Low Voltage & Medium Voltage Cable Accessoriesinertia-repl.com/PDFs/InertiaREPL[CDVersion... · Sir...

GENERAL INFORMATION • AboutINERTIA-REPL,INC. • Terms&ConditionsofSaleandWarranty

LowVoltageAccessories • TubesandStraightSpliceKits • SleevesandBranchSpliceKits • LowVoltageMoldedParts

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MediumVoltageJoints(LAMINATEDDIELECTRIC) • 1/C&3/CStraightJointsforPILC/VCLCCables • 1/CBranchJointsforPILC/VCLCCables • 3/CTrifurcatingJointsforPILCCables

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TableofContents

Kenneth MunsonSticky NoteMarked set by Kenneth Munson

INERTIA-REPL, INC. Tel: 209-931-5100 E-mail: [email protected] 6665 Hardaway Road • Stockton, CA 95215 Fax: 209-931-8186

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GENERAL INFORMATION

1.1

WHY INERTIA?Aristotle postulated the connection between force and motion in 350 B.C. Galileo furthered these views some 2000 years later. Sir Isaac Newton formalized the concept in 1687. The first of the three laws of motion is the Law of Inertia. The law of inertia states that a body, or mass in motion will continue in

that motion until an outside force acts upon it to cause a reaction. Likewise, and object at rest will remain at rest without an external influential force. Perspective is the key to inertia. Which force is being acted upon and which force is causing the reaction; the inertia of both bodies

is changed by their contact with one another.

INERTIA-REPL, INC. strives to be the force of change while reacting to industry needs. We trust that our products will change and improve technology that will make positive impacts on the electrical power distribution industry.

BACKGROUNDEstabl ished in 1995, Inert ia Engineering and Machine Works, Inc. manufactures medium voltage switchgear, automation products and specialized equipment for the electrical industry. INERTIA-REPL, Inc. is a joint venture between INERTIA Engineering and REPL International Limited (The REPL Group). The REPL Group has been providing heat-shrink solutions worldwide in the power distribution, telecommunications and general engineering markets for the past 25 years.The REPL group is an ISO 9002 accredited organization with a products tested to rigorous internationally recognized standards.The parent company of the REPL Group is based in the UK at Swindon. The group employs over 300

employees in its subsidiaries and associated companies worldwide. REPL’s products have been tested by world-renowned laboratories such as KEMA in the Netherlands. The group’s subsidiary companies are located in a number of g l o b a l l o c a t i o n s . R E P L’ s operations in Mumbai specializes in the manufacture of molded components. REPL’s fac to ry in Hungary specializes in a wide range of heat-shrinkable heavy and medium wall tubes. The factories in Dubai, Malaysia and the United States concentrate on the assembly of kits for the power industry. Each REPL’s location enable us to offer superior customer service and training. The Group’s most recent acquisition in Europe will be our center for the

manufacture of heat shrink tubing. This new addition is planned to be a state of the art manufacturing center designed to increase the range of our product offerring. INERTIA-REPL, INC. is a joint venture with REPL and its subsidiaries dedicated to the development of better product solutions for the electrical power industry. We are committed to produce the highest quality products and deliver those products with superior service and support, providing exceptional value to our customers.

This catalog is a living document that represents some of the products offered by INERTIA-REPL, Inc. The information herein is not intended to be all encompassing or a fully comprehensive representation of all of the products and services offered by INERTIA-REPL, Inc.

INERTIA-REPL, INC. Tel: 209-931-5100 E-mail: [email protected] Hardaway Road • Stockton, CA 95215 Fax: 209-931-8186

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1.ACCEPTANCEOFORDERS. All orders are subject to acceptance by INERTIA-REPL, INC., Stockton, California (Seller). Seller agrees to sell, and Buyer agrees to buy, products (the “Goods”) in accordance with the terms and conditions of this Contract. Acceptance of the goods shipped shall constitute assent to sellers conditions of sale. This document may be superseded by any inconsistencies involving formal bid and award contracts signed by an officer of the Company.

2.PAYMENT.Payment shall be made to INERTIA-REPL, INC., 6665 Hardaway Road., Stockton, California 95215. Payment terms are net 30 days or one-half of one percent (0.25%) cash discount if paid within 10 days from the date of invoice. The seller retains a security interest in the goods until full payment has been received. Seller reserves the right to modify the payment terms at its sole discretion, and is entitled to cancel or defer shipment on outstanding orders without obligation by either purchaser or seller. If any invoice is not paid when due, interest will be added to and payable on all overdue amounts at 18.00 percent per annum, or the maximum percentage allowed under applicable laws, whichever is greater. Buyer shall pay all costs of collection, including without limitation, reasonable attorney fees.

3.DELIVERY.United States except Alaska and Hawaii (contiguous states). Seller will arrange for delivery by carrier chosen by Seller. Prices are F.O.B. common carrier shipment point, with transportation prepaid and allowed unless otherwise specified in writing in buyer’s purchase order, or seller’s acceptance.

4.TITLE/RISKOFLOSSUNDERF.O.B.The Goods shall be delivered F.O.B. shipping point. Risk of loss shall pass to the purchaser upon delivery to the common carrier at point of shipment. Seller will assist pur-chaser in resolving any claims for loss or damage.

5.PAYMENTOFTAXES.Buyer agrees to pay all taxes of every description, federal, state, and municipal, that arise as a result of this sale, excluding income taxes. It is the buyers’ responsibility to provide seller with valid sales tax exemption certification for purchases exempt from sales taxes. All applicable taxes will be added to the invoice as a separate item.

6.WARRANTIES.Seller warrants to Buyer that the Goods will conform substantially to the applicable draw-ings or design standards. The seller warrants that Goods shall comply with industry standards, and will be fit for the ordinary purpose for which the goods are used: will be free of material and workmanship defects under proper use for a period of two years from the date of shipment. Upon confirmation that the equipment has been stored, operated and maintained in accordance to sellers recommendations and industry standard practice the seller agrees to correct any nonconformity that may arise during the two (2) year period either by repairing or (at seller’s option) by replacement of the nonconforming equipment. The foregoing shall constitute purchasers exclusive remedy and a fulfillment of seller’s liability with respect to this equipment. NO OTHER WARRANTY, WHETHER EXPRESS OR ARISING BY OPERATION BY LAW, COURSE OF DEALING USE OF TRADE OR OTHERWISE IMPLIED, SHALL EXIST IN CONNECTION WITH THE COMPANY’S PROD-UCTS OR ANY SALE OR USE THEREOF.Seller’s liability, if any, for defective Goods, is limited to replace-ment, repair or refund of the defective Goods, at Seller’s option. The Seller’s warranty does not apply to any components not of INERTIA-REPL’s manufacture. Seller will assign to purchaser all warranties of other manu-facturers’ major components. In addition, any “non-INERTIA-REPL branded” components or non-INERTIA-REPL authorized components used in conjunction with, or as a part of an INERTIA-REPL product shall void the warranty.

7.INSPECTION.The Buyer, upon receiving possession of the Goods, shall have a reasonable opportunity to inspect the Goods to determine if the Goods conform to the requirements of this Contract. If the Buyer, in

TERMS&CONDITIONSofSaleandWarranties

Effective: January 01, 2009

1.2

good faith, determines that all or a portion of the Goods are nonconforming, the Buyer may return the Goods to the Seller at the Seller’s sole discretion. The Buyer must provide written notice to the Seller of the reason for rejecting the Goods within 15 days of receipt of the Goods. The Seller will have 60 days from the return of the Goods to remedy such defects under the terms of this Contract.

8.REMEDIESONDEFAULT. In addition to any and all other rights available according to law, if either party defaults by failing to substantially perform any material provision, term or condition of this Agreement (includ-ing without limitation the failure to make a monetary payment when due), the other party may elect to termi-nate this Agreement if the default is not cured within 30 days after providing written notice to the defaulting party. The notice shall describe with sufficient detail the nature of the default.

9.FORCEMAJEURE.Seller will not be liable for any delay in shipment or performance or any obligation which is prevented, restricted, or interfered with by causes beyond either party’s reasonable control (“Force Majeure”), and if the party unable to carry out its obligations gives the other party prompt written notice of such event, then the obligations of the party invoking this provision shall be suspended to the extent neces-sary by such event. The term Force Majeure shall include, without limitation, acts of God, fire, explosion, vandalism, storm or other similar occurrence, orders or acts of military or civil authority, or by national emer-gencies, insurrections, riots, wars, strikes, lockouts, work stoppages, other labor disputes, or supplier failures.

The excused party shall use reasonable efforts under the circumstances to avoid or remove such causes of nonperformance and shall proceed to perform with reasonable dispatch whenever such causes are removed or ceased. An act or omission shall be deemed within the reasonable control of a party if committed, omitted, or caused by such party, or its employees, officers, agents, or affiliates.

10.CONFIDENTIALITY.Both parties acknowledge that each may obtain confidential information regarding the other party’s business. Both parties agree to treat all such information and the terms as confidential and to take all reasonable precautions against disclosure of such information to unauthorized third parties. Upon request by an owner, all documents relating to the confidential information will be returned to such owner.

11.NOTICES. Any notice or communication required or permitted under this Agreement shall be sufficiently given if delivered in person or by certified mail, return receipt requested, to the addresses listed above or to such other address as one party may have furnished to the other in writing. The notice shall be deemed received when delivered or signed for, or on the third day after mailing if not signed for.

12.ASSIGNMENT.Neither party may assign or transfer the rights of the first purchaser the Goods without prior written consent of the other party, which consent shall not be unreasonably withheld.

13.ENTIREAGREEMENT.This Agreement contains the entire agreement of the parties regarding the sub-ject matter of this Agreement, and there are no other promises or conditions in any other agreement whether oral or written.

14.SEVERABILITY.If any provision of this Agreement shall be held to be invalid or unenforceable for any reason, the remaining provisions shall continue to be valid and enforceable. If a court finds that any provision of this Agreement is invalid or unenforceable, but that by limiting such provision it would become valid and enforceable, then such provision shall be deemed to be written, construed, and enforced as so limited.

15.APPLICABLELAW.The laws of the State of California shall govern this Agreement.

