through

to a complete range of low-voltage motors: standard three-

phase motors that satisfy diverse requirements, but also tailor-

made special designs. There are motors for every sector, every

application and for worldwide use. In terms of innovation, they

are always well ahead of the pack.

Always the right power

With an output range from 0.06 to 1000 kW, our low-voltage motors can drive

anything. Depending on your requirements, we offer energy-saving motors for

an efficient energy balance, explosion-protected motors for maximum safety

standards, NEMA motors for worldwide use as well as sector-specific or custom-

ized motors. And all with certified quality according to DIN EN ISO 9001. They

are standard-equipped with a wide range of features for optimum efficiency

and economy at a price/performance ratio that will impress you. We also

guarantee that wherever you are in the world, we will always be there for you –

with production, sales and service.

Modular expansion as far as a complete solution

Thanks to the modular installation concept, our low-voltage motors can be ex-

panded to meet increased requirements and integrated into complete solutions.

Our motors and our MICROMASTER frequency inverters, for example, perfectly

interact to achieve problem-free functionality and a long service life. This all

adds up to a totally integrated and uniform drive system.

Compact power without limitsMotors that certainly won’t leave you cold

2 I 3

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Selection on the Internet

Siemens software tool “Energy-saving

program” is an easy-to-use decision

tool that will help you to select an en-

ergy-saving motor with EFF1 or EFF2:

www.siemens.com/energysavingprogram

Energy costs account for 97% of the life cycle costs of a motor – with procurement and instal-

lation only accounting for 3%. Already now, energy-optimized drives in Germany are saving

about 1.5 billion euros annually. How? With our powerful energy-saving motors. Apart from

the excellent price/performance ratio and the high degree of operational reliability, they also

guarantee a significant reduction in operating costs, up to 45% less power loss and a longer

service life. They fit in every drive system concept and cover more than 90% of all imaginable

applications worldwide.

Energy-saving motorsOperate to your advantage

Frame size 56M to 450

Output range 0.06 kW to 1000 kW

Number of poles 2/4/6/8

Marking – EU/CEMEP efficiency classification, EFF1: 1.1–90 kW, 2-pole, 4-pole, EFF2: 1.1–90 kW, 2-pole, 4-pole

– EPACT (USA): 1–200 HP, 2-pole, 4-pole, 6-pole

Degree of protection IP 55

Voltages All commonly used voltages

Frequency 50 Hz and 60 Hz

Construction type All common construction types

Housing BG 56M ... 225M aluminum, BG 100L ... 450 cast iron

Cooling type Surface air cooling

Temperature class F used as B

Isolation type DURIGNIT® IR 2000, inverter-compatible up to 500 V, optionally up to 690 V

Energy-saving motors – Technical overview

Type spectrum

As one of the few motor suppliersworldwide we offer you a completerange of energy-saving motors:

• Highly efficient energy-savingmotors of the highest EU efficien-cy class EFF1 (High Efficiency)

• Increased-efficiency energy-saving motors of EU efficiencyclass EFF2 (Improved Efficiency)

• Energy-saving motors that complywith EPACT (US Energy Policy Actof 1992) for 60-Hz operation withCC number

Advantages

• Noticeable reduction in operatingcosts thanks to efficiency optimi-zation

• 1LA9/1LG6 motors satisfy EFF1and EPACT efficiency levels simul-taneously

• Extended motor service life andregreasing intervals thanks tolower motor temperature for EFF1and EPACT motors

• High overload reserves in con-tinuous mode (SF 1.15 for1LA9/1LG6)

• All motors are inverter-compatibleup to 500 V

• Less harmful to the environmentthanks to reduction in CO2 emis-sion

• A component part of TotallyIntegrated Automation via a fre-quency inverter and PROFIBUS-DP®

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Explosion-protected motorsMaximum safety with high efficiency

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In hazardous environments, such as in chemical plants, the oil industry or in gas

works, motors have to comply with the strictest safety standards for the protection of

life, machines and the environment. With the explosion-protected motors from

Siemens you are going further than the basic safety requirements: our rugged EEx

motors operate completely reliably even under the most extreme conditions – and

this has been proven worldwide a hundred thousand times over. And what is more,

there are no gaps in our EEx motor range, they meet all requirements with maximum

safety and high efficiency during operation.