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LOW VOLTAGE CABLE ACCESSORIES

•MWT Medium Wall Tubes for Splicing 600 Volt Cable 2.10 •HWT Heavy Wall Tubes for Splicing


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MWT SeriesMediumWallInsulatingTube

Ratedto600Volts

The INERTIA-REPL MWT series “A” adhesive lined medium wall tubing is used as primary insulation up to 600 Volts and for general sealing and rejacketing of polymeric cables rated to 35 kV.The uncoated MWT series “U” is used for strain relief of flexible ca-bles and for 600 Volt insulation when no protection from the environment is required. The MWT tubing has a 3:1 shrink ratio and a unlimited shelf life when stored at normal warehouse temperatures.Note:Always allow for at least 2 inches of seal length on each side of the substrate being insulated and/or sealed.

2.10

ProductSelection:All dimensions are in inches (millimeters) INERTIA-REPL InsideDiameters UseRange Supplied StandardCatalogNumber Supplied Recovered Maximum Minimum Length Package S R ± 0.5”

MWT0903-48A 0.354 (9) 0.118 (3) 0.315 (8) 0.118 (3) 48.0 (1220) 75 pcs/boxMWT1204-48A 0.472 (12) 0.157 (4) 0.425 (11) 0.157 (4) 48.0 (1220) 50 pcs/boxMWT2006-48A 0.787 (20) 0.236 (6) 0.708 (18) 0.276 (7) 48.0 (1220) 25 pcs/boxMWT2508-48A 0.984 (25) 0.315 (8) 0.885 (23) 0.315 (8) 48.0 (1220) 15 pcs/box MWT3410-48A 1.339 (34) 0.394 (10) 1.181 (30) 0.430 (10) 48.0 (1220) 15 pcs/box MWT4012-48A 1.575 (40) 0.472 (12) 1.417 (36) 0.630 (16) 48.0 (1220) 15 pcs/box MWT5017-48A 1.969 (50) 0.669 (17) 1.772 (45) 0.709 (18) 48.0 (1220) 10 pcs/box MWT8024-48A 3.150 (80) 0.945 (24) 2.835 (72) 0.866 (22) 48.0 (1220) 5 pcs/box MWT9534-48A 3.740 (95) 1.339 (34) 3.188 (80) 1.457 (37) 48.0 (1220) 5 pcs/box MWT11034-48A 4.331 (110) 1.339 (34) 3.898 (99) 1.570 (40) 48.0 (1220) 5 pcs/box

MWT2508-48U 0.984 (25) 0.315 (8) 0.885 (23) 0.315 (8) 48.0 (1220) 15 pcs/box MWT3410-48A 1.339 (34) 0.394 (10) 1.181 (30) 0.430 (10) 48.0 (1220) 15 pcs/box MWT4012-48A 1.575 (40) 0.472 (15) 1.417 (36) 0.630 (16) 48.0 (1220) 15 pcs/box MWT5017-48U 1.969 (50) 0.669 (17) 1.772 (45) 0.709 (18) 48.0 (1220) 15 pcs/box MWT8024-48U 3.150 (80) 0.945 (24) 2.835 (72) 0.866 (22) 48.0 (1220) 10 pcs/box MWT9534-48U 3.543 (90) 1.339 (34) 3.188 (80) 1.457 (37) 48.0 (1220) 5 pcs/box MWT11034-48U 4.331 (110) 1.339 (34) 3.898 (99) 1.570 (40) 48.0 (1220) 5 pcs/box

Adhesive Lined

No Adhesive

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HeavyWalledTubeHotMeltAdhesive

HWT SeriesHeavyWallInsulatingTube

Ratedto1,000Volts

The INERTIA-REPL HWT series “A”adhesive lined heavy wall tubing is used as primary insulation on poly-meric cables for straight, in-line splices, and terminal lug seals up to 1 kV. The HWT Series is also used for general sealing applications whenever a heavy wall tube is desirable.The HWT tubing has a nominal 3:1 shrink ratio and an unlimited shelf life when stored at normal warehouse temperatures.Tubelength=Connectorlength+X.Connectors up to 6 inches X = 4 inches.Connectors over 6 inches X = 5 inches. ProductSelection:All dimensions are in inches (millimeters) INERTIA-REPL WireRange InsideDiameters Wall Standard StandardCatalogNumber AWG/kcmil SuppliedRecovered Recovered Length Package S R W ± 0.25”

HWT1204-6A #14 - #6 0.472 (12) 0.157 (4) 0.102 (2.6) 6.0 (150) 50 pcs/boxHWT1204-12A #14 - #6 0.472 (12) 0.157 (4) 0.102 (2.6) 12.0 (300) 50 pcs/boxHWT1204-48A #14 - #6 0.472 (12) 0.157 (4) 0.102 (2.6) 48.0 (1220) 25 pcs/boxHWT2007-6A #4 - 1/0 0.787 (20) 0.276 (7) 0.106 (2.7) 6.0 (150) 50 pcs/boxHWT2007-9A #4 - 1/0 0.787 (20) 0.276 (7) 0.106 (2.7) 9.0 (225) 50 pcs/boxHWT2007-48A #4 - 1/0 0.787 (20) 0.276 (7) 0.106 (2.7) 48.0 (1220) 50 pcs/boxHWT3008-6A #2 - 4/0 1.220 (30) 0.315 (8) 0.118 (3.0) 6.0 (150) 50 pcs/boxHWT3008-9A #2 - 4/0 1.220 (30) 0.315 (8) 0.118 (3.0) 9.0 (225) 50 pcs/boxHWT3008-12A #2 - 4/0 1.220 (30) 0.315 (8) 0.118 (3.0) 12.0 (300) 50 pcs/boxHWT3008-48A #2 - 4/0 1.220 (30) 0.315 (8) 0.118 (3.0) 48.0 (1220) 15 pcs/box HWT4012-9A 1/0 - 400 1.575 (40) 0.472 (12) 0.125 (3.2) 9.0 (225) 40 pcs/box HWT4012-12A 1/0 - 400 1.575 (40) 0.472 (12) 0.125 (3.2) 12.0 (300) 40 pcs/box HWT4012-48A 1/0 - 400 1.575 (40) 0.472 (12) 0.125 (3.2) 48.0 (1220) 15 pcs/box HWT5518-9A 250 - 500 2.165 (55) 0.709 (18) 0.125 (3.2) 9.0 (225) 15 pcs/boxHWT5518-12A 250 - 500 2.165 (55) 0.709 (18) 0.125 (3.2) 12.0 (300) 15 pcs/box HWT5518-48A 250 - 500 2.165 (55) 0.709 (18) 0.125 (3.2) 48.0 (1220) 15 pcs/box HWT6521-18A 400 - 750 2.56 (65) 0.827 (21) 0.137 (3.5) 18.0 (450) 15 pcs/box HWT6521-48A 400 - 750 2.56 (65) 0.827 (21) 0.137 (3.5) 48.0 (1220) 5 pcs/box HWT8022-18A 800 - 1250 3.15 (80) 0.945 (22) 0.137 (3.5) 18.0 (450) 5 pcs/box HWT8022-48A 800 - 1250 3.15 (80) 0.945 (22) 0.137 (3.5) 48.0 (1220) 5 pcs/box HWT13037-48A 1500 - 2500 5.12 (130) 1.457 (37) 0.157 (4.0) 48.0 (1220) 5 pcs/box HWT15050-48A NA 5.91 (150) 1.969 (50) 0.157 (4.0) 48.0 (1220) 5 pcs/box HWT18065-48A NA 7.09 (180) 2.559 (65) 0.157 (4.0) 48.0 (1220) 5 pcs/box

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S010-3 SeriesS010-3A Series

LowVoltageMulti-coreSplicesRatedto1,000Volts

S10 series kits are deigned for three-and four-conductor splices; both ar-mored and unarmored cables.These kits feature a wraparound heat-shrinkable sleeve to reduce installation space. This tough sleeve is lined with an adhesive and protects the underlying components from moisture ingress or mechani-cal damage. Armored versions includes a wraparound armor case to mechanically protect the underly-ing components. No resin or filling compounds are needed.Select the proper kit based on the conductor size. Connectors for phases and grounds must be or-dered separately. Standardpackages:one (1)3/Cor4/Ckitperbox.

3/C,1kVPowerCableSplice

3/CArmored,1kVPowerCableSplice

ProductSelection:All dimensions are in inches (milimeters) INERTIA-REPL CableRange CableOutsideDia. ConnectorLengthCatalogNumberAWG/kcmil Minimum-Maximum Maximum

S011-3 #6 - #2 0.60 - 1.50 (15-38) 3.50 (89)S012-3 #1 - 4/0 0.90 - 2.20 (23-56) 4.00 (102)S013-3 250 - 500 1.20 - 3.00 (30-76) 5.00 (127)S014-3 600 - 1000 1.50 - 3.80 (38-143) 7.00 (178)

S011-3A #6 - #2 0.60 - 1.50 (15-38) 3.50 (89)S012-3A #1 - 4/0 0.90 - 2.20 (23-56) 4.00 (102)S013-3A 250 - 500 1.20 - 3.00 (30-76) 5.00 (127)S014-3A 600 - 1000 1.50 - 3.80 (38-143) 7.00 (178)

S011-4 #6 - #2 0.66 - 1.50 (17-38) 3.50 (89)S012-4 #1 - 4/0 0.95 - 2.20 (23-56) 4.00 (102)S013-4 250 - 500 1.25 - 3.00 (30-76) 5.00 (127)S014-4 600 - 1000 1.50 - 3.80 (38-143) 7.00 (178)

S011-4A #6 - #2 0.60 - 1.50 (15-38) 3.50 (89)S012-4A #1 - 4/0 0.90 - 2.20 (23-56) 4.00 (102)S013-4A 250 - 500 1.20 - 3.00 (30-76) 5.00 (127)S014-4A 600 - 1000 1.50 - 3.80 (38-143) 7.00 (178)

3/C Jacketed Only

3/C Armored and Jacketed

4/C Jacketed Only

4/C Armored and Jacketed

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S 010-3series

S 010-3Aseries


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WRS SeriesCableJacketRepair&Splicing

Ratedto1,000Volts

INERTIA-REPL Repair/SealingCable 1/CCable PrimaryInsulation Supplied StandardCatalogNumber Jackets0-35kV Range Repair600V-1kV Length Package Maximum Minimum Nominal Maximum Minimum ± 1%