Type spectrum

• “Increased safety” degreeof protection – “e” (EEx e II)

• Explosion-proof enclosure –“d” (EEx de IIC)

• Non sparking – “n”(EEx nA, Ex nA)

• Dust explosion-proof

Quality tested

All explosion-protected motorsfrom Siemens have been tested bythe German Federal Institute ofScience and Technology (PTB) or bythe German Coal and Steel Technol-ogy Co. (DMT).

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Motors Type of protection “e” Type of protection “d” Type of protection “n” Dust explosion-proof

Frame size 63M to 355 71M to 450 63M to 450 56M to 315L

Output range 0.12 kW to 400 kW 0.25 kW to 900 kW 0.09 kW to 1000 kW 0.06 kW to 200 kW

Number of poles 2/4/6 2/4/6/8 2/4/6/8 2/4/6/8

Temperature class T1–T3 T1–T4 T3 –

Type of protection II 2 G EEx e II acc. to II 2 G EEx de II acc. to II 3 G EEx nA acc. to Zone 21: II 2D IP 65 T 125 °CEN 50014/ EN 50014/ EN 50021 Zone 22: II 3D IP 55 T 125 °CEN 50019 EN 50018 Ex nA acc. to acc. to EN 50281/

IEC 60079-15 IEC 61241

Guideline 94/9/EG, ATEX 100a 94/9/EG, ATEX 100a 94/9/EG, ATEX 100a 94/9/EG, ATEX 100a

Degree of protection IP 55 IP 55 IP 55 Zone 21: IP 65Zone 22: IP 55

Voltages All commonly used All commonly used All commonly used All commonly usedvoltages voltages voltages voltages

Frequency 50 Hz and 60 Hz 50 Hz and 60 Hz 50 Hz and 60 Hz 50 Hz and 60 Hz

Construction type All common construction types All common construction types All common construction types All common construction types

Housing BG 63M ... 160L Cast iron BG 56M ... 225M BG 56M ... 225Maluminium aluminum aluminumBG 100L ... 355 cast iron BG 100L ... 450 cast iron BG 100L ... 315L cast iron

Cooling type Surface air cooling Surface air cooling Surface air cooling Surface air cooling

Temperature class F used as B F used as B F used as B F used as B

Insulation type DURIGNIT® IR 2000 DURIGNIT® IR 2000, DURIGNIT® IR 2000, DURIGNIT® IR 2000,inverter-compatible inverter-compatible inverter-compatible

up to 500 V, 690 V on request up to 500 V, 690 V on request up to 500 V, 690 V on request

Explosion-protected motors – Technical overview

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Frame size NEMA frame size 56–449

Output range 0.25 HP to 500 HP

Number of poles 2/4/6/8/10

Voltages 3-ph AC 230/460/575 V; 380/445 V

Frequency 60 Hz, 50 Hz on request

Construction type Foot-mount; D flange, C flange, P flange (with/without feet)

Housing Cast iron, NEMA 56: steel

Enclosure type ODP, TEFC, TEXP

We manufacture low-voltage motors according to the NEMA standard for a wide range of

applications to comply with the local specifications of the North American market. Ranging

from motors designed to the EPACT regulations of the USA (specified minimum efficiencies)

through IEEE-841 and motors with NEMA Premium efficiencies: our NEMA motor series guar-

antee maximum operational reliability and a long service life. Designed and manufactured

for rugged operation, our NEMA motors can cope with the harshest industrial conditions –

strictly complying with the international quality standard DIN EN ISO 9001, with maximum

performance for the best possible reliability and efficiency.