WRS1-08 1.80 (46) 0.25 (6) #8-350 0.95 (24) 0.25 (6) 8.0 (200) 10 pcsWRS1-48 1.80 (46) 0.25 (6) #8-350 0.95 (24) 0.25 (6) 48.0 (1220) 5 pcsWRS2-30 2.70 (69) 0.90 (23) 400-1000 1.40 (36) 0.90 (23) 30.0 (750) 10 pcsWRS2-48 2.70 (69) 0.90 (23) 400-1000 1.40 (36) 0.90 (23) 48.0 (1220) 5 pcsWRS3-40 3.90 (99) 1.20 (30) 1000-2000 3.50 (88) 1.20 (30) 40.0 (750) 10 pcsWRS3-48 3.90 (99) 1.20 (30) 1000-2000 3.50 (88) 1.20 (30) 48.0 (1220) 5 pcsWRS4-48 4.95 (126) 1.65 (42) 48.0 (1220) 5 pcsWRS5-48 7.00 (178) 2.50 (64) 48.0 (1220) 5 pcs

The WRS cable jacket repair and splicing sleeve is a heat-shrinkable wraparound sleeve precoated with a hot-melt adhesive. The WRS cable sleeve is designed for repairing primary insulation on cables rated 1000 Volts or lower and damaged cable jackets on single or multi-core cables rated 0-35 kV. The WRS kits are ide-ally suited for both direct burial and cable tray applications. WRS kits covers a conductor size range from #8 AWG-2500 kcmil for single-core polymeric cables. The wraparound sleeve permanently insulates and repairs all common types of low voltage rubber or plastic insula-tion and repairs jacket damage on medium voltage power cables. The WRS is an economical and per-manent solution for repairing mid-run jacket damage to single-core and multi-core armored and unar-mored cables rated from 0-35kV.

The WRS sleeve provides a reliable, abrasion resistant, moisture proof method of repairing fixed pow-er cables. The sleeves are fast and simple to install; no special skills are required. To install, clean each side

of the damaged area, wrap the sleeve around cable and install the closure channel. Center the sleeve over the damaged area and shrink it in place. The job is complete.

ProductSelection:All dimensions are in inches (milimeters)Determine the sleeve length required as follows:If the damaged/open area (D) is less than 6 inches add 4 inches to “D”If the damaged/open area (D) is more than 6 inches add 6 inches to “D”

Example: If a 600 Volt, 2/0 cable has 4 inches of conductor exposedselect the WRS1 sleeve cut eight inches in length.

For maximum versatility, it is best to buy 48 inch long sleeves. These can be cut to the required length with a straight edge and a sharp knife.

The stainless steel channel can be shortened to the required length by flexing it between links.

Contents: Each kit contains WRS heat-shrinkable wraparound sleeves, stainless steel channels, channel clips and the installation guides.e

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WRS WraparoundSleevew/Rails

D

StainlessSteelChannel

T

WRS(outside)

AdhesiveRelease film Polymer sleeveAs supplied

Recovered

Temperature Indicating Paint

WRS(inside)


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RWRS SeriesReinforcedWraparoundJacket

RepairSleevewithMoistureBarrier

The RWRS cable jacket repair sleeve is a heat-shrinkable, fiber re-inforced, wraparound sleeve with an aluminized polyester moisture va-por barrier. The RWRS is precoated with a hot-melt adhesive and repairs damaged cable jackets on single or multi-core cables rated 0-35 kV. The RWRS is used whenever the cable is in mechanically abusive environ-ments and is suited for both direct burial and cable tray applications. The RWRS sleeves cover a range from 0.32 inches to 8.0 inches with only five sizes. The fiber reinforced wraparound sleeve permanently repairs all common types of low and medium voltage cable jacket damage. RWRS can also be used in combi-nation with INERTIA REPL’s SGM, oil-stop sealant to repair damaged lead covered cables. It is an eco-

around cable and install the closure channel. Center the sleeve over the damaged area and shrink it in place.Shrinking is complete when the tem-perature indicating paint disappears.

ProductSelection:All dimensions are in inches (milimeters)Determine the sleeve length as follows: If the damaged/open area (“D”) is: < 3 inches; add 3 inches to “D” 3-12 inches; add 4 inches to “D” 12-24 inches; add 6 inches to “D” >24 inches; add 6 inches to “D”

RWRSReinforcedWraparoundSleevew/Rails

D

StainlessSteelChannel

RWRS(outside)

Adhesive

Release film Fiber reinforcedpolymer sleeve

Moisture barrierSupplied

Recovered

Temperature Indicating Paint

Paper-Lead Cable

RWRS(inside)

INERTIA-REPLReinforcedSleeveDiameter Supplied StandardCatalogNumber Expanded Recovered Length Package Minimum Maximum Nominal ± 1%

RWRS1A-48 2.00 (52) 0.32 (8) 48.0 (1220) 6 pieces per boxRWRS2A-48 2.95 (75) 0.60 (15) 48.0 (1220) 6 pieces per boxRWRS3A-48 3.60 (92) 1.00 (25) 48.0 (1220) 6 pieces per boxRWRS3A-60 3.60 (92) 1.00 (25) 60.0 (1525) 6 pieces per boxRWRS4A-48 4.80 (122) 1.65 (30) 48.0 (1220) 6 pieces per boxRWRS4A-60 4.80 (122) 1.65 (30) 60.0 (1525) 6 pieces per boxRWRS5A-48 8.25 (210) 2.16 (55) 48.0 (1220) 6 pieces per boxRWRS5A-60 8.25 (210) 2.16 (55) 60.0 (1525) 6 pieces per box

For maximum versatility, it is best to buy 60 inch long sleeves. These can be cut in the field to the required-length. The stainless steel channel can be shortened to the required length by flexing it between links.

Contents: Each kit contains RWRS wraparound sleeves, stainless steel channels, and clips, and the instal-lation guides.

2.50

nomical and permanent solution.The sleeves are fast and simple to install; no special skills are required. To install, clean each side of the damaged area, wrap the sleeve


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Sealant

Clothtape

WraparoundSleeve

��

D

D

L

WRS-CT SeriesLowVoltageBranchSplices

in“Y”or“X”ConfigurationsRatedto1,000Volts

ProductSelection:All dimensions are in inches (milimeters) INERTIA-REPL CableUseRange ConnectorDimensions Supplied StandardCatalogNumber AWG/kcmil D L Length Package Run Tap Minimum Maximum

WRS1CT-6 #8-#2 #10-#2 1.45 (37) 2.10 (51) 6.0 (155) 10 pcs/boxWRS1CT-8 #2-4/0 #10-4/0 1.45 (37) 4.00 (102) 8.0 (203) 10 pcs/boxWRS2CT-10 4/0-500 #2-500 1.45 (37) 6.00 (152) 10.0 (254) 10 pcs/box

WRS1CT-8 #8-#2 #14-#2 1.50 (37) 1.50 (38) 8.0 (203) 10 pcs/box

“C” or “H” Compression Connectors

Split-bolt Connector

OrderingInformation:Select the WRS-CT kit based on the maximum and minimum run cable size and on the minimum and maximum tap cable size(s).

Connectors not included in kits.

KitContents:1 ea. Wraparound sleeve

1 ea. Stainless steel channel

1 ea. Cotton cloth tape w/adhesive

1 ea. Black mastic sealant strip

2 ea. UV resistant, black cable ties

WRS-CT low voltage (1 kV) branch splice kits are designed to insu-late and seal single or double tap branch (“Y” or “X”) connections on polymeric cables without cutting the run or main cable. They can be used with “C” and “H” compression or other mechanical connectors that fall within the dimensions specified in the selection guide.WRS-CT kits provide a reliable method for making tapsplices on fixed power cables without the time consuming compound mix-ing of resin/mold systems. Heat activated seals protect the con-nection from the elements whether submerged or direct buried. The WRS-CT kits have an indefinite shelf life. They are an economical and permanent solution for insulat-ing and sealing mid-run taps on poly cables rated 600-1000 volts.Installation is fast and simple; no spe-cial skills required. Simply install the connector and “figure-eight” wrap the

sealant between and around the run and tap cables. Wrap the sleeve, centered over the connection and join the rails, with the stainless steel channel. Shrink the wraparound

sleeve down tight until it conforms to the underlying components. Job complete. Note:The WRS-CT splice kits are often used for street lighting taps in handholes and for in-pole street lighting connections.

2.60

WRS2


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ALSC823 SeriesAirportLightingSpliceCover

ProductSelection:All dimensions are in inches (milimeters)

INERTIA-REPLCable/connectorDiameters TubeLength SealLength StandardCatalogNumber Minimum Maximum Supplied ± 0.25” Supplied (minimum) Package

End Coated ONLY ALSC823-1E 0.35 (9) 1.00 (26) 9.0 (228) 2.0 (51) 10 pcs/boxALSC823-2E 0.50 (12) 1.40 (35) 16.0 (406) 2.0 (51) 10 pcs/box

Continuous CoatingALSC823-1A 0.35 (9) 1.00 (26) 16.0 (406) Continuous 10 pcs/boxALSC823-2A 0.50 (12) 1.40 (35) 16.0 (406) Continuous 10 pcs/box

The ALSC823 kit is a heat-shrink-able medium wall tube available ei-ther coated throughout with sealant or only on the ends to prevent the ingress of water and solvents like jet fuel and oils. Some customers prefer the end-coated tube kit as it keeps the L-823 connector free of sealant if the fixture must be replaced. Oth-ers prefer the coated tube due to the larger sealing area.

The ALK kits mechanically protect and strain relieve L-823 cable/con-nector combinations from the rigors of direct burial. They are quick and easy to install and/or remove. ALK kits can be scored, re-heated and removed to allow easy separation of the L-823 assembly for apparatus replacement.

2.70

Sealant Sealant

FAA Connector L-823

UncoatedMediumWallTube

Sealant (continuous)

Cable

CoatedMedium WallTube

Contents: Each kit contains a heat-shrinkable tube, one solvent saturated towel and an installation guide.

Select the kit that will fit over the connector body and shrink to the outside wire diameter.