Type spectrum

EPACT motors

• Legally required minimumefficiency

• Standard motors for generalindustrial use

• Motors for use under harshenvironmental conditions,all cast-iron construction

Motors with increased

efficiency

• Motors for use under severe envi-ronmental conditions

• Degrees of efficiency optimizedto meet or exceed EPACT regula-tions

• Degrees of efficiency accordingto IEEE-841 Jul 2001-Rev

Motors with NEMA Premium

efficiencies

• Degrees of efficiency recom-mended by NEMA higher thanthe EPACT and IEEE-841requirements

• Motors for use under severeenvironmental conditions,all cast-iron construction

Explosion-protected motors

• Reliable explosion protectioneven under the harshest con-ditions

• Comply with the strict require-ments of Division 1, Class 1(Groups C & D) and Class 2(Groups F & G)

• Designed to temperature class B

• Upgrading for Division 1, Class 2(Group E) is possible

Advantages

• Optimized for the NEMA market

• Easily integrated everywhere

• High quality of operation

• High degree of efficiency

• Rugged, durable, reliable

• High degree of operationalreliability

• For use under severe industrialconditions

• All commonly used numbers ofpoles

• Optionally horizontal or vertical;mounted with C, D or P flange

• Optimal efficiency over thecomplete service life

• Cast-iron housings guaranteemaximum performance andservice life even in corrosiveindustrial environments

• Can be used with variable-speeddrives

AC-Induction Motors according to the NEMA standardPowerful, robust, reliable

NEMA motors – Technical overview

*NEMA:NationalElectricalManufacturersAssociation

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There is a threadedcentering hole at thefan end of the motorfor mounting a rotarypulse encoder.

The external fan mod-ule cools smoothly andreliably with low fannoise.

The brake module cancope with any require-ments.

Modular installation conceptThe building block system for all requirements

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Highly specialized drives must interact quickly and accurately to guarantee the

necessary safety, reliability and flexibility long-term. Thanks to the modularity

of our energy-saving motors and the patented Siemens mounting technology

we can meet these requirements in full. Rotary pulse encoders, brakes or ex-

ternal fans can be mounted onto the basic design as required, individually or in

combination, without the need for special tools. In this way, we guarantee a

future-oriented, adaptable drive system. Our motor concept is not only ex-

tremely flexible, it will also increase efficiency throughout your plant.

Advantages

• Consistently modular structure

• Quick and easy retrofitting atany time

• More efficient planning of thedrive with standard modules

• Easy assembly, start-up andoperation

• Consistent reductions in cost

• Optimized price/performanceratio of the modules

• With IP 55 degree of protection,extremely rugged

• Energy-saving motors equippedas standard with a high efficiency(EFF1/EFF2)

• Inverter-compatible insulationwith DURIGNIT® IR 2000

• Complies with all internationalvoltages

Rotary pulse encoder module

• Easy conversion to controlleddrive

• Encoder module is fixed to thefan end of the motor shaft andthe fan cowl

• Retrofitting is possible withoutthe need for special tools

Mechanical brake module

• Capable of handling stringentapplication requirements

• From start-up and positioning ofmachines through to storage andretrieval technology and machinetools

• As a safety component, it canonly be mounted in the factory

External fan module

• Reliable source of a constant air-flow at low speeds

• Low-noise and constant-speed,powerful cooling even with highor low motor speeds

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Modules Motor size

Rotary pulse encoder 100L–315L

Brake 63M–315L

Braking torque 5–1600 Nm

External fan 100L–315L

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Sector-specific motorsTailor-made for every application

Every sector makes its own demands on drive technology. Our recognition of this charac-

terizes Siemens as a complete supplier with many years of experience. You can therefore

be sure that our engineers are able to understand your individual task specification totally

– standard motors from Siemens drive almost every sector worldwide. And that is not all.

To guarantee you optimum efficiency, we are constantly working on innovative solutions.

We can therefore offer you, in addition to our standard program, sector-specific motors

that satisfy the requirements of specific sectors in full and therefore guarantee maximum

performance.

Smoke Extraction Motors

Our new certified smoke extraction

motors have been specially de-

veloped for buildings or construc-

tion sites with smoke control sys-

tems. This includes buildings fre-

quented by the public in large

numbers, such as discotheques,

shopping centers, movie theaters,

airports, enclosed car parks as well

as industrial buildings, staircases,

tunnels and so on. Our smoke ex-

traction motors can even cope with

high ambient temperatures safely.

In the event of an accident, they

reduce the heat loading on the

building and keep access and

escape routes smoke-free.

Advantages

• Motor series up to 200 kW certi-fied in accordance with the EN12101-3 standard of June 2002

• Reliable fan operation in theevent of an accident

• Duration of operation in theevent of a fault is higher thanrated values

• Axial or radial fan drive is pos-sible

• Smoke-free access routes for ap-propriate fire fighting and savinghuman life

• Reduction of secondary firedamage

• Available from 0.55 kW ratedoutput

• Can be used in previously certi-fied plants without the need forfurther testing

• Special designs are available

Marine motors

Specially designed for use on ships

below deck and for the offshore in-

dustry, our marine motors meet the

requirements of the leading classifi-

cation authorities (BV, DNV, GL, LRS)

and have type-test certificates up to

200 kW output. Acceptance testing

can also be performed for individ-

ual motors by a representative of

the marine classification authority

on request.

Roller conveyor motors

Process roller conveyors in revers-

ing rolling mills are almost exclu-

sively equipped with directly driv-

en rollers today. This places high

demands on the mechanical design

of the drive. Our three-phase roller

conveyor motors for inverter-fed

operation were designed to satisfy

these requirements. They are de-

signed as totally enclosed asyn-

chronous three-phase motors

with a housing of spheroid graphite

iron, ring ribs and strengthened

bearing brackets.

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Customized motorsSpecial solutions

Over the years, we have developed a comprehensive range of standard motors for the

most diverse applications in drive technology consistently based on the precept of being

able to offer customers motors that are suitable for universal implementation, which pro-

vide improved operating performance and high serviceability. Despite this, many drive tasks

demand a special design – i.e. drives that deviate often considerably from the standard

design in active electrical performance or on the passive mechanical side. In cooperation

with our customers, we therefore develop technically and commercially optimized drive

solutions: your drive tailor-made.

An excerpt from our long

list of customized solutions:

• High-performance motors fortextile machines and com-pressors

• Motors with enhancedpower/weight ratios

• Liquid-cooled motors

• Synchronous generators forspare-current sources

• Motors for wood-processingequipment

• Integrated motors for refrig-erator compressors

• Roller conveyor motors forrough-running, e.g. rolling-mill drives

• Pump motors with specialshafts/special material

• Single-phase motors forindustrial applications

• Lifting gear drives

And what does your special

drive task look like?

Are you looking for a solutionto an extremely specific drivetask? No problem, our regionalrepresentatives in Germanyand our branch offices world-wide are always at your servicewith advice and action. Justcontact us without any com-mitment and we will definitelyfind the right solution.

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Motors Smoke extraction motors Marine motors Roller conveyor motors

Frame sizes 80M to 315L 56M to 450 132M to 400

Output ranges 0.55 kW to 200 kW 0.06 kW to 1000 kW 4 kW to 66 kW

Construction types IMB3, IMV1, IMB35 All common construction types IMB3

Frequency 50 Hz 50 Hz and 60 Hz Inverter-fed up to 100 Hz

Number of poles 2-pole, 4-pole and 6-pole 2-pole, 4-pole, 6-pole and 4-pole, 6-pole and 8-pole

Greater number of poles and 8-pole and pole-switching

pole-changing, on request

Voltages 230/400 V/Y, 500 V, ≤ 690 V ≤ 690 V

400/690 V/Y, 500 V/Y

Inverter Inverter-compatible for Inverter-compatible Inverter-compatible for

voltage peak times ts > 0.1 µs ≤ 500 V voltage peak times ts > 0.1 µs

at U ≤ 500 V at the motor terminals at U ≤ 500 V at the motor termi-

(except in the case of fire). nals. Optionally at U ≤ 690 V

Sector-specific motors – Technical overview

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Part of Totally Integrated

Automation

All standard Siemens drives are inte-

grated into Totally Integrated Auto-

mation (TIA). On the basis of this

threefold uniformity in communica-

tion, configuration and data storage,

our drive technology provides solu-

tions for automation tasks that

offer system-wide uniformity, user-

friendliness and a potential for

savings of up to 30%.