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EC SeriesLiveandStorageEndCaps

Ratedto1,000Volts

MATERIALSPECIFICATION

Characteristics Value TestMethodWater Absorption 1% max. ASTM D-570/ISO 62Tensile Etrength 10 N/mm2 min. ASTM D-412/ISO 37Ultimate Elongation 300% min. ASTM D-412/ISO 37Hardness 45 + shore D ±3 ASTM D-2240Ultimate Elongation (500 @ 150°C) 200% min. ASTM D-412/ISO 37Tensile Strength (500 @ 150°C) 8 N/mm2 min. ASTM D-412/ISO 37Volume Resistivity 1 X 1012 min. ASTM D-257/IEC 93Dielectric Strength 10 kV/mm min. ASTM D-149/IEC 243Dielectric Constant 5 max. ASTM D-150/IEC 250

EC series caps are heatshrinkable caps with a precoated adhesive forpermanently sealing cable ends. EC caps are inexpensive protection for stor ing low and medium voltage cables stored outside or for live- ending energized low voltage cables used with burial and cable t ray appl icat ions.EC series caps cover a conductor size range from #8 AWG-2500 kcmil, in single-core power cables rated as primary insulation up to 1000 volts. Caps electrically insulate and permanently seal all types of low voltage cables. These caps provide excellent storage protection for medium voltage cables. These heat-shrinkable end caps can be removed without any loss of cable length.EC series caps are recommended for sealing all cable ends prior to pulling the cables through conduit. This prevents contaminated water in the conduit from being forced into the conductor while pulling with basket grips or similar devices. It is also recommended for cables already pulled that are not terminated or spliced within twenty-four hours.

2.80

Adhesive

S

L

S

R


INERTIA-REPL UsedasPrimaryInsulation GeneralUseSupplied StandardCatalogNo.CableRangeInsideDiameter 0-35kVStorageLength Package Nominal Maximum Minimum Maximum Minimum Nominal

EC1A #12-#8 0.47 (12) 0.16 (4) 0.51 (13) 0.16 (4) 1.3 (35) 50 pcs/boxEC2A #6-3/0 0.70 (18) 0.32 (8) 0.70 (18) 0.32 (8) 2.0 (50) 50 pcs/boxEC3A 4/0-750 1.30 (32) 0.71 (18) 1.34 (34) 0.71 (18) 3.7 (95) 20 pcs/boxEC4A 750-1500 1.93 (49) 1.06 (27) 1.99 (50) 1.05 (27) 5.5 (140) 10 pcs/boxEC5A 1500-2000 2.65 (67) 1.42 (36) 2.75 (70) 1.40 (35) 6.1 (155) 10 pcs/boxEC6A 3.50 (90) 2.00 (52) 3.75 (95) 1.97 (50) 6.3 (160) 10 pcs/boxEC7A 6.25 (160) 2.40 (60) 7.7 (190) 10 pcs/box


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INERTIA-REPL BodyUseRange LegUseRange Length StandardCatalogNumber “D” “d” “L” Package Maximum Minimum Maximum Minimum Nominal

CB21A (Fig 1) 1.06 (27) 0.50 (12) 0.43 (11) 0.16 (4) 3.34 (85) 5 pcs/boxCB22A (Fig 1) 1.78 (45) 1.02 (26) 0.75 (19) 0.30 (8) 4.72 (120) 5 pcs/boxCB23A (Fig 1) 4.10 (104) 1.73 (44) 1.54 (39) 0.63 (16) 7.48 (190) 5 pcs/box

CB31A (Fig 2) 1.30 (33) 0.55 (14) 0.50 (13) 0.16 (4) 3.94 (100) 5 pcs/box CB32A (Fig 2) 1.77 (50) 0.90 (24) 0.83 (20) 0.35 (9) 6.77 (170) 3 pcs/box CB33A (Fig 2) 2.68 (68) 1.22 (31) 1.25 (32) 0.55 (14) 8.27 (210) 3 pcs/box CB34A (Fig 2) 3.94 (100) 1.57 (40) 1.85 (41) 0.75 (19) 8.27 (210) 3 pcs/box CB35A (Fig 2) 4.80 (122) 2.40 (61) 2.28 (51) 1.18 (30) 10.63 (270) 3 pcs/box

CB41A (Fig 3) 1.26 (32) 0.65 (16) 0.43 (11) 0.20 (5) 4.13 (105) 5 pcs/box CB42A (Fig 3) 2.36 (60) 1.06 (27) 0.87 (22) 0.35 (9) 7.28 (185) 3 pcs/box CB43A (Fig 3) 3.54 (90) 1.38 (35) 1.18 (30) 0.63 (16) 8.66 (220) 3 pcs/box CB44A (Fig 3) 4.33 (110) 2.36 (60) 1.61 (41) 1.06 (27) 9.85 (250) 3 pcs/box

CB61A (Fig 4) 4.05 (103) 2.32 (59) 1.93 (49) 0.82 (21) 7.48 (190) 5 pcs/box d1 1.10 (28) 0.55 (14)

CB SeriesCableBreakoutBoots

CB series breakout boots are used to seal the crotch area of multi-conductor cables. CB boots are made of tough, black polyolefin to provide strain relief and physical protection. They have a heat ac-tivated adhesive in their body and legs which form a watertight seal when the boot is recovered.

The CB series boots can be used on polymeric insulated cables with jackets and on metal or plastic con-duits to seal individual cables exiting the conduit.

OrderingInformation:Check the outside diameter of the multi-conductor cable or the conduit being used. Select the boot by the “D” dimension to insure that it is within the use range of the selected boot. Check the outside diameters of the cables inside the jacketed cable or those exiting the conduit. Make sure that they are within the use range of the selected boot “d.” If they are to small, the MWT or HWT tubes can be used to increase the diameter.

MATERIALSPECIFICATION

Characteristics Value TestMethodWater Absorption 1% max. ASTM D-570/ISO 62Tensile Strength 10 N/mm2 min. ASTM D-412/ISO 37Ultimate Elongation 300% min. ASTM D-412/ISO 37Hardness 45 + shore D ±3 ASTM D-2240Ultimate Elongation (500 @ 150°C) 200% min. ASTM D-412/ISO 37Tensile Strength (500 @ 150°C) 8 N/mm2 min. ASTM D-412/ISO 37Volume Resistivity 1 X 1012 min. ASTM D-257/IEC 93Dielectric Strength 10 kV/mm min. ASTM D-149/IEC 243Dielectric Constant 5 max. ASTM D-150/IEC 250

2.90

Fig 1 Fig 2

Fig 4Fig 3

L

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MEDIUM VOLTAGE TERMINATIONS •GeneralInformationaboutHeat-shrinkableTerminations 3.00

•T50NS Terminations for 5-8 kV, 1/C and 3/C Extruded Dielectric 3.10 Non-shielded Power Cables

•T-UD 1/C Terminations 15-35 kV, Bare Concentric Neutral and 3.20 Jacketed Concentric Neutral Cables

•T-LC 1/C Terminations 15-35 kV, Extruded Dielectric, Type LC 3.30 Longitudinally Corrugated Shielded Cable

•T-G 1/C Terminations 5-35 kV, Extruded Dielectric, XLP/EPR 3.40 tape, Wire Shielded or Lead Sheathed, XLP/EPR Cable

•T-3G 3/C Terminations 5-35 kV, Extruded Dielectric, Armored 3.50 and Unarmored, Tape or Wire Shielded Cable

IEEE 48-1996 IEEE Test Procedures and Requirements for Alternating-Current Cable Terminations 2.5 kV through 765 kV are the standard to which INERTIA-REPL terminations conform. IEEE Std 48-1996 defines a ter-mination as “a device” used for terminating alternatingcurrent power cables having laminated or extruded insulation rated 2.5 kV and above.They are classified accordingly:

A)Class1Termination:Provides electric stress control for the cable insulation shield terminus;provides complete external leakage insulation between the cable conductor(s) and ground; andprovides a seal to the end of the cable against the entrance of the external environment and maintains

T Series HeatShrinkableCableTerminations

GENERAL INFORMATION

the operating design pressure, if any, of the cable system. This class is divided into three types:

—Class1A: For use on extruded dielectric cable—Class1B: For use on laminated dielectric cable—Class1C: Expressly for pressure-type cable systems

B)Class2Termination:Provides electric stress control for the cable insulation shield terminus, and provides complete external leakage insulation between the cable conductor(s) and ground.

C)Class3Termination:Provides electric stress control for the cable insulation shield terminus.

TerminationConsiderations

ElectricalStressProblem:The insulation shield must be re-moved in order to provide adequate strike distance for the voltage cable being terminated. At that cutback point, the electrical field concen-trates causes high electrical stress. These stresses will cause the air to break down which results in partial discharges that will destroy the ca-ble insulation and cause premature failure of the cable at that point(see Illustration 1 at right).

StressGradientSolution:The INERTIA-REPL termination employs stress gradient mastic and a stress control tube to spread out the equipotential lines, distributing the electrical field and reducing the electrical stress to the cable insulations operating level. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable material (see Illus-tration 2 at right).

INERTIA-REPL terminators are Class 1A terminat ions only. They are designed for both bare and jacketed concentric neutral cables, longitudinally corrugat-ed (Type LC), drain wire, and metallic tape shielded cables.

Terminations are available with and without external grounding kits, and in both indoor and outdoor configu-rations. Separately applied sheds provide the additional external creepage necessary for outdoor applications which allow the termi-nation to be easily configured for either upright or inverted configura-tions. The non-tracking outer tube provides greater than 30 years of service; even in very heavily pol-luted environments.

10%20%30%

40% 50% 60% 70%80%

90% line voltage

Equipotential lines Insulation

Highly stressed areasubject to partial discharge

Conductor (100% line voltage)

Equipotential lines InsulationConductor (100% line voltage)

10%15% 20% 25%

30%40%

60% 80% line voltage

5 %

Stress control tubeStress Gradient Mastic

Insulation shield

Insulation shield

10%20%30%

40% 50% 60% 70%80%

90% line voltage

Equipotential lines Insulation

Highly stressed areasubject to partial discharge

Conductor (100% line voltage)

Equipotential lines InsulationConductor (100% line voltage)

10%15% 20% 25%

30%40%

60% 80% line voltage

5 %

Stress control tubeStress Gradient Mastic

Insulation shield

Insulation shield

Illustration 1.

Illustration 2.

Prepared Cable End Without Stress Control Device

Class III Terminated Cable with INERTIA-REPL Stress Control System

3.00

If the termination is installed to close to another phase or ground, the electric stress in the air gap will rise to a level where corona or flashover may occur. The table below and il-lustrations at right, indicate the mini-mum clearances needed between various termination configurations. These clearances are based on IEEE Basic Impulse Levels (BIL).

MinimumAirClearances* inches, (millimeters):

CableVoltageClass BIL a b c d (phase-phase) Nom.

5 kV-8 kV 95 6.5 (160) 3.5 (90) 1.2 (30) 0.8 (20)15 kV 110 7.0 (175) 4.0 (100) 1.4 (35) 0.9 (23)25 kV 125 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25)25 kV 150 9.0 (225) 6.0 (150) 1.6 (40) 1.0 (25)35 kV 200 13.0 (325) 9.0 (225) 2.0 (50) 1.4 (35)

RecommendedBendingRadius:

d

b

a

c

d

c

a

Same phase Adjacent phase staggerBetween phasesPhase to ground

Radius

Diameter

Figure 5.�Bending radius

b

c

45°

Phase/ground Same phase staggered

Phase/phase staggered

Phase/phaseadjacent

d

b

a

c

d

c

a


Radius

Diameter


b

c

45°

d

b

a

c

d

c

a


Radius

Diameter


b

c

45°

d

b

a

c

d

c

a


Radius

Diameter


b

c

45°

d

b

a

c

d

c

a


Radius

Diameter


b

c

45°

Note:

The air clearances above are based on normal operating environments defined in IEEE-48-1996. Extremely humid or poorly ventilated enclosures may require greater spacing to meet these BIL levels. For shedded terminations, the distances shown are between shed edges or between a shed edge and ground.

INERTIA-REPL terminations can be bent to the same bending ra-dius as the cable. Cable ends should not be bent to a radius less than ten times (10x) the jacket diameter or manufacturer recom-mendations; whichever is greater.

Termination Tests to IEEE 48-1996 Standard Test Procedures and Requirements for Alternating Current Cable Terminations 2.5 kV Through 765 kV

3.01

TESTDESCRIPTION Sequence INERTIA-REPLProductandVoltageClass T080 T150 T250 T350 5-8kV 15kV 25kV 35kV

Partial discharge (corona) extinction voltage < 5 pC 7.5 kV 13.0 kV 21.5 kV 30.0 kVPower frequency voltage 1 min. dry withstand 35 kV 50 kV 65 kV 90 kVPower frequency voltage 6 hr. dry withstand 25 kV 35 kV 55 kV 75 kVPower frequency voltage 10 sec. wet withstand 30 kV 45 kV 60 kV 80 kVDirect voltage 15 min. dry withstand 65 kV 75 kV 105 kV 140 kVLightning impulse voltage withstand (1.2 x 50 µs wave) 95 kV 110 kV 150 kV 200 kVPartial discharge (corona) extinction voltage < 5 pC 7.5 kV 13.0 kV 21.5 kV 30.0 kVCyclic Aging 30 cycles 130°C for 6 hours/day while at 15 kV 26 kV 43 kV 60 kVLightning impulse voltage withstand (1.2 x 50 µs wave) 95 kV 110 kV 150 kV 200 kVPartial discharge (corona) extinction voltage

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T50NS Series5-8kVHeatShrinkableCableTerminations

for1/Cand3/CNon-shieldedCables

T50N series terminations are 1/C heat-shrinkable 5 kV-8 kV termina-tors for nonshielded power cable.T50N3 series terminations are 3/C heatshrinkable 5 kV-8 kV termina-tors for nonshielded armored or unarmored power cable.

TerminationFeatures• Heat activated seals provide the best moisture ingress prevention• Non-tracking surface prevents corona degradation.• Lightweight construction allows connection directly to the cut-out or fuse without additional suppor• Slim profile allows for placement of terminations in tight spaces

Terminations are for both indoor and outdoor applications. No sheds are required for outdoor applications.

Selection is easy. First lookup the conductor size to be terminated.Select the part number and confirm the dimensional data. This is im-portant if your cable size is at either extreme of the range shown for the selected kit.

Contents include the non-tracking, corona resistant tube, anti-track sealants, and installation guide.Compression or mechanical con-nectors for the conductor or ground wires are not provided. They must be purchased separately.

Packaging includes three (3) sin-gle-phase kits per box. Boxes are labeled in accordance with the re-quirements of IEEE 48-1996.

3.10

ProductSelectionfor1/CCableVoltage ConductorSize Indoor/Outdoor InsulationDiameter JacketDiameterClass Range PartNo. Minimum Maximum

5-8kV # 4-2/0 AWG T51N 0.40” (10 mm) 0.95” (24 mm) 3/0-500 kcmil T52N 0.70” (18 mm) 1.30” (33 mm) 750-1500 kcmil T53N 1.10” (28 mm) 2.15” (55 mm)

ProductSelectionfor3/Cand3/CArmoredCableVoltage ConductorSize Indoor/Outdoor InsulationDiameter JacketDiameterClass Range PartNo. Minimum Maximum

5-8kV # 4-2/0 AWG T51N3 0.40” (10 mm) 3.00” (76 mm) 3/0-500 kcmil T52N3 0.70” (18 mm) 3.30” (84 mm) 750-1500 kcmil T53N3 1.10” (28 mm) 5.00” (127 mm)

Anti-tracksealant

Nontrackingtube

Anti-tracksealant

T52N T52N3

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T_UD Series1/CHeatShrinkableCableTerminationsfor15kV-35kVBareConcentricNeutraland

JacketedConcentricNeutralCables

T _UD series terminations are heat-shrinkable, Class 1A, 15 kV-35 kV terminators for bare and jacketed concentric neutral cables.

TerminationFeatures• Heat activated seals provide the best moisture ingress prevention• Nontracking surface provides long service life in hostile environments• Lightweight construction allows connection directly to the cut-out or fuse without additional support• Slim profile allows for placement of terminations in confined spaces

Outdoor terminations are only required where subject to direct precipitation or exposure to sunlight. The indoor version is acceptable for use in padmounted enclosures.

Voltage ConductorSize IndoorKit OutdoorKit InsulationDiameterJacketDiameterClass Range PartNo. PartNo. Minimum-Maximum Maximum

#2-3/0 AWG T151UD T151SUD 0.60”-0.95” (15-24) 1.45” (37)15kV 4/0-350 kcmil T152UD T152SUD 0.80”-1.25” (20-32) 1.85” (47)175-220 mils 400-1000 kcmil T153UD T153SUD 1.10”-1.65” (28-42) 2.20” (56) 1250-2000 kcmil T154UD T154SUD 1.60”-2.45” (41-62) 2.70” (69)

25kV #2-400 kcmil T251UD T251SUD 0.80”-1.25” (20-32) 1.80” (46)260 mils 400-1000 kcmil T252UD T252SUD 1.10”-1.70” (28-43) 2.50” (64) 1000-1500 kcmil T253UD T253SUD 1.60”-2.45” (41-62) 2.70” (69)

35kV #1-250 kcmil T351UD T351SUD 0.80”-1.25” (20-32) 1.50” (38)345 mils 250-1250 kcmil T352UD T352SUD 1.10”-1.85” (28-47) 2.10” (53) 750-1750 kcmil T353UD T353SUD 1.60”-2.45” (41-62) 2.75” (70)


Selection is easy. Lookup the con-ductor size for the voltage class of cable to be terminated. Select the indoor or outdoor termination part number and confirm the dimen-sional data. This is important if your cable size is at either extreme of the range shown for the selected kit.

3.20

Contents include the nontracking tube, anti-track sealants, the stress gradient mastic, the stress gradient tube and shed(s), as required, for outdoor kits.Compression or mechanical con-nectors for the conductor or for the shield grounding are not provided. They must be purchased sepa-rately.

Packaging includes one (1) single-phase kit per box. Boxes are labeled in accordance with the requirements of IEEE 48-1996.

Anti-tracksealant

Nontrackingtube

Nontrackingshed

Stresscontroltube

Stressgradientmastic

Anti-tracksealant

BareConcentricNeutral

JacketedConcentricNeutral

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T_LC Series1/CHeatShrinkableCable

Terminationsfor15kV-35kVTypeLCLongitudinallyCorrugatedXLP/EPRCables

Voltage ConductorSize IndoorKit OutdoorKitInsulationDiameterJacketDiameterClass Range PartNo. PartNo.Minimum-MaximumMaximum

#2-3/0 AWG T151LC T151SLC 0.65”-1.00” (17-25) 1.45” (37)15kV 4/0-350 kcmil T152LC T152SLC 0.85”-1.40” (22-36) 1.85” (47)175-220 mils 500-1000 kcmil T153LC T153SLC 1.15”-1.70” (29-43) 2.20” (56) 1250-2000 kcmil T154LC T154SLC 1.60”-2.15” (41-55) 2.70” (69)

25kV #2-400 kcmil T251LC T251SLC 0.85”-1.40” (22-36) 1.80” (46)260 mils 400-1000 kcmil T252LC T252SLC 1.25”-1.80” (34-46) 2.50” (64) 1000-1500 kcmil T253LC T253SLC 1.60”-2.10” (41-53) 2.70” (69)

35kV #1-250 kcmil T351LC T351SLC 1.05”-1.40” (27-36) 1.90” (48)345 mils 250-1250 kcmil T352LC T352SLC 1.25”-2.10” (32-53) 2.60” (66)


3.30

Selection is easy. Lookup the con-ductor size for the voltage class of cable to be terminated. Select the indoor or outdoor termination part number and confirm the dimen-sional data. This is important if your cable size is at either extreme of the range shown for the selected kit.

Contents include non-tracking tube, anti-track sealants, stress gradient mastic, stress gradient tube and shed(s), as required, for outdoor kits and a dual solder-blocked braid external grounding kit for additional fault current ampacity.Compression or mechanical con-nectors for the conductor

or for the shield grounding are not provided. They must be purchased separately.

Contents:Packaging includes one (1) single-phase kit per box. Boxes are labeled in accordance with the requirements of IEEE 48-1996.

T _LC series terminations are heat-shrinkable, Class 1A, 15 kV-35 kV terminators for Type LC longitudi-nally corrugated shielded power cables.

TerminationFeatures• Heat activated seals provide the best moisture ingress prevention• Nontracking surface provides long service life in hostile environments• Lightweight construction allows connection directly to the cut-out or fuse without additional support• Slim profile allows for placement of terminations in confined spaces• Separate blocked ground braids for each half on the corrugated shield

Outdoor terminations are only required where subject to direct precipitation or exposure to sunlight.