Micro Automation Sets for

small-scale automation tasks

Specially for small-scale automation

solutions, Siemens offers modular

sets that have already been assem-

bled task-oriented and tested. Micro

Automation Sets 1 and 12, for

example, have been configured for

applications in drive engineering.

For further information on these and

other sets, visit:

www.siemens.com/microset

Frequency inverters for

every application

Our MICROMASTER frequency in-

verter family combines the highest

technical specifications with flexible

functional scope: from the basic de-

sign MICROMASTER 410 for simple

applications, via MICROMASTER 420

for universal applications and

MICROMASTER 430, the specialist

for pumps and fans, through to

the high-performance version

MICROMASTER 440 with sensorless

vector control and a performance

range up to 250 kW; either as a

high-performance standard design

or tailor-made special design.

There is a wide range of options,

combination and expansion possi-

bilities that make it easy for you to

plan the optimal system. They are

easy to use and have an impressive

price/performance ratio. For further

information about our frequency

inverters, visit:

www.siemens.com/micromaster

Distributed drive technology

Economical inverter motors

The distributed drive solution for

variable-speed drives from 0.37

to 3.0 kW, COMBIMASTER 411 –

a single unit combining the

MICROMASTER 411 inverter and

EFF2 energy-saving motor – not only

saves a great deal of space, but

saves up to 30% costs as compared

to a conventional solution.

Flexible geared motors

With spur wheel, flat, miter wheel

or spur wheel worm gearing, our

geared motors cover the complete

application spectrum, offer protec-

tion even in highly sensitive environ-

ments, run reliably even under the

harshest conditions and can be

integrated into distributed solutions

with ECOFAST.

Uniform connection technique

ECOFAST

The solution for a distributed system

outside the switchgear cabinet –

with standardized connection tech-

nique, system-wide for PROFIBUS-DP

and AS-Interface. With only one

cable for all units – thus greater ef-

ficiency and fewer plant shutdowns.

Save space with MICROSTARTER

The communications-capable direct-

on-line and reversing starter is the

space-saving solution mounted

directly on motors – with an out-

put up to 4 kW and IP 65 degree of

protection.

For more detailed information about

our drive technology, visit:

www.siemens.com/drives

As a complete supplier we offer you, in addition to our three-phase low-

voltage motors, a comprehensive product portfolio of frequency inverters

and geared motors for holistic drive technology: for central and distributed

control, for every requirement and every system through to complete auto-

mation lines and plants.

Always the right drive systemComplete solutions from a single source

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Easy shopping at the Siemens

Mall

It is easy to select from our product

spectrum and order on the Internet.

Under www.siemens.com/

automation/mall you will find all the

information you need clearly ar-

ranged. You can process your

order – from making a selection

and placing an order through

to on-line order tracing – over the

Internet using EDIFACT.

Service & Support

If you need support from a service

specialist, spare parts, advice from

a product expert, or simply an an-

swer to a question, no problem.

Using our hotline or the Internet,

you will soon get the right answer.

Fast contact

Service & Support helpline

www.siemens.com/automation/

service&support

When it comes down to careful planning of your drive, or delivery,

installation, commissioning and maintenance, our experts will always

be there for you – worldwide close at hand in over 130 countries.

Speed is our strength and your advantage whatever the task. In prac-

tical terms, this means to you:

Worldwide serviceEverything to support you

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www.siemens.com/motors