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T_G Series1/CHeatShrinkableCableTerminationsfor5kV-35kVCopperTape,DrainWireorLead

Sheathed,XLP/EPRCables

3.40

Selectioniseasy. Lookup the con-ductor size for the voltage class of cable to be terminated.

ConductorSizeRangebyVoltageClass IndoorKitOutdoorKit InsulationDiameter JacketDia.PartNo. PartNo. Minimum-Maximum Maximum5kV 8kV#4-#1 AWG #6-#2 AWG T081G T081SG 0.35”-0.60” (9-15) 0.95” (24)1/0-250 kcmil #1-4/0 AWG T082G T082SG 0.60”-0.95” (15-24) 1.20” (30)300-500 kcmil 250-500 kcmil T083G T083SG 0.80”-1.25” (20-32) 1.50” (38)600-1750 kcmil 600-1750 kcmil T084G T084SG 1.10”-1.75” (28-44) 2.10” (53)1500-2500 kcmil 2000-2500 kcmil T085G T085SG 1.60”-2.45” (41-62) 2.75” (70)15kV #4-4/0 AWG T151G T151SG 0.60”-0.95” (15-24) 1.45” (36) 3/0-350 kcmil T152G T152SG 0.80”-1.25” (20-32) 1.50” (38) 400-1000 kcmil T153G T153SG 1.10”-1.65” (28-42) 2.10” (53) 1250-2500 kcmil T154G T154SG 1.60”-2.45” (41-62) 2.75” (70)25kV #2-350 kcmil T251G T251SG 0.80”-1.25” (20-32) 1.50” (38) 350-1000 kcmil T252G T252SG 1.10”-1.70” (28-43) 2.10” (53) 1000-1750 kcmil T253G T253SG 1.60”-2.45” (41-62) 2.75” (70) 2000-2500 kcmil T254G T254SG 2.05”-3.00” (52-76) 3.45” (88)35kV #1-1/0 AWG T351G T351SG 0.80”-1.25” (20-32) 1.50” (38) 2/0-500 kcmil T352G T352SG 1.10”-1.85” (28-47) 2.10” (53) 750-1750 kcmil T353G T353SG 1.60”-2.45” (41-62) 2.75” (70) 2000-2500 kcmil T354G T354SG 2.05”-3.00” (52-76) 3.45” (88)


Select the indoor or outdoor termi-nation part number and confirm the dimensional data. This is important

if your cable size is at either ex-treme of the range shown for the selected kit.

T _G series terminations are heat-shrinkable, Class 1A, 5 kV-35 kV terminators for extruded dielectric (XLP/EPR), copper tape, drain wire shielded or UniShield® cables.

TerminationFeatures• Heat activated seals provide the best moisture ingress prevention• Nontracking surface provides long service life in hostile environments• Lightweight construction allows connection directly to the cut-out or fuse without additional support• Slim profile allows for placement of terminations in confined spaces• Available both with and without the external grounding kit

Outdoor terminations are only required when subjected to direct precipitation or exposure to sunlight. The indoor version is acceptable for use in padmounted enclo-sures.

For wire shielded or UniShield cables, use the T_ _ _X kits instead of the T_ _ _G kit to save money when an external grounding kit is unnecessary or not desired.

UniShield® is a registered trademark of General Cable Technologies Corporation

Contents:

A single-core indoor kit for wire shielded or UniShield cable has the following components:• nontracking tube • stress gradient mastic• stress control tube • anti-track sealant• installation guide

A single-core outdoor kit for wire shielded or UniShield cable has the following components:• nontracking tube • stress gradient mastic• stress control tube • anti-track sealant• nontracking sheds • installation guide

A single-core indoor kit for metallic tape shielded cable has the following components:• nontracking tube • stress gradient mastic• stress control tube • anti-track sealant• external grounding kit • installation guide - constant force spring - solder-blocked braid - copper foil tape

A single-core outdoor kit for metallic tape shielded cable has the following components:• nontracking tube • stress gradient mastic• stress control tube • anti-track sealant• nontracking sheds • installation guide • external grounding kit - constant force spring - solder-blocked braid - copper foil tape

Packaging:Packaging for these kits include three (3) single-phase kits per box. Boxes are labeled in accordance with the requirements of IEEE 48-1996. Compression connec-tors for the conductor or for shield grounding are not provided. They must be purchased separately.

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T_3G Series3/CHeatShrinkableCableTerminationsfor5kV-35kVCopperTape,DrainWire

ShieldedArmored,orUnarmoredCables

T _3X and T_3B series terminations are three-core heat-shrinkable, Class 1A, 5 kV-35 kV terminators for extruded dielectric (XLP/EPR), tape, wire shielded, or UniShield®, 3/C armored or unarmored cables.

TerminationFeatures• Heat activated seals provide the best moisture ingress prevention• Nontracking surface provides long service life in hostile environments• Lightweight construction allows connection directly to the cut-out or fuse without additional support• Slim profile allows for placement of terminations in confined spaces• Available both with and without the external grounding kit

Outdoor terminations are only required when subjected to direct precipitation or exposure to sunlight. The indoor version is acceptable for use in padmounted enclosures.

For wire shielded or UniShield cables, use the T_ 3X, T_ 3SX, T_ 3X or T_ S3X kits instead of the T_ G3B, T_ 3SGB, T_ G3B or T_ SG3B kits when an external grounding kit is unnecessary. The T_3X kits without breakout boots are well suited for indoor applications and for use with armor terminators. T_3B kits are suited for outdoor applica-tions or wherever a sealed crotch is desired.

There are two kinds of kits avail-able in both indoor and outdoor variations: The T_3B kits contain three core jacketing tubes to keep the metallic shielding in intimate contact with the insulation shield of the cable.

There are also three adhesive lined tubes for rejacketing and sealing the ground wire(s). A cable breakout boot and sealant are also provided to seal the crotch area of the three-core cable.This kit is used whenever sealing of the three-core cable is required for indoor applications and always on outdoor applicationsThe T_3X kits contain three core jacketing tubes to keep the metal-lic shielding in close contact with the insulation shield of the cable. There are also three adhesive lined tubes for rejacketing and sealing the ground wire(s). T_3X kits are used whenever seal-ing of the three-core cable is not required, or when an armor termina-tor (JAG type, for example) is to be

used in conjunction with the kit for a sealed cable end.Contents:Everything is included to construct a three-core termination. The kit includes three (3) single-core terminations, plus three (3) each rejacketing phase and ground wire tubes. A cable breakout boot for sealing the crotch is also brovided in the T_3B kits.Contents:Packaging includes one (1) three-phase kit per box. Boxes are labeled in accordance with the requirements of IEEE 48-1996.

IndoorTerminationwithArmorTerminator(notsupplied)

OutdoorTerminationforArmoredorUnarmoredJacketedCable

3.50

Ordering:

1. Determine if your application re-quires a boot to seal the three-core cable. If unsure, select the kit with the boot. 2. Lookup the conductor size for the voltage class of cable to be terminated and select the indoor or outdoor termination part number.3. Confirm the dimensional data. This is important if your cable size is at either extreme of the range shown for the selected kit.

3-1/Cto3/CConversionKitSelection KitPartNo. 1/CTerminationKitSizes CoreDiameter JacketDiameterNOBOOT forConversionto3/C Min.-Max.(Min.- Max)T3MODX T82, T83, T151, T152 & T251 0.5 -1.25 (13-32mm) Not applicable T3MODY T84, T85, T153, T252, T351 & T352 1.0 - 1.8 (25-55mm) Not applicableWithBOOTT3MODA T81, T82, T83,T151, T152 & T251 0.5 -1.25 (15-32mm) 1.15-3.25 (32-98mm) T3MODB T84, T153, T252, T351 & 352 1.0 - 1.8 (25-46mm) 2.65-5.30 (67-135mm)

Note: The 3X and 3Y kits are used when converting 3/C cables armored or unarmored, where no seal is required, or an armor terminator or TECK connector is required to seal the individual cores. The 3A and 3B kits are used for converting 3/C cables armored or unarmored, when the cable breakout boot is used to seal the individual cores.

Conductor IndoorKitPartNumber OutdoorKitPartNumber InsulationDia. JacketDia.Range W/BOOT NOBOOT W/BOOT NOBOOT Min.-Max. Max.5kV#4-#1 AWG T081G-3B T081G-3X T081SG-3B T081SG-3X 0.35”-0.60” (9-15) 0.95” (24)1/0-250 kcmil T082G-3B T082G-3X T082SG-3B T082SG-3X 0.60”-0.95” (15-24) 1.20” (30)300-500 kcmil T083G-3B T083G-3X T083SG-3B T083SG-3X 0.80”-1.25” (20-32) 1.50” (38)600-1000 kcmil T084G-3B T084G-3X T084SG-3B T084SG-3X 1.10”-1.75” (28-44) 2.10” (53)8kV#6-#2 AWG T081G-3B T081G-3X T081SG-3B T081SG-3X 0.35”-0.60” (9-15) 0.95” (24)#1-4/0 AWG T082G-3B T082G-3X T082SG-3B T082SG-3X 0.60”-0.95” (15-24) 1.20” (30)250-500 kcmil T083G-3B T083G-3X T083SG-3B T083SG-3X 0.80”-1.25” (20-32) 1.50” (38)600-1000 kcmil T084G-3B T084G-3X T084SG-3B T084SG-3X 1.10”-1.75” (28-44) 2.10” (53)15kV#4-1/0 AWG T151G-3B T151G-3X T151SG-3B T151SG-3X 0.60”-0.95” (15-24) 1.45” (30)2/0-350 kcmil T152G-3B T152G-3X T152SG-3B T152SG-3X 0.80”-1.25” (20-32) 1.50” (38)400-1000 kcmil T153G3B T153G-3X T153SG-3B T153SG-3X 1.10”-1.65” (28-42) 2.10” (53)25kV#2-250 kcmil T251G3B T251G-3X T251SG-3B T251SG-3X 0.80”-1.25” (20-32) 1.50” (38)300-750 kcmil T252G3B T252G-3X T152SG-3B T152SG-3X 1.10”-1.70” (28-43) 2.10” (53)35kV#1-1/0 AWG T351G3B T351G-3X T351SG-3B T351SG-3X 0.80”-1.25” (20-32) 1.50” (38)2/0-500 kcmil T352G3B T352G-3X T352SG-3B T352SG-3X 1.10”-1.85” (28-47) 2.10” (53)


T083SG-3B

Coretubes(3)Groundtubes(3)

Breakoutboot

Blacksealant

Cabletie

Groundtubes(3)T083G-3X

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MEDIUM VOLTAGE JOINTSEXTRUDED DIELECTRIC CABLES

• GeneralInformation:Heat-shrinkableExtrudedDielectric 4.00 CableJoints

•S50N Splices for 5-8 kV, 1/C, 3/C and 3/C Armored Extruded 4.10 Dielectric XLP/EPR, Non-shielded Power Cables

•J_10 1/C Joints for 15-35 kV, Extruded Dielectric, Bare 4.20 Concentric Neutral 1/C Cables

•J_10J 1/C Joints for 15-35 kV, Extruded Dielectric, Jacketed 4.30 Concentric Neutral 1/C Cables

•J_10R(J) 1/C Repair Joints for 15-35 kV, Extruded Dielectric, 4.40 Jacketed Concentric Neutral 1/C Cables

•J_30LC 1/C Joints for 15-35 kV, Extruded Dielectric, Type LC, 4.50 Longitudinally Corrugated Shielded 1/C Cable

•J_20 1/C Joints for 5-35 kV, Extruded Dielectric, XLP/EPR 4.60 Tape, Wire Whielded or UniShield 1/C Cable

•J_20-3 3/C Joints for 5-35 kV, Extruded Dielectric, Unarmored 4.70 Tape, Wire Shielded or UniShield 3/C Cable

•J_20-3A 3/C Joints for 5-35 kV, Extruded Dielectric, Armored 4.80 Tape, Wire Shielded or UniShield 3/C Armored Cable

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Installed Joint Without Stress Control Device

Cable insulation ConductorConnector

Joint insulation shieldJoint insulation

High stress areaHigh stress area

Cable insulation shieldEquipotential lines

High stress areaHigh stress areaHigh stress areasHigh stress areas

ConductorConnector

Joint insulation shieldJoint insulation

Cable insulation shieldEquipotential lines Cable insulation

The IEEE 404-2000 Standard for Extruded and Laminated Dielectric Shielded Cable Joints Rated 2500 V to 500000 V is the qualification stan-dard for INERTIA-REPL joints.

IEEE 404-2000 defines usual service conditions that “cable joints shall be suitable for use under the following service conditions:

A) In open air, including exposure to direct sunlight;

B) While buried in earth;

C) When intermittently or continu-ously submerged in water at a depth not exceeding seven meters;

D) When environmental tempera-tures are within the range of 30°C to 150°C; and

E) In underground chambers, tun-nels, and vaults.”

J_ Series HeatShrinkableCableJointsGENERAL INFORMATION

PolymericJointInformation

IEEE 404-2000 also defines the test sequence and voltage lev-els for each vol tage c lass of joint (see the back of this page).

INERTIA-REPL joints are based on a single-core joint design for bare concentric neutral cable. Different joint variations are configured with a variety of hardware and jacket-ing options as necessary for the specific type of cable being spliced.

J o i n t d e s i g n s i n c l u d e :

• J50N - Nonshielded cable splices • J_10 - bare concentric neutral

• J_10J -jacketed concentric neutral • J_30LC -longitudinally corrugated

J50N series joints are suitable for single core and three core non-shielded 5 kV-8 kV cables.

The J_20 joints are from 5 kV through 35 kV. The J_10, J_10J and J_30LC joints are from 15 kV through 35 kV.

Illustration 1

Illustration 2

Installed Joint with Stress Control Tube and Stress Gradient Mastic

4.00

To build a joint, the insulation shield must be removed in order to provide adequate creepage distance for the voltage class cable being spliced. The conductors are spliced with a connec-tor larger than the conductor, creating a major discontinuity in the electrical field. At the cutback points, and at the connector ends, the electrical field concentrates, causing high electrical stress.

These stresses will cause the air to break down resulting in partial dis-charges that will destroy the cable in-sulation; causing failure of the cable at that point (see Illustration 1 below).

The INERTIA-REPL joint employs stress gradient mastic and a stress control tube to spread out the equi-potential lines, thereby reducing the electrical stress to an acceptable level. This is achieved by the unique resistive and capacitive properties of the heat-shrinkable material (see Illustration 2 below).

JointTeststoIEEE404-2000IEEEStandard forExtrudedandLaminatedDielectricShieldedCableJointsRated2500Vto500000Volts.

S50N series: • Stress gradient mastic • Insulating tube • Jacketing tube • Red sealant (as required)

S50N3 series: • Stress gradient mastic • Insulating tube (3) • Jacketing tube (3) • Red sealant (as required) • Wraparound jacketing sleeve for jacketing all three of the cores

S50N3A series: • Stress gradient mastic • Insulating tube (3) • Jacketing tube (3) • Wraparound armor case made of galvanized steel • Wraparound jacketing sleeve for jacketing all three of the cores

J820 series: • Dual layer tube (insul./shield.) • Tinned copper mesh • Tinned copper braids • S.S. spring clamps • Wraparound jacketing sleeve or tubular jacket • Red sealant (as required)

JointContents

J1510, J2510 & J3510 series: • Stress gradient mastic • Stress control tube • Insulating tube(s) • Dual layer tube (insul./shield.) • Red sealant, as required

J1510J, J2510J & J3510J series: • Stress gradient mastic • Stress control tube • Insulating tube(s) • Dual layer tube (insul./shield.) • Jacketing tube or sleeve (W) • Red sealant, as required

J1530LC, J2530LC & J3530LC series:

• Stress gradient mastic • Stress control tube • Insulating tube(s) • Dual layer tube (insul./shield.) • Tinned copper mesh • Tinned copper braids • S.S. spring clamps • Wraparound jacketing sleeve • Red sealant, as required

J1520SeriesJointShownAbove

JointTesting

4.01


Jacketingtubeorsleeve

Stresscontroltube

Insulatingtube Duallayertube Sealant

Solder-blockedbraid

Tinnedcoppermesh

J1520, J2520 & J3520 series: • Stress gradient mastic • Stress control tube • Insulating tube(s) • Dual layer tube (insul./shield.) • Tinned copper mesh • Tinned copper braids • S.S. spring clamps • Wraparound jacketing sleeve or tubular jacket • Red sealant, as required

J1520-3 through J3520-3 series: • 3 each, J_20 series joints without the jacketing tube/sleeve • Wraparound jacketing sleeve for jacketing all three of the cores • Red sealant, as required

J1520-3 through J3520-3 series: • 3 each, J_20 series joints without the jacketing tube/sleeve • Wraparound armor case made of galvanized steel • Wraparound jacketing sleeve for jacketing all three of the cores • Red sealant, as required

Test Sequence Voltage Class No. of Samples 3 3 3 5-8 kV 15 kV 25 kV 35 kVPartial discharge (corona) extinction voltage

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S50N, S50N3 & S50N3A Series

1/C,3/Cand3/CArmoredHeat-shrinkableSplicesfor5kV-8kVNon-shieldedCables

Packaging:

S50N: Include three (3) single-core kits per box.

S50N3: Include one (1) three-core per box.

S50N3A: Include one (1) three-core armored kit per box.

S50N splices are heat-shrinkable5 kV-8 kV single-core splices for Non-shield power cables.S50N3 and S50N3A splices are heat-shrinkable 5 kV-8 kV splices for three-core and three-core armored, non-shielded cables.

JointFeatures• Heat activated seals provide the best moisture ingress prevention

• Tough outer tube (1/C) or wraparound sleeve (3/C) provides mechanical and environmental pro-tection for direct burial applications.

• Slim profile allows for placement of joints in narrow trays or racks.

• Fast repeatable installations from the first to the last joint of the day.

• Wide application range allows for reduced inventory.

ProductSelection:1/C,Non-shieldedCable inches, (millimeters): Conductor INERTIA_REPL InsulationDia. JacketDia. ConnectorDimensions

SizeRange PartNumber Range maximum O.D.max. Lengthmax.

# 6-#1 AWG S51N 0.40-0.70 (10-18) 0.95” (24 mm) 0.65 (17) 3.0 (76)1/0-300 kcmil S52N 0.65-1.05 (17-27) 1.30” (33 mm) 1.00 (25) 4.0 (102)350-1000 kcmil S53N 0.95-1.65 (24-42) 2.15” (55 mm) 1.85 (47) 5.0 (127)

3C,Non-shieldedCable # 6-#1 AWG S51N3 0.40-0.70 (10-18) 0.95” (24 mm) 0.65 (17) 3.0 (76)1/0-300 kcmil S52N3 0.65-1.05 (17-27) 1.30” (33 mm) 1.00 (25) 4.0 (102)350-1000 kcmil S53N3 0.95-1.65 (24-42) 2.15” (55 mm) 1.85 (47) 5.0 (127)

3CArmored,Non-shieldedCable # 6-#1 AWG S51N3A 0.40-0.70 (10-18) 0.95” (24 mm) 0.65 (17) 3.0 (76)1/0-300 kcmil S52N3A 0.65-1.05 (17-27) 1.30” (33 mm) 1.00 (25) 4.0 (102)

Contents:S50N 1/C splices include stress gra-dient mastic, insulating tube, outer jacketing tube and sealants. S50N3 splices include three (3) sin-gle core splices and a wraparound outer sleeve.

S50N3A splices include an addi-tional galvanized steel wraparound armor case to provide mechanical protection across the joint. An outer rejacketing sleeve is also provided to completely seal the joint.

4.10

Sealant SealantStressgradientmastic Insulatingtube

Insulating/jacketingtube

1/C,5-8kVNONshieldedSplice

JacketingsleeveorJ3MODxKit

3each,1/CSplices

3each,1/CSplices JacketingsleeveorJ3AMODxKit

Wraparoundarmorcase,galv.steel

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J_10 Series1/CHeat-shrinkableCable

Jointsfor15kV-35kVBareConcentricNeutralCables

J_10 series joints are heatshrink-able 15 kV-35 kV joints for bare concentric neutral power cables. No adapters are required for size transitions within a joint’s individual use range. The joints provide two internal seals on the cable insula-tion shield at each cutback and at the ends of the joint.

Packaging for these kits is one each, single-phase kit per box. Boxes are labeled in accordance with the requirements of IEEE 404-2000. Connectors for the conduc-tor or for the neutral wires are not included.

JointFeatures• Heat activated seals provide thebest moisture ingress prevention• Tough semiconductive outer layer provides mechanical and environmental protection for direct burial.• Slim profile allows for placementof joints in narrow trenches.• Fast repeatable installations from the first to the last joint of the day.• Wide application range allows for reduced inventory.• Rated to IEEE 404-2000

Selection is easy. Lookup the con-ductor size for the voltage class of cable to be spliced. Select the joint part number and confirm that the maximum connector O.D. and

Contents include stress gradient mastics, a stress control tube, in-sulating tube(s), as required, a dual layer (insulating/conducting) tube, sealants and a constant force spring to secure the neutral wires to the joint’s outer conductive layer.

length are not exceeded; and that the insulation diameter is within range. This is most important if your cable size is at either extreme of the use range.

4.20

Duallayertube

Sealant Sealant



Constantforcespring

Stresscontroltube

Insulatingtube(s)

Voltage ConductorSizeKitPartInsulationDiameterConnectorDimensions InstalledClass RangeNumberMin.-Max.O.D.Max.LengthMax. Length #2-4/0 AWG J1511 0.63-1.05 (16-26) 1.00 (25) 4.3 (108) 14 (356)15kV 250-350 kcmil J1512 0.85-1.20 (22-30) 1.20 (30) 5.5 (140) 15 (381)175-220 mils 500-750 kcmil J1513 1.10-1.50 (28-38) 1.50 (38) 8.0 (203) 19 (483) 750-1000 kcmil J1514 1.30-1.85 (33-47) 1.85 (47) 8.0 (203) 19 (483)

25kV #1-250 kcmil J2511 0.85-1.25 (22-32) 1.20 (30) 4.0 (102) 20 (508)260 mils 350-500 kcmil J2512 1.10-1.50 (28-38) 1.50 (38) 6.0 (152) 24 (610) 750-1000 kcmil J2513 1.35-1.85 (34-47) 1.85 (47) 8.0 (203) 25 (635)

35kV #1-250 kcmil J3511 1.00-1.35 (26-34) 1.00 (25) 4.0 (102) 21 (533)345 mils 300-500 kcmil J3512 1.35-1.60 (34-41) 1.60 (41) 6.0 (152) 28 (711) 500-1000 kcmil J3513 1.50-1.96 (38-50) 1.85 (47) 10.0 (254) 28 (711)

ProductSelection:All dimensions are in inches (millimeters)

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J_10J Series1/CHeat-shrinkableCableJointsfor

15kV-35kVJacketedConcentricNeutralCables

4.30

J_10J series joints are heat-shrink-able 15 kV-35 kV joints for jacketed concentric neutral cables. They provide two seals internal to the joint at each end onto the cable insulation shield and a tertiary seal onto the cable jackets at each end of the joint.

Packaging for these kits includes one (1) each, single-phase kit per box. Boxes are labeled in accor-dance with the requirements of IEEE 404-2000. Connectors for the conductor or for the neutral wires are not included.

JointFeatures• Heat activated seals provide thebest moisture ingress prevention• Tough wraparound sleeve provides mechanical and environmental pro tection for direct burial applications.• Slim profile allows for placementof joints in narrow trays or racks.• Fast repeatable installations from the first to the last joint of the day.• Wide application range allows for reduced inventory.• Rated to IEEE 404-2000

Selection is easy. Lookup the con-ductor size for the voltage class of cable to be spliced. Select the joint part number and confirm that the maximum jacket and maximum

Contents include stress gradient mastics, a stress control tube, in-sulating tube(s) as required, a dual layer (insulating/conducting) tube, sealants, a constant force spring to secure the neutral wires to the joint and an outer wraparound sleeve.

connector O.D. are not exceeded; and that the insulation diameter is within the range. This is important if your cable size is at either extreme of the range

Constantforcespring

Ext.ground(notsuppliedinkit)

SealantDuallayertube Stressgradientmastic

Stresscontroltube

Insulatingtube(s)


Jacketingsleeve

ProductSelection:All dimensions are in inches (millimeters) VoltageConductorSizeKitPartInsulationDiameterConnectorDimensionsJacketDia.InstalledClass RangeNumberMin.-Max.O.D.Max.LengthMax.Max. Length

#2-4/0 AWG J1511J 0.63-1.05 (16-26) 1.00 (25) 4.3 (108) 1.30 (33) 28 (711)15kV 250-350 kcmil J1512J 0.85-1.20 (22-30) 1.20 (30) 5.5 (140) 1.65 (42) 30 (762)175-220 mils 500-750 kcmil J1513J 1.10-1.50 (28-38) 1.50 (38) 8.0 (203) 1.90 (48) 35 (888) 750-1000 kcmil J1514J 1.30-1.85 (33-47) 1.85 (47) 8.0 (203) 2.30 (58) 35 (888)

25kV #1-250 kcmil J2511J 0.85-1.25 (22-32) 1.20 (30) 4.0 (102) 1.55 (39) 40 (1016)260 mils 350-500 kcmil J2512J 1.10-1.50 (28-38) 1.50 (38) 6.0 (152) 1.95 (50) 48 (1220) 750-1000 kcmil J2513J 1.25-1.85 (34-47) 1.85 (47) 8.0 (203) 2.40 (61) 48 (1220)

35kV #1-250 kcmil J3511J 1.00-1.35 (26-34) 1.00 (25) 4.0 (102) 1.55 (39) 44 (1118)345 mils 300-500 kcmil J3512J 1.35-1.60 (34-41) 1.60 (38) 6.0 (152) 2.10 (53) 48 (1220) 500-1000 kcmil J3513J 1.50-1.96 (38-50) 1.85 (47) 10.0 (254) 2.80 (71) 48 (1220)

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J_10R(J) Series1/CHeat-shrinkableCableRepairJointsfor15kV-35kVJacketedor

BareConcentricNeutralCables

4.40

J_10R and J_10RJ series joints are heat-shrinkable, 15 kV-35 kV joints for bare (R) and jacketed (RJ) concentric neutral cables. They are designed for the repair of failed cable, or joints.They provide two seals internal to the joint at each end onto the insulation shield. A tertiary seal on the cable jackets is pro-vided on the J_10RJ series joints.

Packaging for these kits includes one (1) each, single-phase kit per box. Boxes are labeled in accordance with the requirements of IEEE 404-2000.Connectors for the conductor and for the neutral wires are not included.

JointFeatures• Elongated jo int makes cable/joint repair with one splice, not two.• Heat activated seals provide thebest moisture ingress prevention• Tough wraparound sleeve provides mechanical and environmental pro tection for direct burial applications.• Slim profile allows for placementof joints in narrow trays or racks.• Fast repeatable installations from the first to the last joint of the day.• Wide application range allows for reduced inventory.• Rated to IEEE 404-2000

Contents J_10RIncludes stress gradient mastic, a stress control tube, insulating tube(s) a dual layer (insulating/conducting) tube, sealants, and a constant force spring to secure the neutral wires to the joint’s conducting layer.

J_10RJIncludes all of the components in the joint above plus a wraparound sleeve.

Jacketingsleeve

Stresscontroltube

Insulatingtube(s)

Dual layertube

Stressgradientmastic Sealant

Selection is easy. First lookup the conductor size for the voltage class of cable to be spliced. Next; select the joint part number. Finally; confirm that the maximum jacket and maximum connec-

tor O.D. are not exceeded, and that the insulation diameter is within the range. This is most important if your cable size is at either extreme of the range.

ProductSelection:All dimensions are in inches (millimeters)

Bare Concentric Neutral Cable

VoltageConductorSizeKitPartInsulationDiameterConnectorDimensionsJacketDia.InstalledClassRangeNumberMin.-Max.O.D.max.LengthMax.MaxLength

15kV #2-4/0 AWG J1511R 0.63-1.05 (16-26) 1.00 (25) 10.0 (254) NA 24 (610)175-220 mils 250-350 kcmil J1512R 0.85-1.20 (22-30) 1.20 (30) 10.0 (254) NA 24 (610) 500-750 kcmil J1513R 1.10-1.50 (28-38) 1.50 (38) 12.0 (305) NA 26 (660)

25kV #1-250 kcmil J2511R 0.85-1.25 (22-32) 1.20 (30) 10.0 (254) NA 29 (737)260 mils 350-500 kcmil J2512R 1.10-1.50 (28-38) 1.35 (34) 12.0 (305) NA 31 (787)

15kV #2-4/0 AWG J1511RJ 0.63-1.05 (16-26) 1.00 (25) 10.0 (254) 1.30 (33) 48 (1220)175-220 mils 250-350 kcmil J1512RJ 0.85-1.20 (22-30) 1.20 (30) 10.0 (254) 1.30 (33) 48 (1220) 500-750 kcmil J1513RJ 1.10-1.50 (28-38) 1.50 (38) 12.0 (305) 1.90 (48) 48 (1220)

25kV #1-250 kcmil J2511RJ 0.85-1.25 (22-32) 1.20 (30) 10.0 (254) NA 29 (737)260 mils 350-500 kcmil J2512RJ 1.10-1.50 (28-38) 1.50 (38) 10.0 (254) 1.95 (50) 48 (1220)

Jacketed Concentric Neutral Cable

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J_30LC Series1/CHeatShrinkableCableJointsfor15kV-35kVTypeLC,Longitudinally

CorrugatedXIP/EPRCables

J _30LC series joints are heat-shrinkable 15 kV-35 kV joints for Type LC, longitudinally corrugated cables. They are designed to with-stand fault duty of 10 kA for 100 cycles. Users should verify the the compatability of this rating with the requiremetns for the circuit in question.

4.50

Packaging for these kits include one (1) each, single-phase kit per box. Boxes are labeled in accor-dance with the requirements of IEEE 404-2000. Connectors for the conductor or ground braids are not included.

JointFeatures• Heat activated seals provide thebest moisture ingress prevention.• Tough wraparound sleeve provides mechanical and environmental pro tection for direct burial applications.• Add i t i ona l so lde r -b locked ground braids for higher fault cur-rent.• Slim profile allows for placement of joints in narrow trays or racks.• Fast repeatable installations from the first to the last joint of the day.• Wide application range allows for reduced inventory.• Rated to IEEE 404-2000

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